CN114474754B - Forming equipment and forming method for conical geometric bamboo products - Google Patents
Forming equipment and forming method for conical geometric bamboo products Download PDFInfo
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- CN114474754B CN114474754B CN202210121573.4A CN202210121573A CN114474754B CN 114474754 B CN114474754 B CN 114474754B CN 202210121573 A CN202210121573 A CN 202210121573A CN 114474754 B CN114474754 B CN 114474754B
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- polygonal
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- hydraulic rod
- glue
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
Abstract
The invention relates to conical geometric bamboo product forming equipment, which comprises a rack, a support frame, a mounting seat, a lower male die and an upper female die, wherein the support frame is arranged on the rack; the second hydraulic rod drives the connecting plate and the arc spraying seat to move and is close to the product, the arc spraying seat is matched with the shape of the product at the moment, the product is driven to rotate through the rotating lower male die, the product is comprehensively and uniformly coated, the glue coating on the product is ensured to be fully and uniformly coated, and the subsequent gluing formed finished product is ensured to be firmly bonded.
Description
Technical Field
The invention relates to the technical field of bamboo product processing, in particular to conical geometric bamboo product forming equipment and a forming method thereof.
Background
Bamboo products are products manufactured by taking bamboo as a processing raw material, and most of bamboo products are daily necessities; the cone-shaped product forming equipment is used for pressing the cone-shaped bamboo products in multiple layers to finish the processing of finished products.
When the existing forming equipment is in actual use, a layer of glue is required to be coated on the outer side of the conical product, and a glue coating mechanism cannot uniformly coat the glue on the conical product, so that the problem of firmness of gluing forming is caused; when the glue is applied, the rotation of the conical product is required to be realized, and meanwhile, the automatic supplement of the glue is required to be realized, but the two can not be combined.
Disclosure of Invention
The invention solves the problem of providing the conical geometric bamboo product forming equipment and the forming method thereof, and solves the problem that the existing forming equipment needs to paint a layer of glue on the outer side of a conical product when in actual use, and a glue coating mechanism cannot realize uniform coating of the glue on the conical product, so that the firmness of gluing forming is caused; when the glue is applied, the rotation of the conical product is required to be realized, and meanwhile, the automatic supplement of the glue is required to be realized, but the two cannot be combined.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the conical geometric bamboo product forming device comprises a rack, a support frame, a mounting seat, a lower male die and an upper female die, wherein the support frame is arranged on the rack, the mounting seat is fixedly arranged on the rack, the lower male die is rotatably arranged on the mounting seat, and the upper female die is arranged above the lower male die on the top side of the support frame;
the mounting plate is installed to the support frame downside, and the mounting plate is close to lower terrace die sideslip and installs the connecting plate, arc spraying seat is installed to the connecting plate bottom, and arc spraying seat and lower terrace die adaptation.
Preferably, a rotating shaft is installed at the bottom of the lower punch, penetrates through the mounting seat and is connected with the mounting seat through a bearing, and a first sprocket is installed at the bottom end of the rotating shaft.
Preferably, a first hydraulic rod is arranged at the top of the support frame, the telescopic end of the first hydraulic rod is connected with the upper female die, and a plurality of guide rods penetrating through the support frame are arranged at the top of the upper female die.
Preferably, the mounting plate is horizontally provided with a second hydraulic rod, and the telescopic end of the second hydraulic rod is connected with the connecting plate.
Preferably, the box is installed to the mounting panel bottom, and has offered the polygon chamber in the box, polygon intracavity portion slidable mounting has the polygon piston, polygon chamber top is conducted respectively and is installed first check valve and third check valve, and the polygon chamber bottom is conducted respectively and is installed second check valve and fourth check valve.
Preferably, the first one-way valve and the second one-way valve are connected with the external rubber cylinder in a conducting way through a connecting pipe, and the third one-way valve and the fourth one-way valve are installed in a conducting way with the arc-shaped spraying seat through a connecting pipe.
Preferably, the threaded rod is installed to polygonal piston bottom, the mount is installed to the box downside, the screw thread section of thick bamboo is installed in the mount upper bearing penetration, and screw thread section of thick bamboo and threaded rod threaded connection.
Preferably, the motor is installed on the mount, and the motor output runs through the mount and installs first change tooth, second change tooth and second sprocket are installed respectively in the screw thread section of thick bamboo outside, and second changes tooth and first change tooth meshing, and second sprocket and first sprocket pass through chain drive and connect.
Preferably, a third hydraulic rod is arranged at the bottom side of the mounting seat, and the telescopic end of the third hydraulic rod is connected with a lifting ring sleeved on the outer side of the lower punch.
The forming method of the conical geometric bamboo product forming equipment comprises the following specific operation steps:
step one: the single-layer conical bamboo product is sleeved on the lower male die, a second hydraulic rod drives a connecting plate and an arc spraying seat to move and close to the product, then a motor works to drive a first rotating tooth to rotate, the meshed second rotating tooth drives a threaded cylinder to synchronously rotate, the meshed second rotating tooth is matched with a threaded rod in threaded connection to drive a polygonal piston to move in a polygonal cavity, glue in the polygonal cavity is conveyed to the arc spraying seat, and meanwhile the glue is automatically supplemented into the polygonal cavity, a second sprocket on the threaded cylinder drives the first sprocket to rotate through chain transmission, the lower male die is driven to rotate through a rotating shaft, and the arc spraying seat sprays the glue uniformly to the outer side of the product on the rotating lower male die;
step two: after the spraying is finished, the second hydraulic rod drives the connecting plate and the arc spraying seat to return to the initial position, at the moment, another single-layer conical bamboo product is sleeved on the product of the lower male die, the first hydraulic rod works to drive the upper female die to move downwards, the two products are pressed to be glued and formed, then the upper female die moves upwards, at the moment, the third hydraulic rod drives the lifting ring to move upwards, the formed product positioned on the upper female die is pushed out, and the finished product discharging is convenient to realize.
The beneficial effects of the invention are as follows: when the motor works to drive the first rotating teeth to rotate, the meshed second rotating teeth drive the threaded cylinders to synchronously rotate, the threaded cylinders are matched with threaded rods in threaded connection to drive the polygonal pistons to move in the polygonal cavities, the glue in the polygonal cavities is conveyed to the arc spraying seat and is automatically supplemented into the polygonal cavities, so that the glue in the polygonal cavities is automatically supplemented, meanwhile, the second chain teeth on the threaded cylinders drive the first chain teeth to rotate through chain transmission, the rotating shafts drive the lower male dies to rotate, the arc spraying seat sprays the glue evenly to the outer sides of products on the rotating lower male dies, and the supplement of the glue and the rotation of the lower male dies are completed through the motor, so that the operation and the application are convenient;
the second hydraulic rod drives the connecting plate and the arc spraying seat to move and is close to the product, the arc spraying seat is matched with the shape of the product at the moment, the product is driven to rotate through the rotating lower male die, the product is comprehensively and uniformly coated, the glue coating on the product is ensured to be fully and uniformly coated, and the subsequent gluing formed finished product is ensured to be firmly bonded.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an overall side view of the present invention;
FIG. 3 is a cross-sectional view of the case of the present invention;
fig. 4 is an enlarged view of a portion of the area a of fig. 1 in accordance with the present invention.
Legend description:
1. a stand; 2. a support frame; 3. a mounting base; 4. a lower male die; 5. an upper female die; 6. a first hydraulic lever; 7. a guide rod; 8. a mounting plate; 9. a connecting plate; 10. arc spraying seats; 11. a second hydraulic lever; 12. a rotating shaft; 13. a first sprocket; 14. a case; 15. a polygonal cavity; 16. a polygonal piston; 17. a threaded rod; 18. a first one-way valve; 19. a second one-way valve; 20. a third one-way valve; 21. a fourth one-way valve; 22. a fixing frame; 23. a motor; 24. a first rotating tooth; 25. a thread cylinder; 26. a second rotating tooth; 27. a second sprocket; 28. a third hydraulic lever; 29. and a lifting ring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Specific examples are given below.
Referring to fig. 1-4, the conical geometric bamboo product forming device comprises a rack 1, a support frame 2, a mounting seat 3, a lower male die 4 and an upper female die 5, wherein the support frame 2 is mounted on the rack 1, the mounting seat 3 is fixedly mounted on the rack 1, the lower male die 4 is rotatably mounted on the mounting seat 3, the upper female die 5 is mounted above the lower male die 4 on the top side of the support frame 2, a first hydraulic rod 6 is mounted on the top of the support frame 2, the telescopic end of the first hydraulic rod 6 is connected with the upper female die 5, a plurality of guide rods 7 penetrating the support frame 2 are mounted on the top of the upper female die 5, and the upper female die 5 is driven to move by the operation of the first hydraulic rod 6;
the bottom side of the support frame 2 is provided with a mounting plate 8, the mounting plate 8 is slidably provided with a connecting plate 9 close to the lower punch 4, the bottom of the connecting plate 9 is provided with an arc spraying seat 10, the arc spraying seat 10 is matched with the lower punch 4, the mounting plate 8 is horizontally provided with a second hydraulic rod 11, the telescopic end of the second hydraulic rod 11 is connected with the connecting plate 9, and the second hydraulic rod 11 drives the connecting plate 9 and the arc spraying seat 10 to move;
the bottom of the lower punch 4 is provided with a rotating shaft 12, the rotating shaft 12 penetrates through the mounting seat 3 and is connected with the mounting seat 3 through a bearing, the bottom end of the rotating shaft 12 is provided with a first sprocket 13, the bottom of the mounting plate 8 is provided with a box body 14, the box body 14 is internally provided with a polygonal cavity 15, the inside of the polygonal cavity 15 is slidably provided with a polygonal piston 16, the top of the polygonal cavity 15 is respectively and conductively provided with a first one-way valve 18 and a third one-way valve 20, the bottom of the polygonal cavity 15 is respectively and conductively provided with a second one-way valve 19 and a fourth one-way valve 21, the first one-way valve 18 and the second one-way valve 19 are in conductive connection with an external rubber cylinder through a connecting pipe, the third one-way valve 20 and the fourth one-way valve 21 are in conductive connection with the arc spraying seat 10 through a connecting pipe, the bottom of the polygonal piston 16 is provided with a threaded rod 17, the bottom side of the box body 14 is provided with a fixing frame 22, the bearing on the fixing frame 22 is in a penetrating manner provided with a threaded cylinder 25, and the threaded cylinder 25 is in threaded connection with the threaded rod 17, the motor 23 is arranged on the fixed frame 22, the output end of the motor 23 penetrates through the fixed frame 22 to be provided with the first rotating teeth 24, the outer side of the threaded cylinder 25 is respectively provided with the second rotating teeth 26 and the second chain teeth 27, the second rotating teeth 26 are meshed with the first rotating teeth 24, the second chain teeth 27 are connected with the first chain teeth 13 through chain transmission, the motor 23 works to drive the first rotating teeth 24 to rotate, the meshed second rotating teeth 26 drive the threaded cylinder 25 to synchronously rotate, the threaded rod 17 in threaded connection is matched with the meshed second rotating teeth 26 to drive the polygonal piston 16 to move in the polygonal cavity 15, when the polygonal piston 16 moves upwards in the polygonal cavity 15, the glue above the polygonal piston 16 is conveyed into the arc-shaped spraying seat 10 through the third one-way valve 20, the glue is supplemented into the space of the polygonal cavity 15 below the polygonal piston 16 through the second one-way valve 19, when the polygonal piston 16 moves downwards in the polygonal cavity 15, glue below the polygonal piston 16 is conveyed into the arc-shaped spraying seat 10 through the fourth one-way valve 21, the glue is supplemented into the space of the polygonal cavity 15 above the polygonal piston 16 through the first one-way valve 18, the second sprocket 27 on the threaded cylinder 25 drives the first sprocket 13 to rotate through chain transmission, and the lower punch 4 is driven to rotate through the rotating shaft 12;
the third hydraulic rod 28 is installed to mount pad 3 downside, and the flexible end of third hydraulic rod 28 is connected with the lift ring 29 of suit in the outside of lower punch 4, and the third hydraulic rod 28 drives lift ring 29 and reciprocates, releases the finished product that is located the shaping of upper die 5, is convenient for realize the finished product and discharges.
The forming method of the conical geometric bamboo product forming equipment comprises the following specific operation steps:
step one: the single-layer conical bamboo product is sleeved on the lower punch 4, at the moment, the second hydraulic rod 11 drives the connecting plate 9 and the arc spraying seat 10 to move close to the product, then the motor 23 works to drive the first rotating teeth 24 to rotate, at the moment, the meshed second rotating teeth 26 drive the threaded cylinder 25 to synchronously rotate, the threaded rod 17 in threaded connection is matched with the threaded rod, the polygonal piston 16 is driven to move in the polygonal cavity 15, the glue in the polygonal cavity 15 is conveyed to the arc spraying seat 10, the glue is automatically supplemented into the polygonal cavity 15, meanwhile, the second chain teeth 27 on the threaded cylinder 25 drive the first chain teeth 13 to rotate through chain transmission, the lower punch 4 is driven to rotate through the rotating shaft 12, and at the moment, the arc spraying seat 10 evenly sprays the glue to the outer side of the product on the rotating lower punch 4;
step two: after the spraying is finished, the second hydraulic rod 11 drives the connecting plate 9 and the arc spraying seat 10 to return to the initial position, at the moment, another single-layer conical bamboo product is sleeved on the product of the lower male die 4, the first hydraulic rod 6 works to drive the upper female die 5 to move downwards, the two products are pressed to be glued and formed, then the upper female die 5 moves upwards, at the moment, the third hydraulic rod 28 drives the lifting ring 29 to move upwards, the formed product positioned on the upper female die 5 is pushed out, and the unloading of the product is convenient to realize;
when the motor 23 works to drive the first rotating teeth 24 to rotate, the meshed second rotating teeth 26 drive the threaded cylinders 25 to synchronously rotate, the threaded cylinders are matched with the threaded rods 17 in threaded connection to drive the polygonal pistons 16 to move in the polygonal cavities 15, the glue in the polygonal cavities 15 is conveyed to the arc spraying seats 10, the glue is automatically supplemented into the polygonal cavities 15, the automatic supplementation of the glue in the polygonal cavities 15 is realized, meanwhile, the second chain teeth 27 on the threaded cylinders 25 drive the first chain teeth 13 to rotate through chain transmission, the lower male dies 4 are driven to rotate through the rotating shafts 12, the arc spraying seats 10 evenly spray the glue to the outer sides of products on the rotating lower male dies 4, and the supplementation of the glue and the rotation of the lower male dies 4 are completed through the motor 23, so that the operation and the application are convenient;
the second hydraulic rod 11 drives the connecting plate 9 and the arc spraying seat 10 to move to be close to the product, and at the moment, the arc spraying seat 10 is matched with the shape of the product, and the lower punch 4 which rotates drives the product to rotate, so that the product is comprehensively and uniformly coated, the product is ensured to be coated with glue fully and uniformly, and the subsequent glued finished product is ensured to be firmly bonded.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The conical geometric bamboo product forming device is characterized by comprising a rack (1), a support frame (2), a mounting seat (3), a lower male die (4) and an upper female die (5), wherein the support frame (2) is mounted on the rack (1), the mounting seat (3) is fixedly mounted on the rack (1), the lower male die (4) is rotatably mounted on the mounting seat (3), and the upper female die (5) is mounted above the lower male die (4) on the top side of the support frame (2);
the bottom side of the supporting frame (2) is provided with a mounting plate (8), the mounting plate (8) is laterally and slidably provided with a connecting plate (9) close to the lower male die (4), the bottom of the connecting plate (9) is provided with an arc spraying seat (10), and the arc spraying seat (10) is matched with the lower male die (4);
a rotating shaft (12) is arranged at the bottom of the lower punch (4), the rotating shaft (12) penetrates through the mounting seat (3) and is connected with the mounting seat (3) through a bearing, and a first sprocket (13) is arranged at the bottom end of the rotating shaft (12);
the multi-side piston type hydraulic control device is characterized in that a box body (14) is arranged at the bottom of the mounting plate (8), a multi-side cavity (15) is formed in the box body (14), a multi-side piston (16) is slidably arranged in the multi-side cavity (15), a first one-way valve (18) and a third one-way valve (20) are respectively arranged at the top of the multi-side cavity (15) in a conducting mode, and a second one-way valve (19) and a fourth one-way valve (21) are respectively arranged at the bottom of the multi-side cavity (15) in a conducting mode;
the first check valve (18) and the second check valve (19) are connected with an external rubber cylinder in a conducting way through a connecting pipe, and the third check valve (20) and the fourth check valve (21) are installed in a conducting way with the arc-shaped spraying seat (10) through a connecting pipe;
the bottom of the polygonal piston (16) is provided with a threaded rod (17), the bottom side of the box body (14) is provided with a fixing frame (22), a threaded cylinder (25) is arranged on the fixing frame (22) in a penetrating manner, and the threaded cylinder (25) is in threaded connection with the threaded rod (17);
a motor (23) is arranged on the fixed frame (22), a first rotating tooth (24) is arranged at the output end of the motor (23) penetrating through the fixed frame (22), a second rotating tooth (26) and a second sprocket (27) are respectively arranged on the outer side of the threaded cylinder (25), the second rotating tooth (26) is meshed with the first rotating tooth (24), and the second sprocket (27) is connected with the first sprocket (13) through chain transmission;
the motor (23) works to drive the first rotating teeth (24) to rotate, the meshed second rotating teeth (26) drive the threaded cylinders (25) to synchronously rotate, the threaded rods (17) connected with the threads are matched to drive the polygonal pistons (16) to move in the polygonal cavities (15), when the polygonal pistons (16) move upwards in the polygonal cavities (15), glue above the polygonal pistons (16) is conveyed into the arc-shaped spraying seats (10) through the third one-way valves (20), the glue is supplemented into the space of the polygonal cavities (15) below the polygonal pistons (16) through the second one-way valves (19), when the polygonal pistons (16) move downwards in the polygonal cavities (15), the glue below the polygonal pistons (16) is conveyed into the arc-shaped spraying seats (10) through the fourth one-way valves (21), the glue is supplemented into the space of the polygonal cavities (15) above the polygonal pistons (16) through the first one-way valves (18), and the second chain teeth (27) on the threaded cylinders (25) drive the first chain teeth (13) to rotate through transmission, and the male dies (4) are driven to rotate.
2. The conical geometric bamboo product forming device according to claim 1, wherein a first hydraulic rod (6) is installed at the top of the support frame (2), the telescopic end of the first hydraulic rod (6) is connected with the upper female die (5), and a plurality of guide rods (7) penetrating through the support frame (2) are installed at the top of the upper female die (5).
3. The conical geometry bamboo product forming apparatus of claim 1, wherein a second hydraulic rod (11) is horizontally mounted on the mounting plate (8), and a telescopic end of the second hydraulic rod (11) is connected with the connecting plate (9).
4. The conical geometric bamboo product forming device according to claim 1, wherein a third hydraulic rod (28) is arranged at the bottom side of the mounting seat (3), and the telescopic end of the third hydraulic rod (28) is connected with a lifting ring (29) sleeved on the outer side of the lower punch (4).
5. Method for forming a conical bamboo product forming plant according to any of the claims 1-4, characterized in that the specific operating steps of the forming method are as follows:
step one: the single-layer conical bamboo product is sleeved on the lower punch (4), at the moment, the second hydraulic rod (11) drives the connecting plate (9) and the arc spraying seat (10) to move close to the product, then the motor (23) works to drive the first rotating teeth (24) to rotate, at the moment, the meshed second rotating teeth (26) drive the threaded cylinder (25) to synchronously rotate, the threaded rod (17) connected with the threads is matched with the threaded cylinder, the polygonal piston (16) is driven to move in the polygonal cavity (15), the glue in the polygonal cavity (15) is conveyed to the arc spraying seat (10), the glue is automatically supplemented into the polygonal cavity (15), meanwhile, the second sprocket (27) on the threaded cylinder (25) drives the first sprocket (13) to rotate through chain transmission, the rotating shaft (12) drives the lower punch (4) to rotate, and at the moment, the arc spraying seat (10) evenly sprays the glue to the outer side of the product on the rotating lower punch (4);
step two: after the spraying is finished, the second hydraulic rod (11) drives the connecting plate (9) and the arc spraying seat (10) to return to the initial position, at the moment, another single-layer conical bamboo product is sleeved on the product of the lower male die (4), the first hydraulic rod (6) works to drive the upper female die (5) to move downwards, the two products are pressed to be glued and formed, then the upper female die (5) moves upwards, at the moment, the third hydraulic rod (28) drives the lifting ring (29) to move upwards, the formed product positioned on the upper female die (5) is pushed out, and the finished product discharging is convenient to realize.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210121573.4A CN114474754B (en) | 2022-02-09 | 2022-02-09 | Forming equipment and forming method for conical geometric bamboo products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210121573.4A CN114474754B (en) | 2022-02-09 | 2022-02-09 | Forming equipment and forming method for conical geometric bamboo products |
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| Publication Number | Publication Date |
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| CN114474754A CN114474754A (en) | 2022-05-13 |
| CN114474754B true CN114474754B (en) | 2023-07-21 |
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| CN202210121573.4A Active CN114474754B (en) | 2022-02-09 | 2022-02-09 | Forming equipment and forming method for conical geometric bamboo products |
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| CN214238675U (en) * | 2020-11-23 | 2021-09-21 | 深圳市山峰智动科技有限公司 | Bamboo wood straw apparatus for producing |
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