CN114477694B - Mud circulation processing system and processing apparatus thereof - Google Patents

Mud circulation processing system and processing apparatus thereof Download PDF

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Publication number
CN114477694B
CN114477694B CN202111515227.6A CN202111515227A CN114477694B CN 114477694 B CN114477694 B CN 114477694B CN 202111515227 A CN202111515227 A CN 202111515227A CN 114477694 B CN114477694 B CN 114477694B
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plate
slurry
mud
treatment
extrusion
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CN114477694A (en
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唐伯成
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Bokesite Industrial Technology Jiangsu Co ltd
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Bokesite Industrial Technology Jiangsu Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a mud circulation treatment system and a treatment device thereof, and the mud circulation treatment system and the treatment device thereof comprise a treatment barrel and a mud circulation treatment system, wherein a fixed foot is fixedly arranged at the bottom of the treatment barrel, a bolt hole is formed in the fixed foot, a concave groove is formed in the top of the side wall of the treatment barrel, a mud injection pipe is arranged in the concave groove in a clamping manner, an extraction pump is arranged at the other end of the mud injection pipe, a plurality of extrusion plates are arranged in the treatment barrel, the extrusion plates are in sliding connection with the bottom of the treatment barrel, expansion plates are connected between adjacent extrusion plates in a sliding manner, a first treatment chamber is arranged in the extrusion plates, a second treatment chamber is arranged between the extrusion plates and the inner wall of the treatment barrel, and a valve is arranged at the bottom of the first treatment chamber in an electric control manner.

Description

Mud circulation processing system and processing apparatus thereof
Technical Field
The invention relates to the technical field of slurry treatment, in particular to a slurry circulation treatment system and a treatment device thereof.
Background
The mud treatment is a process for carrying out solid-liquid separation on solid particles in mud, improving pile foundation porosity, reducing bentonite consumption and reducing mud making cost, can effectively control the slurry quality of the construction mud, can realize the environment-friendly transportation of mud waste residues and the discharge of the slurry, meets the site requirement of environment-friendly construction, and has the advantages that a large number of mud pools are formed by the perforation of the construction site at present, the conventional method adopted by the construction site is the on-site discharge, the nearby grasslands and roads are covered by the mud, and nearby residents report the mud at all times, so that the design of the mud circulation treatment system and the treatment device thereof with strong practicability and capable of automatically extruding the mud into mud blocks are necessary.
Disclosure of Invention
The present invention is directed to a slurry circulation treatment system and a treatment device thereof, so as to solve the problems set forth in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a mud circulation processing system and processing apparatus thereof, includes treatment barrel and mud circulation processing system, the bottom fixed mounting of treatment barrel has the fixed foot, the bolt hole has been seted up on the fixed foot, the concave groove has been seted up at the lateral wall top of treatment barrel, the mud injection pipe is installed to the block in the concave groove, the extraction pump is installed to the other end of mud injection pipe, the inside of treatment barrel is provided with a plurality of stripper plates, a plurality of be sliding connection between stripper plate and the treatment barrel bottom, adjacent sliding connection has the expansion plate between the stripper plate, the inside of stripper plate is for handling between first, be between second between stripper plate and the treatment barrel inner wall, the valve is installed in the bottom automatically controlled of handling between first, the bottom of handling between second is provided with the lifter plate, be sliding connection between lifter plate and the treatment barrel inner wall, the bottom of handling the barrel is provided with the transportation board, the bottom of transportation board is provided with weight inductor.
According to the technical scheme, the mud circulation treatment system comprises a mud treatment module and a mud transportation module, wherein the mud treatment module comprises a mud injection start-stop unit, a treatment barrel regulation and control unit and a sand monitoring unit, the treatment barrel regulation and control unit comprises an extrusion plate start-stop unit, a lifting plate start-stop unit and a valve start-stop unit, and the mud transportation module comprises a mud block weight monitoring unit and a transportation plate start-stop unit.
According to the technical scheme, the mud flow is led into the treatment barrel:
s1, a worker pulls up one end of a mud injection pipe and places the end of the mud injection pipe into a mud pit, the depth of the mud pit is inconsistent, and positioning and tracking are needed in the placing process of the mud injection pipe;
the scale marks are arranged on the slurry injection pipe, so that workers can record the lowering distance of the slurry injection pipe conveniently;
s2, after the placement of workers is completed, the slurry injection start-stop unit is manually started by the workers, the slurry injection start-stop unit drives the extraction pump to operate, the extraction pump operates to extract the slurry in the slurry tank, and the slurry enters the treatment barrel through the slurry injection pipe;
s3, setting time regulation and control unit of the squeezing plate start-stop unit, after the operation fixed time of the extraction pump, the squeezing plate start-stop unit sends instructions to drive the squeezing plate to operate, the operation fixed time of the extraction pump is set by workers according to a mud pit, the setting time is not more than minutes, the operation power of the extraction pump is fixed, and a treatment barrel can be filled with the mud injection pipe within the minutes.
According to the technical scheme, the operation flow of the extrusion plate comprises the following steps:
s21, after the slurry is injected into the start-stop unit for a set time, the slurry is not injected into the treatment barrel, the extrusion plate starts to operate, the extrusion plate performs outward expansion and inward contraction movement through the expansion plate, the expansion plate has a large exposed area, and the extrusion plate has a small exposed area and is contracted in the extrusion plate in a large area;
s22, extruding the slurry by an extruding plate, extruding redundant slurry, extruding the slurry into a mud block from a first treatment room to a second treatment room, wherein the mud block in the first treatment room is harder than the slurry but is far lower than the hardness of a normal brick;
setting the extrusion level of the extrusion plate as C, dividing the extrusion level into six levels of C1-C6, wherein C1 represents that the movement distance of the extrusion plate is shortest, the force for extruding the slurry is minimum, C6 represents that the movement distance of the extrusion plate is longest, the force for extruding the slurry is maximum, the water content of the slurry is set as W1-W6, W1 represents that the water content of the slurry is minimum, W6 represents that the water content of the slurry is maximum, water content of the slurry is sampled by workers to obtain water content data, the water content data is input into a slurry treatment module, and the extrusion plate moves corresponding levels according to the water content of the input slurry;
step S23, the squeezing plate is moved, the squeezing plate start-stop unit sends an instruction to the valve start-stop unit, the valve start-stop unit is opened, and mud blocks formed after squeezing the squeezing plate drop onto the conveying plate through the valve due to dead weight and are conveyed away through the conveying plate.
According to the technical scheme, the operation flow of the lifting plate is as follows:
s31, resetting after the extrusion action of the extrusion plate is finished, sending a stop instruction to the lifting plate start-stop unit by the extrusion plate start-stop unit, driving the lifting plate to move upwards by the lifting plate start-stop unit, wherein the initial position of the lifting plate is at the bottom of the treatment barrel, and the lifting plate moves upwards to drive slurry at the top of the lifting plate to move into the first treatment room, so that the first treatment room is filled;
s32, the lifting plate moves up to the top and then is reset directly.
According to the technical scheme, the sand monitoring unit operation flow comprises the following steps:
if the extruding plate moves, the extruding plate can not move when encountering resistance, signals are sent to the sand monitoring unit, the sand monitoring unit forcibly stops the operation of the treatment barrel, and a worker starts the treatment barrel again after taking out sand.
According to the technical scheme, the transport plate operation flow comprises the following steps:
the mud cake weight monitoring unit monitors mud cake weight on the transportation board in real time, sets the mud cake weight as B, and is divided into two levels of B1 and B2 altogether, and B1 indicates that the mud cake weight is up to standard, and B2 indicates that the mud cake weight is up to standard, if the mud cake weight is up to standard, then the transportation board is not started, if the mud cake weight is up to standard, then the transportation board is started, carries away the mud cake, and the terminal point of transportation board has the workman to carry out the overall arrangement.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall front cross-sectional structure of the present invention;
FIG. 2 is a schematic diagram of a process cartridge of the present invention;
FIG. 3 is a schematic diagram of a system of the present invention;
in the figure: 1. a treatment barrel; 2. a fixed foot; 3. a transport plate; 4. a slurry injection pipe; 5. an extrusion plate; 6. a telescoping plate; 7. a lifting plate; 8. and (3) a valve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a mud circulation processing system and processing apparatus thereof, including handling bucket 1 and mud circulation processing system, the bottom fixed mounting of handling bucket 1 has fixed foot 2, the bolt hole has been seted up on the fixed foot 2, the concave groove has been seted up at the lateral wall top of handling bucket 1, mud injection pipe 4 is installed to the block in the concave groove, the extraction pump is installed to the other end of mud injection pipe 4, the inside of handling bucket 1 is provided with a plurality of stripper plates 5, be sliding connection between a plurality of stripper plates 5 and the bottom of handling bucket 1, sliding connection has expansion plate 6 between the adjacent stripper plates 5, the inside of stripper plate 5 is handled first, be handled second between stripper plate 5 and the handling bucket 1 inner wall, the valve 8 is installed in the bottom automatically controlled of handling first, the bottom of handling second is provided with lifter plate 7, be sliding connection between lifter plate 7 and the handling bucket 1 inner wall, the bottom of handling bucket 1 is provided with transportation board 3, the bottom of transportation board 3 is provided with weight inductor.
The mud circulation treatment system comprises a mud treatment module and a mud transportation module, wherein the mud treatment module comprises a mud injection start-stop unit, a treatment barrel regulating and controlling unit and a sand monitoring unit, the treatment barrel regulating and controlling unit comprises a squeeze plate start-stop unit, a lifting plate start-stop unit and a valve start-stop unit, and the mud transportation module comprises a mud block weight monitoring unit and a transportation plate start-stop unit.
The treatment tank 1 introduces a slurry flow:
s1, a worker pulls up one end of a mud injection pipe 4 and places the mud injection pipe into a mud pit, the depth of the mud pit is inconsistent, and positioning and tracking are needed in the placing process of the mud injection pipe 4;
the scale marks are arranged on the mud injection pipe 4, so that workers can record the lowering distance of the mud injection pipe 4 conveniently;
s2, after the placement of workers is completed, the slurry injection start-stop unit is manually started by the workers, the slurry injection start-stop unit drives the extraction pump to operate, the extraction pump operates to extract the slurry in the slurry tank, and the slurry enters the treatment barrel 1 through the slurry injection pipe 4;
s3, setting time regulation and control unit of the extrusion plate start-stop unit, after the extraction pump runs for a fixed time, the extrusion plate start-stop unit sends instructions to drive the extrusion plate 5 to run, the extraction pump runs for a fixed time which is set by workers according to a mud pit, the setting time is not more than 10 minutes, the running power of the extraction pump is fixed, and the mud injection pipe 4 can fill the treatment barrel 1 within 10 minutes.
Operation flow of the squeeze plate 5:
s21, after the slurry is injected into the start-stop unit for a set time, the slurry is not injected into the treatment barrel 1, the extrusion plate 5 starts to operate, the extrusion plate 5 performs outward expansion and inward contraction movement through the expansion plate 6, the expansion plate 5 is in an outward expansion period, the expansion plate 6 is in a large area, the extrusion plate 5 is in an inward contraction period, and the expansion plate 6 is in a small area and is in a large area and is in an inward contraction state;
s22, extruding the slurry by an extruding plate 5, extruding redundant slurry, extruding the slurry into a mud block from a first treatment room to a second treatment room, wherein the mud block in the first treatment room is harder than the slurry but is far lower than the hardness of a normal brick;
setting the extrusion level of the extrusion plate 5 as C, dividing the extrusion level into six levels of C1-C6, wherein C1 represents that the movement distance of the extrusion plate 5 is shortest, the force for extruding the slurry is minimum, C6 represents that the movement distance of the extrusion plate 5 is longest, the force for extruding the slurry is also maximum, setting the water content of the slurry as W1-W6, W1 represents that the water content of the slurry is minimum, W6 represents that the water content of the slurry is maximum, sampling the water content of the slurry by workers to obtain water content data, inputting the water content data into a slurry treatment module, and moving the extrusion plate 5 by corresponding levels according to the water content of the input slurry;
step S23, the squeezing plate 5 is moved, the squeezing plate start-stop unit sends an instruction to the valve start-stop unit, the valve start-stop unit is opened, and mud blocks formed after squeezing the squeezing plate 5 drop onto the conveying plate 3 through the valve due to dead weight and are conveyed away through the conveying plate 3.
The operation flow of the lifting plate 7 is as follows:
s31, resetting after the extrusion plate 5 completes extrusion action, sending a stop instruction to a lifting plate start-stop unit by an extrusion plate start-stop unit, driving a lifting plate 7 to move upwards by the lifting plate start-stop unit, wherein the initial position of the lifting plate 7 is at the bottom of the treatment barrel 1, and the lifting plate 7 moves upwards to drive slurry at the top of the lifting plate 7 to move into a treatment room I, so that the treatment room I is filled;
s32, the lifting plate 7 moves up to the top and then is reset directly.
The operation flow of the sand monitoring unit is as follows:
if the extruding plate 5 moves, the extruding plate can not move when encountering resistance, a signal is sent to the sand monitoring unit, the sand monitoring unit forcibly stops the operation of the treatment barrel 1, and a worker starts the treatment barrel 1 again after taking out sand.
Transport plate 3 operation flow:
the mud cake weight monitoring unit monitors the mud cake weight on the transportation board 3 in real time, sets the mud cake weight as B, divides into B1 and B2 and adds up two levels, and B1 indicates that the mud cake weight is up to standard, and B2 indicates that the mud cake weight is up to standard, and if the mud cake weight is up to standard, transportation board 3 is not started, and if the mud cake weight is up to standard, transportation board 3 starts, carries away the mud cake, and there is the workman to overall the terminal point of transportation board 3.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a mud circulation processing apparatus, includes treatment barrel (1) and mud circulation processing system, its characterized in that: the utility model discloses a processing bucket, including processing bucket (1), including fixed foot (2), recess has been seted up on fixed foot (2), recess has been seted up at the lateral wall top of processing bucket (1), recess inner clamping installs mud injection pipe (4), the extraction pump is installed to the other end of mud injection pipe (4), the inside of processing bucket (1) is provided with a plurality of stripper plates (5), a plurality of be sliding connection between stripper plate (5) and processing bucket (1) bottom, adjacent sliding connection has expansion plate (6) between stripper plate (5), the inside of stripper plate (5) is handled one, be handled two between stripper plate (5) and processing bucket (1) inner wall, handle the bottom automatically controlled valve (8) of installing of one, handle two bottom between and be provided with lifter plate (7), be sliding connection between lifter plate (7) and the processing bucket (1) inner wall, the bottom of processing bucket (1) is provided with transport plate (3), the bottom of transport plate (3) is provided with weight inductor.
2. A slurry circulation treatment device according to claim 1, wherein: the mud circulation treatment system comprises a mud treatment module and a mud transportation module, wherein the mud treatment module comprises a mud injection start-stop unit, a treatment barrel regulation and control unit and a sand monitoring unit, the treatment barrel regulation and control unit comprises a squeeze plate start-stop unit, a lifting plate start-stop unit and a valve start-stop unit, and the mud transportation module comprises a mud block weight monitoring unit and a transportation plate start-stop unit.
3. A slurry circulation treatment device according to claim 2, wherein: the treatment barrel (1) is used for guiding a slurry flow:
s1, a worker pulls up one end of a mud injection pipe (4) and places the mud injection pipe into a mud pit, the depth of the mud pit is inconsistent, and positioning and tracking are needed in the placing process of the mud injection pipe (4);
the scale marks are arranged on the mud injection pipe (4), so that workers can record the lowering distance of the mud injection pipe (4) conveniently;
s2, after the placement of workers is finished, the slurry injection start-stop unit is manually started by the workers, the slurry injection start-stop unit drives the extraction pump to operate, the extraction pump operates to extract the slurry in the slurry tank, and the slurry enters the treatment barrel (1) through the slurry injection pipe (4);
s3, setting time regulation and control unit of the squeeze plate start-stop unit, after the squeeze plate start-stop unit sends instructions to drive the squeeze plate (5) to run after the pump runs for a fixed time, the pump runs for a fixed time which is set by workers according to a slurry pool, the setting time is not more than 10 minutes, the running power of the pump is fixed, and the slurry injection pipe (4) can fill the treatment barrel (1) within 10 minutes.
4. A slurry circulation treatment device according to claim 3, wherein: the operation flow of the extrusion plate (5) comprises the following steps:
s21, after the slurry is injected into the start-stop unit for a set time, the slurry is not injected into the treatment barrel (1), the extrusion plate (5) starts to operate, the extrusion plate (5) performs outward expansion and inward contraction movement through the expansion plate (6), the expansion plate (5) expands in an outward expansion period, the expansion plate (6) has a large exposed area, the extrusion plate (5) contracts in an inward contraction period, and the expansion plate (6) has a small exposed area and contracts in the extrusion plate (5) in a large area;
s22, extruding the slurry by an extruding plate (5), extruding redundant slurry, extruding the slurry from a first treatment room to a second treatment room, and extruding the slurry in the first treatment room into a mud block which is harder than the slurry but is far lower than the hardness of a normal brick;
setting the extrusion level of the extrusion plate (5) as C, dividing the extrusion level into six levels of C1-C6, wherein C1 represents that the movement distance of the extrusion plate (5) is shortest, the movement distance of extruding slurry is minimum, C6 represents that the movement distance of the extrusion plate (5) is longest, the force of extruding slurry is maximum, the water content of the slurry is set to be W1-W6, W1 represents that the water content of the slurry is minimum, W6 represents that the water content of the slurry is maximum, water content of the slurry is sampled by workers to obtain water content data, and the water content data is input into a slurry treatment module, and the extrusion plate (5) moves corresponding levels according to the water content of the input slurry;
s23, the extrusion plate (5) is moved, the extrusion plate start-stop unit sends an instruction to the valve start-stop unit, the valve start-stop unit is opened, mud blocks formed after extrusion by the extrusion plate (5) drop onto the conveying plate (3) through the valve due to dead weight, and the mud blocks are conveyed away through the conveying plate (3).
5. A slurry circulation treatment device according to claim 4, wherein: the operation flow of the lifting plate (7) is as follows:
s31, resetting after extrusion action of the extrusion plate (5), sending a stop instruction to a lifting plate start-stop unit by the extrusion plate start-stop unit, driving the lifting plate (7) to move upwards by the lifting plate start-stop unit, wherein the initial position of the lifting plate (7) is at the bottom of the treatment barrel (1), and the lifting plate (7) moves upwards to drive slurry at the top of the lifting plate (7) to move into a treatment room I, so that the treatment room I is filled;
s32, moving the lifting plate (7) up to the top and then directly resetting.
6. A slurry circulation treatment device according to claim 5, wherein: the operation flow of the sand monitoring unit comprises the following steps:
if the extruding plate (5) moves, the extruding plate can not move when encountering resistance, and then sends a signal to the sand monitoring unit, the sand monitoring unit forcibly stops the operation of the treatment barrel (1), and a worker starts the treatment barrel (1) again after taking out sand.
7. A slurry circulation treatment device according to claim 6, wherein: the operation flow of the transport plate (3) is as follows:
the mud cake weight monitoring unit monitors the mud cake weight on the transportation board (3) in real time, sets the mud cake weight as B, and is divided into two levels of B1 and B2 altogether, and B1 indicates that the mud cake weight is not up to standard, and B2 indicates that the mud cake weight is up to standard, if the mud cake weight is not up to standard then transportation board (3) is not started, if the mud cake weight is up to standard then transportation board (3) starts, carries away the mud cake, and the terminal point of transportation board (3) has the workman to carry out the overall configuration.
CN202111515227.6A 2021-12-13 2021-12-13 Mud circulation processing system and processing apparatus thereof Active CN114477694B (en)

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