CN114443299B - Flexible automatic lamination system based on 5G communication and edge calculation - Google Patents
Flexible automatic lamination system based on 5G communication and edge calculation Download PDFInfo
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- G06F9/00—Arrangements for program control, e.g. control units
- G06F9/06—Arrangements for program control, e.g. control units using stored programs, i.e. using an internal store of processing equipment to receive or retain programs
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Abstract
The invention discloses a flexible automatic lamination system based on 5G communication and edge calculation, which relates to the field of stator core lamination and comprises a 5G communication module, an edge calculation data center, a lamination main control system and an execution controller, wherein the edge calculation data center comprises an execution program library, a main control system library and a product switching module; the product switching module is responsible for automatically matching and determining a system number according to a production task and the use state of equipment, automatically distributing tasks, issuing system programs and realizing automatic switching of stacked products; the execution program library is responsible for executing program backup updating management of the controller; the invention has the characteristics of short period and low cost, and can fully utilize the low time delay, high speed and strong edge calculation capability improved by a 5G network to complete the realization of flexible automatic lamination by 5G edge calculation.
Description
Technical Field
The invention relates to the field of flexible production and manufacturing and the field of stator core stacking in the discrete manufacturing industry, in particular to the field of flexible automatic core stacking based on 5G communication and MEC edge calculation.
Background
Stator core lamination is one of the core links of motor manufacturing, and along with the personalized customization demand of market is constantly rising, the lamination overall arrangement needs convenient adjustment, and the lamination product can fast switch over. The iron core stacking realizes flexible automatic production, so that the utilization rate of equipment resources can be improved, the production cost is reduced, and the production efficiency can be comprehensively improved.
The automatic stacking system generally takes a master control PLC (programmable logic controller) as a control center, integrates a plurality of subsystems such as an actuating mechanism (a robot and a clamp), a feeding mechanism, a visual detection system, a stacking positioning tool, safety protection, sensing and the like, and forms an automatic unit. And then, connecting other workshop-level or enterprise-level manufacturing systems in a traditional wired layout network mode.
More automatic lamination devices or production lines exist in China, but flexible production is rarely considered, and a method for realizing flexible automatic lamination based on 5G edge calculation does not exist at present.
To realize flexible high-efficiency full-process automatic lamination, the prior art has the following defects: the existing mode can not quickly and automatically update the product switching program, different products need to be stacked, and system programs need to be redeveloped, updated on site and edited and debugged, so that the period is long and the cost is high; the system is manually maintained and backed up, so that human errors are easily caused, updating or mistakenly deleting and mistakenly changing the system backup are omitted, and the production efficiency is influenced; in the prior art, only the automation of the repeated actions of the lamination is completed, but the production task and the material distribution still need to be completed manually, and the automation of the inter-sequence flow is not realized; the production process layout cannot be flexibly adjusted, a lamination system network cannot be rapidly reconstructed in a traditional wired mode, rewiring is needed, the period is long, and the cost is high.
The prior art proposes a chinese patent publication No. CN113031536A, published as 2021, 6 months and 25 days, which discloses the following technical solution:
the application discloses a flexible manufactured product processing system based on a 5G framework, which comprises a cloud computing platform, a processing slicing platform manufacturing system, a process monitoring slicing platform manufacturing system and a mechanical system; the cloud computing platform is used for respectively providing resources for the processing slicing platform manufacturing system and the process monitoring slicing platform manufacturing system; the processing and slicing platform manufacturing system is used for manufacturing a processing and slicing platform by utilizing resources provided by the cloud computing platform; the process monitoring and slicing platform manufacturing system is used for manufacturing a process monitoring and slicing platform by utilizing resources provided by the cloud computing platform; the mechanical system is respectively connected with the cloud computing platform, the processing slicing platform and the process monitoring slicing platform through a 5G network. The system can make full use of the low time delay, high speed and strong edge computing capability improved by the 5G network to separate the mechanical production and processing control of production, thereby realizing a flexible manufacturing and processing mode which is based on a 5G network architecture and meets the production requirements of various products.
The technology provides a flexible manufacturing product processing system based on a 5G framework, and the system can make full use of low time delay, high speed and strong edge computing capacity improved by the 5G network, and separates mechanical production and processing control of production, thereby realizing a flexible manufacturing processing mode based on the 5G network framework and meeting various product production requirements.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a flexible automatic lamination system based on 5G communication and edge calculation, which meets the flexible requirements of fast switching of products and adjustment of process layout and realizes flexible automatic lamination based on 5G communication and edge calculation.
The invention is realized by adopting the following technical scheme:
a flexible automatic lamination system based on 5G communication and edge calculation comprises a 5G communication module, an edge calculation data center and an automatic lamination system, wherein the automatic lamination system comprises a main control system and an execution controller, and the edge calculation data center comprises an execution program library, a main control system library and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module automatically matches and determines a system number according to a production task and the equipment use state, automatically distributes tasks and issues a system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and is used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
and after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task.
Further, the execution program library is divided into an effective area and a history area;
the effective area is used for storing the currently updated unique version system and executing the function of data issuing;
the history area is used for storing the automatic backup version of the system after each update.
Further, the master control system library is divided into an effective area and a history area;
the effective area is used for storing the currently updated unique version system and executing the function of data issuing;
the history area is used for storing the automatic backup version of the system after each update.
Furthermore, the edge computing data center also comprises a backup updating module connected with the product switching module and responsible for daily regular backup and temporary optimization change of the system program.
Furthermore, the edge computing data center further comprises a state monitoring module, the state monitoring module is connected with the stack master control system, and the state monitoring module is connected with the execution controller and used for monitoring the states of the execution controller and the stack master control system.
Further, the states of the execution controller and the stacking master control system comprise the progress of executing tasks, starved material information and equipment state information.
Furthermore, the state monitoring module is connected with a material distribution scheduling system.
Furthermore, the state monitoring module is connected with the material distribution scheduling system through a 5G communication module, and the state monitoring module is connected with the execution controller through the 5G communication module.
Further, the product switching module is connected with a task allocation management system.
Further, the product switching module is connected with the task allocation management system through a 5G communication module.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a flexible automatic lamination system based on 5G communication and edge calculation, which utilizes an edge calculation data center to open an information channel with other systems to realize task and logistics information sharing, after the edge calculation data center receives a production task, the number of a lamination system is automatically matched and determined through a product switching module according to the type of a lamination product and the use condition of equipment, a selected system program is automatically issued to a specified lamination system, the product switching program is quickly and automatically updated, different products are to be laminated, the complex steps of redevelopment, field updating and system program editing and debugging are not needed, the flexible automatic lamination system has the characteristics of short period and low cost, the characteristics of low time delay and large bandwidth of a 5G network are fully utilized, the transmission level is reduced through the edge calculation data center, the transmission efficiency is improved, the quick and accurate matching of the number of the lamination system is ensured, the system program is updated, the requirement of quick switching of the products is met, and the flexible automatic lamination is realized through the 5G edge calculation.
2. In the invention, the execution program library is divided into an effective area and a history area, wherein the effective area is used for storing the only version system updated at present and executing the function of data transmission, and the history area is used for storing the automatic backup version of the system after each update, thereby facilitating the search of history data, reducing production errors and improving production efficiency.
3. In the invention, the execution program library is divided into an effective area and a history area, wherein the effective area is used for storing the system with the only version updated at present and executing the function of issuing data, and the history area is used for storing the automatic backup version of the system after each update, thereby facilitating the search of history data, reducing production errors and improving production efficiency.
4. In the invention, the master control system library completes daily backup updating and temporary optimized change of the automatic stacking system through the backup updating module, and the system prevents missing updating or mistaken deletion and mistaken change of system backup caused by human errors and influences on the production efficiency through automatic maintenance and backup.
5. In the invention, the edge computing data center also comprises a state monitoring module, wherein the state monitoring module is connected with the stacking main control system and is responsible for monitoring the states of the execution controller and the stacking main control system, and the automatic stacking system can feed back task execution progress and starved material information to the data center in real time in the stacking process, so that task supervision and material supplement are carried out in real time, the running stability of the system is improved, errors during production are reduced, and the production efficiency is improved.
6. According to the actual application requirements, the states of the execution controller and the stacking master control system comprise the progress of executing tasks, starved material information and equipment state information.
7. According to the invention, the state monitoring module is connected with the material distribution scheduling system, and can send messages to the logistics scheduling system of the enterprise intranet and automatically distribute materials, so that the production efficiency is improved, and automatic linkage between stacking sequences is met.
8. In the invention, the state monitoring module is connected with the material distribution scheduling system through the 5G communication module, so that the low time delay, high speed and strong edge computing capability improved by a 5G network are fully utilized, and the production efficiency is accelerated.
9. In the invention, the product switching module is connected with the task allocation management system, the task allocation management system directly issues the production tasks in real time, the production efficiency is improved, the transmission efficiency and the transmission accuracy of the production tasks are improved through the interaction between the systems, the flexible automatic lamination of the whole process is completed in a supplementing manner, the automatic unmanned operation of the lamination whole process is realized, and the support is further provided for realizing an unmanned workshop and a black light factory.
10. In the invention, the product switching module is connected with the task allocation management system through the 5G communication module, so that the low-delay and high-rate capability improved by a 5G network is fully utilized, and the production efficiency is accelerated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below, and it is apparent that the drawings in the following description only relate to some embodiments of the present invention and are not limiting on the present invention.
Fig. 1 is a schematic diagram of a structure relationship of edge calculation data centers in embodiment 2 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The use of the terms "comprising" or "including" and the like in the present disclosure is intended to mean that the elements or items listed before the term cover the elements or items listed after the term and their equivalents, but not to exclude other elements or items. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The invention is further illustrated with reference to the following figures and examples.
Example 1
As a preferred embodiment of the present invention, the embodiment discloses a flexible automatic lamination system based on 5G communication and edge calculation, including a 5G communication module, an edge calculation data center and an automatic lamination system, where the automatic lamination system includes a main control system and an execution controller, and the edge calculation data center includes an execution program library, a main control system library and a product switching module;
the product switching module is connected with the execution program library, is connected with the main control system library, and is responsible for automatically matching and determining a system number according to a production task and the use state of equipment, automatically distributing tasks, and automatically issuing a system program to the execution program library and the main control system library for automatic switching of stacked products;
the execution program library is connected with the stacking main control system through a 5G communication module and is responsible for program backup updating management of the execution controller;
and the master control system library is connected with the execution controller through a 5G communication module and is responsible for backup updating management of the stacked master control system.
After receiving a production task, the edge computing data center in the embodiment automatically matches and determines the serial number of an automatic stacking system through a product switching module according to the type of a stacking product and the use condition of equipment, automatically issues a selected system program to a specified stacking system, quickly and automatically updates the product switching program, different products to be stacked do not need to be redeveloped, updated on site and edited and debugged, and the edge computing system has the characteristics of short period and low cost, can fully utilize the low time delay, high speed and strong edge computing capability improved by a 5G network, realizes flexible automatic stacking by 5G edge computing, simultaneously saves the wiring problem of the traditional wired mode through a 5G wireless terminal, is plug and play, adapts to the flexible configuration layout of market requirements, improves the production efficiency through direct interaction with a manufacturing management system, and improves the transmission efficiency and the transmission accuracy of the production task.
Example 2
As another preferred embodiment of the present invention, referring to fig. 1 of the specification, the present embodiment discloses a flexible automatic lamination system based on 5G communication and edge calculation, including a 5G communication module, an edge calculation data center and an automatic lamination system, where the automatic lamination system includes a main control system and an execution controller, and the edge calculation data center includes an execution program library, a main control system library, a state monitoring module, a backup updating module and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module is connected with the task distribution management system through the 5G communication module, the product switching module automatically matches and determines a system number according to the production task and the equipment using state, automatically distributes the task, and issues the system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task;
the state monitoring module is connected with the execution controller, is connected with the stacking main control system, is connected with the material distribution scheduling system through the 5G communication module, and is responsible for state monitoring of the stacking main control system and the execution controller, and comprises progress of executing tasks, starved information and equipment state information;
the backup updating module is connected with the product switching module and is responsible for daily regular backup and temporary optimized change of the system program;
the execution program library and the master control system library are divided into 2 areas of an effective area and a history area, the effective area is placed with a newly updated unique version, and data issuing is executed; after each update, the system automatically backs up the version and puts the version into the history area, thereby facilitating the search of the history data.
In the embodiment, the execution program library and the master control system library are equally divided into 2 effective areas and 2 historical areas, after each updating, the automatic backup version of the system is placed in the historical area, the historical data is convenient to search, meanwhile, the backup updating module is arranged, the automatic backup updating system and the program can be automatically carried out, data loss caused by manual misoperation is avoided, the safety of the device is improved, the device is connected with the task distribution management system through the product switching module, the state monitoring module is connected with the material distribution scheduling system, the flexible automatic lamination of the whole flow is completed, the automatic unmanned operation of the lamination whole flow is realized, and support is provided for realizing an unmanned workshop and a black light factory.
Example 3
As another preferred embodiment of the present invention, this embodiment discloses a flexible automated lamination system based on 5G communication and edge calculation, including a 5G communication module, an edge calculation data center and an automatic lamination system, where the automatic lamination system includes a main control system and an execution controller, and the edge calculation data center includes an execution program library, a main control system library, a state monitoring module, a backup updating module and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module automatically matches and determines a system number according to a production task and the equipment use state, automatically distributes tasks and issues a system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task;
the state monitoring module is connected with the execution controller, is connected with the stacking main control system and is responsible for monitoring the states of the stacking main control system and the execution controller, and comprises the progress of executing tasks, starved material information and equipment state information;
the backup updating module is connected with the product switching module and is responsible for daily regular backup and temporary optimized change of the system program;
the execution program library and the master control system library are divided into 2 areas of an effective area and a history area, the effective area is placed with a newly updated unique version, and data issuing is executed; after each update, the system automatically backs up the version and puts the version into the history area, thereby facilitating the search of the history data.
In the embodiment, the execution program library and the master control system library are divided into 2 effective areas and 2 historical areas, after each updating, the automatic backup version of the system is placed in the historical area, so that historical data is conveniently searched, meanwhile, the backup updating module is arranged, so that the system and the program can be automatically backed up and updated, data loss caused by manual misoperation is avoided, the safety of the device is improved, the low time delay, the high speed and the strong edge computing capability improved by a 5G network are fully utilized, and the flexible automatic lamination is realized by 5G edge computing.
Example 4
As another preferred embodiment of the present invention, the present embodiment discloses a flexible automatic lamination system based on 5G communication and edge calculation, including a 5G communication module, an edge calculation data center and an automatic lamination system, where the automatic lamination system includes a main control system and an execution controller, and the edge calculation data center includes an execution program library, a main control system library, a status monitoring module, a backup updating module and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module automatically matches and determines a system number according to a production task and the equipment use state, automatically distributes tasks and issues a system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task;
the state monitoring module is connected with the execution controller, is connected with the stacking main control system, is connected with the material distribution scheduling system through the 5G communication module, and is responsible for monitoring the states of the stacking main control system and the execution controller, wherein the states comprise the progress of executing tasks, starved information and equipment state information;
the backup updating module is connected with the product switching module and is responsible for daily regular backup and temporary optimized change of the system program;
the execution program library and the master control system library are divided into 2 areas, namely an effective area and a history area, the effective area is placed with a newly updated unique version, and data issuing is executed; after each update, the system automatically backs up the version and puts the version into the history area, thereby facilitating the search of the history data.
In the embodiment, the execution program library and the master control system library are equally divided into 2 areas, namely an effective area and a history area, after each updating, an automatic backup version of the system is placed in the history area, the history data searching is facilitated, meanwhile, a backup updating module is arranged, the system and the program can be automatically backed up, data loss caused by manual misoperation is avoided, the safety of the device is improved, automatic material distribution is completed through connection of the state monitoring module and the material distribution scheduling system, and automatic connection between lamination sequences is met.
Example 5
As another preferred embodiment of the present invention, the present embodiment discloses a flexible automated lamination system based on 5G communication and edge calculation, including a 5G communication module, an edge calculation data center and an automatic lamination system, where the automatic lamination system includes a main control system and an execution controller, and the edge calculation data center includes an execution program library, a main control system library, a backup update module and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module is connected with the task distribution management system through the 5G communication module, the product switching module automatically matches and determines a system number according to the production task and the equipment using state, automatically distributes the task, and issues the system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
and after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task.
The backup updating module is connected with the product switching module and is responsible for daily regular backup and temporary optimization change of the system program.
In the embodiment, the backup updating module is arranged, so that the updating system and the program can be automatically backed up, the data loss caused by manual misoperation is avoided, the safety of the device is improved, the transmission of production tasks is completed through the connection of the product switching module and the task allocation management system, the manual influence is reduced, the production efficiency is accelerated, the production cost is low, the low time delay, the high speed and the strong edge computing capability improved by a 5G network are fully utilized, and the flexible automatic lamination is realized through 5G edge computing.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present invention.
Claims (10)
1. A flexible automatic lamination system based on 5G communication and edge calculation is characterized by comprising a 5G communication module, an edge calculation data center and an automatic lamination system, wherein the automatic lamination system comprises a main control system and an execution controller, and the edge calculation data center comprises an execution program library, a main control system library and a product switching module;
the product switching module is connected with the execution program library, the product switching module is connected with the main control system library, the product switching module automatically matches and determines a system number according to a production task and the equipment use state, automatically distributes tasks and issues a system program to the execution program library and the main control system library;
the execution program library is connected with the stack master control system through a 5G communication module and is used for executing program updating management of the controller;
the master control system library is connected with the execution controller through a 5G communication module and used for updating and managing the stacked master control system;
and after the programs of the stacking main control system and the execution controller are updated, automatically performing stacking production according to the stacking task.
2. The flexible automated lamination system based on 5G communication and edge calculation according to claim 1, wherein the execution program library is divided into an active area and a history area;
the effective area is used for storing the currently updated unique version system and executing the function of data issuing;
the history area is used for storing the automatic backup version of the system after each update.
3. The flexible automatic lamination system based on 5G communication and edge calculation is characterized in that the master control system library is divided into an effective area and a history area;
the effective area is used for storing the currently updated unique version system and executing the function of data issuing;
the history area is used for storing the automatic backup version of the system after each update.
4. The flexible automated lamination system based on 5G communication and edge computing according to claim 1, wherein the edge computing data center further comprises a backup updating module, and the backup updating module is connected with the product switching module and is responsible for daily regular backup and temporary optimized change of system programs.
5. The flexible automatic lamination system based on 5G communication and edge computing is characterized in that the edge computing data center further comprises a state monitoring module, the state monitoring module is connected with the stack master control system, and the state monitoring module is connected with the execution controller and is responsible for monitoring the states of the execution controller and the stack master control system.
6. The flexible automatic lamination system based on 5G communication and edge calculation is characterized in that the states of the execution controller and the lamination master control system comprise the progress of executing tasks, starved information and equipment state information.
7. The flexible automatic lamination system based on 5G communication and edge calculation is characterized in that the state monitoring module is connected with a material distribution scheduling system.
8. The flexible automatic lamination system based on 5G communication and edge calculation is characterized in that the state monitoring module is connected with the material distribution scheduling system through a 5G communication module.
9. The flexible automatic lamination system based on 5G communication and edge calculation is characterized in that a task distribution management system is connected to the product switching module according to any one of claims 1 to 8.
10. The flexible automated lamination system based on 5G communication and edge calculation according to claim 9, wherein the product switching module and the task distribution management system are connected through a 5G communication module.
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