CN114477010A

CN114477010A - Equipment convenient to boat shifts

Info

Publication number: CN114477010A
Application number: CN202210043305.5A
Authority: CN
Inventors: 李桂平; 陈明峰; 陈向前; 叶瞒识
Original assignee: Xiamen Dasi Automation Technology Co ltd
Current assignee: Xiamen Dasi Automation Technology Co ltd
Priority date: 2022-01-14
Filing date: 2022-01-14
Publication date: 2022-05-13

Abstract

The invention provides equipment convenient for boat transfer, which comprises a base frame, a lifting frame arranged on the base frame, a conveying belt arranged on one side of the base frame, a lifting mechanism arranged on one side of the lifting frame, a transfer mechanism arranged on the base frame and positioned on one side of the lifting frame, and a boat hooking mechanism arranged on the transfer mechanism and driving a boat in a reaction furnace to enter the conveying belt, wherein the transfer mechanism is driven by the lifting mechanism to lift. The invention has the advantages of realizing automation in the whole process, saving labor cost and having high safety factor without manual participation.

Description

Equipment convenient to boat shifts

Technical Field

The invention relates to the technical field of metallurgical equipment, in particular to equipment convenient for boat transfer.

Background

In the existing metallurgical industry, a great amount of manual operations exist in the production process of blue tungsten, and the whole production process comprises the steps of hooking a boat out of a reaction furnace, cooling, unloading the boat, loading the boat and propelling the reaction furnace.

The reaction furnace has higher temperature, the boat which is just taken out of the reaction furnace also has higher temperature, and the human body needs to work at high temperature through manual transfer of the boat, so that the risk of being burnt exists.

In order to solve the above technical problems, the present inventors have devised an apparatus for facilitating the transfer of a boat, and have thus devised the apparatus.

Disclosure of Invention

In order to solve the problems, the technical scheme of the invention is as follows:

the utility model provides an equipment convenient to boat shifts, includes the bed frame, sets up crane in the frame and sets up in the conveyer belt of frame one side, still including setting up in the elevating system of crane one side, set up on the bed frame and be located the transfer mechanism of crane one side and set up on the transfer mechanism and drive the reaction furnace boat and get into the hook boat mechanism of conveyer belt, transfer mechanism is driven by elevating system and goes up and down.

Further setting the following steps: the transfer mechanism is including the fixed frame that is fixed in the bed frame up end, the lifting frame that is located fixed frame top and four spinal branch maybe set up the bracing piece between fixed frame and lifting frame alternately, four two liang of setting in the both sides of fixed frame and lifting frame respectively of bracing piece, the both ends of bracing piece rotate with the tip of fixed frame and lifting frame respectively and are connected, and the intersection of two bracing pieces that are located the homonymy rotates and is connected.

Further setting the following steps: the transfer mechanism further comprises a first slide arranged on the fixed frame along the length direction of the fixed frame, a second slide arranged on the lifting frame along the length direction of the lifting frame, and two pulleys fixed on one side of the two support rods respectively and connected with the first slide and the second slide in a sliding mode.

Further setting the following steps: the bracing pieces that are located the different sides are two liang of parallel, and the one end that the bracing piece that is parallel to each other is close to each other is fixed with a plurality of strengthening ribs, a plurality of the strengthening rib sets up along the length direction even interval of bracing piece.

Further setting the following steps: the lifting mechanism comprises a lifting module fixed on one side of the lifting frame close to the transfer mechanism, a sliding plate driven by the lifting module, a fixed seat fixed on one side of the sliding plate close to the transfer mechanism, and a servo motor fixed on the base frame and with an output end fixed to the bottom end of the sliding plate, wherein the lifting frame is fixed on the fixed seat on one side close to the lifting frame.

Further setting the following steps: hook boat mechanism is including being fixed in the mounting bracket of lifting frame upper end and two hook boat spare that are fixed in terminal surface under the mounting bracket, hook boat spare is including being fixed in the motion module of terminal surface under the mounting bracket, driven along being close to or keeping away from the loading seat that the conveyer belt direction removed, two be fixed in respectively and load the rotation seat of seat both sides, two rotate respectively and set up in rotating the hook rod of seat, the cover is established and is fixed in the hook rod and be located the adapter sleeve that rotates the seat, be fixed in the actuating lever of adapter sleeve and set up in loading the inboard actuating cylinder that drives that just drives the actuating lever and remove.

Further setting the following steps: the hook boat piece further comprises two buffer seats and springs, the two buffer seats are fixed to two sides of the loading seat respectively and located on one side of the rotating seat, the springs are sleeved on the rod body of the hook rod and located in the buffer seats, and the hook rod penetrates through the buffer seats and is connected with the buffer seats in a rotating mode.

Further setting the following steps: the boat detection rod is connected to the loading seat in a sliding mode, and a receiving controller which receives detection signals of the boat detection rod and controls the driving cylinder to open and close is arranged on the boat detection rod.

Further setting the following steps: the lower end of the base frame is provided with a plurality of idler wheels which facilitate the sliding of the base frame.

The invention has the following beneficial effects:

1. by arranging the base frame, the lifting frame, the conveying belt, the lifting mechanism, the transfer mechanism and the boat hooking mechanism, the reaction furnace is positioned on one side of the base frame, after the boat filled with blue tungsten is processed in the reaction furnace, the boat filled with blue tungsten is transferred to the transfer mechanism through the boat hooking mechanism, the boat is supported, the moving stability of the boat is ensured, the lifting mechanism drives the transfer mechanism to lift to the height equal to that of the conveying belt, the boat filled with blue tungsten is transferred to the conveying belt again through the boat hooking mechanism and is conveyed to a specified position through the conveying belt, and meanwhile, the operation is repeated on the boat filled with blue tungsten to be processed, so that the automation of the whole process is realized, the manual participation is not needed, the labor cost is saved, and the safety coefficient is high;

2. by arranging the mounting frame and the hook boat piece, the hook boat piece comprises a movement module, a loading seat, a transfer seat, a hook rod, a connecting sleeve, a driving rod and a driving cylinder, when the boat containing blue tungsten needs to be moved, the driving cylinder is started, the driving rod is ejected out of the output end of the driving cylinder, and the connecting sleeve drives the hook rod to rotate, so that the steering of the end part of the hook rod is adjusted, the side wall of the boat is convenient to avoid, and hooking is realized;

3. through setting up buffer seat and spring, the stove is because of reasons such as thermal deformation, and the boat position probably changes, loads the seat and removes when the drive of motion module to drive the gib block butt when the lateral wall of boat, the compressible spring of gib block removes to the transport seat direction, has certain buffering space, avoids the gib block to carry out the rigidity butt with the boat lateral wall, damages the gib block.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.

Wherein:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a diagram showing the positional relationship between the lifting mechanism and the transfer mechanism according to the present invention;

FIG. 3 is an overall view of the boat hooking mechanism according to the present invention;

fig. 4 is an enlarged view of a portion a in fig. 3.

Description of reference numerals:

1. a base frame; 2. a lifting frame; 3. a conveyor belt; 4. a lifting mechanism; 41. a lifting module; 42. a slide plate; 43. a fixed seat; 44. a servo motor; 5. a transfer mechanism; 51. a fixing frame; 52. a lifting frame; 53. a support bar; 54. a first slideway; 55. a second slideway; 56. a pulley; 57. reinforcing ribs; 6. a boat hooking mechanism; 61. a mounting frame; 62. hooking the boat piece; 621. a motion module; 622. a loading seat; 623. a rotating seat; 624. a hook rod; 625. connecting sleeves; 626. a drive rod; 627. a driving cylinder; 628. a buffer seat; 629. a spring; 6210. a boat probe pin; 6212. receiving a controller; 7. and a roller.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

The present example is as follows:

referring to fig. 1 to 4, an apparatus convenient for boat transfer comprises a base frame 1, a crane 2 arranged on the frame, a conveyer belt 3 arranged on one side of the frame, an elevating mechanism 4 arranged on one side of the crane 2, a transfer mechanism 5 arranged on the base frame 1 and located on one side of the crane 2, and a boat hooking mechanism 6 arranged on the transfer mechanism 5 and driving the boat in the reaction furnace to enter the conveyer belt 3, wherein the transfer mechanism 5 is driven by the elevating mechanism 4 to lift. The lower end of the base frame 1 is provided with a plurality of rollers 7 which are convenient for the base frame 1 to slide.

The reaction furnace is located one side of the base frame 1, the boat filled with blue tungsten is processed in the reaction furnace, the boat filled with blue tungsten is transferred to the transfer mechanism 5 through the boat hooking mechanism 6, the boat is supported, the moving stability of the boat is guaranteed, the lifting mechanism 4 drives the transfer mechanism 5 to ascend and descend to the height equal to that of the conveying belt 3, the boat filled with blue tungsten is transferred to the conveying belt 3 again through the boat hooking mechanism 6, the boat is conveyed to a specified position through the conveying belt 3, meanwhile, the operation is repeated on the boat filled with blue tungsten to be processed, the whole process is automated, manual participation is not needed, labor cost is saved, and safety factor is high.

The transfer mechanism 5 includes a fixed frame 51 fixed on the upper end surface of the pedestal 1, a lifting frame 52 located above the fixed frame 51, four support rods 53 crosswise arranged between the fixed frame 51 and the lifting frame 52, a first slideway 54 (not shown) arranged on the fixed frame 51 along the length direction of the fixed frame 51, a second slideway 55 arranged on the lifting frame 52 along the length direction of the lifting frame 52, and two pulleys 56 respectively fixed on one side of the two support rods 53 and respectively slidably connected to the first slideway 54 and the second slideway 55, wherein the four support rods 53 are respectively arranged on two sides of the fixed frame 51 and the lifting frame 52, two ends of the support rods 53 are respectively rotatably connected with the end portions of the fixed frame 51 and the lifting frame 52, and the intersection of the two support rods 53 located on the same side is rotatably connected. The supporting rods 53 positioned on different sides are parallel to each other, a plurality of reinforcing ribs 57 are fixed at one end of the supporting rods 53 which are parallel to each other and close to each other, and the plurality of reinforcing ribs 57 are arranged at equal intervals along the length direction of the supporting rods 53.

When the lifting frame 52 is driven by the lifting mechanism 4 to move upwards, the two pulleys 56 respectively slide along the first slideway 54 and the second slideway 55, and the positions of the two support rods 53 are adjusted, so that the support of the support rods 53 on the lifting frame 52 is adjusted, and the reinforcing ribs 57 enhance the stability between the support rods 53 and the stability of the support of the boat.

The lifting mechanism 4 comprises a lifting module 41 fixed on one side of the lifting frame 2 close to the transfer mechanism 5, a sliding plate 42 driven by the lifting module 41, a fixed seat 43 fixed on one side of the sliding plate 42 close to the transfer mechanism 5, and a servo motor 44 fixed on the base frame 1 and having an output end fixed with the bottom end of the sliding plate 42, wherein one side of the lifting frame 52 close to the lifting frame 2 is fixed on the fixed seat 43.

The servo motor 44 is started to drive the sliding plate 42 to slide along the lifting module 41, so as to adjust the height of the fixing seat 43 and further adjust the height of the transfer mechanism 5.

The hook boat mechanism 6 includes an installation frame 61 fixed on the upper end of the lifting frame 52, and two hook boat members 62 fixed on the lower end face of the installation frame 61, each hook boat member 62 includes a movement module 621 fixed on the lower end face of the installation frame 61, a loading seat 622 driven by the movement module 621 to move along a direction close to or far away from the conveyor belt 3, two rotating seats 623 fixed on two sides of the loading seat 622 respectively, two hook rods 624 respectively rotatably disposed on the rotating seats 623, a connection sleeve 625 sleeved and fixed on the hook rods 624 and located in the rotating seats 623, a driving rod 626 fixed on the connection sleeve 625, a driving cylinder 627 disposed on the inner side of the loading seat 622 and driving the driving rod 626 to move, two buffer seats 628 respectively fixed on two sides of the loading seat 622 and located on one side of the rotating seats 623, and a spring 629 sleeved on the rod body of the hook rods 624 and located in the buffer seats 628. The hook 624 is disposed through the buffer base 628 and rotatably connected to the buffer base 628. A boat probe 6210 is slidably connected to the loading seat 622, and a receiving controller 6212 (not shown) is disposed on the boat probe 6210 for receiving a signal detected by the boat probe 6210 and controlling the driving cylinder 627 to open and close.

When the boat loaded with blue tungsten needs to be moved, the motion module 621 is started to drive the loading seat 622 to move, drive the hook rod 624 and the boat probe 6210 to approach the boat, and hook the boat through the hook rod 624; when the boat detection rod 6210 detects that the position of the boat is changed, the receiving controller 6212 controls the driving cylinder 627 to be started, the output end of the driving cylinder 627 ejects the driving rod 626, the connecting sleeve 625 drives the hook rod 624 to rotate, so that the steering direction of the end part of the hook rod 624 is adjusted, the side wall of the boat is convenient to avoid, the hooking is realized, and the hook rod 624 abuts against the outer side wall of the boat; in addition, considering that the position of the boat is changed due to thermal deformation of the furnace, the hook lever 624 can compress the spring 629 to move towards the transfer seat, so that a certain buffer space is provided, and the hook lever 624 is prevented from being rigidly abutted against the side wall of the boat to damage the hook lever 624.

The working principle of the embodiment is as follows:

set up complete machine equipment in one side of reacting furnace, the boat that is equipped with blue tungsten is after the processing is accomplished in the reacting furnace, the boat that is equipped with blue tungsten shifts to transfer mechanism 5 through hook boat mechanism 6, support the boat, guarantee the stationarity that the boat removed, elevating system 4 drives transfer mechanism 5 again and goes up and down to the same height with conveyer belt 3, hook boat mechanism 6 shifts the boat that is equipped with blue tungsten to conveyer belt 3 once more on, carry to the assigned position through conveyer belt 3, the above-mentioned operation is repeated to the boat that is equipped with blue tungsten that will need to process simultaneously, whole process realizes automaticly, need not artifical participation, save the cost of labor, factor of safety is high.

The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.

Claims

1. The utility model provides an equipment convenient to boat shifts, includes bed frame (1), sets up crane (2) in the frame and sets up in conveyer belt (3) of frame one side, its characterized in that still including set up in elevating system (4) of crane (2) one side, set up transfer mechanism (5) that just is located crane (2) one side on bed frame (1) and set up on transfer mechanism (5) and drive in the reacting furnace boat get into hook boat mechanism (6) of conveyer belt (3), transfer mechanism (5) are gone up and down by elevating system (4) drive.

2. The apparatus for facilitating the transfer of a boat as claimed in claim 1, wherein the transfer mechanism (5) comprises a fixing frame (51) fixed to an upper end surface of the base frame (1), a lifting frame (52) located above the fixing frame (51), and four support rods (53) crosswise arranged between the fixing frame (51) and the lifting frame (52), wherein the four support rods (53) are respectively arranged on both sides of the fixing frame (51) and the lifting frame (52) in pairs, both ends of the support rods (53) are respectively rotatably connected with ends of the fixing frame (51) and the lifting frame (52), and the crossing portions of the two support rods (53) located on the same side are rotatably connected.

3. The apparatus for facilitating the transfer of a boat as claimed in claim 2, wherein the transfer mechanism (5) further comprises a first slide (54) opened to the fixing frame (51) along a length direction of the fixing frame (51), a second slide (55) opened to the lifting frame (52) along a length direction of the lifting frame (52), and two pulleys (56) fixed to one side of the two support rods (53) and slidably connected to the first slide (54) and the second slide (55), respectively.

4. The apparatus for facilitating boat transfer of claim 3, wherein the support bars (53) positioned at different sides are parallel in pairs, and a plurality of ribs (57) are fixed to ends of the support bars (53) parallel to each other, which ends are close to each other, the plurality of ribs (57) being uniformly spaced along the length direction of the support bars (53).

5. The apparatus for facilitating the transfer of a boat as claimed in claim 2, wherein the elevating mechanism (4) comprises an elevating module (41) fixed to one side of the elevating frame (2) near the transfer mechanism (5), a sliding plate (42) driven by the elevating module (41), a fixing base (43) fixed to one side of the sliding plate (42) near the transfer mechanism (5), and a servo motor (44) fixed to the base frame (1) and having an output end fixed to a bottom end of the sliding plate (42), and one side of the elevating frame (52) near the elevating frame (2) is fixed to the fixing base (43).

6. The apparatus for boat transfer according to claim 2, wherein the boat hooking mechanism (6) comprises a mounting frame (61) fixed to an upper end of the elevating frame (52), and two boat hooking members (62) fixed to a lower end surface of the mounting frame (61), hook boat spare (62) including motion module (621) that are fixed in terminal surface under mounting bracket (61), driven along being close to carry loading seat (622) that the area (3) direction removed by motion module (621), two are fixed in rotation seat (623) of loading seat (622) both sides respectively, two rotate respectively and set up in hook lever (624) of rotating seat (623), the cover is established and is fixed in hook lever (624) and is located adapter sleeve (625) of rotating seat (623), be fixed in actuating lever (626) of adapter sleeve (625), and set up in loading seat (622) inboard and drive actuating cylinder (627) that actuating lever (626) removed.

7. The apparatus for facilitating boat transfer of claim 6, wherein the hook boat member (62) further comprises two buffer seats (628) respectively fixed to both sides of the loading seat (622) and located at one side of the rotating seat (623), and a spring (629) sleeved on the rod body of the hook lever (624) and located in the buffer seat (628), the hook lever (624) passing through the buffer seat (628) and being rotatably connected to the buffer seat (628).

8. The apparatus for facilitating boat transfer of claim 6, wherein a boat probe bar (6210) is slidably coupled to the loading base (622), and a receiving controller (6212) for receiving a probe signal of the boat probe bar (6210) and controlling the driving cylinder (627) to open and close is disposed on the boat probe bar (6210).

9. The apparatus for boat transfer as claimed in claim 1, wherein the base frame (1) is provided at a lower end thereof with a plurality of rollers (7) for facilitating the sliding of the base frame (1).