CN114474754A - Conical geometric bamboo product forming equipment and forming method thereof - Google Patents

Conical geometric bamboo product forming equipment and forming method thereof Download PDF

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Publication number
CN114474754A
CN114474754A CN202210121573.4A CN202210121573A CN114474754A CN 114474754 A CN114474754 A CN 114474754A CN 202210121573 A CN202210121573 A CN 202210121573A CN 114474754 A CN114474754 A CN 114474754A
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seat
product
arc
die
support frame
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CN114474754B (en
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黎志生
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Fujian Shuangyi Bamboo And Wood Development Co ltd
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Fujian Shuangyi Bamboo And Wood Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/522Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention relates to a conical geometric bamboo product forming device which comprises a rack, a support frame, a mounting seat, a lower convex die and an upper concave die, wherein the support frame is arranged on the rack, the mounting seat is fixedly arranged on the rack, the lower convex die is rotatably arranged on the mounting seat, the upper concave die is arranged above the lower convex die on the top side of the support frame, an installation plate is arranged on the bottom side of the support frame, a connecting plate is slidably arranged on the installation plate close to the lower convex die, an arc-shaped spraying seat is arranged at the bottom of the connecting plate, and the arc-shaped spraying seat is matched with the lower convex die; the second hydraulic stem drives connecting plate and arc and spouts the seat and remove, presses close to the product, and the arc spouts seat and product shape adaptation this moment, drives the product rotation through rotatory lower punch, realizes evenly paining comprehensively of product, guarantees that product rubberizing water paints abundant even, guarantees that subsequent finished product bonding of gluing shaping is firm.

Description

Conical geometric bamboo product forming equipment and forming method thereof
Technical Field
The invention relates to the technical field of bamboo product processing, in particular to conical geometric bamboo product forming equipment and a forming method thereof.
Background
The bamboo products are products made by taking bamboos as processing raw materials, and are mostly daily necessities; the conical product forming equipment is used for pressing a plurality of layers of conical bamboo products to complete the processing of finished products.
When the existing forming equipment is actually used, a layer of glue needs to be smeared on the outer side of a conical product, and a glue spreading mechanism cannot realize uniform smearing of the glue on the conical product, so that the problem of firmness of glue forming is caused; when glue is smeared, the rotation of a conical product needs to be realized, and meanwhile, the automatic supplement of the glue needs to be realized, but the two can not be combined.
Disclosure of Invention
The invention aims to provide conical geometric bamboo product forming equipment and a forming method thereof, and solves the problem that glue shaping firmness is caused by the fact that glue is uniformly applied to a conical product because a glue applying mechanism cannot realize uniform application of glue on the conical product because a layer of glue needs to be applied to the outer side of the conical product when the existing forming equipment is actually used; when glue is smeared, the rotation of a conical product needs to be realized, and meanwhile, the automatic supplement of the glue needs to be realized, but the two can not be combined.
In order to achieve the purpose, the invention adopts the following technical scheme:
the conical geometric bamboo product forming equipment comprises a rack, a support frame, a mounting seat, a lower convex die and an upper concave die, wherein the support frame is arranged on the rack;
the mounting panel is installed to support frame bottom side, and the mounting panel is close to lower punch side slidable mounting has the connecting plate, the arc is installed to the connecting plate bottom and is spouted the seat, and the arc spouts seat and lower punch adaptation.
Preferably, the rotating shaft is installed at the bottom of the lower punch and penetrates through the mounting seat and is connected with a bearing of the mounting seat, and the first sprocket is installed at the bottom end of the rotating shaft.
Preferably, a first hydraulic rod is installed at the top of the support frame, the telescopic end of the first hydraulic rod is connected with the upper female die, and a plurality of guide rods penetrating through the support frame are installed at the top of the upper female die.
Preferably, a second hydraulic rod is horizontally arranged on the mounting plate, and the telescopic end of the second hydraulic rod is connected with the connecting plate.
Preferably, the box body is installed at the bottom of the installation plate, a multi-side cavity is formed in the box body, a multi-side piston is slidably installed in the multi-side cavity, the top of the multi-side cavity is respectively provided with a first check valve and a third check valve in a conduction mode, and the bottom of the multi-side cavity is respectively provided with a second check valve and a fourth check valve in a conduction mode.
Preferably, the first one-way valve and the second one-way valve are in conduction connection with an external rubber cylinder through connecting pipes, and the third one-way valve and the fourth one-way valve are in conduction installation with the arc-shaped spraying seat through connecting pipes.
Preferably, a threaded rod is installed at the bottom of the polygonal piston, a fixing frame is installed at the bottom side of the box body, a threaded cylinder is installed on the fixing frame in a penetrating mode through a bearing, and the threaded cylinder is in threaded connection with the threaded rod.
Preferably, install the motor on the mount, and the motor output runs through the mount and installs first commentaries on classics tooth, the screw thread section of thick bamboo outside is installed the second respectively and is changeed tooth and second sprocket, and the second changes tooth and first commentaries on classics tooth meshing, and second sprocket and first sprocket pass through chain transmission and connect.
Preferably, a third hydraulic rod is installed on the bottom side of the installation seat, and the telescopic end of the third hydraulic rod is connected with a lifting ring sleeved on the outer side of the lower male die.
The forming method of the forming equipment of the bamboo product with the conical geometry comprises the following specific operation steps:
the method comprises the following steps: the single-layer conical bamboo product is sleeved on the lower male die, the second hydraulic rod drives the connecting plate and the arc spraying seat to move and press close to the product, the motor works to drive the first rotating teeth to rotate, the meshed second rotating teeth drive the threaded cylinder to synchronously rotate and are matched with the threaded rod in threaded connection to drive the polygonal piston to move in the polygonal cavity, glue in the polygonal cavity is automatically supplemented into the polygonal cavity while the glue in the polygonal cavity is conveyed to the arc spraying seat, meanwhile, the second chain teeth on the threaded cylinder drive the first chain teeth to rotate through chain transmission, the lower male die is driven to rotate through the rotating shaft, and the arc spraying seat uniformly sprays the glue to the outer side of the product on the rotating lower male die;
step two: after the spraying is finished, the second hydraulic rod drives the connecting plate and the arc-shaped spraying seat to return to the initial position, another single-layer conical bamboo product is sleeved on a product of the lower male die at the moment, the first hydraulic rod works to drive the upper female die to move downwards, the two products are compressed to be glued and molded, then the upper female die moves upwards, the third hydraulic rod drives the lifting ring to move upwards at the moment, a molded finished product located on the upper female die is pushed out, and the finished product unloading is convenient to achieve.
The invention has the beneficial effects that: when the motor works to drive the first rotating tooth to rotate, the meshed second rotating tooth drives the threaded cylinder to synchronously rotate and is matched with a threaded rod in threaded connection to drive the polygonal piston to move in the polygonal cavity, glue in the polygonal cavity is conveyed to the arc spraying seat and is automatically supplemented into the polygonal cavity at the same time, so that automatic supplement of the glue in the polygonal cavity is realized, meanwhile, the second chain teeth on the threaded cylinder drive the first chain teeth to rotate through chain transmission, the lower convex die is driven to rotate through the rotating shaft, the arc spraying seat uniformly sprays the glue to the outer side of a product on the rotating lower convex die, and the supplement of the glue and the rotation of the lower convex die are completed through the motor, so that the operation and the application are convenient;
the second hydraulic stem drives connecting plate and arc and spouts the seat and remove, presses close to the product, and the arc spouts seat and product shape adaptation this moment, drives the product rotation through rotatory lower punch, realizes evenly paining comprehensively of product, guarantees that product rubberizing water paints abundant even, guarantees that subsequent finished product bonding of gluing shaping is firm.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an overall side view of the present invention;
FIG. 3 is a cross-sectional view of the housing of the present invention;
FIG. 4 is an enlarged view of a portion of the area A in FIG. 1 according to the present invention.
Illustration of the drawings:
1. a rack; 2. a support frame; 3. a mounting seat; 4. a lower male die; 5. a female die is arranged; 6. a first hydraulic lever; 7. a guide bar; 8. mounting a plate; 9. a connecting plate; 10. an arc-shaped spraying seat; 11. a second hydraulic rod; 12. a rotating shaft; 13. a first sprocket; 14. a box body; 15. a polygonal cavity; 16. a polygonal piston; 17. a threaded rod; 18. a first check valve; 19. a second one-way valve; 20. a third check valve; 21. a fourth check valve; 22. a fixed mount; 23. a motor; 24. a first rotating tooth; 25. a threaded barrel; 26. a second rotating tooth; 27. a second sprocket; 28. a third hydraulic lever; 29. a lifting ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Specific examples are given below.
Referring to fig. 1 to 4, the conical geometric bamboo product forming equipment comprises a rack 1, a support frame 2, a mounting seat 3, a lower convex die 4 and an upper concave die 5, wherein the support frame 2 is installed on the rack 1, the mounting seat 3 is fixedly installed on the rack 1, the lower convex die 4 is installed on the mounting seat 3 in a rotating mode, the upper concave die 5 is installed above the lower convex die 4 on the top side of the support frame 2, a first hydraulic rod 6 is installed at the top of the support frame 2, the telescopic end of the first hydraulic rod 6 is connected with the upper concave die 5, a plurality of guide rods 7 penetrating through the support frame 2 are installed at the top of the upper concave die 5, and the upper concave die 5 is driven to move through the operation of the first hydraulic rod 6;
the bottom side of the support frame 2 is provided with a mounting plate 8, the mounting plate 8 is provided with a connecting plate 9 in a sliding manner close to the lower male die 4, the bottom of the connecting plate 9 is provided with an arc-shaped spray seat 10, the arc-shaped spray seat 10 is matched with the lower male die 4, the mounting plate 8 is horizontally provided with a second hydraulic rod 11, the telescopic end of the second hydraulic rod 11 is connected with the connecting plate 9, and the second hydraulic rod 11 drives the connecting plate 9 and the arc-shaped spray seat 10 to move;
the bottom of the lower male die 4 is provided with a rotating shaft 12, the rotating shaft 12 penetrates through the mounting seat 3 and is in bearing connection with the mounting seat 3, the bottom end of the rotating shaft 12 is provided with a first sprocket 13, the bottom of the mounting plate 8 is provided with a box body 14, a multi-side cavity 15 is arranged in the box body 14, a multi-side piston 16 is slidably arranged in the multi-side cavity 15, the top of the multi-side cavity 15 is respectively provided with a first check valve 18 and a third check valve 20 in a conduction mode, the bottom of the multi-side cavity 15 is respectively provided with a second check valve 19 and a fourth check valve 21 in a conduction mode, the first check valve 18 and the second check valve 19 are in conduction connection with an external rubber cylinder through connecting pipes, the third check valve 20 and the fourth check valve 21 are in conduction installation with the arc-shaped spraying seat 10 through connecting pipes, the bottom of the multi-side piston 16 is provided with a threaded rod 17, the bottom of the box body 14 is provided with a fixing frame 22, a threaded cylinder 25 is arranged on the fixing frame 22 in a bearing penetration mode, and the threaded cylinder 25 is in threaded connection with the threaded rod 17, a motor 23 is arranged on the fixed frame 22, the output end of the motor 23 penetrates through the fixed frame 22 and is provided with a first rotating tooth 24, the outer side of the threaded cylinder 25 is respectively provided with a second rotating tooth 26 and a second sprocket 27, the second rotating tooth 26 is meshed with the first rotating tooth 24, the second sprocket 27 is in transmission connection with the first sprocket 13 through a chain, the motor 23 works to drive the first rotating tooth 24 to rotate, at the moment, the meshed second rotating tooth 26 drives the threaded cylinder 25 to synchronously rotate and is matched with the threaded rod 17 in threaded connection to drive the polygonal piston 16 to move in the polygonal cavity 15, when the polygonal piston 16 moves upwards in the polygonal cavity 15, glue above the polygonal piston 16 is conveyed into the arc-shaped spraying seat 10 through the third one-way valve 20, and the glue is supplemented into the space of the polygonal cavity 15 below the polygonal piston 16 through the second one-way valve 19, when the polygonal piston 16 moves downwards in the polygonal cavity 15, the glue below the polygonal piston 16 is conveyed into the arc-shaped spraying seat 10 through the fourth one-way valve 21, glue is supplemented into the space of the polygonal cavity 15 above the polygonal piston 16 through the first one-way valve 18, and the second sprocket 27 on the threaded cylinder 25 drives the first sprocket 13 to rotate through chain transmission, and drives the lower male die 4 to rotate through the rotating shaft 12;
the third hydraulic rod 28 is installed at the bottom side of the installation seat 3, the telescopic end of the third hydraulic rod 28 is connected with the lifting ring 29 sleeved on the outer side of the lower male die 4, the third hydraulic rod 28 drives the lifting ring 29 to move upwards, a formed finished product located on the upper female die 5 is pushed out, and discharging of the finished product is facilitated.
The forming method of the forming equipment of the bamboo product with the conical geometry comprises the following specific operation steps:
the method comprises the following steps: a single-layer conical bamboo product is sleeved on the lower male die 4, the second hydraulic rod 11 drives the connecting plate 9 and the arc-shaped spraying seat 10 to move and approach the product, then the motor 23 works to drive the first rotating tooth 24 to rotate, the engaged second rotating tooth 26 drives the threaded cylinder 25 to synchronously rotate at the moment and is matched with the threaded rod 17 in threaded connection to drive the polygonal piston 16 to move in the polygonal cavity 15, glue in the polygonal cavity 15 is conveyed to the arc-shaped spraying seat 10, the glue is automatically supplemented into the polygonal cavity 15, meanwhile, the second chain tooth 27 on the threaded cylinder 25 drives the first chain tooth 13 to rotate through chain transmission, the lower male die 4 is driven to rotate through the rotating shaft 12, and at the moment, the arc-shaped spraying seat 10 uniformly sprays the glue to the outer side of the product on the rotating lower male die 4;
step two: after the spraying is finished, the second hydraulic rod 11 drives the connecting plate 9 and the arc-shaped spraying seat 10 to return to the initial positions, another single-layer conical bamboo product is sleeved on the product of the lower male die 4 at the moment, the first hydraulic rod 6 works to drive the upper female die 5 to move downwards, the two products are compressed to be glued and molded, then the upper female die 5 moves upwards, the third hydraulic rod 28 drives the lifting ring 29 to move upwards at the moment, the molded finished product positioned on the upper female die 5 is pushed out, and the finished product unloading is convenient to realize;
when the motor 23 works to drive the first rotating tooth 24 to rotate, the meshed second rotating tooth 26 drives the threaded cylinder 25 to synchronously rotate and is matched with the threaded rod 17 in threaded connection to drive the polygonal piston 16 to move in the polygonal cavity 15, glue in the polygonal cavity 15 is automatically supplemented into the polygonal cavity 15 while being conveyed to the arc spraying base 10, and automatic supplementation of the glue in the polygonal cavity 15 is realized;
the second hydraulic stem 11 drives the connecting plate 9 and the arc-shaped spraying seat 10 to move, the product is pressed close to, the arc-shaped spraying seat 10 is matched with the shape of the product, the lower punch 4 rotating drives the product to rotate, the product is comprehensively and uniformly coated, the coating of glue on the product is guaranteed to be fully and uniformly, and the finished product bonding of subsequent glue forming is guaranteed to be firm.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The conical geometric bamboo product forming equipment is characterized by comprising a rack (1), a support frame (2), a mounting seat (3), a lower male die (4) and an upper female die (5), wherein the support frame (2) is installed on the rack (1), the mounting seat (3) is fixedly installed on the rack (1), the lower male die (4) is rotatably installed on the mounting seat (3), and the upper female die (5) is installed on the top side of the support frame (2) above the lower male die (4);
mounting panel (8) are installed to support frame (2) bottom side, and mounting panel (8) are close to down terrace die (4) side slip and install connecting plate (9), connecting plate (9) bottom is installed the arc and is spouted seat (10), and the arc spouts seat (10) and lower terrace die (4) adaptation.
2. The conical geometry bamboo product molding equipment according to claim 1, wherein a rotating shaft (12) is installed at the bottom of the lower male die (4), the rotating shaft (12) penetrates through the installation seat (3) and is in bearing connection with the installation seat (3), and a first sprocket (13) is installed at the bottom end of the rotating shaft (12).
3. The conical geometric bamboo product molding device according to claim 1, wherein a first hydraulic rod (6) is mounted at the top of the support frame (2), the telescopic end of the first hydraulic rod (6) is connected with the upper female die (5), and a plurality of guide rods (7) penetrating through the support frame (2) are mounted at the top of the upper female die (5).
4. Bamboo product forming plant with a tapered geometry according to claim 1, characterised in that the mounting plate (8) is horizontally provided with a second hydraulic ram (11) and that the telescopic end of the second hydraulic ram (11) is connected to the connecting plate (9).
5. The conical geometry bamboo product molding equipment according to claim 1, wherein a box body (14) is installed at the bottom of the mounting plate (8), a polygonal cavity (15) is formed in the box body (14), a polygonal piston (16) is installed inside the polygonal cavity (15) in a sliding mode, a first check valve (18) and a third check valve (20) are installed at the top of the polygonal cavity (15) in a conducting mode respectively, and a second check valve (19) and a fourth check valve (21) are installed at the bottom of the polygonal cavity (15) in a conducting mode respectively.
6. The bamboo product molding device with conical geometry as claimed in claim 5, wherein the first check valve (18) and the second check valve (19) are connected with an outside rubber cylinder in a conduction manner through connecting pipes, and the third check valve (20) and the fourth check valve (21) are installed in a conduction manner with the arc-shaped spray seat (10) through connecting pipes.
7. The forming device of the bamboo products with conical geometry as claimed in claim 5, wherein the threaded rods (17) are installed at the bottom of the polygonal pistons (16), the fixed frame (22) is installed at the bottom side of the box body (14), the threaded cylinders (25) are installed on the fixed frame (22) in a penetrating way through bearings, and the threaded cylinders (25) are in threaded connection with the threaded rods (17).
8. The forming device of the bamboo product with the conical geometry as claimed in claim 7, wherein the fixing frame (22) is provided with a motor (23), the output end of the motor (23) penetrates through the fixing frame (22) to be provided with a first rotating tooth (24), the outer side of the threaded cylinder (25) is provided with a second rotating tooth (26) and a second sprocket (27), the second rotating tooth (26) is engaged with the first rotating tooth (24), and the second sprocket (27) is connected with the first sprocket (13) through chain transmission.
9. The forming device of the bamboo product with the conical geometry as claimed in claim 1, wherein a third hydraulic rod (28) is mounted on the bottom side of the mounting seat (3), and the telescopic end of the third hydraulic rod (28) is connected with a lifting ring (29) sleeved on the outer side of the lower male die (4).
10. The forming method of a bamboo product with a tapered geometry as claimed in any one of claims 1 to 9, wherein the forming method comprises the following specific operation steps:
the method comprises the following steps: the single-layer conical bamboo product is sleeved on the lower male die (4), at the moment, the second hydraulic rod (11) drives the connecting plate (9) and the arc-shaped spraying seat (10) to move and approach the product, then the motor (23) works to drive the first rotating tooth (24) to rotate, at the moment, the meshed second rotating tooth (26) drives the threaded cylinder (25) to synchronously rotate, is matched with a threaded rod (17) in threaded connection to drive a multilateral piston (16) to move in a multilateral cavity (15), and when the glue in the multilateral cavity (15) is conveyed to the arc-shaped spraying seat (10), the glue is automatically supplemented into the multilateral cavity (15), meanwhile, the second sprocket (27) on the thread cylinder (25) drives the first sprocket (13) to rotate through chain transmission, the lower male die (4) is driven to rotate through the rotating shaft (12), and at the moment, the arc-shaped spraying seat (10) uniformly sprays glue to the outer side of a product on the rotating lower male die (4);
step two: after the spraying is finished, the second hydraulic rod (11) drives the connecting plate (9) and the arc-shaped spraying seat (10) to return to the initial position, another single-layer conical bamboo product is sleeved on a product of the lower male die (4) at the moment, the first hydraulic rod (6) works to drive the upper female die (5) to move downwards, the two products are compressed to be glued and molded, then the upper female die (5) moves upwards, the third hydraulic rod (28) drives the lifting ring (29) to move upwards at the moment, a molded finished product located on the upper female die (5) is pushed out, and discharging of the finished product is facilitated.
CN202210121573.4A 2022-02-09 2022-02-09 Forming equipment and forming method for conical geometric bamboo products Active CN114474754B (en)

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