CN114457915B - Rapid installation node structure for super high-rise complex steel structure and steel structure installation method - Google Patents
Rapid installation node structure for super high-rise complex steel structure and steel structure installation method Download PDFInfo
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- CN114457915B CN114457915B CN202210168687.4A CN202210168687A CN114457915B CN 114457915 B CN114457915 B CN 114457915B CN 202210168687 A CN202210168687 A CN 202210168687A CN 114457915 B CN114457915 B CN 114457915B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 367
- 239000010959 steel Substances 0.000 title claims abstract description 367
- 238000009434 installation Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000010276 construction Methods 0.000 claims description 23
- 238000003466 welding Methods 0.000 claims description 20
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 12
- 210000001503 joint Anatomy 0.000 abstract description 7
- 238000009435 building construction Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000011900 installation process Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
- E04G21/1841—Means for positioning building parts or elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2406—Connection nodes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2415—Brackets, gussets, joining plates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2466—Details of the elongated load-supporting parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
- E04B2001/5875—Connections for building structures in general of bar-shaped building elements using exterior clamping plates or shells
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
The application relates to the field of building construction, in particular to a rapid installation node structure for an ultra-high-rise complex steel structure and a steel structure installation method. The connecting assembly is used for connecting the steel beam component and the bracket of the steel column component, so that hinged connection is formed between the steel beam component and the bracket of the steel column component, the positioning component is arranged on the steel beam component or the bracket of the steel column component, and the positioning component is positioned on an assembly moving path of the steel beam component, so that when the steel beam component moves to an installation position, the positioning component is abutted with the bracket of the steel column component or the steel beam component. According to the rapid installation node structure for the super high-rise complex steel structure, the deviation generated in the butt joint process of the steel beam component and the bracket of the steel column component is reduced by the positioning component, and the installation efficiency of the steel beam component is improved.
Description
Technical Field
The application relates to the field of building construction, in particular to a rapid installation node structure for an ultra-high-rise complex steel structure and a steel structure installation method.
Background
The steel structure building is a novel building system, breaks through the industrial boundaries among the house industry, the building industry and the metallurgy industry, and is integrated into a novel industry system, namely the steel structure building system which is commonly seen by the industry personnel.
Compared with the traditional concrete building, the steel structure building has the advantages that steel plates or section steel are used for replacing reinforced concrete, the strength is higher, and the shock resistance is better. And the components can be manufactured in a factory and installed on site, so that the construction period is greatly reduced. Because the steel can be recycled, the construction waste can be greatly reduced, and the method is more environment-friendly, so that the method is widely adopted by countries around the world and is applied to industrial buildings and civil buildings.
However, the installation process of the super high-rise building steel structure is easily affected by bad weather such as heavy fog, wind speed, rain and snow, and the like, so that the whole progress of the engineering is difficult to guarantee. In particular, the steel beam is installed in the steel structure building with high design volume, which takes a lot of construction time. Therefore, how to ensure the rapid and safe installation of the steel beam components in a limited construction period is a problem to be solved in the current steel structure building construction.
Disclosure of Invention
The application aims at: aiming at the problem of how to ensure the rapid and safe installation of steel beam components in a limited construction period in the prior art, the rapid installation node structure and the steel structure installation method for the super high-rise complex steel structure are provided.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows:
the utility model provides a quick installation node structure for super high-rise complicated steel construction, includes coupling assembling and locating part, coupling assembling is used for connecting the bracket of girder steel component and steel column component, makes between the two articulated connection, locating part sets up on the bracket of girder steel component or steel column component, and locating part is located the assembly travel path of girder steel component, makes, when girder steel component removes to mounted position, locating part and bracket or girder steel component looks butt of steel column component.
Preferably, the positioning component is used for leveling deviation generated in the vertical direction of the connecting part due to vertical shaking when the steel beam component is installed.
Preferably, the positioning component comprises a horse plate, one side of the horse plate is welded on the top surface of the steel beam member, and the other side of the horse plate is used for being lapped on the top surface of the bracket of the steel column member.
Preferably, the welding length between the horse plate and the steel beam member is greater than or equal to 5cm.
Preferably, the overlapping length between the horse plate and the bracket of the steel column member is set to be smaller than or equal to the welding length between the horse plate and the steel beam member.
Preferably, the bottom of horse board overlap joint in steel column component bracket one side is provided with a plurality of sawtooth, can produce deformation when the tip butt of sawtooth is at the protruding position on steel column component bracket surface, thereby reduce the horse board overlap joint is in behind the steel column component bracket, vertical deviation between girder steel component and the steel column component bracket.
Preferably, the plurality of sawteeth are divided into a first sawteeth group and a second sawteeth group along the extending direction of the saddle plate to the steel column member bracket, the first sawteeth group and the second sawteeth group are mutually parallel, and a plurality of sawteeth in the first sawteeth group and a plurality of sawteeth grooves in the second sawteeth group are mutually and correspondingly arranged.
Preferably, the tooth heights of the plurality of saw teeth are set to be 1/5 to 1/6 of the width of the horse board.
Preferably, the horse plate is arranged on one side of the central axis of the top surface of the steel beam member in the long direction.
Preferably, the horse plate is provided with a recess, and the position of the recess corresponds to the position of a connecting seam formed by the steel beam member and the steel column member bracket.
Preferably, the connecting components are arranged on the top surfaces of the steel beam component and the steel column component bracket, and the connecting components are symmetrically arranged on the opposite sides of the horse board.
Preferably, the connecting assembly comprises two clamping plates and lug plates respectively welded at the end parts of the steel beam member and the bracket of the steel column member, bolt holes are formed in the lug plates and the clamping plates, and the lug plates on the steel beam member and the lug plates on the steel column member are connected into a whole through the two clamping plates under the cooperation of the mounting bolts.
Preferably, the end of the ear plate is arranged at a distance from the end of the steel beam member.
Preferably, the width of the splint is less than the width of the ear plate.
The application also discloses a steel structure installation method, which comprises the following steps:
A. hoisting a steel column member: and hoisting the steel column member according to the design drawing to form a preliminary supporting structure.
B. Hoisting a steel beam member: and C, after the steel column member is lifted in the step A, lifting the steel beam member, and adopting the rapid installation node structure to enable the steel beam member and the steel column member to form hinged connection.
C. Welding: and welding the connection part between the steel beam member and the steel column member to form rigid connection.
By adopting the construction method, on the premise of ensuring stable connection between the steel column component and the steel beam component, the rapid installation node structure is matched with the construction method, so that deviation generated in the butt joint process of the steel beam component and the steel column component is reduced, and the installation efficiency of the steel beam component is improved.
Preferably, before the step A steel column member is hoisted and the step B steel beam member is hoisted, a running water construction area is divided, so that the requirements of various cross constructions are met.
Preferably, when the steel column member is hoisted, the hoisting point is arranged at the top of the steel column member, and the temporary connecting plate is welded at the top of the steel column member to serve as the hoisting connecting point.
Preferably, each steel column is calibrated after installation.
Preferably, in the step B, the steel beam member is cleaned of dirt and rust on the surface of the steel column member before being hoisted.
Preferably, the lifting of the steel beam member requires the setting of a dedicated lifting point, and the lug plate is prohibited from being used as the lifting point of the steel beam member.
Preferably, when the steel beam member is hung into the preset installation position, the steel beam member is integrally guaranteed to be in a horizontal state, and the horse plate on the steel beam member is prevented from being knocked.
Preferably, the lateral deviation between the steel beam member and the steel column member bracket is adjusted in a state where the steel beam member is integrally lifted.
Preferably, after the steel beam member is hung into the designated mounting position, the steel beam member is temporarily fixed by using a common bolt, and the steel beam member is prevented from being directly fixed by using a high-strength bolt.
In summary, due to the adoption of the technical scheme, the beneficial effects of the application are as follows:
1. according to the steel structure installation method, on the premise that stable connection is formed between the steel column component and the steel beam component, the rapid installation node structure is matched with the construction method, deviation generated in the butt joint process of the steel beam component and the steel column component is reduced, and the installation efficiency of the steel beam component is improved.
2. The quick mounting node structure for the super high-rise complex steel structure comprises a connecting assembly and a positioning component, wherein the connecting assembly is used for connecting a steel beam component and a bracket of a steel column component to form hinged connection, the positioning component is arranged on the steel beam component or the bracket of the steel column component, and the positioning component is positioned on an assembly moving path of the steel beam component, so that when the steel beam component moves to a mounting position, the positioning component is abutted with the bracket of the steel column component or the steel beam component. The positioning component reduces deviation generated in the butt joint process of the steel beam component and the bracket of the steel column component, and improves the installation efficiency of the steel beam component;
3. according to the rapid installation node structure for the super high-rise complex steel structure, the horse plate is lapped at the bottom of one side of the steel column member bracket, the plurality of saw teeth are arranged at the bottom of one side of the steel column member bracket, and the end parts of the saw teeth can deform when being abutted against the raised parts on the surface of the steel column member bracket, so that the vertical deviation between the steel beam member and the steel column member bracket after the horse plate is lapped on the steel column member bracket is reduced. Meanwhile, after the saw teeth are arranged, the contact area between the horse plate and the bracket of the steel column member is reduced, and the probability that the Ma Bande surface contacts with the surface bulge of the bracket of the steel column member is reduced, so that the installation efficiency of the steel beam member is further improved;
drawings
FIG. 1 is a schematic structural view of a quick install node configuration for a super high rise complex steel structure;
FIG. 2 is a schematic view of structure A of FIG. 1;
FIG. 3 is a schematic view of the horse plate structure shown in FIGS. 1 and 2;
FIG. 4 is a schematic view of the structure of the horse plate isometric;
fig. 5 is a flow chart diagram of a method of installing a steel structure.
The figure shows 1-connecting components, 2-positioning parts, 3-steel beam components, 4-steel column components, 5-horse boards, 6-concave parts, 7-clamping boards, 8-ear boards, 9-mounting bolts, 10-saw teeth, 11-first saw tooth groups and 12-second saw tooth groups.
Detailed Description
The present application will be described in detail with reference to the accompanying drawings.
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Example 1
As shown in fig. 1 to 4, the rapid installation node structure for the super high-rise complex steel structure according to the present application comprises a connection assembly 1 and a positioning component 2, wherein the connection assembly 1 is used for connecting a steel beam member 3 and a bracket of a steel column member 4 so as to form hinged connection therebetween, the positioning component 2 is arranged on the steel beam member 3 or the bracket of the steel column member 4, and the positioning component 2 is positioned on an assembly moving path of the steel beam member 3, so that when the steel beam member 3 moves to an installation position, the positioning component 2 is abutted against the bracket of the steel column member 4 or the steel beam member 3.
Currently, in steel structure construction, the connection manner between the steel beam member 3 and the steel column member 4 is generally as follows: bracket for connecting with the steel beam member 3 is welded on the steel column member 4 in advance, a connecting plate is arranged at the position where the bracket of the steel column member 4 is connected with the steel beam member 3, a bolt hole is arranged on the connecting plate, preliminary positioning connection is formed between the steel beam member 3 and the bracket of the steel column member 4 through the cooperation of the connecting plate and the bolt, and then welding treatment is carried out, so that rigid connection is formed between the steel beam member 3 and the steel column member 4. The bolt-welding mixed connection is installed and positioned by bolts, and then the welding treatment is performed, so that the operation is convenient, and the application is common. However, the installation of the steel beam member 3 is usually assisted by a tower crane, and the shaking of the steel beam is particularly obvious in the high-altitude operation process, so that a great deal of time is required to be consumed in the preliminary positioning connection process of the steel beam member 3 and the bracket of the steel column member 4, and the whole progress of the engineering is seriously delayed. Based on this, in this embodiment, the inventor sets up the locating component 2 on the basis of the original installation structure of the steel beam member 3, so as to reduce the deviation generated in the butt joint process of the steel beam member 3 and the bracket of the steel column member, thereby improving the installation efficiency of the steel beam member 3 and ensuring the overall progress of the engineering.
In the above-described embodiment, the positioning member 2 is further configured to level a deviation generated in the vertical direction of the connection portion due to vertical shaking when the steel beam member 3 is installed.
In the hoisting process of the steel beam structure, the vertical shaking displacement and the horizontal shaking displacement mainly exist, and two factors mainly influence the installation of the steel beam component 3. In actual construction, the inventor found that only any one of the above factors affecting the installation of the steel beam structure is controlled to greatly improve the installation efficiency of the steel beam member 3, so that the inventor sets the positioning part 2 for leveling the deviation generated in the longitudinal direction of the connection part due to the up-and-down shaking when the steel beam member 3 is installed in this embodiment. On the one hand, can simplify this novel overall structure, reduction in production's manufacturing cost, on the other hand, locating part 2 in this embodiment also can cooperate with the dead weight of girder steel component 3 itself, improves the efficiency that adopts this novel locating part 2 leveling girder steel component 3 to rock from top to bottom when installing to girder steel component 3's installation effectiveness has further been improved.
As a preferred embodiment, further, based on the above manner, the positioning component 2 includes a horse board 5, one side of the horse board 5 is welded on the top surface of the steel beam member 3, and the other side is used for being lapped on the top surface of the bracket of the steel column member 4. The horse plate 5 is adopted as the positioning component 2, so that the integral structure of the application is simplified, and the production and manufacturing cost is reduced; meanwhile, in actual use, the adjusting mode of the horse plate 5 is simple and quick, and the installation efficiency of the steel beam member 3 is further improved.
As a preferred embodiment, further, in the above-described mode, the welding length between the horse board 5 and the steel beam member 3 is 5cm or more. By adopting the structure, the welding quality of the horse board 5 can be improved, and the occurrence of safety accidents caused by the unwelded horse board 5 in the using process is avoided.
As a preferred embodiment, in the above mode, further, the overlapping length between the horse board 5 and the bracket of the steel column member 4 is set to be less than or equal to the welding length between the horse board 5 and the steel beam member 3. By adopting the structural arrangement, on one hand, the influence on the adjustment efficiency in the installation process of the steel beam member 3 due to the overlong overlapping length of the horse plate 5 and the bracket of the steel column member 4 is avoided; on the other hand, the steel beam member 3 is prevented from colliding in the process of adjusting the installation position, so that the horse plate 5 is deformed, the connection between the horse plate 5 and the steel beam member 3 is caused to be unwelded, and potential safety hazards are brought to construction.
As a preferred embodiment, based on the above mode, further, the bottom of the horse board 5 lapped on one side of the steel column member 4 bracket is provided with a plurality of saw teeth 10, and when the end part of the saw teeth 10 is abutted on the convex part on the surface of the steel column member 4 bracket, deformation can be generated, so that vertical deviation between the steel beam member 3 and the steel column member 4 bracket after the horse board 5 is lapped on the steel column member 4 bracket is reduced.
In this embodiment, the inventor considers that, in the actual installation process of the steel beam member 3, since the surface of the bracket of the steel column member 4 cannot be absolutely leveled, after the saddle 5 is lapped on the surface of the bracket of the steel column member 4, a certain slight deviation exists between the steel beam member 3 and the steel column member 4 in the vertical direction, which affects the installation efficiency of the subsequent bolts. Based on this, in this embodiment, the bottom of the horse board 5 overlapping the steel column member 4 bracket is provided with a plurality of saw teeth 10, and when the end of the saw teeth 10 abuts against the raised portion on the surface of the steel column member 4 bracket, deformation can be generated, so that the vertical deviation between the steel beam member 3 and the steel column member 4 bracket after the horse board 5 is overlapped on the steel column member 4 bracket is reduced. Meanwhile, after the saw teeth 10 are arranged, the contact area between the horse plate 5 and the bracket of the steel column member 4 is reduced, the probability that the bottom surface of the horse plate 5 contacts with the surface of the bracket of the steel column member 4 is reduced, and therefore the installation efficiency of the steel beam member 3 is further improved.
As a preferred embodiment, based on the above manner, the plurality of saw teeth 10 are further divided into a first saw tooth set 11 and a second saw tooth set 12 along the extending direction of the horse board 5 to the bracket of the steel column member 4, the first saw tooth set 11 and the second saw tooth set 12 are parallel to each other, and a plurality of saw teeth 10 in the first saw tooth set 11 and a plurality of saw teeth 10 in the second saw tooth set 12 are correspondingly arranged.
By adopting the structure, the probability that the end parts of the saw teeth 10 are contacted with the surface protrusions of the steel column member 4 is further reduced; the simultaneous division of two sets of serrations also allows the ends of the serrations 10 to be easily deformed, thereby further improving the installation efficiency of the steel beam member 3.
As a preferred embodiment, further, on the basis of the above mode, the tooth height of the plurality of saw teeth 10 is set to 1/5 to 1/6 of the width of the horse board 5. By adopting the structural arrangement, the integral strength of the saw teeth 10 is ensured, and the collision generated in the transportation process or the installation process is avoided, so that the saw teeth 10 are integrally deformed, and the leveling installation of the steel beam member 3 is affected.
As a preferred embodiment, in the above manner, further, the saddle 5 is disposed on one side of the longitudinal central axis of the top surface of the steel beam member 3.
In this embodiment, the inventor considers that after the rigid beam member and the steel column member 4 are initially connected, the steel beam member 3 and the bracket of the steel column member 4 need to be welded, so that the welding seam between the steel beam member 3 and the bracket of the steel column member 4 is more consistent, and weak points formed by welding the two are reduced, and in this embodiment, the inventor sets the horse board 5 on one side of the longitudinal central axis of the top surface of the steel beam member 3. Therefore, a welding seam which is as long as possible can be formed between the bracket of the steel beam member 3 and the bracket of the steel column member 4, and the overall consistency of the welding seam is ensured, so that the connection stability between the steel beam member 3 and the steel column member 4 is further improved.
As a preferred embodiment, based on the above mode, further, a recess 6 is provided on the saddle 5, and the position of the recess 6 corresponds to the position of the connecting seam formed by the bracket of the steel beam member 3 and the steel column member 4. By adopting the structural arrangement, the connecting seam of the shielding position of the saddle 5 can be welded, and the connection stability between the steel beam member 3 and the steel column member 4 is further improved.
Example 2
As shown in fig. 1 to 4, in the steel structure quick-mounting node structure according to the present application, the connection assemblies 1 are disposed on the top surfaces of the steel beam members 3 and the brackets of the steel column members 4, and the connection assemblies 1 are symmetrically disposed on opposite sides of the horse board 5. With the structure, the operation of workers is facilitated, and the installation efficiency of the steel beam member 3 is further improved; meanwhile, after the connecting assemblies 1 are symmetrically arranged on the opposite sides of the horse plate 5, the connecting force distribution formed between the steel beam member 3 and the bracket of the steel column member 4 is more even, so that the connecting stability between the steel beam member 3 and the steel column member 4 is further improved.
As a preferred embodiment, based on the above mode, the connecting assembly 1 further comprises two clamping plates 7, and the ear plates 8 welded on the end of the steel beam member 3 and the bracket end of the steel column member 4 respectively, the ear plates 8 and the clamping plates 7 are provided with bolt holes, and the two clamping plates 7 connect the ear plates 8 on the steel beam member 3 and the ear plates 8 on the steel column member 4 into a whole under the cooperation of the mounting bolts 9.
When the embodiment is used, after the horse plate 5 is lapped on the bracket of the steel column member 4, the abutting relation between the steel beam member 3 and the bracket of the steel column member 4 is adjusted, so that the connecting surfaces of the steel beam member 3 and the bracket of the steel column member 4 are completely overlapped, the ear plate 8 is connected by bolts through the two connecting plates, the steel beam member 3 and the bracket of the steel column member 4 form stable hinged connection, thereby effectively preventing the members from sliding in the vertical and horizontal directions, enabling the members to be easily adjusted due to deviation, and enabling the tower crane to be unhooked for next member installation. The connecting component 1 adopting the structure has simple structure and reduces the production and manufacturing cost; meanwhile, in the embodiment, the connection relation of the connection assembly 1 is simple and easy to operate, the installation efficiency of the steel beam member 3 is improved, and the overall progress of engineering is ensured.
As a preferred embodiment, in addition to the above, the end of the ear plate 8 is spaced apart from the end of the steel beam member 3. By adopting the structural arrangement, the formation of the cold joint between the lug plate 8 and the end part of the steel beam member 3 is avoided, and the connection stability between the beam member and the steel column member 4 is improved.
As a preferred embodiment, further on the basis of the above manner, the width of the clamping plate 7 is smaller than the width of the ear plate 8. By adopting the structure, the connecting seam between the ear plates 8 can be fully exposed, so that the later welding of the part is facilitated, and the connection stability between the beam member and the steel column member 4 is improved.
Example 3
As shown in fig. 1 to 5, the method for installing a steel structure according to the present application comprises the steps of:
A. hoisting the steel column member 4: and hoisting the steel column member 4 according to the design drawing to form a preliminary supporting structure.
B. Hoisting the steel beam member 3: and C, after the steel column member 4 in the step A is lifted, lifting the steel beam member 3, and adopting the rapid installation node structure to form hinged connection between the steel beam member 3 and the steel column member 4.
C. Welding: the connection part between the steel beam member 3 and the steel column member 4 is welded to form a rigid connection.
By adopting the construction method, on the premise of ensuring stable connection between the steel column member 4 and the steel beam member 3, the rapid installation node structure is matched with the construction method, so that deviation generated in the butt joint process of the steel beam member 3 and the steel column member is reduced, and the installation efficiency of the steel beam member 3 is improved.
In the above mode, the method further divides a running water construction area before the step A steel column member 4 is hoisted and the step B steel beam member is hoisted, so that the requirements of cross construction of various kinds of works are met.
As a preferred embodiment, further, when the steel column member 4 is hoisted, a hoisting point is arranged at the top of the steel column member 4, and a temporary connecting plate is welded at the top of the steel column member 4 as a hoisting connection point.
Specifically, the steel column is hoisted by a single machine of a field tower crane, and a special shoulder pole lifting lug is a hoisting hole on a connecting plate at the upper end of the column. The root of the steel column is padded tightly during lifting, so that the steel column is gradually straightened through lifting and amplitude changing of the lifting hook and rotation of the lifting arm under the condition that the root is not separated from the ground, and then the steel column is lifted continuously after the steel column stops shaking. In order to make the hoisting stable, two white palm ropes should be tied at the upper end of the steel column for traction.
Before the steel column is lifted, the temporary steel cat ladder is bound on the steel column. After the steel column is hoisted in place, the fixing plate is temporarily designed, and the fixing plate is temporarily fixed by using a large hexagonal high-strength bolt. Before fixing, parameters such as elevation, verticality, offset, torsion and the like of the steel column are adjusted within the standard requirement range. The large hexagonal high-strength bolt can be fully fastened to be unhooked at the top of the column.
After the steel column is in place, the relative elevation control method is adopted according to the sequence of adjusting elevation, then adjusting torsion and finally adjusting verticality, and the steel column is accurately corrected by means of tools such as a tower crane, a steel wedge, a base plate, a crowbar, a jack and the like. No overall adjustment is required after the frame is formed.
When the elevation of the steel column is adjusted, the lifting and falling of the lifting hook of the tower crane and the crowbar are utilized to stir and adjust the gap between the upper column and the lower column until the gap meets the requirement, and steel wedges are driven into the gap between the upper fixing plate and the lower fixing plate. The torsion adjusting method is to add backing plates on different sides of the upper and lower fixing plates, and then clamp the fixing plates to achieve the purpose of correcting torsion deviation.
The verticality is adjusted through the jack and the steel wedge, the iron wedge is hammered or the jack is slightly jacked on the same side of the deflection of the steel column, at the same time, at least three wind-collecting ropes are tensioned on the top of the column, and the verticality of the steel column can be adjusted by tightening the wind-collecting ropes.
As a preferred embodiment, further, each steel column is required to be calibrated after installation in the above manner. After the temporary fixation of the steel column member 4 is completed in this embodiment, the deviation in verticality, axis deviation, and elevation deviation thereof are corrected by a jack, a chain block, a wedge, and the like. Thereby avoiding the subsequent problem caused by the installation quality of the steel column member 4, resulting in repeated construction and affecting the overall progress of the engineering.
Further, in the step B, the steel beam member 3 should be cleaned of dirt and rust on the surface of the steel column member 4 before being lifted. By adopting the construction method, the bulges on the bracket surfaces of the steel column members 4 can be reduced as much as possible, the deviation of the steel beam members 3 and the steel column members 4 during butt joint installation is reduced, and the installation efficiency of the steel beam members 3 is improved.
In the preferred embodiment, further, a dedicated lifting point needs to be set for lifting the steel beam member 3, and the lug plate 8 is prohibited from being used as the lifting point of the steel beam member 3. By adopting the construction method, the problem that the bolts cannot be normally installed due to deformation of the lug plates 8 is avoided, and the installation efficiency of the steel beam member 3 is affected.
As a preferred embodiment, on the basis of the above mode, when the steel beam member 3 is hung into a predetermined installation position, the steel beam member 3 is integrally guaranteed to be in a horizontal state, and the horse plate 5 on the steel beam member 3 is prevented from being knocked. By adopting the method, the phenomenon that the horse plate 5 is deformed or even is unwelded in the installation process, and the installation efficiency of the steel beam member 3 is affected is effectively avoided.
In a preferred embodiment, in addition to the above-described embodiment, the lateral deviation between the steel beam member 3 and the bracket of the steel column member 4 is further adjusted in a state where the steel beam member 3 is lifted up as a whole. In this way, on the one hand, the effect of the deformation of the whole of the saw tooth 10 affecting the leveling is avoided. On the other hand, the connection and the desoldering between the horse plate 5 and the steel beam member 3 are avoided, and potential safety hazards are generated.
In the preferred embodiment, after the steel beam member 3 is suspended at the predetermined mounting position, the steel beam member is temporarily fixed by using a normal bolt, and the steel beam member is prevented from being directly fixed by using a high-strength bolt. By adopting the method, the damage of the high-strength bolt in the initial structure of the connection of the steel beam member 3 and the steel column member 4 is avoided, and the connection stability between the steel beam member 3 and the steel column member 4 is influenced.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.
Claims (4)
1. The quick installation node structure for the super high-rise complex steel structure is characterized by comprising a connecting assembly and a positioning component, wherein the connecting assembly is used for connecting a steel beam component and a bracket of a steel column component so as to form hinged connection between the steel beam component and the bracket of the steel column component, the positioning component is arranged on the bracket of the steel beam component or the bracket of the steel column component, and the positioning component is positioned on an assembly moving path of the steel beam component, so that when the steel beam component moves to an installation position, the positioning component is abutted with the bracket of the steel column component or the steel beam component; the positioning component comprises a horse plate, one side of the horse plate is welded on the top surface of the steel beam member, and the other side of the horse plate is used for being lapped on the top surface of the bracket of the steel column member; the welding length between the horse plate and the steel beam member is more than or equal to 5cm; the lap joint length between the horse plate and the steel column member bracket is set to be smaller than or equal to the welding length between the horse plate and the steel beam member; the bottom of the horse plate, which is lapped on one side of the steel column member bracket, is provided with a plurality of saw teeth, and the end parts of the saw teeth can deform when being abutted on the convex parts on the surface of the steel column member bracket, so that the vertical deviation between the steel beam member and the steel column member bracket after the horse plate is lapped on the steel column member bracket is reduced; the plurality of saw teeth are divided into a first saw tooth group and a second saw tooth group along the extending direction of the horse board to the bracket of the steel column member, the first saw tooth group and the second saw tooth group are mutually parallel, and a plurality of saw teeth in the first saw tooth group and a plurality of saw tooth grooves in the second saw tooth group are mutually and correspondingly arranged;
the steel structure installation method comprises the following steps:
A. hoisting a steel column member: hoisting the steel column member to form a preliminary supporting structure;
B. hoisting a steel beam member: c, after the steel column member is lifted in the step A, lifting the steel beam member, and adopting a rapid installation node structure to enable the steel beam member and the steel column member to form hinged connection;
C. welding: welding the connection part between the steel beam member and the steel column member to form rigid connection;
before the step A steel column member is hoisted and the step B steel beam member is hoisted, dividing a flow construction area, and meeting the requirements of cross construction of various kinds of work;
when the steel column member is hoisted, a hoisting point is arranged at the top of the steel column member, and a temporary connecting plate is welded at the top of the steel column member to serve as a hoisting connecting point;
in the step B, cleaning dirt and rust on the surface of the steel column member before hoisting the steel beam member; a special lifting point is arranged for lifting the steel beam member; when the steel beam member is hung into a preset installation position, the steel beam member is integrally guaranteed to be in a horizontal state, and collision of the steel beam member is avoided; adjusting the transverse deviation between the steel beam member and the bracket of the steel column member in the state that the steel beam member is integrally lifted; after the steel beam member is hung into a designated installation position, the steel beam member is temporarily fixed by adopting a common bolt.
2. The quick installation node structure for an ultra-high-rise complex steel structure according to claim 1, wherein the positioning member is used for leveling a deviation generated vertically at a connection portion due to vertical shaking when the steel beam member is installed.
3. The quick install node structure for a super high rise complex steel structure of claim 2, wherein said horse plate is disposed on one side of a longitudinal central axis of a top surface of the steel beam member; the horse board is provided with a dent, and the setting position of the dent corresponds to the position of the connecting seam formed by the steel beam component and the bracket of the steel column component.
4. The rapid installation node structure for the ultra-high-rise complex steel structure according to claim 3, wherein the connecting assembly comprises two clamping plates and lug plates respectively welded at the end parts of the steel beam member and the bracket of the steel column member, the lug plates and the clamping plates are provided with bolt holes, and the lug plates on the steel beam member and the lug plates on the steel column member are connected into a whole through the two clamping plates under the cooperation of the installation bolts; the end parts of the ear plates are arranged at a certain distance from the end parts of the steel beam members; the width of the clamping plate is smaller than that of the ear plate.
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