CN202842258U

CN202842258U - Novel production device of syrup for sugar-free moon cakes

Info

Publication number: CN202842258U
Application number: CN 201220509135
Authority: CN
Inventors: 张亚; 张钊; 王远亮; 李柯
Original assignee: Xinyi Henghui Starch Sugar Co Ltd
Current assignee: JIANGSU HENGHUI FOOD CO., LTD.
Priority date: 2012-10-08
Filing date: 2012-10-08
Publication date: 2013-04-03
Anticipated expiration: 2022-10-08

Abstract

The utility model discloses a novel production device of syrup for sugar-free moon cakes. The novel production device belongs to the field of food additives and comprises a high pressure reactor, a precision filter, a preparation tank, a single-effect vacuum concentrating pan, a constant-temperature maintaining tank and a plate type cooler; and a first rotary piston pump and a first pipeline are arranged between the high pressure reactor and the precision filter, a second rotary piston pump and a second pipeline are arranged between the precision filter and the preparing tank, a third rotary piston pump and a third pipeline are arranged between the preparing tank and the single-effect vacuum concentrating pan, a four rotary piston pump and a fourth pipeline are arranged between the single-effect vacuum concentrating pan and the constant-temperature maintaining tank, a fifth rotary piston pump and a fifth pipeline are arranged between the constant-temperature maintaining tank and the plate type cooler, a sixth rotary piston pump and a sixth pipeline are arranged between the plate type cooler and the precision filter, and the precision filter is provided with a finished-product outlet. The novel production device disclosed by the utility model has a series of advantages of available use of universal equipment, mild conditions in the production process, no discharge of pollution wastes and the like.

Description

Novel sugar-free moon cake syrup process units

Technical field

The utility model belongs to the food additives field, relates in particular to a kind of new device of producing sugar-free moon cake syrup in batches.

Background technology

The making of guang-type moon cake is divided from the cake skin, syrup skin, the crisp skin of Vanilla and ice rind three major types are arranged, wherein take the syrup skin moon cake as main body, because the syrup skin moon cake is with a long history, adds that cortex is soft, moisten, the color of the leather golden red, plasticity is large, can make the different moon cake of local flavor, from the sweet cake of Rong's mouth class and the salty sweet moon cake that has both of nuts and kernels, and long fresh-keeping period, this is a large characteristic of syrup skin moon cake.Traditional moon cake syrup forms as primary raw material boils take white granulated sugar, and when making moon cake syrup skin, its prescription is: Self-raising flour 50%, syrup 40%; Oil generation 9%, a conduit made of long bamboo water 1%, the consumption of visible syrup is big.The disadvantage of tradition syrup is to be rich in this high-octane batching of sucrose, so that part consumer, such as few foods of hanging back or try one's best such as obesity patient, the Ms who is afraid of obesity, the elderlys, the diabetic dare not eat especially, thereby preparation sugar-free moon cake syrup has just been put on agenda.The utility model device is kept tank, chip cooler, 5 microns accurate filters as equipment take autoclave, filter, blend tank, single-effect vacuum concentration pan, constant temperature, produce sugar-free moon cake syrup take high maltose syrup, xylitol, antierythrite as primary raw material, wherein high maltose syrup is refined into maltitol by hydro-reduction, benefit can occur to coordinate with any sweetener in maltitol, and cover the bad aftertaste of other sweetener, also can suppress the effect of bacterial fermentation in the oral cavity; The characteristics of xylitol are that sugariness is suitable with sucrose at normal temperatures, and are soluble in water, and the generation of energy bacteria growing inhibiting and acid can prevent carious tooth, and blood glucose value can not rise behind the edible xylitol, can also promote the breeding of the beneficial bacteriums such as the interior Bifidobacterium of enteron aisle; Antierythrite is a kind of novel polyalcohol sweetener, has low, the good crystallinity of calorific value, and mouthfeel is good, and without causing carious tooth, the diabetes patient is waited safely advantage.The sugar-free moon cake syrup of producing does not contain sucrose, not only sugariness is low, sweet taste is pure, and the fragrant and sweet local flavor with honey, because sugar-free moon cake syrup does not participate in body metabolism substantially, so it is edible that the moon cake of producing is not only applicable to ordinary person, also can be adapted to the diabetes patient, obese people is edible, the juvenile is edible can to reduce carious tooth, both solved the hardship of the difficult product sweet taste of diabetes patient, can not cause fluctuating widely of glucose in blood and insulin again, the moon cake smooth surface of using this syrup to produce is fine and smooth, nutritional labeling is high, and golden yellow color is glossy, has preferably easing back property and oil return.

Summary of the invention:

The problem that the utility model mainly solves provides a kind of device of novel sugar-free moon cake syrup, this device is kept tank, chip cooler as equipment take autoclave, accurate filter, blend tank, single-effect vacuum concentration pan, constant temperature, produce sugar-free moon cake syrup take high maltose syrup, xylitol, antierythrite, Raney nickel, high pressure hydrogen, citric acid, deionized water as raw material, this device has the common apparatus of use, rational in infrastructure, the series of advantages such as production technology simple, production process mild condition, pollution-free waste discharge.

The technical solution adopted in the utility model is:

A kind of new device of producing sugar-free moon cake syrup comprises: autoclave 1, and accurate filter 2, blend tank 3, single-effect vacuum concentration pan 4, constant temperature are kept tank 5, chip cooler 6; Autoclave 1 is provided with high malt sugar slurry inlet 7, Raney nickel import 8, high pressure hydrogen import 9, autoclave 1 is provided with the first rotary piston pump and the first pipeline 10 to 2 of accurate filters, accurate filter 2 is provided with the second rotary piston pump and second pipe 11 to 3 of blend tanks, blend tank 3 is provided with deionized water import 12, xylitol import 13, antierythrite import 14, citric acid import 15, steam inlet 16, blend tank 3 is provided with the 3rd rotary piston pump and the 3rd pipeline 17 to 4 of single-effect vacuum concentration pans, single-effect vacuum concentration pan 4 is provided with steam inlet 18, single-effect vacuum concentration pan 4 is kept 5 in tank to constant temperature and is provided with the 4th rotary piston pump and the 4th pipeline 19, constant temperature is kept tank 5 and is provided with power input end mouth 20, constant temperature is kept tank 5 and is provided with the 5th rotary piston pump and the 5th pipeline 21 to 6 in chip cooler, chip cooler 6 is provided with the 6th rotary piston pump and the 6th pipeline 22 to 2 of accurate filters, and accurate filter 2 is provided with product outlet 23.

Further technical scheme of the present utility model is:

Described whole rotary piston pump is stainless steel;

Described whole pipeline is ceramic-lined composite steel tube.

The beneficial effects of the utility model are: a kind of new device of producing sugar-free moon cake syrup is provided, and this device has series of advantages such as using common apparatus, simple in structure, easy to operate, production process mild condition, pollution-free waste discharge; Use the moon cake smooth surface of this production fine and smooth, nutritional labeling is high, and golden yellow color is glossy, has preferably easing back property and oil return, is not only applicable to ordinary person and eats, and it is edible also can be adapted to diabetes patient, obese people and juvenile.

Description of drawings:

Be structure chart of the present utility model such as Fig. 1.

The specific embodiment

Embodiment:

Further specify the particular content that uses this new device to produce sugar-free moon cake syrup most preferred embodiment below in conjunction with accompanying drawing:

1. colourless pure high maltose syrup, Raney nickel, high pressure hydrogen are sent into autoclave 1 by the import 7,8,9 that is arranged on the autoclave 1 respectively, malt syrup begins to absorb hydrogen and carries out hydrogenation reaction under the condition that stirs, about 1 hour of time, after hydrogenation finishes, namely get maltitol liquor, then first rotary piston pump and first pipeline 10 of maltitol liquor by being arranged at 2 of autoclave 1 and accurate filters sent into accurate filter 2 and removed by filter Raney nickel in the liquid glucose, get pure maltitol liquor.

2. by the import 12 that is arranged on the blend tank 3 deionized water is sent in the blend tank 3 first, then send into xylitol by the import 13 that is arranged on the blend tank 3, antierythrite is sent in import 14, be provided with the second rotary piston pump and second pipe 11 is sent pure maltitol liquor into blend tank 3 by being arranged at accurate filter 2 to 3 of blend tanks, send into by being arranged at import 16 on the blend tank 3 that to be steam heated to mixing molasses concentration be 65%-70% while stirring, send into and obtain mixing molasses after citric acid is regulated pH value to 5.0 by being arranged at import 15 on the blend tank 3.

3. mixing molasses is sent into single-effect vacuum concentration pan 4 by the 3rd rotary piston pump and the 3rd pipeline 17 that are arranged at 4 of blend tank 3 and single-effect vacuum concentration pans, send into and concentrate when being steam heated to 75 ℃ by being arranged at steam inlet 18 on the single-effect vacuum concentration pan 4, be concentrated into when solid content is 70%-82% in the mixed liquor syrup, stop to concentrate the mixed syrup after obtaining concentrating.

4. the mixed syrup after will concentrating is kept the 4th rotary piston pump of 5 in tank and the 4th pipeline 19 and is sent into constant temperature and keep tank 5 by being arranged at single-effect vacuum concentration pan 4 and constant temperature, keep power input end mouth 20 input electric powers on the tank 5 by being arranged at constant temperature, maintain the temperature between 70 ℃-90 ℃, the insulation colouring directly causes after 4-8 hour to paint when product is transparent golden yellow and finishes.

5. the 5th rotary piston pump and the 5th pipeline 21 of mixing molasses being kept 6 in tank 5 and chip cooler by being arranged at constant temperature after colouring finishes are sent into chip cooler 6, from chip cooler 6 by and be cooled to 50 ℃, then the 6th rotary piston pump by being arranged at 2 of chip cooler 6 and accurate filters and the 6th pipeline 22 are sent into accurate filter 2 and are filtered, syrup behind the elimination impurity is by being arranged at outlet 23 dischargings on the accurate filter 2, is packaged to be finished product naturally be cooled to normal temperature in air after.

Claims

1. novel sugar-free moon cake syrup process units is characterized in that: comprise autoclave (1), and accurate filter (2), blend tank (3), single-effect vacuum concentration pan (4), constant temperature are kept tank (5), chip cooler (6); Autoclave (1) is provided with high malt sugar slurry inlet (7), Raney nickel import (8), high pressure hydrogen import (9), autoclave (1) is to being provided with the first rotary piston pump and the first pipeline (10) between accurate filter (2), accurate filter (2) is to being provided with the second rotary piston pump and second pipe (11) between blend tank (3), blend tank (3) is provided with deionized water import (12), xylitol import (13), antierythrite import (14), citric acid import (15), steam inlet (16), blend tank (3) is to being provided with the 3rd rotary piston pump and the 3rd pipeline (17) between single-effect vacuum concentration pan (4), single-effect vacuum concentration pan (4) is provided with steam inlet (18), single-effect vacuum concentration pan (4) is kept to constant temperature and is provided with the 4th rotary piston pump and the 4th pipeline (19) between tank (5), constant temperature is kept tank (5) and is provided with power input end mouth (20), constant temperature is kept tank (5) to being provided with the 5th rotary piston pump and the 5th pipeline (21) between chip cooler (6), chip cooler (6) is to being provided with the 6th rotary piston pump and the 6th pipeline (22) between accurate filter (2), accurate filter (2) is provided with product outlet (23).

2. a kind of novel sugar-free moon cake syrup process units according to claim 1, it is characterized in that: described whole rotary piston pumps are stainless steel.

3. a kind of novel sugar-free moon cake syrup process units according to claim 1, it is characterized in that: described whole pipelines are ceramic-lined composite steel tube.