CN114474840B - Automatic paper box forming equipment and special-shaped paper box manufacturing method thereof - Google Patents
Automatic paper box forming equipment and special-shaped paper box manufacturing method thereof Download PDFInfo
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- CN114474840B CN114474840B CN202210135320.2A CN202210135320A CN114474840B CN 114474840 B CN114474840 B CN 114474840B CN 202210135320 A CN202210135320 A CN 202210135320A CN 114474840 B CN114474840 B CN 114474840B
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- paper tape
- paper
- box
- feeding device
- conveyor
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- 238000004519 manufacturing process Methods 0.000 title abstract description 22
- 238000004806 packaging method and process Methods 0.000 claims abstract description 80
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 239000011265 semifinished product Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 84
- 238000012546 transfer Methods 0.000 claims description 65
- 238000004804 winding Methods 0.000 claims description 25
- 239000003292 glue Substances 0.000 claims description 20
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007688 edging Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000009517 secondary packaging Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/005—Making rigid or semi-rigid containers, e.g. boxes or cartons involving a particular layout of the machinery or relative arrangement of its subunits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/10—Feeding or positioning webs
- B31B50/102—Feeding or positioning webs using rolls, belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/28—Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/62—Uniting opposed surfaces or edges; Taping by adhesives
Landscapes
- Making Paper Articles (AREA)
Abstract
The invention relates to automatic paper box forming equipment and a special-shaped paper box manufacturing method thereof, which have the technical scheme that: comprising the following steps: the packaging device is used for wrapping and forming the first paper tape on the box bottom into a paper box semi-finished product and wrapping and forming the second paper tape on the paper box semi-finished product into a paper box finished product; the discharge end of the second feeding device is communicated with the feeding end of the first feeding device; the first discharging end of the first feeding device can be positioned in the packaging device, and the second discharging end of the first feeding device can be abutted with the feeding end of the packaging device; the feeding device is fixedly connected with the packaging device; the method has the advantages of complete functions, high automation degree and diversified processing modes.
Description
Technical Field
The invention relates to the technical field of packaging equipment, in particular to automatic paper box forming equipment and a special-shaped paper box manufacturing method thereof.
Background
Along with the increasing use of product packaging, the demands of merchants on packaging cartons are greatly increased, the cartons are manufactured by manual modes in the past basically, and the cartons are mainly formed manually, so that the production cost and the production efficiency are low, and the method is an important way for adapting to modern production by improving the productivity of the cartons, reducing the physical labor and lowering the production cost through automation.
However, the general paper box forming machine can only perform preliminary folding forming on the paper box, more processing steps still need to be manually processed, and the automation degree can not meet the modern production requirement, so that a paper box forming device with higher automation degree is necessary to be designed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide automatic paper box forming equipment and a special-shaped paper box manufacturing method thereof, which have the advantages of complete functions, high degree of automation and diversified processing modes.
The first object of the present invention is achieved by the following technical solutions: an automated carton forming apparatus comprising: the packaging device is used for packaging and forming the first paper tape on the box bottom into a paper box semi-finished product and winding the second paper tape on the paper box semi-finished product to form the paper box finished product; the discharge end of the second feeding device is communicated with the feeding end of the first feeding device; the first discharging end of the first feeding device can be positioned in the packaging device, and the second discharging end of the first feeding device can be abutted with the feeding end of the packaging device; the feeding device is fixedly connected with the packaging device.
Optionally, the packaging device includes: the paper box forming device comprises a first rack, a paper box die, a first transfer mechanism for receiving a second paper tape conveyed by a second discharge end of a first feeding device and transferring the second paper tape to the paper box die, and a forming mechanism for wrapping the first paper tape on a box bottom to form a paper box semi-finished product and wrapping the second paper tape on the paper box semi-finished product to form a paper box finished product; the first rack is fixedly connected with the first feeding device; the first transfer mechanism is arranged on the first rack, and the movable end of the first transfer mechanism can be abutted with the second discharge end of the first feeding device; the paper box die can be detachably arranged on the first frame, and can be abutted with the movable end of the feeding device.
Optionally, the first transfer mechanism includes: the first conveyor is used for receiving the second paper tape conveyed by the second discharging end of the first feeding device, and the first sliding table is used for driving the conveyor to move; one end of the first sliding table is slidably arranged on the first rack, and the other end of the first sliding table is fixedly connected with the first transfer device; the first transfer device can be abutted with the second discharging end of the first feeding device.
Optionally, the forming mechanism includes: the paper box comprises at least one winding column for winding a first paper tape or a second paper tape on a paper box die, a second sliding table for driving the winding column to move in the X-axis direction, a driving cylinder for driving the second sliding table to move in the Y-axis direction, and a first lifting table for driving the driving cylinder to move in the Z-axis direction; the first lifting platform is arranged on the first rack; the driving cylinder is arranged on the movable end of the first lifting platform, and the output end of the driving cylinder is fixedly connected with the second sliding table; the winding column is detachably arranged on the movable end of the second sliding table.
Optionally, the first feeding device includes: the first cutter is used for cutting off the first paper tape conveyed by the first conveyor, the second transfer mechanism is used for receiving the first paper tape cut by the first cutter and transferring the first paper tape to the paper box mould, the second conveyor is used for receiving and conveying the second paper tape conveyed by the second feeding mechanism, and the second cutter is used for cutting off the second paper tape conveyed by the second conveyor; the second rack is fixedly connected with the first rack; the first paper tape reel is rotatably arranged on the upper layer of the second rack; the first conveyor and the first cutter are sequentially arranged on the upper layer of the second frame along the conveying direction of the first paper tape; the second transfer mechanism can be arranged on the second rack in a sliding manner, and the movable end of the second transfer mechanism can be abutted with the discharge end of the first cutter; the second conveyor and the second cutter are sequentially arranged on the lower layer of the second frame along the conveying direction of the second paper tape; the discharging end of the second cutter can be abutted with the first conveyer.
Optionally, the second transfer mechanism includes: the second transporter is used for receiving the first paper tape conveyed by the discharge end of the first cutter and the third sliding table is used for driving the transporter to move; one end of the third sliding table is slidably arranged on the second rack, and the other end of the third sliding table is fixedly connected with the second transporter; the second transporter can be abutted with the discharging end of the first cutter.
Optionally, the second feeding device includes: the device comprises a third frame, a second paper tape reel, a third paper tape reel, a chamfering device, a third conveyor, a fourth conveyor, a tensioner, a rubber rolling device, a fan regulator and a fifth conveyor, wherein the second paper tape reel and the third paper tape reel are used for providing a second paper tape, the chamfering device is used for receiving the second paper tape output by the second paper tape reel and chamfering the second paper tape, the third conveyor is used for receiving and conveying the second paper tape output by the chamfering device, the fourth conveyor is used for receiving and conveying the second paper tape output by the third paper tape reel, the tensioner is used for receiving the second paper tape output by the fourth conveyor and can adjust the tightness degree of the second paper tape, the rubber rolling device is used for receiving and gluing the second paper tape output by the tensioner, the fan regulator is used for receiving the second paper tape output by the rubber rolling device and adjusting the humidity of the glue on the second paper tape, and the fifth conveyor is used for receiving the second paper tape output by the third conveyor and conveying the second paper tape to the second conveyor; the third rack is fixedly connected with the second rack; the second paper tape reel is rotatably arranged on the upper layer of the third rack; the chamfering device and the third conveyor are sequentially arranged on the upper layer of the third frame along the conveying direction of the second paper tape; the third paper tape reel is rotatably arranged on the lower layer of the third rack; the fourth conveyor, the tensioner, the glue roller, the fan regulator and the fifth conveyor are sequentially arranged on the lower layer of the third frame along the conveying direction of the second paper tape.
Optionally, the feeding device includes: the box bottom accommodating device comprises a fourth rack, an accommodating mechanism for accommodating the box bottom and a mechanical arm for conveying the box bottom on the accommodating mechanism to a paper box die; the fourth rack is fixedly connected with the first rack; the mechanical arm and the storage mechanism are both arranged on the fourth rack; the movable end of the mechanical arm can be abutted with the paper box die.
Optionally, the storage mechanism includes: the device comprises a guide frame, a lifting slide block for accommodating a box bottom and at least one driver capable of driving the lifting slide block to move up and down along the guide frame; the guide frame is arranged on the fourth frame; one end of the driver is slidably arranged on the guide frame, and the other end of the driver is fixedly connected with the lifting sliding block.
The second object of the invention is achieved by the following technical scheme: a carton forming method of an automated carton forming apparatus, comprising:
after the feeding device inputs the box bottom into the packaging device, the second feeding device conveys the second paper tape to the first feeding device, the first feeding device sequentially conveys the first paper tape and the second paper tape to the packaging device according to the sequence, and the packaging device firstly winds the first paper tape on the edge of the box bottom for preliminary packaging, so that the first paper tape and the box bottom are preliminarily formed into a paper box semi-finished product;
the packaging device further packages the second paper tape input by the first feeding device, and winds the second paper tape on the edge of the paper box semi-finished product, so that the width of the second paper tape is larger than the width of the box edge of the paper box semi-finished product, and the second paper tape and the first paper tape are mutually overlapped to be completely formed into the paper box finished product;
after the paper box is formed, the feeding device can remove the finished paper box in the packaging device.
In summary, the invention has the following beneficial effects:
1. the equipment adopts a paper box manufacturing process combining straight lines and arcs, and can be used for producing special-shaped paper boxes.
2. When the equipment works, the first paper tape reel can output the first paper tape, the second paper tape reel and the third paper tape reel can output the second paper tape, the output second paper tape can be conveyed to the packaging device after being processed by functional components such as the chamfering device, the glue rolling device, the plurality of conveyors and the like, the functional components can be selectively opened, and different processing modes of the second paper tape can be realized through different combinations of the opening components.
3. The first paper tape and the second paper tape processed by the functional parts are sequentially conveyed to the packaging device by the first transfer mechanism and the second transfer mechanism to carry out paper box packaging and forming operation, the packaging device can be used for manufacturing the special-shaped box with the paper box appearance comprising straight lines and curves, and the packaging device is high in automation degree and saves a large amount of manpower and material resources.
4. The paper box mould on the packaging device can be replaced by other paper box moulds of different types, so that the types of paper boxes which can be processed by the equipment are more abundant, such as square boxes, special boxes and the like, and the equipment is not limited to processing of certain types of paper boxes, so that the equipment can meet the diversified use requirements of users.
5. When the winding column in the forming mechanism works, the traditional method is different from the traditional method that the winding column on common equipment winds the paper box mould along one circle in one direction, and the two winding columns can respectively drive paper tapes to wind from two sides of the paper box mould at the same time, so that the forming process of the paper box is more efficient.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of the structure of the packing device and the feeding device of the present invention;
fig. 4 is an enlarged schematic view of the molding mechanism of the present invention.
In the figure: 1. a packaging device; 11. a first frame; 12. a carton die; 13. a first transfer mechanism; 14. A forming mechanism; 141. winding a column; 142. a second sliding table; 143. a driving cylinder; 144. a first elevating platform; 2. a first feeding device; 21. a second frame; 22. a first paper reel; 23. a first conveyor; 24. a first interceptor; 25. a second transfer mechanism; 26. a second conveyor; 27. a second interceptor; 3. a second feeding device; 31. a third frame; 32. a second paper reel; 33. a third paper reel; 34. chamfering device; 35. A third conveyor; 36. a fourth conveyor; 37. a glue rolling device; 38. a fan regulator; 39. a fifth conveyor; 4. a feeding device; 41. a fourth frame; 42. a mechanical arm; 43. a storage mechanism; 431. a guide frame; 432. a lifting slide block; 433. a driver; 51. a first paper strap; 52. a second paper strap; 6. and a drawer.
Detailed Description
In order that the objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Several inventions of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and is not limited to the invention described herein.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances. The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used for descriptive purposes only and are not to indicate or imply that the devices or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
The present invention will be described in detail below with reference to the accompanying drawings and the invention.
As shown in fig. 1 and 2, the present invention provides an automated carton forming apparatus comprising: comprising the following steps: comprising the following steps: a feeding device 4 for conveying the box bottom to the packaging device 1, a second feeding device 3 for conveying a second paper tape 52 to the first feeding device 2, a first feeding device 2 for conveying a first paper tape 51 into the packaging device 1 and conveying the second paper tape 52 to a feeding end of the packaging device 1, and a packaging device 1 for wrapping and forming the first paper tape 51 on the box bottom into a paper box semi-finished product and wrapping the second paper tape 52 on the paper box semi-finished product to package and form the paper box finished product; the discharge end of the second feeding device 3 is communicated with the feeding end of the first feeding device 2; the first discharging end of the first feeding device 2 may be located inside the packaging device 1, and the second discharging end of the first feeding device 2 may be abutted with the feeding end of the packaging device 1; the feeding device 4 is fixedly connected with the packaging device 1.
The connection sequence of the devices in the equipment is as follows: the second feeding device 3, the first feeding device 2 and the packaging device 1 are sequentially connected along the conveying direction of the second paper tape 52, the feeding device 4 is fixed on one side of the packaging device 1, and the conveying direction of the paper tape is as follows: the second paper tape 52 is input by the second feeding device 3, the first paper tape 51 is input by the first feeding device 2, and the second paper tape 52 input by the second feeding device 3 can pass through the first feeding device 2 when being conveyed (the first paper tape 51 input by the first feeding device 2 is output from the upper layer of the first feeding device 2 and passes through, the second paper tape 52 when the second feeding device 3 is conveyed through the first feeding device 2 passes through the lower layer of the first feeding device 2), so that the first paper tape 51 and the second paper tape 52 input by the first feeding device 2 and the second feeding device 3 are jointly conveyed to the packaging device 1 by the first feeding device 2, and the input box bottom, the first paper tape 51 and the second paper tape 52 can be manufactured and formed into paper boxes when the packaging device 1 works;
the working principle of the automatic paper box forming equipment provided by the invention is as follows: when the equipment works, after the feeding device 4 conveys the box bottom to the packaging device 1, the first feeding device 2 is started firstly and conveys the first paper tape 51 to the packaging device 1 through the first discharging end, the packaging device 1 performs preliminary packaging on the first paper tape 51 input by the first feeding device 2 and the box bottom and forms a paper box semi-finished product (the preliminarily packaged first paper tape 51 is simply wound and packaged, the packaging device 1 enables the first paper tape 51 to be wound on the edge of the box bottom to form a paper box semi-finished product without glue adhering and other steps), after the preliminary packaging is finished, the second feeding device 3 is started and conveys the second paper tape 52 to the first feeding device 2 after the functional parts are processed (glue adhering, chamfering and other steps), then, the second paper tape 52 is conveyed to the feeding end of the packaging device 1 through the second discharging end of the first feeding device 2 (the first feeding device 2 does not output the first paper tape 51 in the process of conveying the second paper tape 52 to the first feeding device 2 by the second feeding device 3), so that the packaging device 1 receives the second paper tape 52, and then, the second paper tape 52 is subjected to secondary packaging on the basis that the first paper tape 51 and the box bottom are formed into a paper box semi-finished product, so that the first paper tape 51 and the second paper tape 52 are completely formed into a paper box finished product after being packaged in sequence by the packaging device 1 (the second paper tape 52 can completely wrap the edges of the first paper tape 51 and the box bottom); the finished product of the formed paper box can be taken out again by the feeding device 4 and stored and tidied, and the whole automatic forming process of forming the paper box from paper tapes and box bottoms is completed; the user needs to add and replace the input first paper tape 51 and second paper tape 52 on the first feeding device 2 and the second feeding device 3 in time and add a box bottom on the feeding device 4, so that a formed paper box can be obtained from the packaging device 1; the first paper tape 51 and the second paper tape 52 on the first feeding device 2 and the second feeding device 3 in the equipment are distributed according to the requirement when in use and are taken according to the paper box manufacturing requirement, so that no waste is generated when the equipment works, and the waste of the paper tape is avoided;
different from the traditional method for manufacturing the special-shaped paper box, the packaging device 1 in the equipment combines a straight line process and a curve process, so that the packaging device 1 can manufacture a rectangular box or a round box by paper tape, can manufacture the special-shaped box with the paper box appearance comprising straight lines and curves at the same time, and has lower production cost compared with the common manufacturing process, thereby saving a large amount of resources.
Further, as shown in fig. 3, the packaging device 1 includes: the first frame 11, the paper box die 12, a first transfer mechanism 13 for receiving a second paper tape 52 conveyed by a second discharging end of the first feeding device 2 and transferring the second paper tape 52 to the paper box die 12, and a forming mechanism 14 for wrapping the first paper tape 51 around a box bottom to form a paper box semi-finished product and wrapping the second paper tape 52 around the paper box semi-finished product to form a paper box finished product; the first rack 11 is fixedly connected with the first feeding device 2; the first transfer mechanism 13 is mounted on the first frame 11, and the movable end of the first transfer mechanism 13 can be abutted with the second discharge end of the first feeding device 2; the paper box die 12 is detachably arranged on the first frame 11, and the paper box die 12 can be abutted with the movable end of the feeding device 4.
Wherein, a negative pressure suction mechanism is arranged on the paper box die 12, so that the first paper tape 51 or the second paper tape 52 can be adsorbed on the paper box die 12 through the negative pressure suction mechanism; after the first paper tape 51 and the box bottom are preliminarily packaged and formed into a paper box semi-finished product, the second paper tape 52 input by the second feeding device 3 is conveyed to the packaging device 1 by the second discharging end of the first feeding device 2, when the packaging device 1 works, the first transfer mechanism 13 receives the second paper tape 52 conveyed by the second discharging end of the first feeding device 2, the first transfer mechanism 13 slides on the first frame 11 and conveys the second paper tape 52 to the lower part of the paper box die 12, the first transfer mechanism 13 resets after the transfer is finished, the forming mechanism 14 moves to the lower part of the second paper tape 52, the output end of the forming mechanism 14 abuts against the lower end of the paper box die 12 to be positioned, the output end of the forming mechanism 14 surrounds the paper box die 12 to perform edging motion after the positioning is finished, and in the edging motion process of the forming mechanism 14, the output end of the forming mechanism 14 can drive the second paper tape 52 to move to enable the second paper tape 52 to wind along the outer surface of the paper box semi-finished product on the paper box die 12 and form, the finished product after the forming is sleeved on the paper box die 12, the finished product after the forming mechanism 14 stops on the paper box die 12, the paper box die 4 can be further moved out, and the finished product packaging device can be manufactured after the paper box 1 is finished, and the finished product can be further finished after the paper box 1 is finished after the forming device is finished;
in the invention, the inner side of the first frame 11 is also provided with a sliding inner wall, the paper box die 12 is detachably arranged on the sliding inner wall of the first frame 11, and the sliding inner wall can drive the paper box die 12 to move up and down so as to flexibly adjust the working position of the paper box die 12, so that the paper box die 12 is matched with paper tapes of different types; in addition, the carton die 12 can be replaced by other carton dies 12 of different types, so that the types of cartons which can be processed by the packaging device 1 are more abundant, and the packaging device is not limited to processing of certain types of cartons, so that the device can meet diversified use requirements of users.
Further, the first transfer mechanism 13 includes: a first transporter for receiving the second paper tape 52 conveyed by the second discharging end of the first feeding device 2, and a first sliding table for driving the transporter to move; one end of the first sliding table is slidably arranged on the first frame 11, and the other end of the first sliding table is fixedly connected with the first transfer device; the first transfer device can be abutted with the second discharging end of the first feeding device 2.
In the present invention, the first conveyor may be a crawler-type conveying system, or may be a conveying system of other different forms; when the first transfer mechanism 13 works, the first sliding table slides on the first frame 11 and drives the first transfer device, so that the first transfer device is abutted against the second discharging end of the first feeding device 2 and connected with the second paper tape 52 conveyed by the second discharging end, after the first transfer device receives the second paper tape 52, the first transfer device is provided with a section of the second paper tape 52 (the length of the second paper tape 52 is monitored and set by a controller outside the device by a user), and the first sliding table drives the first transfer device to move to the lower part of the paper box die 12, so that the output end of the forming mechanism 14 can tightly support the second paper tape 52 at the lower end of the paper box die 12 for positioning; after the transfer is completed, the first sliding table drives the first transfer device to reset, and the next section of second paper tape 52 conveyed by the second discharging end of the first feeding device 2 is ready to be transferred, so that the reciprocating operation is performed, and the effect of automatic transfer of the paper tape between the first feeding device 2 and the packaging device 1 is achieved.
Further, as shown in fig. 4, the molding mechanism 14 includes: at least one winding column 141 for winding the first paper tape 51 or the second paper tape 52 on the paper box die 12, a second sliding table 142 for driving the winding column 141 to move in the X-axis direction, a driving air cylinder 143 for driving the second sliding table 142 to move in the Y-axis direction, and a first lifting table 144 for driving the driving air cylinder 143 to move in the Z-axis direction; the first lifting platform 144 is mounted on the first frame 11; the driving air cylinder 143 is arranged on the movable end of the first lifting platform 144, and the output end of the driving air cylinder 143 is fixedly connected with the second sliding table 142; the winding column 141 is detachably disposed on the movable end of the second sliding table 142.
In the invention, a second sliding table 142 is arranged at the output end of a driving air cylinder 143, the driving air cylinder 143 is arranged at the output end of a first lifting table 144, the first lifting table 144 is arranged on a first frame 11, and the first lifting table 144, the driving air cylinder 143 and the second sliding table 142 can respectively reciprocate in the single directions of a Z axis, a Y axis and an X axis, so that a shifter capable of realizing XYZ three-axis linkage is formed after the three are mutually arranged and matched; the two winding columns 141 are detachably arranged at two sides of the movable end of the second sliding table 142 (the movable end of the three-axis linkage shifter), so that the winding columns 141 can be driven to move in different directions when the forming mechanism 14 works, after the winding columns can be close to the paper box die 12, the first paper tape 51 or the second paper tape 52 can be driven to wind along the outer surface of the paper box die 12 and be packaged and formed on the box bottom (the two moving track axes of the two winding columns 141 are symmetrical, the two winding columns 141 simultaneously drive the paper tape at two sides of the paper box die 12), and after the paper box is packaged, the forming mechanism 14 drives the winding columns 141 to leave the paper box die 12, so that the transfer mechanism is convenient to convey the paper tape 5 to the lower part of the paper box die 12; the actions of the equipment are controlled by the controller through a program, and the automation degree is high.
Further, the first feeding device 2 includes: the second frame 21, the first paper tape reel 22 for providing the first paper tape 51, the first conveyor 23 for receiving and conveying the first paper tape 51 output from the first paper tape reel 22, the first cutter 24 for cutting the first paper tape 51 conveyed by the first conveyor 23, the second transfer mechanism 25 for receiving the first paper tape 51 cut by the first cutter 24 and transferring the first paper tape 51 to the paper box die 12, the second conveyor 26 for receiving and conveying the second paper tape 52 output from the second feeding mechanism, and the second cutter 27 for cutting the second paper tape 52 conveyed by the second conveyor 26; the second rack 21 is fixedly connected with the first rack 11; the first paper tape reel 22 is rotatably arranged on the upper layer of the second rack 21; the first conveyor 23 and the first cutter 24 are sequentially arranged on the upper layer of the second frame 21 along the conveying direction of the first paper tape 51; the second transferring mechanism 25 is slidably disposed on the second frame 21, and a movable end of the second transferring mechanism 25 may abut against a discharge end of the first cutter 24; the second conveyor 26 and the second cutter 27 are sequentially arranged on the lower layer of the second frame 21 along the conveying direction of the second paper tape 52; the discharging end of the second cutter 27 may abut against the first transporter.
In the invention, the second frame 21 is divided into an upper layer and a lower layer, the first paper tape reel 22, the first conveyor 23 and the first cutter 24 are arranged on the upper layer of the second frame 21, the second conveyor 26 and the second cutter 27 are arranged on the lower layer of the second frame 21, and the second transfer mechanism 25 is arranged between the upper layer and the lower layer of the second frame 21 in a sliding way; the second transferring mechanism 25 can be abutted with the discharging end of the first cutter 24, the first transferring mechanism 13 can be abutted with the discharging end of the second cutter 27, and cutting pieces are arranged on the movable ends of the first cutter 24 and the second cutter 27 and can be used for cutting off paper tapes;
when the first feeding device 2 works, the first paper tape 51 output by the first paper tape reel 22 is conveyed to the second transfer mechanism 25 through the first conveyor 23 and the first cutter 24, when the first paper tape 51 reaches a certain length on the second transfer mechanism 25, the first cutter 24 cuts off the first paper tape 51, the second transfer mechanism 25 slides on the second frame 21, and the cut first paper tape 51 can be conveyed to the position below the paper box die 12; the second paper tape 52 output by the second feeding device 3 is conveyed to the first transfer mechanism 13 through the second conveyor 26 and the second cutter 27, when the second paper tape 52 reaches a certain length on the first transfer mechanism 13, the second cutter 27 cuts off the second paper tape 52, and the first transfer mechanism 13 can convey the cut second paper tape 52 to the lower part of the paper box die 12, so that the effect of automatic transfer of the paper tape between the first feeding device 2 and the packaging device 1 is achieved; a plurality of drawers are also arranged at the lower end of the second frame 21, and the drawers can be used for storing materials necessary for production, thereby saving time and labor.
Further, the second transfer mechanism 25 includes: a second transporter for receiving the first paper tape 51 conveyed by the discharging end of the first cutter 24, and a third sliding table for driving the transporter to move; one end of the third sliding table is slidably arranged on the second rack 21, and the other end of the third sliding table is fixedly connected with the second transporter; the second transporter may be in abutment with the discharge end of the first interceptor 24.
In the present invention, the second transporter may be a crawler-type transporter, or may be a transporter of a different type; when the second transfer mechanism 25 works, the third sliding table slides on the second frame 21 and drives the second transfer device, so that the second transfer device is abutted against the discharge end of the first cutter 24 and connected with the first paper tape 51, a section of first paper tape 51 is loaded after the second transfer device is received (the length of the first paper tape 51 is monitored and set by a user through a controller outside the device), and the third sliding table drives the second transfer device to move to the lower part of the paper box die 12, so that the winding column 141 can tightly support the first paper tape 51 at the lower end of the paper box die 12 for packaging and forming; after the transfer is completed, the third sliding table drives the second transfer device to reset, and the next section of first paper tape 51 is ready to be transferred, so that the paper tape automatic transfer effect between the first feeding device 2 and the packaging device 1 is achieved (the second transfer mechanism 25 is used for transferring the primary package of the first paper tape 51, and the first transfer mechanism 13 is used for transferring the secondary package of the second paper tape 52).
Further, the second feeding device 3 includes: the third frame 31, the second paper reel 32 and the third paper reel 33 for providing the second paper tape 52, the chamfering device 34 for receiving the second paper tape 52 output by the second paper reel 32 and chamfering the second paper tape 52, the third conveyor 35 for receiving and conveying the second paper tape 52 output by the chamfering device 34, the fourth conveyor 36 for receiving and conveying the second paper tape 52 output by the third paper reel 33, the tensioner for receiving the second paper tape 52 output by the fourth conveyor 36 and adjusting the tightness degree of the second paper tape 52, the glue rolling device 37 for receiving the second paper tape 52 output by the tensioner and gluing the second paper tape 52, the fan adjuster 38 for receiving the second paper tape 52 output by the glue rolling device 37 and adjusting the glue humidity on the second paper tape 52, and the fifth conveyor 39 for receiving the second paper tape 52 output by the fan adjuster 38 or the third conveyor 35 and conveying the second paper tape 52 to the second conveyor 26; the third rack 31 is fixedly connected with the second rack 21; the second paper tape reel 32 is rotatably arranged on the upper layer of the third rack 31; the chamfering device 34 and the third conveyor 35 are sequentially arranged on the upper layer of the third frame 31 along the conveying direction of the second paper tape 52; the third paper tape reel 33 is rotatably arranged at the lower layer of the third rack 31; the fourth conveyor 36, tensioner, glue roller 37, fan adjuster 38 and fifth conveyor 39 are mounted in the lower layer of the third frame 31 in the conveying direction of the second paper web 52.
In the present invention, the third frame 31 is divided into upper and lower layers, the second paper tape reel 32, the chamfering device 34 and the third conveyor 35 are arranged at the upper layer of the third frame 31, and the third paper tape reel 33, the fourth conveyor 36, the glue roller 37, the fan regulator 38 and the fifth conveyor 39 are arranged at the lower layer of the third frame 31;
when the second feeding device 3 works, the second paper tape 52 output by the second paper tape reel 32 is conveyed to the fifth conveyor 39 through the chamfering device 34 and the third conveyor 35, the chamfering device 34 can chamfer the second paper tape 52 output by the second paper tape reel 32, and the fifth conveyor 39 can convey the second paper tape 52 subjected to chamfering to the first feeding device 2 for further conveying; the second paper tape 52 output by the third paper tape reel 33 is conveyed to the fifth conveyor 39 through the fourth conveyor 36, the glue rolling device 37 and the fan regulator 38, the glue rolling device 37 can carry out glue feeding treatment on the passed second paper tape 52 (the glue adopts food-grade hot melt glue, so that the working environment of equipment is nontoxic and environment-friendly), the fan regulator 38 can carry out glue humidity regulation treatment on the glued second paper tape 52, and the fifth conveyor 39 can convey the glued and glue humidity treated second paper tape 52 to the first feeding device 2 for further conveying; wherein, only one of the second paper tape reel 32 and the third paper tape reel 33 can be selected to output the second paper tape 52 (the fifth conveyor 39 can only accommodate one paper tape to pass through), and the two paper tape reels cannot work simultaneously, so that the disorder of a packaging control system when the equipment works is prevented; a plurality of drawers are also arranged at the lower end of the third frame 31, and the drawers can be used for storing materials necessary for production, thereby saving time and labor.
Further, the feeding device 4 includes: a fourth frame 41, a housing mechanism 43 for housing the cassette bottom, and a robot arm 42 for conveying the cassette bottom on the housing mechanism 43 to the carton die 12; the fourth frame 41 is fixedly connected with the first frame 11; the mechanical arm 42 and the accommodating mechanism 43 are both installed on the fourth frame 41; the movable end of the robotic arm 42 may be in abutment with the carton die 12.
In the invention, the two ends of the side surface of the fourth frame 41 are provided with chambers, the containing mechanism 43 is arranged in the chambers, the fourth frame 41 is provided with a plurality of paper box outlets, the shape of the outlet of the paper box is matched with the shape of the finished paper box, and the paper box outlet is communicated with the containing mechanism 43;
when the device works, the accommodating mechanism 43 can place the box bottom at the outlet of the paper box, and the mechanical arm 42 on the fourth rack 41 can acquire the box bottom from the outlet of the paper box and convey the box bottom to the paper box die 12; after the apparatus forms the paper strap package into a finished carton, the robotic arm 42 may also remove the finished carton from the carton die 12 and transfer it to a subsequent process to complete the loading and operation of the apparatus.
Further, the housing mechanism 43 includes: the guide frame 431, a lifting slide block 432 for accommodating the bottom of the box, and at least one driver 433 capable of driving the lifting slide block 432 to move up and down along the guide frame 431; the guide frame 431 is mounted on the fourth frame 41; one end of the driver 433 is slidably disposed on the guide frame 431, and the other end of the driver 433 is fixedly connected with the lifting slider 432.
In the invention, a guide frame 431 is arranged in a cavity formed in a fourth frame 41, one end of a driver 433 can be slidably arranged on the guide frame 431, and the other end of the driver 433 is fixedly connected with a lifting slide block 432, so that the lifting slide block 432 can slide up and down along the guide frame 431 through the driver 433;
the box bottom is placed on the lifting slide block 432, when the mechanical arm 42 grabs the box bottom through the box outlet, the lifting slide block 432 can move upwards along the guide frame 431 for a certain distance, so that the next box bottom can be grabbed and placed on the box mold 12 by the mechanical arm 42, and convenience and rapidness are realized.
The paper box forming method of the automatic paper box forming equipment in actual operation comprises the following steps: after the second paper tape 52 is conveyed to the first feeding device 2 by the second feeding device 3, the first paper tape 51 and the second paper tape 52 are sequentially conveyed to the packaging device 1 by the first feeding device 2 according to the sequence, the packaging device 1 firstly winds the first paper tape 51 on the edge of the box bottom for preliminary packaging, and the first paper tape 51 and the box bottom are formed into a paper box semi-finished product preliminarily;
on the basis that the first paper tape 51 and the box bottom are preliminarily molded into a paper box semi-finished product, the packaging device 1 further packages the second paper tape 52 input by the first feeding device 2, the packaging device 1 winds the second paper tape 52 on the edge of the paper box semi-finished product, the width of the second paper tape 52 is larger than the width of the box edge of the paper box semi-finished product, and the second paper tape 52 and the first paper tape 51 are mutually overlapped to be completely molded into a packaging paper box;
after the paper box is formed, the mechanical arm 42 of the feeding device 4 can remove the finished paper box in the packaging device 1 and convey the finished paper box to the next procedure, and the packaging device 1 can manufacture the next paper box after the finished paper box is removed.
The automatic paper box forming equipment and the special-shaped paper box manufacturing method thereof have the advantages of complete functions, high automation degree and diversified processing modes.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the present invention are within the scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (6)
1. An automated carton forming apparatus comprising: the packaging device is used for packaging and forming the first paper tape on the box bottom into a paper box semi-finished product and winding the second paper tape on the paper box semi-finished product to form the paper box finished product; the discharge end of the second feeding device is communicated with the feeding end of the first feeding device; the first discharging end of the first feeding device can be positioned in the packaging device, and the second discharging end of the first feeding device can be abutted with the feeding end of the packaging device; the feeding device is fixedly connected with the packaging device;
the packaging device includes: the paper box forming device comprises a first rack, a paper box die, a first transfer mechanism for receiving a second paper tape conveyed by a second discharge end of a first feeding device and transferring the second paper tape to the paper box die, and a forming mechanism for wrapping the first paper tape on a box bottom to form a paper box semi-finished product and wrapping the second paper tape on the paper box semi-finished product to form a paper box finished product; the first rack is fixedly connected with the first feeding device; the first transfer mechanism is arranged on the first rack, and the movable end of the first transfer mechanism can be abutted with the second discharge end of the first feeding device; the paper box die is detachably arranged on the first rack and can be abutted with the movable end of the feeding device;
the first transfer mechanism includes: the first conveyor is used for receiving the second paper tape conveyed by the second discharging end of the first feeding device, and the first sliding table is used for driving the conveyor to move; one end of the first sliding table is slidably arranged on the first rack, and the other end of the first sliding table is fixedly connected with the first transfer device; the first transfer device can be abutted with the second discharging end of the first feeding device;
the molding mechanism includes: the paper box comprises at least one winding column for winding a first paper tape or a second paper tape on a paper box die, a second sliding table for driving the winding column to move in the X-axis direction, a driving cylinder for driving the second sliding table to move in the Y-axis direction, and a first lifting table for driving the driving cylinder to move in the Z-axis direction; the first lifting platform is arranged on the first rack; the driving cylinder is arranged on the movable end of the first lifting platform, and the output end of the driving cylinder is fixedly connected with the second sliding table; the winding column is detachably arranged at the movable end of the second sliding table;
the first feeding device comprises: the first cutter is used for cutting off the first paper tape conveyed by the first conveyor, the second transfer mechanism is used for receiving the first paper tape cut by the first cutter and transferring the first paper tape to the paper box mould, the second conveyor is used for receiving and conveying the second paper tape conveyed by the second feeding mechanism, and the second cutter is used for cutting off the second paper tape conveyed by the second conveyor; the second rack is fixedly connected with the first rack; the first paper tape reel is rotatably arranged on the upper layer of the second rack; the first conveyor and the first cutter are sequentially arranged on the upper layer of the second frame along the conveying direction of the first paper tape; the second transfer mechanism can be arranged on the second rack in a sliding manner, and the movable end of the second transfer mechanism can be abutted with the discharge end of the first cutter; the second conveyor and the second cutter are sequentially arranged on the lower layer of the second frame along the conveying direction of the second paper tape; the discharging end of the second cutter can be abutted with the first conveyer.
2. The automated carton forming apparatus of claim 1, wherein the second transfer mechanism comprises: the second transporter is used for receiving the first paper tape conveyed by the discharge end of the first cutter and the third sliding table is used for driving the transporter to move; one end of the third sliding table is slidably arranged on the second rack, and the other end of the third sliding table is fixedly connected with the second transporter; the second transporter can be abutted with the discharging end of the first cutter.
3. The automated carton forming apparatus of claim 1, wherein the second feeding device comprises: the device comprises a third frame, a second paper tape reel, a third paper tape reel, a chamfering device, a third conveyor, a fourth conveyor, a tensioner, a rubber rolling device, a fan regulator and a fifth conveyor, wherein the second paper tape reel and the third paper tape reel are used for providing a second paper tape, the chamfering device is used for receiving the second paper tape output by the second paper tape reel and chamfering the second paper tape, the third conveyor is used for receiving and conveying the second paper tape output by the chamfering device, the fourth conveyor is used for receiving and conveying the second paper tape output by the third paper tape reel, the tensioner is used for receiving the second paper tape output by the fourth conveyor and can adjust the tightness degree of the second paper tape, the rubber rolling device is used for receiving and gluing the second paper tape output by the tensioner, the fan regulator is used for receiving the second paper tape output by the rubber rolling device and adjusting the humidity of the glue on the second paper tape, and the fifth conveyor is used for receiving the second paper tape output by the third conveyor and conveying the second paper tape to the second conveyor; the third rack is fixedly connected with the second rack; the second paper tape reel is rotatably arranged on the upper layer of the third rack; the chamfering device and the third conveyor are sequentially arranged on the upper layer of the third frame along the conveying direction of the second paper tape; the third paper tape reel is rotatably arranged on the lower layer of the third rack; the fourth conveyor, the tensioner, the glue roller, the fan regulator and the fifth conveyor are sequentially arranged on the lower layer of the third frame along the conveying direction of the second paper tape.
4. The automated carton forming apparatus of claim 1, wherein the loading device comprises: the box bottom accommodating device comprises a fourth rack, an accommodating mechanism for accommodating the box bottom and a mechanical arm for conveying the box bottom on the accommodating mechanism to a paper box die; the fourth rack is fixedly connected with the first rack; the mechanical arm and the storage mechanism are both arranged on the fourth rack; the movable end of the mechanical arm can be abutted with the paper box die.
5. The automated carton forming apparatus of claim 4, wherein the receiving mechanism comprises: the device comprises a guide frame, a lifting slide block for accommodating a box bottom and at least one driver capable of driving the lifting slide block to move up and down along the guide frame; the guide frame is arranged on the fourth frame; one end of the driver is slidably arranged on the guide frame, and the other end of the driver is fixedly connected with the lifting sliding block.
6. A method of forming a shaped carton based on the automated carton forming apparatus of any one of claims 1-5, comprising:
after the feeding device inputs the box bottom into the packaging device, the second feeding device conveys the second paper tape to the first feeding device, the first feeding device sequentially conveys the first paper tape and the second paper tape to the packaging device according to the sequence, and the packaging device firstly winds the first paper tape on the edge of the box bottom for preliminary packaging, so that the first paper tape and the box bottom are preliminarily formed into a paper box semi-finished product;
the packaging device further packages the second paper tape input by the first feeding device, and winds the second paper tape on the edge of the paper box semi-finished product, so that the width of the second paper tape is larger than the width of the box edge of the paper box semi-finished product, and the second paper tape and the first paper tape are mutually overlapped to be completely formed into the paper box finished product;
after the paper box is formed, the feeding device can remove the finished paper box in the packaging device.
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| CN202210135320.2A CN114474840B (en) | 2022-02-14 | 2022-02-14 | Automatic paper box forming equipment and special-shaped paper box manufacturing method thereof |
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| CN202210135320.2A CN114474840B (en) | 2022-02-14 | 2022-02-14 | Automatic paper box forming equipment and special-shaped paper box manufacturing method thereof |
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| CN114474840A CN114474840A (en) | 2022-05-13 |
| CN114474840B true CN114474840B (en) | 2024-03-19 |
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| CN114474840A (en) | 2022-05-13 |
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