CN210666469U

CN210666469U - Standardized intelligent manufacturing unit system

Info

Publication number: CN210666469U
Application number: CN201921455671.1U
Authority: CN
Inventors: 李莉; 戴琳; 叶寒; 江涛; 吴志川; 刘华
Original assignee: Jiangxi Just Precision Machinery Co ltd
Current assignee: Jiangxi Just Precision Machinery Co ltd
Priority date: 2019-09-04
Filing date: 2019-09-04
Publication date: 2020-06-02
Anticipated expiration: 2029-09-04

Abstract

The utility model provides a standardized intelligent manufacturing unit system, which realizes standardized intelligent manufacturing, reduces labor cost, reduces enterprise investment cost, realizes regional balanced development and improves product quality identity; the automatic material conveying device comprises a plurality of small units, each small unit is used for conveying materials through an AGV trolley, each small unit comprises at least one intelligent machine tool and a robot, the robot can take the materials out of a tray and place the materials on the intelligent machine tool, the materials can be taken out of the intelligent machine tool and placed on the tray, and the AGV trolley can support the tray to move; the system also comprises a remote background management center, and each small unit is in communication connection with the remote background management center through a cloud network.

Description

Standardized intelligent manufacturing unit system

Technical Field

The invention relates to the technical field of intelligent manufacturing, in particular to a standardized intelligent manufacturing unit system.

Background

At present, an automatic production line is more suitable for large-batch and large-scale production of products and cannot meet the requirements of multi-variety, small-batch, personalized and customized production. This type of automation line, general degree of automation is higher, and production efficiency is higher.

Only a single product can be produced, and once the product is changed, the automatic production line is almost rebuilt.

In order to satisfy the production of various products in small quantities, the flexibility of an automatic production line must be improved. There is a limit to the flexibility of an automated production line. The pursuit of improving the flexibility of the automatic production line can greatly increase the equipment cost, and even the technical scheme is not realizable.

The production mode is suitable for various and small-batch production. When planning an intelligent manufacturing scheme, if a production line with automation and complex flexibility and a robot are blindly pursued, the economic efficiency, feasibility and realizability are obviously greater. Finally, the cost is increased and the production efficiency is reduced.

Many manufacturing enterprises in China change the traditional production mode through an automatic production line, but the prior planning is imperfect, and the technical application fails to keep up with the case of investment failure of the automatic production line, and the reasons are as follows:

1. the consistency of the processing quality of the external expansion part is not high. Because each support unit has different processing equipment, processing technology, control level and processing capacity, the processed part products meet the requirements of drawings, but the small size deviation positions of the processed parts are different, and the cpk is poorer.

2. The labor cost waste caused by the repeated labor is large. The external expansion unit only provides drawings or figures to the supporting units, and each supporting unit organizes auxiliary work such as processing scheme making, processing technology compiling, processing program compiling and the like of related personnel aiming at the same part.

3. The management difficulty of the external expansion unit is high. The external expansion unit needs to invest a large amount of manpower and material resources to monitor and manage the quality system, the product quality, the production progress, the process specification and the like of the accepting unit.

4. The operation cost of the receiving unit is high. Regardless of the size of the scale, the receiving unit not only needs to invest in processing equipment, but also needs to be equipped with a large amount of production management, production auxiliary personnel, processes, programming and operating personnel. Today, the labor is difficult and expensive, and the expenditure is no doubt not small.

5. China's manufacturing industry is not evenly developed. For historical and regional reasons, the manufacturing industry in China mainly focuses on long triangles and bead triangles, and the more remote areas in the west, the more backward the level of the manufacturing industry, the more scare the high-tech talents are.

Disclosure of Invention

The invention aims to overcome the defects of the prior art, adapt to the practical requirements, and provide a standardized intelligent manufacturing unit system to realize standardized intelligent manufacturing, reduce labor cost and enterprise investment cost, realize regional balanced development and improve the identity of product quality.

In order to realize the purpose of the invention, the technical scheme adopted by the invention is as follows:

designing a standardized intelligent manufacturing unit system, which comprises a plurality of small units, wherein each small unit is used for conveying materials through an AGV trolley, each small unit comprises at least one intelligent machine tool and a robot, the robot can take the materials out of a tray and place the materials on the intelligent machine tool, and can also take the materials out of the intelligent machine tool and place the materials on the tray, and the AGV trolley can bracket the tray to move;

the system also comprises a remote background management center, and each small unit is in communication connection with the remote background management center through a cloud network.

And each small unit in the same factory building forms an intelligent manufacturing unit, each small unit in the same intelligent manufacturing unit transmits materials through the AGV, and each intelligent manufacturing unit is in communication connection with a remote background management center through a cloud network.

The robot should have a mechanical gripper and be used to grip a workpiece.

The AGV dolly should have lifting device and can lift the tray and shift.

The remote background management center is a computer.

The invention has the beneficial effects that:

the implementation of the invention can create an intelligent industrial ecology, realize the socialized division cooperation, respectively exert respective advantages, reduce repeated labor, improve the use efficiency of a production line, establish the intelligent manufacturing industrial ecology, effectively break the original production and manufacturing ecology established abroad for a long time, have flexible small unit mode combination, low node construction threshold, no limitation of regions and installation spaces, convenient and simple use and easy realization of global layout and popularization.

Drawings

FIG. 1 is a schematic structural view of a small unit component in the present invention;

FIG. 2 is a schematic diagram of the structure of the components of the intelligent manufacturing unit of the present invention;

FIG. 3 is a schematic diagram of a standardized smart manufacturing cell system component of the present invention.

Detailed Description

The invention is further illustrated with reference to the following figures and examples:

example 1: a standardized smart manufacturing cell system, see fig. 1-3.

It includes a plurality of little units 100, and each little unit 100 carries out material transfer through AGV dolly 111 car, and each little unit 100 includes at least one intelligent lathe 101, robot 102, and robot 102 can take out the material from tray 104 and place on intelligent lathe 101 (prior art), can take out again from intelligent lathe 101 and place on tray 104 (prior art), but AGV dolly bracket tray removes (prior art).

Further, the small units 100 in the same factory building form an intelligent manufacturing unit 110, and the small units 100 in the same intelligent manufacturing unit 110 are transported by the AGV cart 111.

The system comprises a control center of each intelligent machine tool, a control center of a robot, a control center of an AGV and a remote background management center, wherein the control center of each intelligent machine tool, the control center of the robot and the control center of the robot in each intelligent manufacturing unit are in communication connection with the remote background management center through a cloud network (the prior art).

It will be appreciated that the robot should have a mechanical gripper and be used to grip a workpiece (prior art).

It should be understood that the AGV cart should have a lift and be able to lift the pallet for transfer (prior art).

It should be understood that the remote back office is a computer (prior art).

In this embodiment, the above-mentioned robot gripper, the lifting device of the AGV, the tray, etc. are conventional technologies in the art for detailed description, and are well-known technologies implemented in the prior art and are not critical to the present invention.

The key point of the standardized intelligent manufacturing unit system in the specific implementation is that a professional programming design team of a remote background management center sends a program file to control centers of intelligent machine tools, AGV trolleys and robots in intelligent manufacturing units in different plants in different regions through a cloud network through professional design, parts are machined on site through standardized equipment, standardized cutters and standardized tools, in the specific machining, a tool magazine of each intelligent machine tool is standard equipment, tools, trays, robot grippers and AGV trolley lifting devices of the intelligent machine tool are standardized equipment, and the standardized intelligent machine tool is different in machined parts and execution program in the intelligent machine tool.

The execution program is implanted into the control center of the intelligent machine tool through the remote background management center, the control center of the robot and the control center of the AGV trolley, the AGV trolley is responsible for transferring the tray and the material blanks on the tray, the processing procedures of different small units are different, the AGV trolley carries out the transmission of the materials among the small units by means of the set program, the robot in each small unit is responsible for grabbing the material blanks conveyed by the AGV trolley into the intelligent machine tool for processing, and then the robot can take out the processed workpieces of the intelligent machine tool and place the processed workpieces on the tray for the AGV trolley to convey.

In summary, the core and meaning of the present invention are:

1. the invention uses two or three intelligent machine tools and one robot to form a small unit, and the small units are connected in series by the AGV trolley to form a mode of n small units, thereby creating an industrial ecological chain node.

2. The intelligent manufacturing industry ecological standard is established through standardized equipment, standardized cutters, standardized tools, standardized processes, standardized programs, standardized control systems and software.

3. The invention reduces the intelligent manufacturing investment cost by taking the small unit as a reference and through standardized copying. Especially, the software and construction cost can be greatly reduced, and the problem of unbalanced regional development is solved.

4. According to the different self-strength and different field sizes of each node (intelligent manufacturing unit), the nodes with the scale of n × small units (n is more than or equal to 1) are formed. And by the interconnection of the high-precision intelligent machine tool and the high-precision manufacturing capability, each unit node forms an intelligent manufacturing industry ecological chain by adopting the internet technology, and an intelligent manufacturing industry ecological chain is created.

5. The industrial ecological chain can provide standardized production and management service for machining precision parts for aviation, aerospace, rail transit and military industry.

6. Aiming at the problems of high software development difficulty, long construction period of non-standard customization, high investment cost, low maturity and difficult use and maintenance of the existing non-standard customization production line, the small unit standardization mode of the invention has very strong pertinence, and can greatly reduce the construction period and the line construction cost through standardization program design and large-scale replication, and meanwhile, intelligent manufacture and use are more convenient through continuously perfecting and optimizing intelligent ecological control software.

7. The implementation of the invention can create an intelligent industrial ecology, realize social division and cooperation, respectively exert respective advantages, reduce repeated labor and improve the use efficiency of a production line. For example: enterprises or colleges with technical advantages can output technical services through small unit standardized industrial intelligent ecological chain nodes; for remote areas with relatively backward technical strength, the trouble of not finding corresponding technicians is avoided, and intelligent automatic production can be realized by only hardware and a network; for units needing products to be expanded, suitable processing resources can be found through industrial ecology, the product quality and the production progress are effectively controlled, and the management cost is reduced.

8. The implementation of the invention can establish an intelligent manufacturing industry ecology and can effectively break the original production and manufacturing ecology established abroad for a long time. For example: numerical control system, robot. Many foreign brands are the first to enter, and a batch of technicians familiar with the products are cultivated in China, so that the machine tool selection has great advantages, the difficulty for the domestic brands to enter is relatively high, and more opportunities and shares are created for China if unmanned and standardized intelligent industrial ecology is realized.

9. The small unit mode combination is flexible, the node construction threshold is low, the limitation of regions and installation space is avoided, the use is convenient and simple, and the global layout and the popularization are easy to realize.

The embodiments of the present invention are disclosed as the preferred embodiments, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention and make various extensions and changes without departing from the spirit of the present invention.

Claims

1. A standardized smart manufacturing cell system, comprising: the automatic material conveying device comprises a plurality of small units, each small unit is used for conveying materials through an AGV trolley, each small unit comprises at least one intelligent machine tool and a robot, the robot can take the materials out of a tray and place the materials on the intelligent machine tool, the materials can be taken out of the intelligent machine tool and placed on the tray, and the AGV trolley can support the tray to move;

2. The standardized smart manufacturing cell system of claim 1, wherein: and each small unit in the same factory building forms an intelligent manufacturing unit, each small unit in the same intelligent manufacturing unit transmits materials through the AGV, and each intelligent manufacturing unit is in communication connection with a remote background management center through a cloud network.

3. The standardized smart manufacturing cell system of claim 1, wherein: the robot should have a mechanical gripper and be used to grip a workpiece.

4. The standardized smart manufacturing cell system of claim 1, wherein: the AGV dolly should have lifting device and can lift the tray and shift.

5. The standardized smart manufacturing cell system of claim 1, wherein: the remote background management center is a computer.