CN114460142A - Hydrogen detector and preparation method thereof - Google Patents

Hydrogen detector and preparation method thereof Download PDF

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Publication number
CN114460142A
CN114460142A CN202210111533.1A CN202210111533A CN114460142A CN 114460142 A CN114460142 A CN 114460142A CN 202210111533 A CN202210111533 A CN 202210111533A CN 114460142 A CN114460142 A CN 114460142A
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hydrogen
sensitive element
resistor
wheatstone bridge
insulating layer
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CN114460142B (en
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扈映茹
高明
吴双红
蔡长龙
马卫红
温冬梅
唐朝
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Xian Technological University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/122Circuits particularly adapted therefor, e.g. linearising circuits
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/125Composition of the body, e.g. the composition of its sensitive layer
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/128Microapparatus
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B3/00Audible signalling systems; Audible personal calling systems
    • G08B3/10Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission

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Abstract

The invention belongs to the technical field of hydrogen safety utilization and hydrogen detection, and particularly relates to a hydrogen detector and a preparation method thereof. The problem that the detection range is small in the prior art is solved. The invention has a continuous direct current voltage with a fixed frequency signal, and the continuous direct current voltage is uninterruptedly transmitted to the first-level Wheatstone bridge, when no hydrogen gas leaks, the resistance of the hydrogen sensitive element does not change, so the signals at the two ends of the comparator are equipotential, and no voltage signal is transmitted to the second-level Wheatstone bridge, so the digital diode does not have display. When hydrogen leaks, the hydrogen sensitive element reacts with the hydrogen, so that the resistance of the hydrogen sensitive element becomes low, and when the resistance change of the hydrogen sensitive element does not reach a set value, the comparator cannot output a high-level signal, but the balance bridge outputs a high-frequency signal and can drive the buzzer to give an alarm.

Description

Hydrogen detector and preparation method thereof
Technical Field
The invention belongs to the technical field of hydrogen safety utilization and hydrogen detection, and particularly relates to a hydrogen detector and a preparation method thereof.
Background
Hydrogen is an important clean energy source and is widely applied to the industrial fields of chemical industry, electronics, metallurgy, food, aerospace and the like. Particularly, the development and utilization of hydrogen are urgent today when the problems of energy crisis, environmental pollution and the like are becoming serious. In recent years, development and utilization of hydrogen energy have been achieved, and automobiles driven by hydrogen fuel cells have also come into the market. The design indexes of the hydrogen sensor are as follows: high sensitivity, high response speed, high stability, large detection range, low power consumption and the like. However, the development of the current hydrogen sensor is relatively lagged behind, the popularization of hydrogen energy is greatly hindered, and the current electrochemical type, catalytic combustion type, metal oxide resistance type and the like which are popular in the market are provided.
Disclosure of Invention
The invention provides a hydrogen detector and a preparation method thereof, aiming at solving the problem of small detection range in the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a hydrogen detector comprises a substrate, wherein a primary Wheatstone bridge and a secondary Wheatstone bridge are arranged on the substrate, the primary Wheatstone bridge and the secondary Wheatstone bridge are connected in series through a comparator, the output end of the secondary Wheatstone bridge is sequentially connected with an analog-to-digital converter and a digital diode, and the other output end of the secondary Wheatstone bridge is grounded;
the primary Wheatstone bridge consists of a resistor R1, a resistor R2, a resistor R3 and a hydrogen sensitive element, the resistor R1 and the resistor R2 are connected in series and then connected in parallel with a series circuit consisting of the hydrogen sensitive element and the resistor R3, the inverting input end of the comparator is connected between the resistor R1 and the resistor R2, and the positive input end of the comparator is connected between the hydrogen sensitive element and the resistor R3 through a buzzer;
the two-stage Wheatstone bridge consists of a hydrogen sensitive element, a resistor R4, a resistor R5 and a resistor R6, the output end of the comparator is respectively connected with the hydrogen sensitive element and the resistor R6, and the input end of the analog-to-digital converter is connected between the hydrogen sensitive element and the resistor R4.
Specifically, the substrate is glass, PCB, polyimide or special paper.
Specifically, the hydrogen-sensitive element and the hydrogen-sensitive element are obtained by exposing, developing and etching a palladium film and an alloy thereof or by exposing and chemically coating.
Specifically, the diameter of the atomic cluster of palladium and palladium alloy in the hydrogen-sensitive element is 0.1-5 nm, the thickness of the film layer is 0.1-10 nm, the diameter of the atomic cluster of palladium and palladium alloy in the hydrogen-sensitive element is 1-10 nm, and the thickness of the film layer is 50-100 nm.
The invention also provides a preparation method of the hydrogen detector, which comprises the following steps:
(1) depositing a layer of conductive metal on the substrate to form a resistor of a Wheatstone bridge;
(2) depositing a layer of low-resistance metal for realizing the electric connection between the components;
(3) depositing an insulating layer;
(4) punching holes in the hydrogen-sensitive element and the hydrogen-sensitive element area, punching holes in an analog-to-digital converter, punching holes in a digital diode, and punching holes in a buzzer connection electrode;
(5) treating the surface of the insulating layer to improve the surface roughness of the insulating layer;
(6) depositing a metal layer on the insulating layer to form a hydrogen-sensitive element and an electrode of the hydrogen-sensitive element;
(7) depositing a layer of hydrogen sensitive material with different thicknesses in the areas of the hydrogen sensitive element and the hydrogen sensitive element respectively by adopting a chemical coating mode, and etching to form the hydrogen sensitive element through two times of exposure;
(8) and a comparator, a buzzer, an analog-to-digital converter and a digital diode are installed.
Specifically, the insulating layer is a silicon nitride layer, a silicon oxide and silicon nitride laminated layer or a polyimide insulating layer.
Specifically, in the step (3), the insulating layer is distributed on the whole hydrogen gas detector and is positioned on the upper part of the resistor and the electric connecting wire.
Specifically, in the step (5), the material adopted for processing the surface of the insulating layer is plasma, aluminum oxide or foam nickel.
Specifically, in the step (5), the specific indexes of the surface roughness of the insulating layer are as follows: the surface roughness of the insulating layer in the first-level Wheatstone bridge area is 5-10 nm; the surface roughness of the insulating layer in the second-level Wheatstone bridge area is 10-100 nm.
Compared with the prior art, the invention has the following advantages:
1. in the hydrogen detector provided by the invention, two groups of Wheatstone bridges are cascaded, the middle of the Wheatstone bridges is subjected to signal transmission control through the comparator, the hydrogen sensitive element in the first-stage Wheatstone bridge controls the buzzer to give an alarm, and the second-stage Wheatstone bridge is subjected to hydrogen concentration test, so that the detection of hydrogen leakage can be realized, the leaked hydrogen concentration can be obtained, the response time is fast, the sensitivity is high, and the detection range is large.
2. In the hydrogen detector provided by the invention, the comparator is controlled to open the secondary balance bridge through the high-frequency signal, the resistance type hydrogen sensor with large measuring range is arranged in the secondary balance bridge, and the hydrogen concentration is detected through the pressure difference change of the secondary balance bridge, so that the detection in a large range can be realized.
3. In the hydrogen detector provided by the invention, the hydrogen sensitive element and the Wheatstone bridge are integrated, so that the hydrogen detector is simple in structure and strong in operability.
4. According to the preparation method of the hydrogen detector, the components in the Wheatstone bridge are thinned, and the hydrogen sensitive device and the resistor are isolated by the insulating materials such as silicon nitride and the like, so that the volume of the hydrogen detector is reduced, the structure of the hydrogen detector is simplified, the manufacturing cost is reduced, and the preparation method is simple.
Drawings
FIG. 1 is a schematic diagram of a hydrogen gas detector according to the present invention;
FIG. 2 is a schematic diagram of a hydrogen gas detector according to the present invention;
FIG. 3 is a schematic diagram of another embodiment of the hydrogen sensor of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described below with reference to the accompanying drawings and embodiments. The examples described herein are merely illustrative of the invention and are not intended to be limiting.
A hydrogen detector is shown in figure 1 and comprises a substrate, wherein the substrate is made of glass, PCB, polyimide or special paper, a primary Wheatstone bridge and a secondary Wheatstone bridge are arranged on the substrate, the primary Wheatstone bridge and the secondary Wheatstone bridge are connected in series through comparators for signal control, the output end of the secondary Wheatstone bridge is sequentially connected with an analog-to-digital converter and a digital diode, and the other output end of the secondary Wheatstone bridge is grounded.
The comparator can be a triode integrated on the substrate, and can also be an electronic element comparator, and the electrical communication is realized through a plug-in or surface-mounted process.
The primary Wheatstone bridge is composed of a resistor R1, a resistor R2, a resistor R3 and a hydrogen sensitive element 1, the resistor R1 and the resistor R2 are connected in series and then connected in parallel with a series circuit composed of the hydrogen sensitive element 1 and the resistor R3, the inverting input end of the comparator is connected between the resistors R1 and R2, and the positive input end of the comparator 5 is connected between the hydrogen sensitive element 1 and the resistor R3 through the buzzer.
The two-stage Wheatstone bridge is composed of a hydrogen sensitive element 2, a resistor R4, a resistor R5 and a resistor R6, the output end of the comparator is respectively connected with the hydrogen sensitive element 2 and the resistor R6, and the input end of the analog-to-digital converter is connected between the hydrogen sensitive element 2 and the resistor R4.
The hydrogen sensitive element 1 and the hydrogen sensitive element 2 are obtained by exposing, developing and etching a palladium film and an alloy thereof or by exposing and chemically coating.
The diameter of Pb and Pb cluster of alloy in the hydrogen-sensitive element 1 is 0.1-5 nm, the thickness of the film layer is 0.1-10 nm, the diameter of Pb and Pb cluster of alloy in the hydrogen-sensitive element 2 is 3-10 nm, and the thickness of the film layer is 30-100 nm.
The working principle of the invention is as follows: when no hydrogen gas leaks, the resistance of the hydrogen sensitive element 1 is not changed, so that the signals at two ends of the comparator are equipotential, and no voltage signal is transmitted to the secondary Wheatstone bridge, so that the digital diode cannot display. When hydrogen leaks, the hydrogen-sensitive element 1 makes the resistance of the hydrogen-sensitive element 1 become low when reacting with hydrogen, and when the resistance change of the hydrogen-sensitive element 1 does not reach a set value, the comparator cannot output a high-level signal, but the balance bridge has a high-frequency signal output and can drive the buzzer to give an alarm.
When the hydrogen leakage volume exceeds a certain value, the voltage of the hydrogen sensitive element 1 reaches a set value, the trigger voltage of the comparator is reached, the comparator outputs a high level signal, at the moment, the resistance of the hydrogen sensitive element 2 is reduced after the hydrogen is absorbed, the output end of the secondary Wheatstone bridge outputs a voltage signal, and the digital diode is driven to shine through the analog-to-digital converter to display the hydrogen concentration information.
The embodiment also provides a preparation method of the hydrogen detector, which is shown in fig. 2 and 3 and specifically includes the following steps:
(1) patterning the fixed resistance film layer: a layer of conductive metal is deposited on a substrate to form a resistor of a Wheatstone bridge, different materials such as MO, ITO, Al and the like can be adopted according to the resistance value, ohmic resistors with different shapes can be designed in a unit area according to the requirement of a balanced bridge, and the ohmic resistors can be circular, serpentine, linear and the like.
(2) The connection line membrane layer is graphical between the resistance: and a layer of low-resistance metal such as copper or gold is deposited to realize the electrical connection between the components, and the specific function is to connect all electrodes such as a resistor, a buzzer, a comparator and the like, and the shapes of the electrodes are not limited.
(3) Patterning an insulating layer: depositing a silicon nitride layer as the protective layer of metal and resistance element and separating the hydrogen sensitive film layer from the connection layer, and features that the whole detector is distributed on the upper part of the resistance and the electric connection line.
Other materials with the same function, such as a silicon oxide and silicon nitride laminated layer, or insulating polyimide with an insulating function, are within the scope of the present invention.
(4) Patterning of contact electrodes of the components: punching holes in the areas of the hydrogen-sensitive element 1 and the hydrogen-sensitive element 2, punching holes in an analog-digital converter, punching holes in a digital diode, and punching holes in a buzzer connection electrode.
(5) The plasma body processes the silicon nitride surface, promotes the surface roughness and increases the number of atomic clusters of palladium or palladium alloy in unit area, thereby promoting the sensitivity to hydrogen, and the specific indexes of the roughness are as follows: the roughness of the silicon nitride of the first-level Wheatstone bridge area is 5-10 nm; the roughness of the silicon nitride surface in the second-level Wheatstone bridge area is 10-100 nm.
Other ways of increasing the surface roughness also belong to the protection scope of the present invention, such as adding aluminum oxide and bubble surface nickel on silicon nitride.
(6) Patterning of hydrogen sensitive elements: the electrodes of the hydrogen sensitive elements are formed by depositing metal (copper, gold, nickel, etc.) on the silicon nitride. A layer of hydrogen sensitive material with different thicknesses is respectively manufactured in the areas of the hydrogen sensitive element 1 and the hydrogen sensitive element 2, and patterning is realized in a mode of twice exposure and etching to form the hydrogen sensitive element, wherein the larger the effective area of the hydrogen sensitive layer in unit area is, the larger the resistance change is, and the hydrogen sensitive element can be in a circular shape, a snake shape or a linear shape.
(7) And a comparator, a buzzer, an analog-to-digital converter and a digital diode are installed.

Claims (9)

1. A hydrogen detector comprises a substrate and is characterized in that a primary Wheatstone bridge and a secondary Wheatstone bridge are arranged on the substrate, the primary Wheatstone bridge and the secondary Wheatstone bridge are connected in series through a comparator, the output end of the secondary Wheatstone bridge is sequentially connected with an analog-to-digital converter and a digital diode, and the other output end of the secondary Wheatstone bridge is grounded;
the primary Wheatstone bridge consists of a resistor R1, a resistor R2, a resistor R3 and a hydrogen sensitive element (1), the resistor R1 and the resistor R2 are connected in series and then connected in parallel with a series circuit consisting of the hydrogen sensitive element (1) and the resistor R3, the inverting input end of the comparator is connected between the resistor R1 and the resistor R2, and the positive input end of the comparator is connected between the hydrogen sensitive element (1) and the resistor R3 through a buzzer;
the two-stage Wheatstone bridge consists of a hydrogen sensitive element (2), a resistor R4, a resistor R5 and a resistor R6, the output end of the comparator is respectively connected with the hydrogen sensitive element (2) and the resistor R6, and the input end of the analog-to-digital converter is connected between the hydrogen sensitive element (2) and the resistor R4.
2. A hydrogen gas sensor according to claim 1, characterized in that the substrate is glass, PCB, polyimide or specialty paper.
3. A hydrogen sensor according to claim 1 or 2, characterized in that the hydrogen-sensitive elements (1, 2) are obtained by exposing, developing and etching palladium film or its alloy or by exposing and chemical plating.
4. The hydrogen detector according to claim 3, wherein the hydrogen-sensitive element (1) has a palladium and palladium alloy cluster diameter of 0.1-5 nm, a film thickness of 0.1-10 nm, and the hydrogen-sensitive element (2) has a palladium and palladium alloy cluster diameter of 1-10 nm, and a film thickness of 50-100 nm.
5. A method for producing a hydrogen sensor according to claim 1, comprising the steps of:
(1) depositing a layer of conductive metal on the substrate to form a resistor of a Wheatstone bridge;
(2) depositing a layer of low-resistance metal for realizing the electric connection between the components;
(3) depositing an insulating layer;
(4) punching holes in the hydrogen-sensitive element (1) and the hydrogen-sensitive element (2), punching holes in an analog-to-digital converter, punching holes in a digital diode, and punching holes in a buzzer connection electrode;
(5) treating the surface of the insulating layer to improve the surface roughness of the insulating layer;
(6) depositing a metal layer on the insulating layer to form electrodes of a hydrogen-sensitive element (1) and a hydrogen-sensitive element (2);
(7) depositing a layer of hydrogen sensitive material with different thicknesses in the areas of the hydrogen sensitive element (1) and the hydrogen sensitive element (2) respectively by adopting a chemical coating mode, and forming the hydrogen sensitive element by exposing and etching twice;
(8) and a comparator, a buzzer, an analog-to-digital converter and a digital diode are installed.
6. A method for preparing a hydrogen gas detector according to claim 5, characterized in that the insulating layer is a silicon nitride layer, a silicon oxide and silicon nitride laminate or a polyimide insulating layer.
7. A method for preparing a hydrogen sensor according to claim 5 or 6, wherein in the step (3), the insulating layer is distributed on the whole hydrogen sensor and is positioned on the upper part of the resistor and the electric connecting wire.
8. The method according to claim 7, wherein in the step (5), the material used for processing the surface of the insulating layer is plasma, aluminum oxide or nickel on the surface of the bubble.
9. The method for preparing a hydrogen detector according to claim 8, wherein in the step (5), the specific indexes of the surface roughness of the insulating layer are as follows: the surface roughness of the insulating layer in the first-level Wheatstone bridge area is 5-10 nm; the surface roughness of the insulating layer in the second-level Wheatstone bridge area is 10-100 nm.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4332772A (en) * 1980-04-21 1982-06-01 National Mine Service Company Portable gas detector
CN206583845U (en) * 2017-03-24 2017-10-24 湖北大学 Adaptive density of hydrogen detection circuit based on hydrogen gas sensor
CN109000830A (en) * 2018-06-26 2018-12-14 常州元晶电子科技有限公司 A kind of double Wheatstone bridge temperature-compensating differential pressure pressure sensors and preparation method thereof
CN110568028A (en) * 2019-10-18 2019-12-13 安徽伯华氢能源科技有限公司 Hydrogen sensor
CN110658238A (en) * 2018-06-29 2020-01-07 上海汽车集团股份有限公司 Catalytic combustion gas sensor based on ceramic-based micro-hotplate and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4332772A (en) * 1980-04-21 1982-06-01 National Mine Service Company Portable gas detector
CN206583845U (en) * 2017-03-24 2017-10-24 湖北大学 Adaptive density of hydrogen detection circuit based on hydrogen gas sensor
CN109000830A (en) * 2018-06-26 2018-12-14 常州元晶电子科技有限公司 A kind of double Wheatstone bridge temperature-compensating differential pressure pressure sensors and preparation method thereof
CN110658238A (en) * 2018-06-29 2020-01-07 上海汽车集团股份有限公司 Catalytic combustion gas sensor based on ceramic-based micro-hotplate and preparation method thereof
CN110568028A (en) * 2019-10-18 2019-12-13 安徽伯华氢能源科技有限公司 Hydrogen sensor

Non-Patent Citations (2)

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Title
王坤: "新型船用可燃气体探测器设计构想", 《船舶标准化与质量》, no. 5, 31 December 2015 (2015-12-31), pages 48 - 50 *
王坤;: "新型船用可燃气体探测器设计构想", 船舶标准化与质量, no. 05, 15 October 2015 (2015-10-15) *

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