GB751351A - Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product - Google Patents

Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product

Info

Publication number
GB751351A
GB751351A GB3251/52A GB325152A GB751351A GB 751351 A GB751351 A GB 751351A GB 3251/52 A GB3251/52 A GB 3251/52A GB 325152 A GB325152 A GB 325152A GB 751351 A GB751351 A GB 751351A
Authority
GB
United Kingdom
Prior art keywords
web
oven
rolls
roll
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB3251/52A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB751351A publication Critical patent/GB751351A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

<PICT:0751351/IV(a)/1> <PICT:0751351/IV(a)/2> "Distended orientation" of molecules in the continuous production of crystalline films of high molecular weight thermoplastic material is prevented by passing a non-crystalline film of the material into a crystallization zone without subjecting the film to any longitudinal or lateral stretching forces, maintaining the temperature of the zone at the crystallization temperature of the material and regulating the rate of passage of the film to maintain the film in the zone for a period sufficient to effect substantially complete crystallization of the film. As shown, the thermoplastic material is fed into a hopper 24 of a screw-type extruder 20 in which it is heated in the absence of air and from which it is extruded through a die 25 and delivered into the nip 21 formed between a paper-carrying roll 22 rotating downwardly towards the nip and a substantially stationary doctor roll 23. The rolls 22, 23 are hollow and provided with conduits 26, 27 to supply heated oil to the interiors of the rolls to maintain them at the desired temperature. When the material is that sold under the Registered Trade Mark "Saran," it is extruded from the die 25 at 335-340 DEG F., the doctor roll 23 is maintained at an average temperature of 295-305 DEG F. and the paper-carrying roll 22 is maintained at 330-335 DEG F. The material forms a "floating" rotating roll 26 in the nip 21 and is subjected to extreme working, so that its temperature rises above that of the rolls 22, 23 and may be about 345-350 DEG F. The paper web 12 is unwound from the roll 11 rotatably supported on the bearings 10, over the idler and tensioning rollers generally indicated at 13, a pair of preheat rollers 14, 15 heated to 320 DEG F. by means of steam supplied through the lines 16, 17 and a third preheat roller 18 heated by the steam line 19 to about 345 DEG F. so as to heat the paper prior to the coating or laminating operation to about 320 DEG F. The paper passes through the nip 21 of the rolls 22, 23 and is thereby coated with a thin film, the thickness of which is determined by the adjustable pressure between the rolls 22, 23. From the nip 21 the coated web is led over a heater 30, e.g. an infra-red gas flame, to apply to the exterior surface of the film a sudden intense heat to raise its temperature to over 400 DEG F., preferably 440-540 DEG F. The sudden application of this heat serves to evaporate the plasticiser from the exterior surface of the film and to eliminate surface defects in the coating. The speed of the coated web is sufficiently high to prevent injury and, when the coating is Saran, may be 170 ft./min. Immediately after the passage of the web over the heater a first water spray 31 is applied to the paper side of the web at a rate sufficient to cause the water to form a pool 32 at the point when the web meets a guide roller 33, the excess water draining off from the sides of the web. A second water spray 34 is applied to the web immediately before it enters the crystallization oven 35. The water sprays are at atmospheric temperature and their purpose is to saturate the web and thus render it capable of changing its dimensions without setting up internal stresses between the paper and the coating due to the latter shrinking. Any tendency to curl is also avoided. The coated web 12 enters the oven 35 through the slot 43 in the end wall 41, passes underneath the lower row of guide rolls 44 and around a roll 45 which reverses the direction of travel of the web in the oven. The paper side, and not the coated side, of the web contacts the rolls 44, 45. The web emerges from the oven and passes over two chill rolls 46, 47 provided with coolant such as tap water through lines 48, 49. The coated side of the web contacts rolls 46, 47 but is prevented from sticking to them by a thin film of moisture which condenses on the rolls. After passing around the rolls 46, 47, the web re-enters the oven and passes along the idler rolls 44 and out through a slot 50 in the far end wall of the oven, again with the paper side and not the coated side of the web in contact with the rolls 44. The coating is maintained at its optimum crystallization temperature as it passes through the oven 35 by means of three hot air ducts 51 extending longitudinally through the oven and provided with a number of slot-like openings 52 through which hot air is directed against the coated face of the web. An air pump 53 draws air from the oven through an opening 56 and delivers it to an air heater 54. The air, heated to 220-250 DEG F., is led into each of the ducts 51 through a series of connecting ducts 55 and thereby maintains the temperature of the oven at 180-200 DEG F. Any vapours given off from the coating escape from the oven through a vent 57. The length and rate of travel of the coated web through the oven are such as to allow any given particle of the coating to remain in the oven for sufficient time to effect complete crystallization. For Saran this time is about 22 seconds and for a rate of web travel of 150 ft./min. the oven is about 20 feet long. From the oven the web is led around a guide roll 60, a chill roll 61 chilled by tap water from the line 62 and thence through the winding apparatus 63. This includes a take-up reel 64, guide rolls 65, 66 and a pair of keeper rolls 67, 68 to enable the take-up reel 64 to be changed when full without the passage of the web through the oven being interrupted. An additional spray 69 may be provided to rewet the web as it leaves the oven to bring the web to any desired moisture content before it is wound. The means for driving the rolls are not shown. The substantially stationary roll 23 may be permitted by a ratchet or other device to rotate very slowly, and means may be provided to clean the back surface of the roll constantly to present a cleaned surface to the nip 21. The plasticizer vapours evaporated from the surface of the film by the heater 30 are drawn off through a hood 70 connected to an exhaust system.
GB3251/52A 1951-06-16 1952-02-07 Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product Expired GB751351A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US751351XA 1951-06-16 1951-06-16

Publications (1)

Publication Number Publication Date
GB751351A true GB751351A (en) 1956-06-27

Family

ID=22123782

Family Applications (1)

Application Number Title Priority Date Filing Date
GB3251/52A Expired GB751351A (en) 1951-06-16 1952-02-07 Improvements in or relating to method and apparatus for producing and treating filmsof thermoplastic material and the resulting product

Country Status (1)

Country Link
GB (1) GB751351A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108645178A (en) * 2018-07-17 2018-10-12 湖北谱莱光电材料有限公司 The oven of antifog film production efficiency can be improved
CN112874080A (en) * 2021-01-15 2021-06-01 芜湖夏鑫新型材料科技有限公司 Silicon-free PE protective film for attaching release paper
CN114476760A (en) * 2022-01-24 2022-05-13 东莞市鹏威能源科技有限公司 High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process
CN118491828A (en) * 2024-07-12 2024-08-16 河北乐成新材料科技有限公司 Antistatic precoating film production and processing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108645178A (en) * 2018-07-17 2018-10-12 湖北谱莱光电材料有限公司 The oven of antifog film production efficiency can be improved
CN112874080A (en) * 2021-01-15 2021-06-01 芜湖夏鑫新型材料科技有限公司 Silicon-free PE protective film for attaching release paper
CN112874080B (en) * 2021-01-15 2023-03-10 芜湖夏鑫新型材料科技有限公司 Silicon-free PE protective film for attaching release paper
CN114476760A (en) * 2022-01-24 2022-05-13 东莞市鹏威能源科技有限公司 High-temperature processing equipment for heat-insulation cotton coiled material for aerogel production and heat-insulation cotton coiled material treatment process
CN118491828A (en) * 2024-07-12 2024-08-16 河北乐成新材料科技有限公司 Antistatic precoating film production and processing method

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