CN114476760A - High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process - Google Patents
High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process Download PDFInfo
- Publication number
- CN114476760A CN114476760A CN202210080331.5A CN202210080331A CN114476760A CN 114476760 A CN114476760 A CN 114476760A CN 202210080331 A CN202210080331 A CN 202210080331A CN 114476760 A CN114476760 A CN 114476760A
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- Prior art keywords
- shaft
- double
- coiled material
- seat
- roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 65
- 239000004964 aerogel Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 229920000742 Cotton Polymers 0.000 title claims abstract description 25
- 238000009413 insulation Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title claims description 10
- 230000008569 process Effects 0.000 title claims description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910021389 graphene Inorganic materials 0.000 claims description 7
- 229920002799 BoPET Polymers 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/0095—Preparation of aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/194—After-treatment
Abstract
The invention relates to the field of processing equipment and processing technology, in particular to high-temperature processing equipment for heat-insulating cotton coiled materials for aerogel production, which comprises a cabinet, a roller shaft mechanism, a first unreeling shaft, a second unreeling shaft, a first reeling shaft, a second reeling shaft, a third reeling shaft and a control box, wherein the roller shaft mechanism, the first unreeling shaft, the second unreeling shaft, the first reeling shaft, the second reeling shaft, the third reeling shaft and the control box are respectively arranged on the cabinet; the roll shaft mechanism comprises a base, a first double-roll seat, a second double-roll seat, a third double-roll seat and a fourth double-roll seat, wherein the first double-roll seat, the second double-roll seat, the third double-roll seat and the fourth double-roll seat are arranged above the base; and the first double-roller seat and the second double-roller seat are both provided with heating devices.
Description
Technical Field
The invention relates to the field of processing equipment and processing technology, in particular to high-temperature processing equipment for heat-insulating cotton coiled materials for aerogel production and a heat-insulating cotton coiled material processing technology.
Background
Aerogel is a solid form, the least dense solid in the world. The current lightest aerogel is only 0.16mg/cm3The porosity derives from properties such as excellent thermal insulation, so that a inch thick aerogel is equivalent to the thermal insulation of 20 to 30 pieces of ordinary glass.
The traditional aerogel preparation is mainly formed by carrying out low-temperature treatment on an aerogel solution, freeze-drying the surface of the aerogel solution and then carrying out vacuum drying.
Disclosure of Invention
In order to solve the technical problems, the invention provides high-temperature processing equipment for heat-insulating cotton coiled materials for aerogel production and a heat-insulating cotton coiled material treatment process, so that the production efficiency and the material utilization rate are greatly improved.
The invention adopts the following technical scheme:
a high-temperature processing device for heat-insulating cotton rolls for aerogel production comprises a cabinet, a roll shaft mechanism, a first unwinding shaft, a second unwinding shaft, a first winding shaft, a second winding shaft, a third winding shaft and a control box, wherein the roll shaft mechanism, the first unwinding shaft, the second unwinding shaft, the first winding shaft, the second winding shaft, the third winding shaft and the control box are respectively arranged on the cabinet; the roll shaft mechanism comprises a base, a first double-roll seat, a second double-roll seat, a third double-roll seat and a fourth double-roll seat, wherein the first double-roll seat, the second double-roll seat, the third double-roll seat and the fourth double-roll seat are arranged above the base; and the first double-roller seat and the second double-roller seat are both provided with heating devices.
The further improvement of the technical scheme is that the first unreeling shaft is arranged on one side of the roller shaft mechanism, and an auxiliary shaft is arranged between the first unreeling shaft and the roller shaft mechanism.
The technical scheme is further improved in that the third double-roller seat, the first double-roller seat, the second double-roller seat and the fourth double-roller seat are sequentially arranged above the base.
The further improvement to the technical scheme is that a liftable protective cover is arranged above the base and used for covering the roll shaft mechanism.
The further improvement on the technical scheme is that the first winding shaft and the second unwinding shaft are sequentially fixed below the roller shaft mechanism.
The further improvement of the technical scheme is that the second winding shaft and the third winding shaft are fixed on one side of the roller shaft mechanism, which deviates from the first unwinding shaft.
The technical scheme is further improved in that the third winding shaft is higher than the second winding shaft.
The technical scheme is further improved in that the heating device is an electric heating pipe which is electrically connected to the control box.
The further improvement of the technical scheme is that the control box is provided with a mounting seat, one side of the base is provided with a sliding rail, and the mounting seat and the sliding rail are arranged in a sliding manner.
A heat insulation cotton coiled material treatment process comprises the following steps:
s1, loading the to-be-processed coiled material prepared by the graphene coiled material manufacturing equipment into a first unreeling shaft;
s2, under the action of an auxiliary shaft, separating the auxiliary film of the to-be-processed coiled material prepared by the graphene coiled material manufacturing equipment, enabling the auxiliary film to enter a first coiling shaft, removing materials used in the process, and enabling the coiled material with the removed auxiliary materials to enter a third double-roller seat;
s3, the coiled material without the auxiliary material passes through a first double-roller seat and a second double-roller seat respectively, the coiled material is heated by heating devices of the first double-roller seat and the second double-roller seat to generate high temperature, and oxygen is rapidly generated in oxygen-containing parts in the coiled material without the auxiliary material and discharged to obtain the coiled material after high-temperature treatment;
s4, enabling the coiled material subjected to high-temperature treatment to pass through a fourth double-roller seat, arranging a trimming die on the fourth double-roller seat, loading a second unreeling shaft into the bottom-supported PET film, reeling away the PET film through a second reeling shaft, and enabling the trimmed coiled material to pass through a third reeling shaft to obtain the heat-insulating cotton coiled material to be used for generating the aerogel.
The invention has the beneficial effects that:
according to the invention, through the high-temperature processing equipment of the heat-insulation cotton coiled material and the treatment process of the heat-insulation cotton coiled material, the industrialization efficiency of the graphene-based composite aerogel is improved, and the production efficiency and the material utilization rate are greatly improved.
Drawings
FIG. 1 is a schematic view of the high temperature processing equipment of the heat insulating roll for aerogel production of the present invention;
FIG. 2 is a schematic structural view of the aerogel production heat insulation lap high temperature processing equipment of FIG. 1;
FIG. 3 is a front view of the aerogel production insulated lap high temperature processing apparatus of FIG. 1.
Detailed Description
The present invention will be further described with reference to the following examples for better understanding of the present invention, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1 to 3, a high-temperature processing apparatus for heat-insulating cotton rolls for aerogel production comprises a cabinet 10, a roller mechanism 20, a first unwinding shaft 11, a second unwinding shaft 12, a first winding shaft 13, a second winding shaft 14, a third winding shaft 15 and a control box 16, wherein the roller mechanism 20, the first unwinding shaft 11, the second unwinding shaft 12, the first winding shaft 13, the second winding shaft 14 and the third winding shaft 15 are respectively arranged on the cabinet 10; the roll shaft mechanism 20 comprises a base 30, a first double-roll seat 40, a second double-roll seat 50, a third double-roll seat 60 and a fourth double-roll seat 70, which are arranged above the base 30; the first double-roller seat 40 and the second double-roller seat 50 are both provided with heating devices 80.
Preferably, the first unreeling shaft 11 is disposed at one side of the roller mechanism 20, and an auxiliary shaft 19 is disposed between the first unreeling shaft 11 and the roller mechanism 20.
Preferably, the third double-roller seat 60, the first double-roller seat 40, the second double-roller seat 50 and the fourth double-roller seat 70 are sequentially disposed above the base 30.
Preferably, a protective cover 17 is disposed above the base 30 for covering the roller mechanism 20.
Preferably, the first winding shaft 13 and the second unwinding shaft 12 are sequentially fixed below the roller mechanism 20.
Preferably, the second winding shaft 14 and the third winding shaft 15 are fixed on the side of the roller mechanism 20 away from the first unwinding shaft 11.
Preferably, the third winding shaft 15 is disposed at a height higher than that of the second winding shaft 14.
Preferably, the heating device 80 is an electric heating tube electrically connected to the control box 16.
Preferably, the control box 16 is provided with a mounting seat 31, one side of the base 30 is provided with a slide rail 32, and the mounting seat 31 and the slide rail 32 are slidably disposed.
A heat insulation cotton coiled material treatment process comprises the following steps:
s1, loading the to-be-processed coiled material 90 prepared by the graphene coiled material preparation equipment into a first unreeling shaft 11;
s2, under the action of the auxiliary shaft 19, separating an auxiliary film of the to-be-processed coiled material 90 prepared by the graphene coiled material manufacturing equipment, enabling the auxiliary film to enter the first winding shaft 13, removing materials used in the process, and enabling the coiled material without the auxiliary materials to enter the third double-roller seat 60;
s3, the coiled material without the auxiliary material passes through the first double-roller seat 40 and the second double-roller seat 50 respectively, the coiled material is heated by the heating devices 80 of the first double-roller seat 40 and the second double-roller seat 50 to generate high temperature, and oxygen is rapidly generated in the oxygen-containing part in the coiled material without the auxiliary material to be discharged, so that the coiled material after high-temperature treatment is obtained;
s4, enabling the coiled material subjected to high-temperature treatment to pass through a fourth double-roller seat 70, arranging a trimming die on the fourth double-roller seat 70, loading the PET film on the bottom of the second unreeling shaft 12, reeling away the PET film through a second reeling shaft 14, and enabling the trimmed coiled material to pass through a third reeling shaft 15 to obtain the heat-insulating cotton coiled material to be used for generating the aerogel.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The high-temperature processing equipment for the heat-insulation cotton coiled material for aerogel production is characterized by comprising a cabinet, a roller shaft mechanism, a first unreeling shaft, a second unreeling shaft, a first reeling shaft, a second reeling shaft, a third reeling shaft and a control box, wherein the roller shaft mechanism, the first unreeling shaft, the second unreeling shaft, the first reeling shaft, the second reeling shaft, the third reeling shaft and the control box are respectively arranged on the cabinet; the roll shaft mechanism comprises a base, a first double-roll seat, a second double-roll seat, a third double-roll seat and a fourth double-roll seat, wherein the first double-roll seat, the second double-roll seat, the third double-roll seat and the fourth double-roll seat are arranged above the base; and the first double-roller seat and the second double-roller seat are both provided with heating devices.
2. The aerogel production heat insulating lap high temperature processing equipment of claim 1, wherein the first unwinding shaft is arranged at one side of the roller mechanism, and an auxiliary shaft is arranged between the first unwinding shaft and the roller mechanism.
3. The aerogel production heat insulating lap high temperature processing equipment of claim 1, wherein the third double roller seat, the first double roller seat, the second double roller seat and the fourth double roller seat are arranged above the base in sequence.
4. The aerogel production heat insulation lap high temperature processing equipment according to claim 1, wherein a liftable protection cover is arranged above the base and used for covering the roller mechanism.
5. The high-temperature processing equipment for the heat-insulating cotton roll for aerogel production according to claim 1, wherein the first winding shaft and the second unwinding shaft are sequentially fixed below the roller shaft mechanism.
6. The high-temperature processing equipment for the heat-insulating cotton roll for aerogel production according to claim 1, wherein the second winding shaft and the third winding shaft are fixed on one side of the roller shaft mechanism, which is away from the first unwinding shaft.
7. The high-temperature processing equipment for the heat-insulating cotton roll for aerogel production according to claim 1, wherein the third winding shaft is higher than the second winding shaft.
8. The aerogel production heat insulation cotton roll high-temperature processing equipment as claimed in claim 1, wherein the heating device is an electric heating pipe, and the electric heating pipe is electrically connected to the control box.
9. The aerogel production heat insulation cotton roll high-temperature processing equipment as claimed in claim 1, wherein the control box is provided with a mounting seat, one side of the base is provided with a sliding rail, and the mounting seat and the sliding rail are arranged in a sliding manner.
10. A heat insulation cotton coiled material treatment process is characterized by comprising the following steps:
s1, loading the to-be-processed coiled material prepared by the graphene coiled material manufacturing equipment into a first unreeling shaft;
s2, under the action of an auxiliary shaft, separating the auxiliary film of the to-be-processed coiled material prepared by the graphene coiled material manufacturing equipment, enabling the auxiliary film to enter a first coiling shaft, removing materials used in the process, and enabling the coiled material with the removed auxiliary materials to enter a third double-roller seat;
s3, the coiled material without the auxiliary material passes through a first double-roller seat and a second double-roller seat respectively, the coiled material is heated by heating devices of the first double-roller seat and the second double-roller seat to generate high temperature, and oxygen is rapidly generated in oxygen-containing parts in the coiled material without the auxiliary material and discharged to obtain the coiled material after high-temperature treatment;
s4, enabling the coiled material subjected to high-temperature treatment to pass through a fourth double-roller seat, arranging a trimming die on the fourth double-roller seat, loading a second unreeling shaft into the bottom-supported PET film, reeling away the PET film through a second reeling shaft, and enabling the trimmed coiled material to pass through a third reeling shaft to obtain the heat-insulating cotton coiled material to be used for generating the aerogel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210080331.5A CN114476760A (en) | 2022-01-24 | 2022-01-24 | High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210080331.5A CN114476760A (en) | 2022-01-24 | 2022-01-24 | High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114476760A true CN114476760A (en) | 2022-05-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210080331.5A Pending CN114476760A (en) | 2022-01-24 | 2022-01-24 | High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114476760A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB751351A (en) * | 1951-06-16 | 1956-06-27 | Peter Jay Massey | Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product |
| US20080149900A1 (en) * | 2006-12-26 | 2008-06-26 | Jang Bor Z | Process for producing carbon-cladded composite bipolar plates for fuel cells |
| CN103409079A (en) * | 2013-08-20 | 2013-11-27 | 太仓展新胶粘材料有限公司 | Machining process for OCA (Optical Clear Adhesive) flatbed die cutting |
| CN203946669U (en) * | 2014-07-16 | 2014-11-19 | 苏州安洁科技股份有限公司 | A kind of hot melt adhesive change membrane structure |
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| KR102223142B1 (en) * | 2020-05-29 | 2021-03-03 | 최돈철 | Multi rotary die cutting machine |
| CN113334896A (en) * | 2021-05-17 | 2021-09-03 | 奥美医疗用品股份有限公司 | Multifunctional all-in-one machine for producing half-cut dressing roll products and production method |
| CN113619161A (en) * | 2021-08-12 | 2021-11-09 | 厦门鑫美和设备制造有限公司 | Four-film prepreg production line and production process thereof |
| CN215325969U (en) * | 2020-12-28 | 2021-12-28 | 深圳菲尔泰光电有限公司 | Film stoving rolling machine |
-
2022
- 2022-01-24 CN CN202210080331.5A patent/CN114476760A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB751351A (en) * | 1951-06-16 | 1956-06-27 | Peter Jay Massey | Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product |
| US20080149900A1 (en) * | 2006-12-26 | 2008-06-26 | Jang Bor Z | Process for producing carbon-cladded composite bipolar plates for fuel cells |
| CN103409079A (en) * | 2013-08-20 | 2013-11-27 | 太仓展新胶粘材料有限公司 | Machining process for OCA (Optical Clear Adhesive) flatbed die cutting |
| CN203946669U (en) * | 2014-07-16 | 2014-11-19 | 苏州安洁科技股份有限公司 | A kind of hot melt adhesive change membrane structure |
| CN108248074A (en) * | 2016-12-29 | 2018-07-06 | 上海杰事杰新材料(集团)股份有限公司 | The production system and technique of a kind of continuous fiber reinforced thermoplastic composite material |
| KR102223142B1 (en) * | 2020-05-29 | 2021-03-03 | 최돈철 | Multi rotary die cutting machine |
| CN215325969U (en) * | 2020-12-28 | 2021-12-28 | 深圳菲尔泰光电有限公司 | Film stoving rolling machine |
| CN113334896A (en) * | 2021-05-17 | 2021-09-03 | 奥美医疗用品股份有限公司 | Multifunctional all-in-one machine for producing half-cut dressing roll products and production method |
| CN113619161A (en) * | 2021-08-12 | 2021-11-09 | 厦门鑫美和设备制造有限公司 | Four-film prepreg production line and production process thereof |
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