CN111395641A - Precast concrete external wallboard and construction method thereof - Google Patents
Precast concrete external wallboard and construction method thereof Download PDFInfo
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- CN111395641A CN111395641A CN202010154319.5A CN202010154319A CN111395641A CN 111395641 A CN111395641 A CN 111395641A CN 202010154319 A CN202010154319 A CN 202010154319A CN 111395641 A CN111395641 A CN 111395641A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
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Abstract
本发明涉及一种预制混凝土外挂墙板及其施工方法,预制混凝土外挂墙板为混凝土浇筑而成,预制混凝土外挂墙板内预埋连接钢筋,预制混凝土外挂墙板上端预埋吊钩,预制混凝土外挂墙板内侧下端预埋承重牛腿和紧固连接组件,预制混凝土外挂墙板内侧上部也预埋紧固连接组件。该外挂墙板可以直接挂于主体结构上,角钢连接件在外挂墙板定位与连接杆适配并焊接到混凝土梁内预埋件上,再通过螺母与紧固连接件紧固焊合,可实现外挂墙板的快速定位安装,缩短外挂墙板垂直度及水平度调整时间,简化了施工工艺、缩短了施工工期、提高了施工效率。
The invention relates to a prefabricated concrete external wall panel and a construction method thereof. The prefabricated concrete external wall panel is formed by pouring concrete, connecting steel bars are pre-buried in the prefabricated concrete external wall panel, hooks are embedded at the upper end of the prefabricated concrete external wall panel, and the precast concrete external wall panel is pre-buried. Load-bearing corbels and fastening connection components are pre-embedded at the inner lower end of the external wall panel, and fastening connection components are also pre-embedded at the inner upper part of the precast concrete external wall panel. The external wall panel can be directly hung on the main structure, and the angle steel connecting piece is positioned on the external wall panel and is fitted with the connecting rod and welded to the embedded part of the concrete beam, and then tightened and welded with the fastening connector through the nut. The rapid positioning and installation of the external wall panel is realized, the time for adjusting the verticality and levelness of the external wall panel is shortened, the construction process is simplified, the construction period is shortened, and the construction efficiency is improved.
Description
技术领域technical field
本发明涉及建设技术领域,尤其涉及一种预制混凝土外挂墙板及其施工方法。The invention relates to the technical field of construction, in particular to a prefabricated concrete external wall panel and a construction method thereof.
背景技术Background technique
随着城市建设的发展,我国建筑行业的装配式建筑不断得到推广,越来越多的建筑开始使用装配式挂板进行建设,其中不乏使用外挂墙板作为外维护结构的建设项目。With the development of urban construction, prefabricated buildings in my country's construction industry have been continuously promoted, and more and more buildings have begun to use prefabricated panels for construction, including many construction projects that use external wall panels as external maintenance structures.
现有的外挂墙板通常存在安装就位困难的问题,挂板的生产厚度误差易导致外挂墙板不能到达预定位置,挂板与连接件贴合不够紧密;吊点不精准,吊装点的设置错误易使挂板产生内应力,出现沿外挂墙板上下方向的不规则裂缝;外挂墙板连接累积误差较大,容易导致板间接缝不规则,外观效果差,影响工程质量及进度;工序不合理,安装顺序不合理,连接件先焊接后,外挂墙板正面垂直度及水平度调整时间过长,甚至导致拆除重新焊接。The existing external wall panels usually have the problem of difficulty in installation and positioning. The production thickness error of the hanging panels can easily cause the external wall panels to fail to reach the predetermined position, and the hanging panels and the connecting parts are not closely attached; the hanging points are not accurate, and the setting of the hanging points Errors are easy to cause internal stress on the hanging panels, and irregular cracks along the upper and lower directions of the external wall panels; the cumulative error in the connection of external wall panels is large, which easily leads to irregular joints between the panels, poor appearance, and affects the quality and progress of the project; Reasonable, the installation sequence is unreasonable, after the connectors are welded first, the adjustment time of the verticality and levelness of the front of the external wall panel is too long, and even leads to dismantling and re-welding.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了提供一种预制混凝土外挂墙板及其施工方法,该挂墙板吊装安全平稳、定位安装方便、吊装精准、挂墙板之间连接累计误差小。The purpose of the present invention is to provide a prefabricated concrete external wall panel and a construction method thereof, which are safe and stable in hoisting, convenient in positioning and installation, accurate in hoisting, and small in cumulative error in connection between the wall panels.
发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned purpose of the invention is achieved through the following technical solutions:
一种预制混凝土外挂墙板,所述预制混凝土外挂墙板为混凝土浇筑而成,所述预制混凝土外挂墙板内预埋连接钢筋,所述预制混凝土外挂墙板上端预埋至少两个水平设置的吊钩,所述预制混凝土外挂墙板内侧下端预埋至少两个水平设置的承重牛腿和至少两个水平设置的紧固连接组件,所述预制混凝土外挂墙板内侧上部还预埋至少两个水平设置的紧固连接组件。A prefabricated concrete exterior wall panel, the prefabricated concrete exterior wall panel is formed by pouring concrete, connecting steel bars are pre-embedded in the prefabricated concrete exterior wall panel, and at least two horizontally arranged steel bars are pre-embedded at the upper end of the prefabricated concrete exterior wall panel. hook, at least two horizontally arranged load-bearing corbels and at least two horizontally arranged fastening connection components are pre-embedded at the inner lower end of the prefabricated concrete outer wall panel, and at least two Fastened connection components set horizontally.
通过采用上述技术方案,角钢连接件在预制混凝土外挂墙板定位后先焊接到混凝土梁内预埋件上,再与紧固连接件紧固焊合,可实现外挂墙板的快速定位安装,缩短了外挂墙板垂直度及水平度调整时间,承重牛角用于承重预制混凝土外挂墙板的重量并与混凝土梁内预埋件焊固。By adopting the above technical solution, the angle steel connector is welded to the embedded part of the concrete beam after the precast concrete external wall panel is positioned, and then fastened and welded with the fastening connector, which can realize the rapid positioning and installation of the external wall panel, shorten the time The verticality and levelness adjustment time of the external wall panel is adjusted, and the load-bearing horn is used to bear the weight of the precast concrete external wall panel and is welded with the embedded parts in the concrete beam.
本发明进一步设置为:所述承重牛腿包括第一竖板,所述第一竖板同侧固定连接工字钢,所述工字钢下端连接调平装置,所述第一竖板另一侧与其垂直连接多个钩状锚固杆,所述锚固杆预埋在预制混凝土外挂墙板内,所述第一竖板外侧面与预制混凝土外挂墙板内侧面平齐。The present invention further provides that: the load-bearing corbel includes a first vertical plate, the same side of the first vertical plate is fixedly connected to the I-beam, the lower end of the I-beam is connected to a leveling device, and the first vertical plate is another The side is vertically connected with a plurality of hook-shaped anchor rods, the anchor rods are pre-buried in the precast concrete external wall panel, and the outer side of the first vertical plate is flush with the inner side of the precast concrete external wall panel.
通过采用上述技术方案,多个锚固杆预埋在预制混凝土外挂墙板内,提高了承重牛腿的支撑强度,调平装置可以调整预制混凝土外挂墙板的水平度。By adopting the above technical solution, a plurality of anchor rods are embedded in the precast concrete external wall panel, which improves the supporting strength of the load-bearing corbel, and the leveling device can adjust the levelness of the precast concrete external wall panel.
本发明进一步设置为:所述调平装置包括与工字钢下端竖直连接的第一内螺纹管,所述第一内螺纹管内螺纹连接调节螺栓。The present invention is further provided that: the leveling device comprises a first internally threaded pipe vertically connected with the lower end of the I-beam, and the first internally threaded pipe is internally threadedly connected with an adjustment bolt.
通过采用上述技术方案,调整调节螺栓在第一内螺纹管内的进出量,可以方便快捷地对预制混凝土外挂墙板水平对进行微调。By adopting the above-mentioned technical scheme, adjusting the in and out amount of the adjusting bolt in the first inner threaded pipe can conveniently and quickly fine-tune the horizontal pair of the precast concrete external wall panel.
本发明进一步设置为:所述紧固连接组件包括紧固连接件和与其适配的角钢连接件,所述紧固连接件包括第二竖板和L形连接杆,所述连接杆一端带有螺纹,带有螺纹一端的连接杆垂直贯穿第二竖板并与第二竖板固定连接,所述连接杆的另一端预埋在预制混凝土外挂墙板内,所述第二竖板外侧面与预制混凝土外挂墙板内侧面平齐。The present invention is further provided that: the fastened connection assembly includes a fastened connection piece and an angle steel connection piece adapted to it, the fastened connection piece includes a second vertical plate and an L-shaped connecting rod, and one end of the connecting rod is provided with Thread, the connecting rod with one end of the thread vertically penetrates the second vertical plate and is fixedly connected with the second vertical plate, the other end of the connecting rod is pre-buried in the prefabricated concrete external wall panel, and the outer side of the second vertical plate is connected with the second vertical plate. The inner side of the precast concrete external wall panel is flush.
通过采用上述技术方案,在预制混凝土外挂墙板上预埋紧固连接件,当预制混凝土外挂墙板吊装到位后,再将角钢连接件适配到紧固连接件上,并将角钢连接件焊固到混凝土梁内预埋件上,最后在将螺母拧紧到紧固连接将上进行焊固;避免出现紧固连接件与角钢连接件由于偏差无法适配的问题,缩短了预制混凝土外挂墙板水平和垂直度的调整时间,提高了施工效率。By adopting the above technical solution, the fastening connectors are pre-embedded on the precast concrete external wall panels. After the precast concrete external wall panels are hoisted in place, the angle steel connectors are adapted to the fastening connectors, and the angle steel connectors are welded. It is fixed to the embedded parts in the concrete beam, and finally the nut is tightened to the fastening connection for welding; to avoid the problem that the fastening connection and the angle steel connection cannot be adapted due to deviation, shortening the precast concrete external wall panel The adjustment time of horizontal and verticality improves the construction efficiency.
本发明进一步设置为:所述角钢连接件包括用于适配预制混凝土外挂墙板下端紧固连接件的下角钢连接件,用于适配预制混凝土外挂墙板上方紧固连接件的上角钢连接件,所述下角钢连接件包括相互垂直的角钢,所述角钢一侧设有贯通的竖直腰形孔,所述竖直腰形孔两侧设有与角钢垂直连接的肋板;所述上角钢连接件包括相互垂直的角钢,所述角钢一侧设有贯通的水平腰形孔,所述水平腰形孔两侧设有与角钢垂直连接的肋板。The present invention is further provided as follows: the angle steel connecting piece includes a lower angle steel connecting piece for adapting to the lower end fastening connecting piece of the precast concrete external wall panel, and an upper angle steel connecting piece for adapting to the fastening connecting piece above the precast concrete external hanging wall board The lower angle steel connecting piece includes mutually perpendicular angle steels, one side of the angle steel is provided with a through vertical waist-shaped hole, and both sides of the vertical waist-shaped hole are provided with ribs vertically connected to the angle steel; the The upper angle steel connecting piece includes mutually perpendicular angle steels, one side of the angle steel is provided with a through horizontal waist-shaped hole, and two sides of the horizontal waist-shaped hole are provided with ribs vertically connected to the angle steel.
通过采用上述技术方案,下角钢连接件的竖直腰形孔可以在竖直方向对其进行微调,上角钢连接件的水平腰形孔可以在水平方向对其进行微调,方便更好的与紧固连接件适配和焊接。By adopting the above technical solution, the vertical waist-shaped hole of the lower angle steel connecting piece can be fine-tuned in the vertical direction, and the horizontal waist-shaped hole of the upper angle steel connecting piece can be fine-tuned in the horizontal direction, which is convenient and better for tightening Fitting and welding of solid connectors.
本发明进一步设置为:所述承重牛腿的上方设有预埋在预制混凝土外挂墙板内的第二内螺纹管,所述第二内螺纹管与预制混凝土外挂墙板垂直设置。The present invention is further provided as follows: a second inner threaded pipe pre-buried in the prefabricated concrete outer wall panel is arranged above the load-bearing corbel, and the second inner thread tube is vertically arranged with the prefabricated concrete outer wall panel.
通过采用上述技术方案,在第二内螺纹管上拧上辅助螺栓环,通过辅助螺栓环上连接绳索和拉紧工具,方便对预制混凝土外挂墙板的水平和垂直度的调整。By adopting the above technical solution, the auxiliary bolt ring is screwed on the second inner threaded pipe, and the auxiliary bolt ring is connected with the rope and the tensioning tool, which facilitates the adjustment of the horizontal and verticality of the precast concrete external wall panel.
本发明进一步设置为:所述吊钩为n字形,吊钩末端向上弯折,所述吊钩顶部高出预制混凝土外挂墙板8-10cm。The present invention is further provided as follows: the hook is n-shaped, the end of the hook is bent upward, and the top of the hook is 8-10 cm higher than the prefabricated concrete external wall panel.
通过采用上述技术方案,在预制混凝土外挂墙板上的预埋吊钩,方便对预制混凝土外挂墙板的吊装工作,吊钩末端向上弯折,提高了吊钩与预制混凝土外挂墙板的连接强度。By adopting the above technical solution, the pre-embedded hooks on the precast concrete external wall panels facilitate the hoisting of the precast concrete external wall panels, and the ends of the hooks are bent upwards, which improves the connection strength between the hooks and the precast concrete external wall panels .
本发明进一步设置为:所述预制混凝土外挂墙板上预留窗洞和门洞。The present invention is further provided as follows: window holes and door holes are reserved on the prefabricated concrete external wall panel.
通过采用上述技术方案,在施工前预制混凝土外挂墙板上预留窗洞和门洞,可以避免后续的改造破洞,保证预制混凝土外挂墙板整体结构的强度和牢固性。By adopting the above technical solution, window holes and door openings are reserved on the precast concrete external wall panel before construction, which can avoid subsequent reconstruction holes and ensure the strength and firmness of the overall structure of the precast concrete external wall panel.
本发明预制混凝土外挂墙板的施工方法,包括如下步骤:The construction method of the prefabricated concrete external wall panel of the present invention comprises the following steps:
步骤一、在预制混凝土外挂墙板上和主体结构的混凝土梁上弹出控制线;Step 1. Pop up the control line on the precast concrete external wall panel and the concrete beam of the main structure;
步骤二、在第二内螺纹管上拧上辅助螺栓环,将预制混凝土外挂墙板通过与吊钩连接的绳索起吊,确保预制混凝土外挂墙板起吊平稳并定位到预设位置;
步骤三、通过辅助螺栓环上连接绳索和拉紧工具,以及承重牛腿上的调节螺栓进行预制混凝土外挂墙板的水平和垂直度的调整;Step 3: Adjust the level and verticality of the precast concrete external wall panel by connecting ropes and tensioning tools on the auxiliary bolt ring and adjusting bolts on the load-bearing corbel;
步骤四、将承重牛腿的调节螺栓与混凝土梁内预埋件焊固;Step 4. Weld the adjusting bolts of the load-bearing corbels to the embedded parts in the concrete beam;
步骤五、将预制混凝土外挂墙板下端的紧固连接件穿设下角钢连接件,调整下角钢连接件的水平,并与混凝土梁内预埋件进行焊接;Step 5: Pass the lower angle steel connection piece through the fastening connection piece at the lower end of the prefabricated concrete external wall panel, adjust the level of the lower angle steel connection piece, and weld with the embedded piece in the concrete beam;
步骤六、下角钢连接件焊缝完毕后,将预制混凝土外挂墙板下端的紧固连接件螺纹连接螺母并拧紧焊固;
步骤七、将预制混凝土外挂墙板上部的紧固连接件穿设上角钢连接件,调整上角钢连接件的水平,并与混凝土梁内预埋件进行焊接;Step 7: Wear the upper angle steel connecting piece on the upper part of the prefabricated concrete external wall panel, adjust the level of the upper angle steel connecting piece, and weld with the embedded parts in the concrete beam;
步骤八、上角钢连接件焊缝完毕后,将预制混凝土外挂墙板上部的紧固连接件螺纹连接螺母并拧紧焊固;
步骤九,将起吊绳索摘除。Step 9: Remove the lifting rope.
通过采用上述技术方案,使预制混凝土外挂墙板安装就位方便快捷,吊点精准,避免预制混凝土外挂墙板出现不规则裂缝;采用角钢连接件后焊接的方式,大大减少了预制混凝土外挂墙板定位调整时间,提高了工作效率。By adopting the above technical solutions, the precast concrete external wall panels can be installed conveniently and quickly, and the hanging points are accurate, so as to avoid irregular cracks in the precast concrete external wall panels. Position adjustment time, improve work efficiency.
综上所述,本发明的有益技术效果为:To sum up, the beneficial technical effects of the present invention are:
1.本发明在预制混凝土外挂墙板下端设置承重牛腿,以及在预制混凝土外挂墙板定位后,将角钢连接件适配到紧固连接件上再进行焊接的连接方式,减少了预制混凝土外挂墙板安装调整时间,简化了施工工艺、缩短了项目工期、节省了工程成本,保证了施工质量,产生了良好的经济效益及社会效益。1. In the present invention, a load-bearing corbel is arranged at the lower end of the precast concrete external wall panel, and after the precast concrete external hanging wall panel is positioned, the angle steel connector is adapted to the fastening connector and then welded, which reduces the number of precast concrete external hangers. The wall panel installation and adjustment time simplifies the construction process, shortens the project construction period, saves the project cost, ensures the construction quality, and produces good economic and social benefits.
2.本发明采用预制混凝土外挂墙板,能够提高工厂的预制率,减少了施工现场的施工量,减少扬尘、噪音等对环境的污染;便于运输,提高了施工效率。2. The present invention adopts prefabricated concrete external wall panels, which can improve the prefabrication rate of the factory, reduce the construction amount on the construction site, and reduce the pollution of dust and noise to the environment; it is convenient for transportation and improves the construction efficiency.
附图说明Description of drawings
图1是本发明预制混凝土外挂墙板的结构示意图;Fig. 1 is the structural representation of the precast concrete external wall panel of the present invention;
图2是本发明预制混凝土外挂墙板安装完成的结构示意图;Fig. 2 is the structural representation that the prefabricated concrete external hanging wall panel of the present invention is installed and completed;
图3是本发明承重牛腿的结构示意图;Fig. 3 is the structural representation of the load-bearing corbel of the present invention;
图4是图3的A-A剖视图;Fig. 4 is the A-A sectional view of Fig. 3;
图5是本发明下角钢连接件结构示意图;Fig. 5 is the structural representation of the lower angle steel connector of the present invention;
图6是本发明上角钢连接件结构示意图;Fig. 6 is the structural schematic diagram of the upper angle steel connector of the present invention;
图7是本发明紧固连接件结构示意图。FIG. 7 is a schematic view of the structure of the fastening connector of the present invention.
图示,1、预制混凝土外挂墙板;2、吊钩;3、承重牛腿;31、第一竖板;32、工字钢;33、调平装置;331、第一内螺纹管;332、调节螺栓;34、锚固杆;4、紧固连接组件;41、紧固连接件;411、第二竖板;412、连接杆;42、角钢连接件;421、下角钢连接件; 4211、竖直腰形孔;422、上角钢连接件;4221、水平腰形孔;5、第二内螺纹管;6、窗洞;7、门洞;8、混凝土梁内预埋件;a、角钢;b、肋板。As shown in the figure, 1. Precast concrete external wall panel; 2. Hook; 3. Load-bearing corbel; 31. The first vertical plate; 32. I-beam; 33. Leveling device; 331. The first internal thread pipe; 332 , Adjusting bolt; 34, Anchor rod; 4, Fastening connecting component; 41, Fastening connecting piece; 411, Second vertical plate; 412, Connecting rod; 42, Angle steel connecting piece; 421, Lower angle steel connecting piece; 4211, Vertical waist-shaped hole; 422, upper angle steel connector; 4221, horizontal waist-shaped hole; 5. Second internal threaded pipe; 6. Window hole; 7. Door hole; 8. Embedded parts in concrete beam; a, angle steel; b , Ribs.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
如图1所示,一种预制混凝土外挂墙板1,预制混凝土外挂墙板1为混凝土浇筑而成,预制混凝土外挂墙板1内预埋连接钢筋,预埋的连接钢筋不仅要正常抵抗地震力、自身重力等正常使用状态下的力,还要保证有足够的抗弯矩、剪力,防止在生产吊装过程中产生的不利应力,避免造成构件自身裂缝、断裂等不利因素;预制混凝土外挂墙板1上端预埋三个水平设置的吊钩2,本实施例的吊钩2为n字形,吊钩2末端向上弯折,提高了吊钩2与预制混凝土外挂墙板1的连接强度,吊钩2顶部高出预制混凝土外挂墙板1的高度为8-10cm,在预制混凝土外挂墙板1上的预埋吊钩2方便对预制混凝土外挂墙板1的吊装工作,为保证吊装过程中预制混凝土外挂墙板1的安全及吊装安全,吊钩2在深化设计阶段加强承重力计算,防止构件吊装过程中意外脱钩。As shown in Figure 1, a prefabricated concrete external wall panel 1, the precast concrete external wall panel 1 is made of concrete, and the prefabricated concrete external wall panel 1 is pre-embedded with connecting steel bars, and the embedded connecting steel bars must not only normally resist earthquake force , self-gravity and other forces under normal use, but also to ensure sufficient bending moment and shear force to prevent unfavorable stress generated in the production and hoisting process, and avoid unfavorable factors such as cracks and fractures of the components themselves; precast concrete external wall The upper end of the board 1 is pre-buried with three horizontally arranged hooks 2. The
预制混凝土外挂墙板1内侧下端预埋两个水平设置的承重牛腿3和两个水平设置的紧固连接组件4,预制混凝土外挂墙板1内侧上部还预埋两个水平设置的紧固连接组件4,通过设置承重牛腿3和紧固连接组件4,预制混凝土外挂墙板1在吊装就位及安装完成后,由承重牛腿3进行承重,因此承重牛腿3的安全设计尤为重要,在深化设计时,着重加强承重牛腿3的承载力计算,保证施工安全。Two horizontally arranged load-
如图3、4所示,承重牛腿3包括第一竖板31,第一竖板31同侧固定连接工字钢32,工字钢32下端连接调平装置33,调平装置33包括与工字钢32下端竖直连接的第一内螺纹管331,第一内螺纹管331内螺纹连接调节螺栓332;第一竖板31另一侧与其垂直连接多个锚固杆34,本实施例选用上下平行排列的两层锚固杆34,每层包含间隔分布的3根锚固杆34,锚固杆34预埋在预制混凝土外挂墙板1内,可以提高了承重牛腿3的支撑强度,第一竖板31外侧面与预制混凝土外挂墙板1内侧面平齐。As shown in Figures 3 and 4, the load-
调平装置33可以调整预制混凝土外挂墙板1的水平度。调整调节螺栓332在第一内螺纹管331内的进出量,可以方便快捷地对预制混凝土外挂墙板1水平度进行微调。The leveling
如图7所示,紧固连接组件4包括紧固连接件41和与其适配的角钢连接件42,紧固连接件41包括第二竖板411和L形连接杆412,连接杆412一端带有螺纹,带有螺纹一端的连接杆412垂直贯穿第二竖板411并与第二竖板411固定连接,连接杆412的另一端预埋在预制混凝土外挂墙板1内,第二竖板411外侧面与预制混凝土外挂墙板1内侧面平齐。As shown in FIG. 7 , the fastening connection assembly 4 includes a
如图5、6所示,角钢连接件42包括用于适配预制混凝土外挂墙板1下端紧固连接件41的下角钢连接件421,用于适配预制混凝土外挂墙板1上方紧固连接件41的上角钢连接件422,下角钢连接件421包括相互垂直的角钢a,角钢a一侧设有贯通的竖直腰形孔4211,竖直腰形孔4211两侧设有与角钢a垂直连接的肋板b;上角钢连接件422包括相互垂直的角钢a,角钢a一侧设有贯通的水平腰形孔4221,水平腰形孔4221两侧设有与角钢a垂直连接的肋板b。As shown in FIGS. 5 and 6 , the angle
在预制混凝土外挂墙板1上预埋紧固连接件41,当预制混凝土外挂墙板1吊装到位后,再将角钢连接件42适配到紧固连接件41上,并将角钢连接件42焊固到混凝土梁内预埋件8上,最后在用螺母拧紧并进行焊固;避免出现紧固连接件41与角钢连接件42由于偏差无法适配的问题,缩短了预制混凝土外挂墙板1水平及垂直度的调整时间,大大提高了安装预制混凝土外挂墙板1的速度,下角钢连接件421的竖直腰形孔 4211可以在竖直方向对其进行微调,上角钢连接件422的水平腰形孔4221可以在水平方向对其进行微调,方便更好的与紧固连接件41适配和焊接。
如图1、2所示,承重牛腿3的上方设有预埋在预制混凝土外挂墙板1内的第二内螺纹管5,第二内螺纹管5与预制混凝土外挂墙板1垂直设置。在第二内螺纹管5上拧上辅助螺栓环,通过在辅助螺栓环上连接绳索和拉紧工具,方便人们对预制混凝土外挂墙板1的水平及垂直度的调整。As shown in FIGS. 1 and 2 , above the load-
依据设计需要,可以在预制混凝土外挂墙板上预留窗洞6和门洞7。According to design requirements, window holes 6 and
图2为预制混凝土外挂墙板安装完成的结构示意图。FIG. 2 is a schematic structural diagram of the completed installation of the precast concrete external wall panel.
本发明预制混凝土外挂墙板1的施工方法,包括如下步骤:The construction method of the precast concrete external wall panel 1 of the present invention comprises the following steps:
步骤一、在预制混凝土外挂墙板1上和主体结构的混凝土梁上弹出控制线;Step 1. Pop up the control line on the precast concrete external wall panel 1 and the concrete beam of the main structure;
步骤二、在第二内螺纹管5上拧上辅助螺栓环,将预制混凝土外挂墙板1通过与吊钩2连接的绳索起吊,确保预制混凝土外挂墙板1起吊平稳并定位到预设位置;
起吊前要检查汽车吊上的扁担梁与吊钩2连接的吊点位置,确保预制混凝土外挂墙板1在起吊过程中保持水平平衡,有效防止出现沿预制混凝土外挂墙板1上下方向的不规则裂缝;根据控制线,使起吊中的预制混凝土外挂墙板1靠近预定位置,并处于微调可控范围内;Before lifting, check the position of the connecting point between the pole beam on the truck and the
步骤三、通过辅助螺栓环上连接绳索和拉紧工具,以及承重牛腿3上的调节螺栓332进行预制混凝土外挂墙板1的水平和垂直度的调整;使用水准仪对预制混凝土外挂墙板1进行标高、水平度进行测量、使用靠尺对纵横向垂直度测量,方尺找正、靠尺找垂直并配合千斤顶,缓慢调整,使构件标高、水平及垂直度满足设计要求。Step 3: Adjust the level and verticality of the precast concrete external wall panel 1 by connecting the rope and the tensioning tool on the auxiliary bolt ring, and the adjusting
步骤四、将承重牛腿3的调节螺栓332与混凝土梁内预埋件8焊固;Step 4. Weld the adjusting
步骤五、将预制混凝土外挂墙板1下端的紧固连接件41穿设下角钢连接件421,调整下角钢连接件421的水平,并与混凝土梁内预埋件8进行焊接;Step 5: Wear the lower angle
步骤六、下角钢连接件421焊缝完毕后,将预制混凝土外挂墙板1下端的紧固连接件41螺纹连接螺母并拧紧焊固;
步骤七、将预制混凝土外挂墙板1上部的紧固连接件41穿设上角钢连接件422,调整上角钢连接件422的水平,并与混凝土梁内预埋件8进行焊接;Step 7: Wear the upper angle
步骤八、上角钢连接件422焊缝完毕后,将预制混凝土外挂墙板1上部的紧固连接件41螺纹连接螺母并拧紧焊固;
步骤九,将起吊绳索摘除。Step 9: Remove the lifting rope.
该施工方法使预制混凝土外挂墙板1安装就位方便快捷,吊点精准,避免预制混凝土外挂墙板1出现不规则裂缝;采用角钢连接件42后焊接的方式,大大减少了预制混凝土外挂墙板1定位、调整时间,提高了工作效率。The construction method makes the installation of the precast concrete external wall panel 1 convenient and quick, and the hanging point is accurate, so as to avoid irregular cracks in the prefabricated concrete external wall panel 1; the welding method of the angle
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered in within the protection scope of the present invention.
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