CN114467998A - Boiling process and equipment of low-sugar syrup for moon cakes - Google Patents
Boiling process and equipment of low-sugar syrup for moon cakes Download PDFInfo
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- CN114467998A CN114467998A CN202210131842.5A CN202210131842A CN114467998A CN 114467998 A CN114467998 A CN 114467998A CN 202210131842 A CN202210131842 A CN 202210131842A CN 114467998 A CN114467998 A CN 114467998A
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- 235000020357 syrup Nutrition 0.000 title claims abstract description 98
- 239000006188 syrup Substances 0.000 title claims abstract description 98
- 238000009835 boiling Methods 0.000 title claims abstract description 43
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- 238000000034 method Methods 0.000 title claims abstract description 22
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- 229960002160 maltose Drugs 0.000 description 1
- LUEWUZLMQUOBSB-OUBHKODOSA-N maltotetraose Chemical compound O[C@H]1[C@H](O)[C@@H](O)[C@H](CO)O[C@H]1O[C@@H]1[C@H](CO)O[C@@H](O[C@@H]2[C@@H](O[C@@H](O[C@@H]3[C@@H](O[C@@H](O)[C@H](O)[C@H]3O)CO)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O LUEWUZLMQUOBSB-OUBHKODOSA-N 0.000 description 1
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- FYGDTMLNYKFZSV-BYLHFPJWSA-N β-1,4-galactotrioside Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@H](CO)O[C@@H](O[C@@H]2[C@@H](O[C@@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-BYLHFPJWSA-N 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/18—Carbohydrates
- A21D2/181—Sugars or sugar alcohols
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
Abstract
The invention relates to the technical field of syrup production, in particular to a boiling process and equipment of low-sugar syrup for moon cakes, wherein the boiling process comprises the following steps: respectively filtering fresh carrot juice and lemon juice; adding deionized water, sucrose and corn flour into a blending tank, boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, and decocting with strong fire to obtain premixed syrup; adding propylene glycol alginate into the premixed syrup, boiling with strong fire, and finally adding maltitol and xylitol, and boiling with medium fire; then sending the mixture into a vacuum concentration pot for concentration; pouring the concentrated syrup into a constant-temperature maintaining tank, and carrying out heat preservation and coloring; finally, cooling to normal temperature by using a cooler, and then barreling and sealing for storage; the boiling equipment comprises a connecting clamping plate, a filtering device, a material guide device, a transmission device, a mixing box body, a temperature sensor and connecting bottom feet; the moon cake syrup prepared by the invention has better permeability and more appetite in sense, and the syrup has less sugar content and can be suitable for more people to eat.
Description
Technical Field
The invention relates to the technical field of syrup production, in particular to a boiling process and boiling equipment of low-sugar syrup for moon cakes.
Background
Syrups are viscous, high-concentration sugar-containing solutions prepared by cooking or other techniques. The raw material for making syrup can be sugar water, sugarcane juice, fruit juice or other plant juice, etc. Since the syrup has a very high sugar content, it can be preserved for a long time in a sealed state without refrigeration. The syrup can be used for preparing beverages or making sweets.
According to the Chinese patent No. CN201810507787.9, the invention relates to a moon cake syrup and a preparation method thereof, which is characterized in that malt syrup with the mass percentage concentration of 75 percent (or 80 percent) is decocted (concentrated) to the refractive index of 85 percent; concentrating F42 fructose syrup (or F30 or F55) to refractive index of above 75%, pumping into a seasoning tank, and stirring. The preparation method mainly comprises the following steps: the connecting clamping plate (1) is used for checking and accepting raw materials; concentrating by using a filtering device (2); the material guiding device (3) mixes the seasonings; filling the transmission device (4); and packaging and warehousing the mixed box body (5). The invention has the advantages that the production process is carried out by heating under negative pressure and in a totally closed state, the phenomena of sand return, heavy metal and microorganism exceeding standards can be avoided, the quality guarantee period is as long as 18 months, the sweetness is similar to that of cane sugar, the sweetness is soft, the taste is pure, the concentration is high, the coloring of the moon cake is good, and the oil return and the softening are fast. The moon cake made from the syrup is nutritious and healthy.
The invention relates to the field of starch sugar manufacturing, in particular to a preparation method of special syrup for moon cakes according to Chinese patent number CN201210560670.X. The corn starch is used as a raw material and is prepared by the steps of size mixing, enzyme leaching, liquefaction, saccharification, glycoside conversion, decolorization, filtration, ion exchange, concentration, blending and the like. The syrup prepared by the invention contains 20-25% of maltobiose, 12-17% of maltotriose, 15-20% of maltotetraose, 8-12% of tetrasaccharide, 3-5% of isomaltooligosaccharide, 25-30% of fructose and less than 3% of glucose. The special syrup for moon cakes, which is produced by the invention, does not contain sucrose, has slightly lower sweetness than sucrose, mild and pure sweetness, is cool and refreshing, and has the unique sweet flavor of honey. Meanwhile, the starch water-soluble emulsion has the advantages of obvious oil return characteristic, good moisture retention performance, inhibition of starch aging, effective prolongation of the shelf life and the quality guarantee period of products and the like.
However, the existing decocting equipment for the low-sugar syrup for the moon cakes still has some defects in the use process, the automatic feeding operation of synchronizing multiple groups of raw materials cannot be quickly and stably realized, and meanwhile, the efficiency of filtering the raw materials after processing and mixing is also insufficient, so that the decocting equipment for the low-sugar syrup for the moon cakes is needed to solve the problems.
Disclosure of Invention
The invention aims to provide a boiling process and boiling equipment of low-sugar syrup for moon cakes, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a boiling process of low-sugar syrup for moon cakes comprises the following steps:
s1, filtering fresh carrot juice and lemon juice through a filter respectively under the environment of 0.6-0.8Mpa and 40-60 ℃, and removing impurities for later use;
s2, adding a proper amount of deionized water, sucrose and corn flour into the blending tank, stirring while boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, stirring while decocting with strong fire for 40-60min to obtain premixed syrup;
s3, adding propylene glycol alginate into the premixed syrup, stirring and boiling with strong fire for 5-10min, and finally adding maltitol and xylitol, stirring and boiling with medium fire;
s4, feeding the syrup decocted in the step S3 into a vacuum concentration pot, heating the syrup to 70-80 ℃, concentrating the syrup, and stopping concentrating until the solid content in the syrup is 68-72%;
s5, pumping the concentrated syrup into a constant temperature maintaining tank by a pump, keeping the temperature at 65-75 ℃, preserving heat and coloring for 4-8h until the product is transparent and golden yellow, and finishing coloring;
and S6, cooling the syrup to normal temperature by using a sheet cooler after coloring is finished, and then barreling and sealing for storage.
A boiling device for low-sugar syrup for moon cakes is disclosed, wherein the processing device is a device in the step S1-S3 and comprises a connecting clamping plate, a filtering device, a material guiding device, a transmission device, a mixing box body, a temperature sensor and connecting bottom feet;
the outer end face of the mixing box body is uniformly and equidistantly fixedly provided with connecting clamping plates for protection near the upper part, a transmission device is fixedly arranged at the center of the upper end face of the mixing box body, the upper end face of the transmission device is uniformly and equidistantly in threaded sliding connection with four groups of material guiding devices, the side end face of the mixing box body is symmetrically and fixedly clamped with a temperature sensor near the lower part, four corners of the lower end face of the mixing box body are fixedly provided with connecting bottom feet, and the front end face of the mixing box body is fixedly provided with a filtering device;
the filtering device comprises a supporting clamp frame, a guiding rotary plate, a filtering guide net, a connecting handle, a servo motor, a connecting box body and a material guiding sliding barrel;
the front end face of the connecting box body is uniformly and equidistantly fixedly provided with guide sliding barrels for supporting, the guide sliding barrels are positioned between the guide sliding barrels and the connecting box body and are fixedly connected through a supporting clamping frame, the inner end face of the connecting box body is uniformly and equidistantly slidably and hermetically clamped with a filtering guide net, a connecting handle is fixedly arranged at the center of the upper end face of the filtering guide net, the side end face of the guide sliding barrel positioned at the most lateral part is fixedly provided with a servo motor, and five groups of guide rotating plates are uniformly and equidistantly fixedly arranged on the side end face of the servo motor;
the material guide device comprises a connecting cover plate, a blanking box body, a limiting device, a supporting clamping seat, a guiding sliding seat and a threaded hole;
a support clamping seat for supporting is fixedly installed in the center of the upper end face of the guide sliding seat, a threaded hole is formed in the position, close to the bottom, of the outer end face of the guide sliding seat, the inner end face of the support clamping seat is elastically and rotatably clamped with a limiting device, a blanking box body is fixedly installed on the support clamping seat through the limiting device, and a connecting cover plate is fixedly installed on the upper end face of the blanking box body;
the limiting device comprises a supporting clamping plate, a limiting inserting shaft, a connecting chuck, a spring rotating shaft and a positioning gear;
the side end face of the supporting clamping plate is symmetrically and fixedly connected with a positioning gear, a spring rotating shaft is fixedly arranged at the center of the side end face of the positioning gear, a connecting chuck is rotatably clamped at the end head of the side end face of the spring rotating shaft, and four groups of limiting insertion shafts are uniformly and equidistantly fixedly connected to the inner end face of the connecting chuck;
the transmission device comprises a connecting toothed ring, a threaded guide rod, a positioning chute, a clamping gear, a connecting rack, a support base, a transmission gear and a positioning motor;
the utility model discloses a fixed connection gear, including support base, the even equidistance of the interior terminal surface of support base rotates the joint and has four groups joint gears, the outer terminal surface center fixed mounting of joint gear has the screw thread guide arm, the even equidistance symmetry of the up end of support base has seted up four groups location spouts, and is located the interior terminal surface of location spout is close to inside fixed mounting and has the connection rack, the up end of support base is close to connection ring department fixed mounting and has the location motor, and is located fixedly connected with drive gear is located in the lower terminal surface center of location motor.
Preferably, the connecting gear ring comprises a connecting gear ring which is used for supporting the gear disc and is fixedly connected to the bottom of the gear disc.
Preferably, the connecting gear ring is meshed with the four clamping gears through the connecting gear ring, and the connecting gear ring is meshed with the transmission gears through the gear disc.
Preferably, the threaded guide rod is matched with the threaded hole, and the material guide device is matched with the threaded hole through the threaded guide rod and then is in threaded sliding connection with the upper end face of the transmission device.
Preferably, the limiting device is meshed and connected with the connecting rack through a positioning gear, and four groups of positioning insertion holes are uniformly formed in the side end face of the supporting clamping seat at equal intervals.
Preferably, the positioning insertion hole is matched with the limiting insertion shaft, and the connecting chuck is matched with the limiting insertion shaft through the positioning insertion hole and then is inserted in the supporting clamping seat in a sliding mode.
Preferably, the outer end face of the guide rotating plate is attached to the inner wall of the material guide sliding cylinder.
Preferably, spring guide shafts for buffering are symmetrically and fixedly installed on the upper end face of the supporting clamping plate, and installation guide plates for connection are fixedly installed on the upper end faces of the two groups of spring guide shafts.
Preferably, the raw materials of the low-sugar syrup for the moon cake comprise the following components in parts by weight: 40-50 parts of carrot juice, 6-9 parts of lemon juice, 5-7 parts of corn flour, 8-12 parts of cane sugar, 10-15 parts of propylene glycol alginate, 3-5 parts of maltitol, 3-5 parts of xylitol and 70-100 parts of deionized water.
Compared with the prior art, the invention has the following beneficial effects:
first, through the arrangement of the material guide device, when the processing raw materials are synchronously fed, the positioning motor can synchronously drive the four groups of threaded guide rods to be paired through the transmission gear and the connecting toothed ring, so that the four groups of threaded guide rods can provide enough power for the material guide device to displace, and meanwhile, when the material guide device displaces to a discharging port, the material guide device can be matched with the connecting toothed bar to rapidly and stably automatically discharge, and the discharging efficiency and stability are effectively improved.
The connecting chuck can provide enough elasticity for the positioning gear when the material guiding is carried out by arranging the limiting device, so that the material guiding device can conveniently provide enough elasticity for the blanking box body to reset when the material guiding device is returned subsequently, and meanwhile, the two groups of spring guide shafts can provide enough elasticity for the blanking box body to swing for feeding through the mounting guide plates, so that the stability and the efficiency of subsequent feeding are effectively improved.
Through the transmission device, the connecting gear ring can synchronously drive the four groups of threaded guide rods to be meshed and rotated through the clamping gear during transmission, and meanwhile, the four groups of threaded guide rods can provide enough power for the four groups of material guide devices to feed materials centripetally, so that the utilization efficiency of the device on the power is effectively improved, and the processing efficiency of low-sugar syrup is improved.
The moon cake syrup prepared by the method has better permeability, appeals in sense, and is less suitable for more people to eat compared with the prior art, and the syrup is more stable after being stored and does not have a sand-casting phenomenon for a long time; meanwhile, the boiling process is simple, the conditions of the production process are mild, no pollution and waste discharge is caused, investment and expensive equipment for purchasing are not needed, and the moon cake produced by the syrup is soft and moist in leather and golden red in leather color.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the boiling process of the present invention;
FIG. 2 is a schematic view of the main structure of the present invention;
FIG. 3 is a side view of the body of the present invention;
FIG. 4 is an exploded view of the filter assembly of the present invention;
FIG. 5 is a schematic view of the structure of the filter device of the present invention;
FIG. 6 is an exploded view of the material guiding device of the present invention;
FIG. 7 is a schematic view of a material guiding device according to the present invention;
FIG. 8 is a schematic view of the structure of the position limiting device of the present invention;
FIG. 9 is an exploded view of the transmission of the present invention;
FIG. 10 is a schematic structural view of the transmission of the present invention;
fig. 11 is a schematic structural view of a limiting device according to a second embodiment of the present invention.
In the figure: 1-connecting clamping plate, 2-filtering device, 3-material guiding device, 4-transmission device, 5-mixing box body, 6-temperature sensor, 7-connecting bottom foot, 21-supporting clamping frame, 22-guiding rotating plate, 23-filtering guide net, 24-connecting handle, 25-servo motor, 26-connecting box body, 27-material guiding sliding barrel, 31-connecting cover plate, 32-blanking box body, 33-limiting device, 34-supporting clamping seat, 35-guiding sliding seat, 36-threaded hole, 331-supporting clamping plate, 332-limiting inserted shaft, 333-connecting clamping plate, 334-spring rotating shaft, 335-positioning gear, 336-mounting guide plate, 337-spring guide shaft, 41-connecting gear ring, 42-threaded guide rod, 43-positioning sliding groove, 44-clamping gear, 45-connecting rack, 46-supporting base, 47-transmission gear and 48-positioning motor.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is further described below with reference to the accompanying drawings.
Example 1
A boiling process of low-sugar syrup for moon cakes is disclosed, referring to figure 1, and comprises the following steps:
s1, filtering fresh carrot juice and lemon juice through a filter respectively under the environment of 0.6Mpa and 40 ℃, and removing impurities for later use;
s2, adding a proper amount of deionized water, sucrose and corn flour into the blending tank, stirring while boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, stirring while decocting with strong fire for 45min to obtain premixed syrup;
s3, adding propylene glycol alginate into the premixed syrup, stirring and boiling with strong fire for 5min, and finally adding maltitol and xylitol, stirring and boiling with medium fire;
s4, feeding the syrup decocted in the step S3 into a vacuum concentration pot, heating the syrup to 72 ℃, concentrating the syrup, and stopping concentrating the syrup until the solid content in the syrup is 68%;
s5, pumping the concentrated syrup into a constant temperature maintaining tank by a pump, keeping the temperature at 65 ℃, preserving heat and coloring for 5 hours until the product is transparent and golden yellow, and finishing coloring;
and S6, cooling the syrup to normal temperature by using a sheet cooler after coloring is finished, and then barreling and sealing for storage.
The low-sugar syrup for moon cakes comprises the following raw materials in parts by weight: 42 parts of carrot juice, 7 parts of lemon juice, 6 parts of corn flour, 8 parts of cane sugar, 11 parts of propylene glycol alginate, 3 parts of maltitol, 3 parts of xylitol and 75 parts of deionized water.
Example 2
A boiling process of low-sugar syrup for moon cakes is disclosed, referring to figure 1, and comprises the following steps:
s1, filtering fresh carrot juice and lemon juice through a filter respectively under the environment of 0.7Mpa and 50 ℃, and removing impurities for later use;
s2, adding a proper amount of deionized water, sucrose and corn flour into the blending tank, stirring while boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, stirring while decocting with big fire for 48min to obtain premixed syrup;
s3, adding propylene glycol alginate into the premixed syrup, stirring and boiling with strong fire for 7min, and finally adding maltitol and xylitol, stirring and boiling with medium fire;
s4, feeding the syrup decocted in the step S3 into a vacuum concentration pot, heating the syrup to 75 ℃, concentrating the syrup, and stopping concentrating the syrup until the solid content in the syrup is 70%;
s5, pumping the concentrated syrup into a constant temperature maintaining tank by a pump, keeping the temperature at 72 ℃, preserving heat and coloring for 6 hours until the product is transparent and golden yellow, and finishing coloring;
and S6, cooling the syrup to normal temperature by using a sheet cooler after coloring is finished, and then barreling and sealing for storage.
The low-sugar syrup for moon cakes comprises the following raw materials in parts by weight: 48 parts of carrot juice, 8 parts of lemon juice, 6 parts of corn flour, 9 parts of cane sugar, 14 parts of propylene glycol alginate, 4 parts of maltitol, 4 parts of xylitol and 90 parts of deionized water.
Example 3
A boiling process of low-sugar syrup for moon cakes is disclosed, referring to figure 1, and comprises the following steps:
s1, filtering fresh carrot juice and lemon juice through a filter respectively under the environment of 0.8Mpa and 60 ℃, and removing impurities for later use;
s2, adding a proper amount of deionized water, sucrose and corn flour into the blending tank, stirring while boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, stirring while decocting with strong fire for 60min to obtain premixed syrup;
s3, adding propylene glycol alginate into the premixed syrup, stirring and boiling for 8min with big fire, and finally adding maltitol and xylitol, stirring and boiling with middle fire;
s4, feeding the syrup decocted in the step S3 into a vacuum concentration pot, heating the syrup to 80 ℃, concentrating the syrup, and stopping concentrating the syrup until the solid content in the syrup is 72%;
s5, pumping the concentrated syrup into a constant temperature maintenance tank by a pump, keeping the temperature at 75 ℃, preserving heat and coloring for 4-8 hours until the product is transparent and golden yellow, and finishing coloring;
and S6, cooling the syrup to normal temperature by using a sheet cooler after coloring is finished, and then barreling and sealing for storage.
The low-sugar syrup for moon cakes comprises the following raw materials in parts by weight: 47 parts of carrot juice, 8 parts of lemon juice, 6 parts of corn flour, 9 parts of cane sugar, 11 parts of propylene glycol alginate, 5 parts of maltitol, 4 parts of xylitol and 85 parts of deionized water.
By combining the examples 1-3, the moon cake syrup prepared by the invention has better permeability, appeals in sense, and less sugar content compared with the prior art, can be suitable for more people, is more stable after being stored, and does not have sand phenomenon for a long time; meanwhile, the boiling process is simple, the conditions of the production process are mild, no pollution and waste discharge is caused, investment and expensive equipment for purchasing are not needed, and the moon cake produced by the syrup is soft and moist in leather and golden red in leather color.
Example 4
Referring to fig. 2 and 3, an embodiment of the present invention: a boiling device of low-sugar syrup for moon cakes is characterized in that the processing device is a device in the step S2-S3 and comprises a connecting clamping plate 1, a filtering device 2, a material guiding device 3, a transmission device 4, a mixing box body 5, a temperature sensor 6 and connecting bottom feet 7;
the outer end face of the mixing box body 5 is uniformly and equidistantly fixedly provided with connecting clamping plates 1 for protection near the upper part, a transmission device 4 is fixedly arranged at the center of the upper end face of the mixing box body 5, the upper end face of the transmission device 4 is uniformly and equidistantly in threaded sliding connection with four groups of material guiding devices 3, the side end face of the mixing box body 5 is symmetrically and fixedly clamped with a temperature sensor 6 near the lower part, four corners of the lower end face of the mixing box body 5 are fixedly provided with connecting bottom feet 7, and the front end face of the mixing box body 5 is fixedly provided with a filtering device 2;
referring to fig. 4 and 5, the filtering device 2 includes a supporting clamp frame 21, a guiding rotary plate 22, a filtering guiding net 23, a connecting handle 24, a servo motor 25, a connecting box 26 and a guiding sliding cylinder 27;
the front end face of the connecting box body 26 is uniformly and equidistantly fixedly provided with guide sliding barrels 27 for supporting, the guide sliding barrels 27 and the connecting box body 26 are fixedly connected through a supporting clamping frame 21, the inner end face of the connecting box body 26 is uniformly and equidistantly slidably and hermetically clamped with a filtering guide net 23, a connecting handle 24 is fixedly arranged at the center of the upper end face of the filtering guide net 23, the side end face of the guide sliding barrel 27 at the most lateral part is fixedly provided with a servo motor 25, and the side end face of the servo motor 25 is uniformly and equidistantly fixedly provided with five groups of guide rotating plates 22;
referring to fig. 5 and 6, the material guiding device 3 includes a connecting cover plate 31, a blanking box 32, a limiting device 33, a supporting clamping seat 34, a guiding sliding seat 35 and a threaded hole 36;
a supporting clamping seat 34 for supporting is fixedly installed at the center of the upper end face of the guide sliding seat 35, a threaded hole 36 is formed in the outer end face, close to the bottom, of the guide sliding seat 35, a limiting device 33 is elastically and rotatably clamped on the inner end face of the supporting clamping seat 34, the supporting clamping seat 34 is fixedly installed with the blanking box body 32 through the limiting device 33, and a connecting cover plate 31 is fixedly installed on the upper end face of the blanking box body 32;
referring to fig. 8, the position-limiting device 33 includes a supporting plate 331, a position-limiting shaft 332, a connecting chuck 333, a spring shaft 334 and a positioning gear 335;
the side end face of the supporting clamping plate 331 is symmetrically and fixedly connected with a positioning gear 335, a spring rotating shaft 334 is fixedly arranged at the center of the side end face of the positioning gear 335, a connecting chuck 333 is rotatably clamped at the end head of the side end face of the spring rotating shaft 334, and four groups of limiting insertion shafts 332 are uniformly and equidistantly fixedly connected to the inner end face of the connecting chuck 333;
referring to fig. 9 and 10, the transmission device 4 includes a connection toothed ring 41, a threaded guide rod 42, a positioning chute 43, a clamping gear 44, a connection rack 45, a support base 46, a transmission gear 47 and a positioning motor 48;
the inner end face of the supporting base 46 is rotatably clamped with a connecting toothed ring 41, four groups of clamping gears 44 are rotatably clamped on the inner end face of the supporting base 46 at uniform intervals, a threaded guide rod 42 is fixedly mounted at the center of the outer end face of each clamping gear 44, four groups of positioning chutes 43 are symmetrically formed in the upper end face of the supporting base 46 at uniform intervals, connecting racks 45 are fixedly mounted at the inner end face of each positioning chute 43 close to the inner portion, a positioning motor 48 is fixedly mounted at the upper end face of the supporting base 46 close to the connecting toothed ring 41, and a transmission gear 47 is fixedly connected at the center of the lower end face of the positioning motor 48.
Referring to fig. 9, the connecting gear ring 41 includes a connecting gear ring for supporting the gear plate and fixedly connected to the bottom of the gear plate, and the connecting gear ring can facilitate the subsequent fast and stable transmission of the four sets of clamping gears 44, thereby effectively improving the stability of the subsequent transmission.
The connecting gear ring 41 is meshed with the four clamping gears 44 through the connecting gear ring, and the connecting gear ring 41 is meshed with the transmission gear 47 through the gear disc, so that the subsequent transmission stability can be effectively improved, and the subsequent feeding stability is further improved.
Referring to fig. 5, the threaded guide rods 42 are adapted to the threaded holes 36, and the material guiding devices 3 are adapted to the threaded holes 36 through the threaded guide rods 42 and then are slidably connected to the upper end surface of the transmission device 4 in a threaded manner, so that the stability of the displacement of the four groups of material guiding devices 3 outside the transmission device 4 can be effectively improved, and the stability and accuracy of subsequent feeding can be improved.
The limiting device 33 is meshed and connected with the connecting rack 45 through the positioning gear 335, four groups of positioning insertion holes are formed in the side end face of the supporting clamping seat 34 evenly and equidistantly, the positioning gear 335 is meshed and connected with the connecting rack 45, and the overturning efficiency and stability of the subsequent blanking box body 32 can be effectively improved.
Referring to fig. 3 and 8, the positioning insertion hole is adapted to the limiting insertion shaft 332, the connection chuck 333 is adapted to the limiting insertion shaft 332 through the positioning insertion hole and then slidably inserted into the support clamping seat 34, and the insertion hole can be matched with the limiting insertion shaft 332, so that the subsequent spring rotation shaft 334 is conveniently limited through the insertion hole, the initial position of the blanking box body 32 is reset, and the stability of feeding is improved.
The outer end face of the guide rotating plate 22 is attached to the inner wall of the material guide sliding barrel 27, so that the subsequent guide efficiency of the processed raw materials can be effectively improved, and the subsequent rapid filtration is convenient.
In the embodiment, a user can guide prepared raw materials, such as raw lemons, pineapple slices and the like, to the interior of the blanking box 32 through an external conveying device according to a certain proportion for standby, when the raw materials need to be blanked and reprocessed, the user can start the positioning motor 48 through the external control device, at this time, the positioning motor 48 can drive the transmission gear 47 at the bottom to rotate, when the transmission gear 47 rotates, the transmission gear 47 can drive the connecting toothed ring 41 engaged with the transmission gear to rotate, so that the connecting toothed ring 41 can synchronously drive the four clamping gears 44 to rotate, when the four clamping gears 44 rotate, the four groups of material guiding devices 3 can be synchronously driven to perform centripetal displacement through the threaded holes 36, when the threaded holes 36 drive the guiding slide 35 to displace to the exterior of the connecting rack 45, at this time, the positioning gear 335 can be engaged with the connecting rack 45, and then four groups of positioning gears 335 can be synchronously driven by the connecting rack 45 to turn over, so that the positioning gears 335 can drive the supporting clamping plate 331 inside to turn over, so that the supporting clamping plate 331 can drive the blanking box 32 to turn over, so that various raw materials inside the blanking box 32 can be guided to the inside of the mixing box 5, the mixing box 5 can heat and mix the raw materials, meanwhile, two groups of temperature sensors 6 can automatically sense the stability inside the mixing box 5, thereby facilitating the subsequent re-processing operation, when the raw materials are mixed with the raw materials such as glucose syrup, xylose and honey, and the like, and the syrup degree of the raw materials reaches the standard, fine filtration can be performed, the servo motor 25 can drive five groups of guiding rotating plates 22 to rotate, and when the guiding rotating plates 22 rotate, the processed raw materials can be guided to the inside of the connecting box 26 through the guiding sliding cylinders 27, the inside multiunit of connecting box 26 filters and leads net 23 can carry out prefilter to the raw materials of this processing, gets rid of more impurity, and convenient follow-up secondary fine filtration that carries on has improved the efficiency of processing.
Example 5
In embodiment 4, as shown in fig. 11, spring guide shafts 337 for buffering are symmetrically and fixedly mounted on the upper end surfaces of the support plates 331, and mounting guide plates 336 for connection are fixedly mounted on the upper end surfaces of the two sets of spring guide shafts 337.
When this embodiment is implemented, two sets of spring guide shafts 337 can provide sufficient elasticity for installation guide plate 336 for when the unloading box body 32 overturns fast, spring guide shafts 337 can drive unloading box body 32 through installation guide plate 336 and carry out the luffing motion, has effectively improved the efficiency of unloading box body 32.
The working principle is as follows: when the feeding device is used, a user can guide prepared raw materials, such as raw lemon fruits, pineapple slices and the like, to the interior of the blanking box body 32 for later use through the external conveying device according to a certain proportion, when the raw materials need to be blanked and reprocessed, the user can start the positioning motor 48 through the external control device, at the moment, the positioning motor 48 can drive the transmission gear 47 at the bottom to rotate, when the transmission gear 47 rotates, the transmission gear 47 can drive the connecting toothed ring 41 meshed with the transmission gear to rotate, so that the connecting toothed ring 41 can synchronously drive the four clamping gears 44 to rotate, when the four clamping gears 44 rotate, the four groups of material guiding devices 3 can be synchronously driven to perform centripetal displacement through the threaded holes 36, when the threaded holes 36 drive the guiding slide 35 to displace to the exterior of the connecting rack 45, at the moment, the positioning gear 335 can be meshed with the connecting rack 45, and then four groups of positioning gears 335 can be synchronously driven by the connecting rack 45 to turn over, so that the positioning gears 335 can drive the supporting clamping plate 331 inside to turn over, so that the supporting clamping plate 331 can drive the blanking box 32 to turn over, so that various raw materials inside the blanking box 32 can be guided to the inside of the mixing box 5, the mixing box 5 can heat and mix the raw materials, meanwhile, two groups of temperature sensors 6 can automatically sense the stability inside the mixing box 5, thereby facilitating the subsequent re-processing operation, when the raw materials are mixed with the raw materials such as glucose syrup, xylose and honey, and the like, and the syrup degree of the raw materials reaches the standard, fine filtration can be performed, the servo motor 25 can drive five groups of guiding rotating plates 22 to rotate, and when the guiding rotating plates 22 rotate, the processed raw materials can be guided to the inside of the connecting box 26 through the guiding sliding cylinders 27, connect the inside multiunit of box 26 to filter and lead net 23 and can carry out the prefilter to the raw materials of this processing, get rid of more impurity, conveniently follow-up secondary essence of carrying on is strained, has improved the efficiency of processing.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The low-sugar syrup for the moon cakes is prepared by adopting a preparation device, and is characterized in that the boiling process comprises the following steps:
s1, filtering fresh carrot juice and lemon juice through a filter respectively under the environment of 0.6-0.8Mpa and 40-60 ℃, and removing impurities for later use;
s2, adding a proper amount of deionized water, sucrose and corn flour into the blending tank, stirring while boiling with soft fire, adding filtered carrot juice and lemon juice after boiling, stirring while decocting with strong fire for 40-60min to obtain premixed syrup;
s3, adding propylene glycol alginate into the premixed syrup, stirring and boiling with strong fire for 5-10min, and finally adding maltitol and xylitol, stirring and boiling with medium fire;
s4, feeding the syrup decocted in the step S3 into a vacuum concentration pot, heating the syrup to 70-80 ℃, concentrating the syrup until the solid content in the syrup is 68-72%, and stopping concentrating the syrup;
s5, pumping the concentrated syrup into a constant temperature maintaining tank by a pump, keeping the temperature at 65-75 ℃, preserving heat and coloring for 4-8h until the product is transparent and golden yellow, and finishing coloring;
and S6, cooling the syrup to normal temperature by using a sheet cooler after coloring is finished, and then barreling and sealing for storage.
2. The stewing equipment of the low-sugar syrup for the moon cakes according to claim 1, wherein the processing equipment is a device in steps S1-S3 and comprises a connecting clamping plate (1), a filtering device (2), a material guiding device (3), a transmission device (4), a mixing box body (5), a temperature sensor (6) and connecting feet (7);
the outer end face of the mixing box body (5) is uniformly and equidistantly fixedly provided with connecting clamping plates (1) for protection near the upper part, the transmission device (4) is fixedly arranged at the center of the upper end face of the mixing box body (5), the upper end face of the transmission device (4) is uniformly and equidistantly in threaded sliding connection with four groups of material guiding devices (3), the side end face of the mixing box body (5) is symmetrically and fixedly clamped with temperature sensors (6) near the lower part, four corners of the lower end face of the mixing box body (5) are fixedly provided with connecting bottom feet (7), and the front end face of the mixing box body (5) is fixedly provided with a filtering device (2);
the filtering device (2) comprises a supporting clamp frame (21), a guiding rotary plate (22), a filtering guide net (23), a connecting handle (24), a servo motor (25), a connecting box body (26) and a material guiding sliding barrel (27);
the guide sliding cylinders (27) for supporting are fixedly installed on the front end face of the connecting box body (26) at uniform equal intervals, the guide sliding cylinders (27) are located between the guide sliding cylinders (27) and the connecting box body (26) and fixedly connected through supporting clamp frames (21), the filtering guide net (23) is clamped on the inner end face of the connecting box body (26) in a sliding and sealing mode at uniform equal intervals, a connecting handle (24) is fixedly installed in the center of the upper end face of the filtering guide net (23), a servo motor (25) is fixedly installed on the side end face of the guide sliding cylinder (27) located on the most lateral portion, and five groups of guide rotating plates (22) are fixedly installed on the side end face of the servo motor (25) at uniform equal intervals;
the material guide device (3) comprises a connecting cover plate (31), a blanking box body (32), a limiting device (33), a supporting clamping seat (34), a guide sliding seat (35) and a threaded hole (36);
a supporting clamping seat (34) for supporting is fixedly installed in the center of the upper end face of the guide sliding seat (35), a threaded hole (36) is formed in the position, close to the bottom, of the outer end face of the guide sliding seat (35), a limiting device (33) is elastically and rotatably clamped in the inner end face of the supporting clamping seat (34), a blanking box body (32) is fixedly installed on the supporting clamping seat (34) through the limiting device (33), and a connecting cover plate (31) is fixedly installed on the upper end face of the blanking box body (32);
the limiting device (33) comprises a supporting clamping plate (331), a limiting inserting shaft (332), a connecting chuck (333), a spring rotating shaft (334) and a positioning gear (335);
the side end face of the supporting clamping plate (331) is symmetrically and fixedly connected with positioning gears (335), a spring rotating shaft (334) is fixedly arranged at the center of the side end face of the positioning gears (335), a connecting clamping plate (333) is rotationally clamped at the end head of the side end face of the spring rotating shaft (334), and four groups of limiting insertion shafts (332) are uniformly and equidistantly fixedly connected to the inner end face of the connecting clamping plate (333);
the transmission device (4) comprises a connecting toothed ring (41), a threaded guide rod (42), a positioning sliding groove (43), a clamping gear (44), a connecting rack (45), a supporting base (46), a transmission gear (47) and a positioning motor (48);
the joint is rotated to the interior terminal surface that supports base (46) has connection ring gear (41), and is located the even equidistance of interior terminal surface that supports base (46) rotates the joint and has four groups joint gear (44), the outer terminal surface center department fixed mounting of joint gear (44) has screw thread guide arm (42), four groups location spout (43) have been seted up to the even equidistance symmetry of up end of support base (46), and are located the interior terminal surface of location spout (43) is close to inside department fixed mounting and has connection rack (45), the up end that supports base (46) is close to connection ring gear (41) department fixed mounting and has location motor (48), and is located the lower terminal surface center department fixedly connected with drive gear (47) of location motor (48).
3. The stewing equipment of the low-sugar syrup for the moon cakes according to claim 2, is characterized in that: the connecting gear ring (41) comprises a connecting gear ring used for supporting the gear disc and fixedly connected to the bottom of the gear disc.
4. The stewing equipment of low-sugar syrup for moon cakes according to claim 3, wherein: connect ring gear (41) through connecting the ring gear with four groups joint gear (44) carry out the meshing connection, just connect ring gear (41) through the toothed disc with drive gear (47) carry out the meshing connection.
5. The stewing equipment of low-sugar syrup for moon cakes according to claim 4, wherein: the thread guide rod (42) is matched with the thread hole (36), and the material guide device (3) is matched with the thread hole (36) through the thread guide rod (42) and then is in threaded sliding connection with the upper end face of the transmission device (4).
6. The stewing equipment of low-sugar syrup for moon cakes according to claim 5, wherein: the limiting device (33) is meshed and connected with the connecting rack (45) through a positioning gear (335), and four groups of positioning insertion holes are uniformly formed in the side end face of the supporting clamping seat (34) at equal intervals.
7. The stewing equipment of low-sugar syrup for moon cakes according to claim 6, wherein: the positioning insertion hole is matched with the limiting insertion shaft (332), and the connecting chuck (333) is matched with the limiting insertion shaft (332) through the positioning insertion hole and then is inserted in the supporting clamping seat (34) in a sliding mode.
8. The stewing equipment of low-sugar syrup for moon cakes according to claim 7, wherein: the outer end surface of the guide rotating plate (22) is attached to the inner wall of the material guide sliding cylinder (27).
9. The stewing equipment of low-sugar syrup for moon cakes according to claim 8, wherein: spring guide shafts (337) used for buffering are symmetrically and fixedly installed on the upper end face of the supporting clamping plate (331), and installation guide plates (336) used for connection are fixedly installed on the upper end faces of the two groups of spring guide shafts (337).
10. The decocting process of the low-sugar syrup for the moon cakes according to claim 1 is characterized in that the low-sugar syrup for the moon cakes comprises the following raw materials in parts by weight: 40-50 parts of carrot juice, 6-9 parts of lemon juice, 5-7 parts of corn flour, 8-12 parts of cane sugar, 10-15 parts of propylene glycol alginate, 3-5 parts of maltitol, 3-5 parts of xylitol and 70-100 parts of deionized water.
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| CN113758190A (en) * | 2021-09-02 | 2021-12-07 | 怀化维翰食品有限公司 | Spice air-drying equipment for seasoning production |
| CN113882336A (en) * | 2021-11-14 | 2022-01-04 | �田�浩 | Marine waste cleaning device |
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