CN114457308A - Coating processing equipment and processing method for steel plate - Google Patents
Coating processing equipment and processing method for steel plate Download PDFInfo
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- CN114457308A CN114457308A CN202210025007.3A CN202210025007A CN114457308A CN 114457308 A CN114457308 A CN 114457308A CN 202210025007 A CN202210025007 A CN 202210025007A CN 114457308 A CN114457308 A CN 114457308A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 71
- 239000010959 steel Substances 0.000 title claims abstract description 71
- 239000011248 coating agent Substances 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 29
- 238000003672 processing method Methods 0.000 title abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000001179 sorption measurement Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 18
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 14
- 238000007747 plating Methods 0.000 claims description 14
- 229910052719 titanium Inorganic materials 0.000 claims description 14
- 239000010936 titanium Substances 0.000 claims description 14
- 230000017525 heat dissipation Effects 0.000 claims description 13
- 150000002500 ions Chemical class 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000006837 decompression Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5806—Thermal treatment
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The invention discloses a coating processing device for a steel plate and a processing method thereof. The beneficial effects are that: according to the invention, through arranging the vacuum pump I, the vacuum pipe I, the four-way valve, the shunt pipe and the adsorption hole, in the process of fixing the steel plate, the suction force generated by the vacuum pump I automatically adsorbs and fixes the steel plate through the vacuum pipe I, the four-way valve, the shunt pipe and the adsorption hole without manual binding, so that the fixing process is simple, the time is saved, the working strength of workers is reduced, the fixing effect of the steel plate is ensured, and the practicability of the device is improved.
Description
Technical Field
The invention relates to the technical field of steel plate coating processing equipment, in particular to steel plate coating processing equipment and a processing method thereof.
Background
Vacuum coating is a technique for producing a thin film material by a physical or chemical method, atoms of the material are dissociated from a heating source in a vacuum chamber to hit on the surface of an object to be coated, and it is necessary to coat the material by a vacuum coating apparatus in the process of producing a steel sheet.
The prior coating processing equipment for the steel plate fixes the steel plate on the fixed rod in a binding mode in the using process, which not only has complicated operation process and time waste, but also increases the working strength of workers and reduces the practicability and the working efficiency of the device, and secondly, the prior coating processing equipment for the steel plate needs to hang and take the tank cover by an external crane in the using process, the tank cover is easy to shake in the hanging process, and further the steel plate is impacted on the inner wall of the vacuum tank due to the shaking of the tank cover, thereby causing damage to the coating film and causing processing waste, and reducing the functionality of the device, in addition, the prior coating processing equipment for the steel plate dissipates the heat on the surface of the steel plate in a natural exhaust mode in the using process, the mode not only has poor heat dissipation efficiency, but also easily causes scalding to the hands of the workers and influences the safety of the device, therefore, coating processing equipment for steel plates is urgently needed to solve the existing problems.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a plating apparatus and a plating method for a steel sheet.
The invention achieves the above purpose through the following technical scheme:
the coating processing equipment for the steel plate comprises a base, a vacuum tank, a tank cover and a hydraulic rod, wherein the vacuum tank is arranged at the upper end of the base, the tank cover is arranged at the upper end of the vacuum tank, bearing plates are fixed on two side walls of the vacuum tank respectively, the hydraulic rod is installed at the upper end of each bearing plate, a connecting rod is fixed at the top end of each hydraulic rod, a fixing rod is arranged on the inner wall of the tank cover, a bottom plate is arranged at the bottom end of each fixing rod, a first vacuum pump is installed at the upper end of the tank cover, a first vacuum pipe is connected onto the first vacuum pump, a four-way valve is connected to one end of the first vacuum pipe, a flow dividing pipe is arranged on the four-way valve, adsorption holes are formed in the side wall of the first fixing rod, a second vacuum pump is installed in the base, a second vacuum pipe is connected onto the second vacuum pump, a barometer is installed on one side of the upper end of the tank cover, and heat dissipation holes are formed in the outer side wall of the base, the vacuum tank is characterized in that a dust screen is arranged on one side of the heat dissipation, a heating seat is fixed at the inner bottom end of the vacuum tank, a titanium target is arranged at the upper end of the heating seat, an exhaust pipe is arranged on one side of the bottom end of the vacuum tank, a first electromagnetic valve is arranged on one side wall of the exhaust pipe, a fan is arranged on the other side wall of the vacuum tank, an air guide pipe is connected onto the fan, a second electromagnetic valve is arranged on one side wall of the air guide pipe, an electric control cabinet is arranged on one side of the vacuum tank, and a connecting wire is arranged between the electric control cabinet and the vacuum tank.
Further, the base is connected with the vacuum tank through a screw, and the tank cover is connected with the vacuum tank through a clamping groove.
According to the technical scheme, the base, the vacuum tank and the tank cover form coating equipment.
Further, the loading board with the vacuum tank welding, the hydraulic stem with the loading board passes through bolted connection, the connecting rod with the hydraulic stem and the cover all passes through bolted connection, the quantity of hydraulic stem is two.
Through the technical scheme, the hydraulic stem passes through the connecting rod can drive automatically the cover goes up and down, need not with the help of external lifting device, guarantees simultaneously the perpendicular steady lift of cover prevents to produce because of the cover rocks and leads to the steel sheet striking to be in the circumstances on the vacuum tank inner wall can effectively protect the coating film, guarantees the processing effect of device, improves the device functionality.
Furthermore, the fixed rods are connected with the tank cover through threads, the bottom plate is connected with the fixed rods through screws, and the number of the fixed rods is four.
Through the technical scheme, the fixing plate and the bottom plate form a fixing frame of the device, and then a fixing position is provided for the steel plate.
Furthermore, the vacuum pump I is connected with the tank cover through a screw, the vacuum tube I is connected with the vacuum pump I in an inserted mode, the vacuum tube I penetrates through the tank cover, the four-way valve is connected with the vacuum tube I in an inserted mode, the flow dividing tube is connected with the four-way valve in an inserted mode, the other end of the flow dividing tube is connected with the fixed rod in an inserted mode, and the adsorption hole is formed in the fixed rod.
Through the technical scheme, in the process of fixing the steel plate, the suction force generated by the vacuum pump passes through the vacuum tube I, the four-way valve, the shunt tube and the adsorption hole automatically adsorb and fix the steel plate without manual binding, so that the fixing process is simple, the time is saved, the working strength of workers is reduced, the fixing effect of the steel plate is ensured, and the practicability of the device is improved.
Further, the vacuum pump II is connected with the base through a screw, the vacuum pipe II is connected with the vacuum pump II in an inserting mode, the vacuum pipe II penetrates through the vacuum tank, the barometer is connected with the tank cover through threads, and the heating base is connected with the vacuum tank through a screw.
According to the technical scheme, the vacuum pump II pumps the interior of the vacuum tank into a vacuum state through the vacuum pipe II, the air pressure gauge detects the air pressure in the vacuum tank in real time, the heating seat heats the titanium target to enable the titanium target to generate negative ions, and the negative ions generated by the titanium target are combined with positive ions on the surface of the stainless steel to coat the surface of the steel plate.
Furthermore, the heat dissipation holes are formed in the base, and the dust screen is connected with the base through a clamping groove.
Through the technical scheme, the heat dissipation holes can discharge heat generated during the operation of the second vacuum pump, and the dust screen can prevent external dust from entering the interior of the base.
Furthermore, the exhaust pipe is connected with the vacuum tank in an inserting mode, the first electromagnetic valve is connected with the exhaust pipe through threads, the air guide pipe is connected with the fan in an inserting mode, the air guide pipe penetrates through the vacuum tank, and the second electromagnetic valve is connected with the air guide pipe through threads.
According to the technical scheme, after coating is completed, the exhaust pipe is opened through the first electromagnetic valve to enable the interior of the vacuum tank to be decompressed, in the decompression process, the fan blows air into the vacuum tank through the air guide pipe to accelerate the air flow rate in the vacuum tank, meanwhile, heat on the surface of a steel plate is taken away quickly, scalding of workers in the unloading process is prevented, and the second electromagnetic valve controls the on-off of the air guide pipe.
Furthermore, the connecting wire is electrically connected with the electric control cabinet, and the connecting wire is electrically connected with the hydraulic rod, the first vacuum pump, the second vacuum pump, the fan, the heating seat, the first electromagnetic valve and the second electromagnetic valve.
Through the technical scheme, the electric control cabinet controls the operation of the device.
The invention has the beneficial effects that:
1. in order to solve the problems that the existing coating processing equipment for the steel plate fixes the steel plate on the fixed rod in a binding mode in the using process, the operation process is complicated, time is wasted, the working strength of workers is increased, and the practicability and the working efficiency of the device are reduced, the invention arranges the vacuum pump I, the vacuum tube I, the four-way valve, the shunt pipe and the adsorption hole, in the process of fixing the steel plate, the suction force generated by the vacuum pump I automatically adsorbs and fixes the steel plate through the vacuum tube I, the four-way valve, the shunt pipe and the adsorption hole without manual binding, so that the fixing process is simple, the time is saved, the working strength of the workers is reduced, the fixing effect of the steel plate is ensured, and the practicability of the device is improved;
2. in order to solve the problems that the existing coating processing equipment for the steel plate needs to hoist the tank cover by means of an external crane in the using process, the tank cover is easy to shake in the hoisting process, and further the steel plate is impacted on the inner wall of the vacuum tank due to the shaking of the tank cover, the coating is damaged, the processing waste is caused, and the functionality of the device is reduced, the hydraulic rod and the connecting rod are arranged, so that the hydraulic rod can automatically drive the tank cover to lift through the connecting rod in the using process of the device, the external hoisting equipment is not needed, the vertical and stable lifting of the tank cover is ensured, the steel plate is prevented from being impacted on the inner wall of the vacuum tank due to the shaking of the tank cover, the coating can be effectively protected, the processing effect of the device is ensured, and the functionality of the device is improved;
3. in order to solve the problems that the heat on the surface of a steel plate is dissipated by the existing coating processing equipment for the steel plate in a natural exhaust mode in the using process, the radiating efficiency is poor, the hands of workers are easily scalded, and the safety of the device is affected, the invention arranges the fan and the air guide pipe, so that the fan blows air into the vacuum tank through the air guide pipe in the pressure relief process, the air flow rate in the vacuum tank is further accelerated, the heat on the surface of the steel plate is rapidly taken away, the workers are prevented from being scalded due to the higher temperature of the surface of the steel plate in the unloading process, the radiating effect of the device is ensured, and the safety of the device is improved.
Drawings
FIG. 1 is a front view of a coating processing apparatus for a steel sheet according to the present invention;
FIG. 2 is a front sectional view of a plating processing apparatus for a steel sheet according to the present invention;
FIG. 3 is a schematic structural view of a fixing rod and a base plate in the coating processing apparatus for a steel plate according to the present invention;
FIG. 4 is a sectional view of a base in the plating equipment for a steel plate according to the present invention.
The reference numerals are explained below:
1. a can lid; 2. a connecting rod; 3. an air guide pipe; 4. a fan; 5. a hydraulic lever; 6. an electric control cabinet; 7. a connecting wire; 8. a second electromagnetic valve; 9. a base; 10. heat dissipation holes; 11. a vacuum tank; 12. a carrier plate; 13. a barometer; 14. a first vacuum tube; 15. a first vacuum pump; 16. an adsorption hole; 17. a four-way valve; 18. a shunt tube; 19. a titanium target; 20. a heating base; 21. a vacuum tube II; 22. a vacuum pump II; 23. an exhaust pipe; 24. a first electromagnetic valve; 25. a base plate; 26. fixing the rod; 27. a dust screen.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 4, the coating processing equipment for steel plates comprises a base 9, a vacuum tank 11, a tank cover 1 and a hydraulic rod 5, wherein the vacuum tank 11 is arranged at the upper end of the base 9, the tank cover 1 is arranged at the upper end of the vacuum tank 11, bearing plates 12 are fixed on two side walls of the vacuum tank 11, the hydraulic rod 5 is installed at the upper end of each bearing plate 12, a connecting rod 2 is fixed at the top end of each hydraulic rod 5, a fixing rod 26 is arranged on the inner wall of the tank cover 1, a bottom plate 25 is arranged at the bottom end of the fixing rod 26, a first vacuum pump 15 is installed at the upper end of the tank cover 1, a first vacuum pipe 14 is connected to the first vacuum pump 15, a four-way valve 17 is connected to one end of the first vacuum pipe 14, a flow dividing pipe 18 is arranged on the four-way valve 17, an adsorption hole 16 is arranged on one side wall of the fixing rod 26, and a second vacuum pump 22 is installed in the base 9, the vacuum pump II 22 is connected with a vacuum tube II 21, the barometer 13 is installed on one side of the upper end of the tank cover 1, heat dissipation holes 10 are formed in the outer side wall of the base 9, a dust screen 27 is arranged on one side of the heat dissipation, a heating seat 20 is fixed to the inner bottom end of the vacuum tank 11, a titanium target 19 is arranged on the upper end of the heating seat 20, an exhaust pipe 23 is arranged on one side of the bottom end of the vacuum tank 11, a first electromagnetic valve 24 is installed on one side wall of the exhaust pipe 23, a fan 4 is arranged on the other side wall of the vacuum tank 11, an air guide pipe 3 is connected onto the fan 4, a second electromagnetic valve 8 is arranged on one side wall of the air guide pipe 3, an electric control cabinet 6 is arranged on one side of the vacuum tank 11, and a connecting wire 7 is arranged between the electric control cabinet 6 and the vacuum tank 11.
In this embodiment, the base 9 is connected to the vacuum tank 11 by screws, the tank cover 1 is connected to the vacuum tank 11 by a clamping groove, and the base 9, the vacuum tank 11, and the tank cover 1 constitute a coating apparatus.
In this embodiment, the loading board 12 with the welding of vacuum tank 11, hydraulic stem 5 with loading board 12 passes through bolted connection, connecting rod 2 with hydraulic stem 5 and cover 1 all pass through the screw connection, the quantity of hydraulic stem 5 is two, hydraulic stem 5 passes through connecting rod 2 can drive automatically cover 1 goes up and down, need not with the help of external hoisting equipment, guarantees simultaneously cover 1 goes up and down steadily perpendicularly, prevents to produce because of cover 1 rocks and leads to the steel sheet striking to be in the condition on the vacuum tank 11 inner wall, can effectively protect the coating film, guarantees the processing effect of device, improves device functionality.
In this embodiment, the fixing rods 26 are connected with the tank cover 1 through threads, the bottom plate 25 is connected with the fixing rods 26 through screws, the number of the fixing rods 26 is four, and the fixing plates and the bottom plate 25 form a fixing frame of the device, so as to provide fixing positions for the steel plate.
In this embodiment, the vacuum pump 15 is connected to the tank cover 1 through a screw, the vacuum tube 14 is connected to the vacuum pump 15 in an inserted manner, the vacuum tube 14 penetrates through the tank cover 1, the four-way valve 17 is connected to the vacuum tube 14 in an inserted manner, the shunt tube 18 is connected to the four-way valve 17 in an inserted manner, the other end of the shunt tube 18 is connected to the fixing rod 26 in an inserted manner, the absorption hole 16 is formed in the fixing rod 26, in the process of fixing the steel plate, the suction force generated by the vacuum pump 15 passes through the vacuum tube 14, the four-way valve 17, the shunt tube 18 and the absorption hole 16 to automatically absorb and fix the steel plate, and manual binding is not required.
In this embodiment, the second vacuum pump 22 is connected to the base 9 by screws, the second vacuum pipe 21 is inserted into the second vacuum pump 22, the second vacuum pipe 21 penetrates through the vacuum tank 11, the barometer 13 is connected to the tank cover 1 by screws, the heating base 20 is connected to the vacuum tank 11 by screws, the second vacuum pump 22 vacuums the inside of the vacuum tank 11 into a vacuum state through the second vacuum pipe 21, the barometer 13 detects the air pressure in the vacuum tank 11 in real time, and then the heating base 20 heats the titanium target 19 to generate negative ions, and the negative ions generated by the titanium target 19 are combined with positive ions on the surface of stainless steel to coat the surface of the steel plate.
In this embodiment, the heat dissipation holes 10 are formed in the base 9, the dust screen 27 is connected to the base 9 through a clamping groove, the heat generated when the second vacuum pump 22 operates can be dissipated through the heat dissipation holes 10, and the dust screen 27 can prevent external dust from entering the base 9.
In this embodiment, the exhaust pipe 23 is inserted into the vacuum tank 11, the first electromagnetic valve 24 is connected with the exhaust pipe 23 through threads, the air guide pipe 3 is inserted into the fan 4, the air guide pipe 3 penetrates through the vacuum tank 11, the second electromagnetic valve 8 is connected with the air guide pipe 3 through threads, after coating is completed, the exhaust pipe 23 is opened through the first electromagnetic valve 24, so that pressure is relieved inside the vacuum tank 11, in the pressure relief process, the fan 4 blows air into the vacuum tank 11 through the air guide pipe 3, the air flow rate in the vacuum tank 11 is accelerated, meanwhile, heat on the surface of a steel plate is taken away quickly, scalding of workers is prevented in the unloading process, and the second electromagnetic valve 8 controls the on-off of the air guide pipe 3.
In this embodiment, the connection line 7 is electrically connected to the electric control cabinet 6, the connection line 7 is electrically connected to the hydraulic rod 5, the first vacuum pump 15, the second vacuum pump 22, the fan 4, the heating base 20, the first electromagnetic valve 24, and the second electromagnetic valve 8, and the electric control cabinet 6 controls the operation of the device.
The processing method of the coating processing equipment of the steel plate comprises the following steps: firstly, the hydraulic rod 5 is controlled by the electric control cabinet 6 to work, the hydraulic rod drives the tank cover 1 to ascend through the connecting rod 2, the fixing rod 26 is arranged at the upper end of the vacuum tank 11, then a steel plate is wound on the fixing rod 26, the vacuum pump I15 works, the suction force generated by the vacuum pump I automatically adsorbs and fixes the steel plate through the vacuum tube I14, the four-way valve 17, the shunt tube 18 and the adsorption hole 16, after the steel plate is fixed, the tank cover 1 and the vacuum tank 11 are closed through the hydraulic rod 5, then the vacuum pump II 22 pumps the interior of the vacuum tank 11 into a vacuum state through the vacuum tube II 21, the air pressure gauge 13 detects the air pressure in the vacuum tank 11 in real time, the heating seat 20 heats the titanium target 19 to generate negative ions, the negative ions generated by the titanium target 19 are combined with positive ions on the surface of stainless steel to coat the surface of the steel plate, after the coating is finished, the exhaust pipe 23 is opened through the first electromagnetic valve 24, so that the inside of the vacuum tank 11 is decompressed, in the decompression process, the fan 4 blows air into the vacuum tank 11 through the air guide pipe 3, so that the air flow rate in the vacuum tank 11 is accelerated, meanwhile, heat on the surface of a steel plate is taken away quickly, scalding to workers in the unloading process is prevented, and finally, the steel plate is located at the upper end of the vacuum tank 11 through the hydraulic rod 5 and then unloading can be carried out.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The coating processing equipment of the steel plate is characterized in that: comprises a base (9), a vacuum tank (11), a tank cover (1) and a hydraulic rod (5), wherein the upper end of the base (9) is provided with the vacuum tank (11), the upper end of the vacuum tank (11) is provided with the tank cover (1), both side walls of the vacuum tank (11) are fixedly provided with a bearing plate (12), the upper end of the bearing plate (12) is provided with the hydraulic rod (5), the top end of the hydraulic rod (5) is fixedly provided with a connecting rod (2), the inner wall of the tank cover (1) is provided with a fixing rod (26), the bottom end of the fixing rod (26) is provided with a bottom plate (25), the upper end of the tank cover (1) is provided with a vacuum pump I (15), the vacuum pump I (15) is connected with a vacuum tube I (14), one end of the vacuum tube I (14) is connected with a four-way valve (17), the four-way valve (17) is provided with a flow dividing tube (18), and one side wall of the fixing rod (26) is provided with an adsorption hole (16), a second vacuum pump (22) is installed in the base (9), a second vacuum tube (21) is connected to the second vacuum pump (22), a barometer (13) is installed on one side of the upper end of the tank cover (1), heat dissipation holes (10) are formed in the outer side wall of the base (9), a dust screen (27) is arranged on one side of the heat dissipation holes, a heating seat (20) is fixed at the inner bottom end of the vacuum tank (11), a titanium target (19) is arranged at the upper end of the heating seat (20), an exhaust pipe (23) is arranged on one side of the bottom end of the vacuum tank (11), a first electromagnetic valve (24) is installed on one side wall of the exhaust pipe (23), a fan (4) is arranged on the other side wall of the vacuum tank (11), an air guide pipe (3) is connected to the fan (4), a second electromagnetic valve (8) is arranged on one side wall of the air guide pipe (3), and an electric control cabinet (6) is arranged on one side of the vacuum tank (11), a connecting wire (7) is arranged between the electric control cabinet (6) and the vacuum tank (11).
2. The plating equipment for a steel plate according to claim 1, characterized in that: the base (9) is connected with the vacuum tank (11) through screws, and the tank cover (1) is connected with the vacuum tank (11) through a clamping groove.
3. The plating equipment for a steel plate according to claim 1, characterized in that: the vacuum tank is characterized in that the bearing plate (12) is welded with the vacuum tank (11), the hydraulic rods (5) are connected with the bearing plate (12) through bolts, the connecting rods (2) are connected with the hydraulic rods (5) and the tank cover (1) through screws, and the number of the hydraulic rods (5) is two.
4. The plating equipment for a steel plate according to claim 1, characterized in that: the fixing rods (26) are connected with the tank cover (1) through threads, the bottom plate (25) is connected with the fixing rods (26) through screws, and the number of the fixing rods (26) is four.
5. The plating equipment for a steel plate according to claim 1, characterized in that: the vacuum pump I (15) is connected with the tank cover (1) through a screw, the vacuum pipe I (14) is connected with the vacuum pump I (15) in an inserting mode, the vacuum pipe I (14) penetrates through the tank cover (1), the four-way valve (17) is connected with the vacuum pipe I (14) in an inserting mode, the flow dividing pipe (18) is connected with the four-way valve (17) in an inserting mode, the other end of the flow dividing pipe (18) is connected with the fixing rod (26) in an inserting mode, and the adsorption hole (16) is formed in the fixing rod (26).
6. The plating equipment for a steel plate according to claim 1, characterized in that: the vacuum pump II (22) is connected with the base (9) through screws, the vacuum pipe II (21) is connected with the vacuum pump II (22) in an inserted mode, the vacuum pipe II (21) penetrates through the vacuum tank (11), the barometer (13) is connected with the tank cover (1) through threads, and the heating base (20) is connected with the vacuum tank (11) through screws.
7. The plating equipment for a steel plate according to claim 1, characterized in that: the heat dissipation holes (10) are formed in the base (9), and the dust screen (27) is connected with the base (9) through a clamping groove.
8. The plating equipment for a steel plate according to claim 1, characterized in that: the exhaust pipe (23) is connected with the vacuum tank (11) in an inserted mode, the first electromagnetic valve (24) is connected with the exhaust pipe (23) through threads, the air guide pipe (3) is connected with the fan (4) in an inserted mode, the air guide pipe (3) penetrates through the vacuum tank (11), and the second electromagnetic valve (8) is connected with the air guide pipe (3) through threads.
9. The plating equipment for a steel plate according to claim 1, characterized in that: the connecting wire (7) is electrically connected with the electric control cabinet (6), and the connecting wire (7) is electrically connected with the hydraulic rod (5), the first vacuum pump (15), the second vacuum pump (22), the fan (4), the heating seat (20), the first electromagnetic valve (24) and the second electromagnetic valve (8).
10. A method of processing a plating processing apparatus for a steel plate, which is applied to the plating processing apparatus for a steel plate according to any one of claims 1 to 9, characterized in that: firstly, the hydraulic rod (5) is controlled to work through the electric control cabinet (6), the tank cover (1) is driven to ascend through the connecting rod (2) so that the fixing rod (26) is arranged at the upper end of the vacuum tank (11), then a steel plate is wound on the fixing rod (26), the vacuum pump I (15) works, the suction force generated by the vacuum pump I is enabled to automatically adsorb and fix the steel plate through the vacuum tube I (14), the four-way valve (17), the flow dividing tube (18) and the adsorption hole (16), after the fixing is completed, the tank cover (1) and the vacuum tank (11) are closed through the hydraulic rod (5), then the vacuum pump II (22) is enabled to pump the interior of the vacuum tube tank (11) into a vacuum state through the vacuum tube II (21), and meanwhile, the barometer (13) detects the air pressure in the vacuum tank (11) in real time, then the heating seat (20) heats the titanium target (19) to enable the titanium target to generate negative ions, the negative ions generated by the titanium target (19) are combined with positive ions on the surface of stainless steel to coat the surface of the steel plate, after coating is completed, the exhaust pipe (23) is opened through the electromagnetic valve I (24) to enable the interior of the vacuum tank (11) to be decompressed, in the decompression process, the fan (4) blows air into the vacuum tank (11) through the air guide pipe (3) to accelerate the air flow rate in the vacuum tank (11), meanwhile, heat on the surface of the steel plate is taken away quickly, scalding of workers in the unloading process is prevented, and finally, the steel plate is located at the upper end of the vacuum tank (11) through the hydraulic rod (5) and then unloading is carried out.
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JP2008288673A (en) * | 2007-05-15 | 2008-11-27 | Audio Technica Corp | Manufacturing method and apparatus for diaphragm for condenser microphone unit |
CN210215533U (en) * | 2019-07-01 | 2020-03-31 | 凯盛科技股份有限公司蚌埠华益分公司 | Coating film smelting tool and coating film equipment thereof |
CN210620917U (en) * | 2019-09-03 | 2020-05-26 | 肇庆宏旺金属实业有限公司 | Vacuum coating studio |
CN213447287U (en) * | 2020-08-12 | 2021-06-15 | 深圳市长兴荣五金制品有限公司 | Vacuum coating device for carbon fiber substrate |
CN213739646U (en) * | 2020-08-31 | 2021-07-20 | 肇庆宏旺金属实业有限公司 | Composite titanium plating device |
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Patent Citations (5)
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JP2008288673A (en) * | 2007-05-15 | 2008-11-27 | Audio Technica Corp | Manufacturing method and apparatus for diaphragm for condenser microphone unit |
CN210215533U (en) * | 2019-07-01 | 2020-03-31 | 凯盛科技股份有限公司蚌埠华益分公司 | Coating film smelting tool and coating film equipment thereof |
CN210620917U (en) * | 2019-09-03 | 2020-05-26 | 肇庆宏旺金属实业有限公司 | Vacuum coating studio |
CN213447287U (en) * | 2020-08-12 | 2021-06-15 | 深圳市长兴荣五金制品有限公司 | Vacuum coating device for carbon fiber substrate |
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Denomination of invention: Coating processing equipment and processing methods for steel plates Granted publication date: 20240213 Pledgee: Agricultural Bank of China Limited Nanhai Guicheng Branch Pledgor: ZHAOQING HONGWANG METAL INDUSTRIAL Co.,Ltd. Registration number: Y2024980033441 |