CN114433743A - Wheel cover convex part stamping die and wheel cover convex part stamping method - Google Patents
Wheel cover convex part stamping die and wheel cover convex part stamping method Download PDFInfo
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- CN114433743A CN114433743A CN202011231895.1A CN202011231895A CN114433743A CN 114433743 A CN114433743 A CN 114433743A CN 202011231895 A CN202011231895 A CN 202011231895A CN 114433743 A CN114433743 A CN 114433743A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/32—Making other particular articles wheels or the like wheel covers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
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- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种轮罩凸起部位冲压模具及轮罩凸起部位冲压方法。The invention relates to a stamping die for a raised part of a wheel cover and a punching method for the raised part of a wheel cover.
背景技术Background technique
轮罩是汽车的重要构件,用于防止车轮运转时所产生的溅污、雨水、飞石等侵入发动机舱内和车体内。为了起到美观及增加强度的作用,越来越多的轮罩不再是平面结构,而是在接近车轮的地方加工出凸起结构。The wheel cover is an important component of the car, which is used to prevent splashes, rainwater, flying stones, etc., which are generated when the wheels are running, from invading the engine compartment and the car body. In order to play the role of aesthetics and increase strength, more and more wheel covers are no longer a flat structure, but a raised structure is machined close to the wheel.
轮罩包括凸起部分和位于凸起部分外侧的平板部分,现有技术中通过轮罩凸起部位冲压模具对弧形坯料进行冲压以形成具有凸起结构的凸起部分,然后与平板部分拼焊以形成完整的轮罩。成型前的弧形坯料为环形板,成型后的凸起部分如图1所示(图中间的部位为截面形状)。冲压模具包括上模组件和下模组件,上模组件固定在压机的输出端,下模组件采用螺栓与长孔配合的形式固定到压机的工作台上。在冲压过程中,上模组件与下模组件共同挤压弧形坯料至预设形状,在冲压过程中,冲压模组受到坯料的水平方向的反作用力。The wheel cover includes a convex part and a flat plate part located outside the convex part. In the prior art, an arc-shaped blank is punched by a punching die for the convex part of the wheel cover to form a convex part with a convex structure, and then spliced with the flat plate part. Welded to form a complete wheel cover. The arc-shaped blank before forming is an annular plate, and the convex part after forming is shown in Figure 1 (the part in the middle of the figure is the cross-sectional shape). The stamping die includes an upper die assembly and a lower die assembly, the upper die assembly is fixed on the output end of the press, and the lower die assembly is fixed to the workbench of the press in the form of bolts and long holes. During the stamping process, the upper die assembly and the lower die assembly jointly extrude the arc-shaped blank to a preset shape. During the stamping process, the stamping die set is subjected to a reaction force in the horizontal direction of the blank.
现有技术中通常一次成型加工仅成型出一个轮罩,因为弧形坯料为侧边开口的形式,这种形式会导致冲压模具沿水平方向的受力不平衡,而冲压模具中的下模组件通常采用螺栓与长孔配合的形式固定到压机的工作台上,在下模组件受到较大的水平方向的不平衡作用力时,下模组件会相对于压机的工作台产生位移,从而与上模组件产生错位,影响轮罩的加工质量。In the prior art, only one wheel cover is usually formed at one time, because the arc-shaped blank is in the form of side openings, which will cause the unbalanced force in the horizontal direction of the stamping die, and the lower die in the stamping die. The parts are usually fixed to the workbench of the press by means of bolts and long holes. When the lower die assembly is subjected to a large unbalanced force in the horizontal direction, the lower die assembly will be displaced relative to the workbench of the press. , so as to produce dislocation with the upper die assembly, affecting the processing quality of the wheel cover.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种轮罩凸起部位冲压模具,以解决现有技术中的轮罩凸起部位冲压模具在冲压过程中受力不均,影响轮罩的加工质量的问题;本发明另外的目的在于提供一种轮罩凸起部位冲压方法,以解决现有技术中的轮罩凸起部位冲压方法在冲压过程中受力不均,影响轮罩的加工质量的问题。The purpose of the present invention is to provide a stamping die for the raised part of the wheel cover, so as to solve the problem that the stamping die for the raised part of the wheel cover in the prior art is subjected to uneven force during the stamping process and affects the processing quality of the wheel cover; the present invention Another purpose is to provide a method for punching the raised parts of the wheel cover, so as to solve the problem of uneven force during the punching process in the method for punching the raised parts of the wheel cover in the prior art, which affects the processing quality of the wheel cover.
为实现上述目的,本发明中轮罩凸起部位冲压模具的技术方案是:In order to achieve the above object, the technical scheme of the stamping die for the raised part of the wheel cover in the present invention is:
轮罩凸起部位冲压模具,包括上模组件和下模组件,上模组件和下模组件用于将弧形坯料冲压出凸起;The stamping die for the convex part of the wheel cover includes an upper die assembly and a lower die assembly, and the upper die assembly and the lower die assembly are used to punch out the convexity from the arc blank;
下模组件上设有坯料放置位,坯料放置位供弧形坯料定位放置;There is a blank placement position on the lower die assembly, and the blank placement position is used for the positioning and placement of the arc blank;
所述坯料放置位设有两处,两处坯料放置位相向布置以供弧形坯料坯料以开口相对的方式放置,或者,两处坯料放置位相背布置以供弧形坯料以开口相背的方式放置。The blank placement positions are provided at two positions, and the two blank placement positions are arranged opposite to each other so that the arc-shaped blanks are placed in an opposite manner with respect to the openings, or, the two blank placement positions are arranged opposite to each other for the arc-shaped blanks to be arranged with the openings opposite to each other. place.
本发明中轮罩凸起部位冲压模具的有益效果是:下模组件上具有两个用于放置弧形坯料的坯料放置位,供弧形坯料以开口相对或开口相背的形式对称放置,在轮罩凸起部位冲压模具进行冲压动作时,同时对两个弧形坯料进行冲压,能够使下模组件在水平方向的受力均衡,避免上模组件对坯料进行冲压时,坯料对下模组件的反作用力导致下模组件相对于工作台产生位移,从而避免了上模组件和下模组件产生错位,利于保证轮罩凸起部位的加工质量。The beneficial effect of the stamping die for the convex part of the wheel cover in the present invention is that: the lower die assembly has two blank placement positions for placing the arc-shaped blanks, and the arc-shaped blanks are symmetrically placed in the form of opposite openings or opposite openings, When the stamping die on the raised part of the wheel cover performs the stamping action, the two arc-shaped blanks are stamped at the same time, so that the force of the lower die assembly in the horizontal direction can be balanced, and it is avoided that when the upper die assembly punches the blank, the blank The reaction force of the lower mold assembly causes the lower mold assembly to be displaced relative to the worktable, thereby avoiding the dislocation of the upper mold assembly and the lower mold assembly, which is beneficial to ensure the processing quality of the raised parts of the wheel cover.
进一步的,所述下模组件包括凹模,两处坯料放置位供两个弧形坯料以开口相对的形式对称放置,凹模的型腔由沿周向贯通的环形腔形成。Further, the lower die assembly includes a concave die, two blank placement positions are used for symmetrically placing two arc-shaped blanks in the form of opposite openings, and the cavity of the concave die is formed by an annular cavity passing through in the circumferential direction.
其有益之处在于,便于凹模的加工。The advantage is that it facilitates the processing of the die.
进一步的,所述上模组件包括凸模,所述凸模上设有环形冲压凸起,用于冲压弧形坯料,所述环形冲压凸起沿周向封闭。Further, the upper die assembly includes a punch, and the punch is provided with an annular punching protrusion for punching an arc-shaped blank, and the annular punching bulge is closed in the circumferential direction.
其有益之处在于,便于凸模的加工。The advantage is that it facilitates the processing of punches.
进一步的,所述上模组件包括凸模底板,环形冲压凸起一体成形在凸模底板上。Further, the upper die assembly includes a bottom plate of a punch, and the annular punching protrusion is integrally formed on the bottom plate of the punch.
其有益之处在于,凸模与凸模底板为一体结构,使凸模具有较高的强度。The advantage lies in that the punch and the punch bottom plate are integrated, so that the punch has a higher strength.
进一步的,所述下模组件包括内模、外模和退料板,退料板为设置在内模和外模之间的环形板,所述凹模的型腔位于内模和外模之间;Further, the lower die assembly includes an inner die, an outer die and a stripping plate, the stripping plate is an annular plate arranged between the inner die and the outer die, and the cavity of the concave die is located in the inner die and the outer die. between;
退料板的底部设有底部台阶,外模的内侧面设有环形台阶,环形台阶形成活动空间,活动空间供退料板上下活动;The bottom of the return plate is provided with a bottom step, and the inner side of the outer mold is provided with an annular step, and the annular step forms an activity space, and the movable space is used for the upper and lower movement of the return plate;
环形台阶的顶面对退料板的底部台阶进行挡止以防止退料板向上脱出。The top surface of the annular step blocks the bottom step of the stripping plate to prevent the stripping plate from coming out upward.
其有益之处在于,环形台阶对底部台阶进行挡止,便于弧形坯料放置在坯料放置位上。The advantage is that the annular step stops the bottom step, which facilitates the placement of the arc blank on the blank placement position.
进一步的,两个所述坯料放置位的整体形状与处于对合状态的两个弧形坯料的形状吻合。Further, the overall shape of the two blank placement positions is consistent with the shapes of the two arc-shaped blanks in the butted state.
其有益之处在于,有利于减小模具的体积,避免同时设置两处坯料放置位导致模具整体体积过大。The advantage is that it is beneficial to reduce the volume of the mold, and it is avoided that the overall volume of the mold is too large due to the simultaneous setting of two blank placement positions.
进一步的,所述上模组件还包括压机连接板、上模垫板和中间支撑板;Further, the upper die assembly also includes a press connecting plate, an upper die pad and an intermediate support plate;
压机连接板,用于固定到压机上;Press connection plate for fixing to the press;
上模垫板,供所述凸模固定连接;an upper die pad for the fixed connection of the punch;
中间支撑板,竖直连接在压机连接板与上模垫板之间,中间支撑板水平方向均匀布置。The middle support plate is vertically connected between the press connecting plate and the upper die pad, and the middle support plate is evenly arranged in the horizontal direction.
其有益之处在于,使上模组件的重量较轻,便于安装,能够使凸模受力均匀。The advantages are that the weight of the upper die assembly is lighter, the installation is convenient, and the punch can be uniformly stressed.
进一步的,所述上模组件上设有压料板,压料板与外模对应,并沿上下方向导向装配在上模垫板上;Further, the upper die assembly is provided with a pressing plate, the pressing plate corresponds to the outer die, and is guided and assembled on the upper die pad along the up-down direction;
压料板与上模垫板之间设有弹性件,所述压料板为中部开有长圆孔的方形压料板。An elastic piece is arranged between the pressing plate and the upper die pad, and the pressing plate is a square pressing plate with an oblong hole in the middle.
其有益之处在于,压料板为中间开有长圆孔的方形压料板,相对于半环形压料板或周向分布多个压料板的形式,便于装配,且压料板处于一个平面内,利于可靠压边。The advantage is that the pressure plate is a square pressure plate with an oblong hole in the middle, which is in the form of a semi-annular pressure plate or a plurality of pressure plates distributed in the circumferential direction, which is convenient for assembly, and the pressure plate is in a plane. inside, which is conducive to reliable crimping.
进一步的,所述上模垫板上设有导向孔,压料板的顶面上设有与导向孔适配的等高套筒,等高套筒通过穿设其中的螺钉压紧固定在压料板的顶面上;Further, the upper die pad is provided with guide holes, and the top surface of the pressing plate is provided with an equal-height sleeve adapted to the guide hole, and the equal-height sleeve is pressed and fixed to the press by the screw passing through it. the top surface of the sheet;
等高套筒沿周向均匀分布,各等高套筒的高度相同;The equal-height sleeves are evenly distributed along the circumferential direction, and the heights of each equal-height sleeve are the same;
等高套筒的顶部设有外翻沿,外翻沿的底面与上模垫板的顶面挡止配合。The top of the equal-height sleeve is provided with an eversion edge, and the bottom surface of the eversion edge stops and cooperates with the top surface of the upper die plate.
其有益之处在于,等高套筒和其上外翻沿的设置,能够在对压料板的移动进行导向的同时,避免压料板产生偏斜,保证压料板处于水平面内。The advantage lies in that the setting of the equal-height sleeve and its upper everted edge can guide the movement of the pressing plate while avoiding the deflection of the pressing plate and ensure that the pressing plate is in the horizontal plane.
本发明中轮罩凸起部位冲压方法的技术方案是:在轮罩凸起部位冲压模具的下模组件上设置两个对称的坯料放置位,两个坯料放置位供两个弧形坯料以开口相对或相背的形式放置,以在轮罩凸起部位冲压模具的一次冲压中同时成型两个弧形坯料。The technical scheme of the punching method for the convex part of the wheel cover in the present invention is as follows: two symmetrical blank placement positions are set on the lower die assembly of the stamping die for the convex part of the wheel cover, and the two blank placement positions are used for the two arc-shaped blanks to The openings are placed opposite or opposite to form two arc-shaped blanks at the same time in one punch of a punching die for the raised portion of the wheel house.
本发明中轮罩凸起部位冲压方法的有益效果是:下模组件上具有两个用于放置弧形坯料的坯料放置位,供弧形坯料以开口相对或开口相背的形式对称放置,在轮罩凸起部位冲压模具进行冲压动作时,同时对两个弧形坯料进行冲压,能够使下模组件在水平方向的受力均衡,避免上模组件对坯料进行冲压时,坯料对下模组件的反作用力导致下模组件相对于工作台产生位移,从而避免了上模组件和下模组件产生错位,利于保证轮罩凸起部位的加工质量。The beneficial effect of the punching method for the raised part of the wheel cover in the present invention is that: the lower die assembly has two blank placement positions for placing the arc-shaped blanks, and the arc-shaped blanks are symmetrically placed in the form of opposite openings or opposite openings, When the stamping die on the raised part of the wheel cover performs the stamping action, the two arc-shaped blanks are stamped at the same time, so that the force of the lower die assembly in the horizontal direction can be balanced, and it is avoided that when the upper die assembly punches the blank, the blank The reaction force of the lower mold assembly causes the lower mold assembly to be displaced relative to the worktable, thereby avoiding the dislocation of the upper mold assembly and the lower mold assembly, which is beneficial to ensure the processing quality of the raised parts of the wheel cover.
附图说明Description of drawings
图1为轮罩的凸起部分的结构示意图;Fig. 1 is the structure schematic diagram of the raised part of the wheel cover;
图2为本发明的轮罩凸起部位冲压模具的具体实施例的结构示意图;2 is a schematic structural diagram of a specific embodiment of a stamping die for a raised portion of a wheel cover according to the present invention;
图3为图2中上模组件的结构示意图;Fig. 3 is the structural representation of the upper die assembly in Fig. 2;
图4为图2中下模组件的结构示意图;Fig. 4 is the structural representation of the lower die assembly in Fig. 2;
图5为图1中环形退料板的结构示意图;Fig. 5 is the structural representation of the annular stripping plate in Fig. 1;
图6为图1中外模的结构示意图;Fig. 6 is the structural representation of the outer mold in Fig. 1;
图7为图2中A处的放大图;Fig. 7 is the enlarged view of A place in Fig. 2;
图中:1、上模压机连接板,2、封板,3、中间支撑板,4、上模垫板,5、凸模底板,6、优力胶压板,7、优力胶柱,8、上吊耳,9、环形压料板,10、定位导柱,11、环形冲压凸起,12、凹槽,13、导柱避让孔,14、下模座,15、外模,151、环形台阶,16、退料板,161、环形上端面,162、底部台阶,17、内模,171、环形凹部,18、下吊耳,19、导杆过孔,20、定位孔,21、连接螺栓,22、等高套筒,221、外翻沿,23、活动空间,24、凸起部分,241、凸起结构。In the picture: 1. Upper die press connecting plate, 2. Sealing plate, 3. Intermediate support plate, 4. Upper die pad, 5. Punch bottom plate, 6. Youli rubber pressure plate, 7. Youli rubber column, 8 , Upper lifting lug, 9, Ring press plate, 10, Positioning guide post, 11, Ring punching protrusion, 12, Groove, 13, Guide post avoidance hole, 14, Lower die seat, 15, Outer die, 151, Ring Step, 16, Removal plate, 161, Annular upper end face, 162, Bottom step, 17, Inner mold, 171, Annular recess, 18, Lower lifting lug, 19, Guide rod through hole, 20, Positioning hole, 21, Connection Bolt, 22, Equal-height sleeve, 221, Outturned edge, 23, Active space, 24, Raised part, 241, Raised structure.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
需要说明的是,术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that relational terms such as the terms "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
下面结合附图对本发明中实施方式作进一步说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
本发明中轮罩凸起部位冲压模具的一种具体实施例,包括上模组件和下模组件,如图1和图2所示,上模组件包括位于上部的上模压机连接板1,上模压机连接板1用于与压机的输出端固定连接以带动上模组件上下移动,上模压机连接板1通过中间支撑板3和与中间支撑板3垂直的封板2与上模垫板4固定连接,中间支撑板3竖直布置,并与上模压机连接板1以及上模垫板4均通过连接螺栓固定连接。封板2具有两个,垂直于中间支撑板3的板面,在水平方向上位于中间支撑板3的两侧,封板2固定连接在中间支撑板3上,通过封板2和中间支撑板3使上模垫板4受力均衡。A specific embodiment of the stamping die for the raised part of the wheel cover in the present invention includes an upper die assembly and a lower die assembly. As shown in Figures 1 and 2, the upper die assembly includes an upper die press connecting plate located at the upper part. 1. The connecting
上模垫板4下方通过固定螺栓固定连接有凸模底板5,凸模底板5的中部设有凹槽12,凸模底板5位于凹槽12外侧的部位为环形冲压凸起11,环形冲压凸起11上设有沉孔,用于与上模垫板4固定连接的固定螺栓设置在沉孔中,以避免固定螺栓对弧形坯料的压型产生影响。The bottom of the
上模垫板4上于凸模底板5的外侧设有弹性顶压件,弹性顶压件包括优力胶柱7和环形压料板9,上模垫板4上围绕凸模底板5沿周向均匀设置有容纳通孔,容纳通孔远离凸模底板5的一端覆盖有优力胶压板6,优力胶压板6和容纳通孔围成用于容纳优力胶柱7的优力胶容纳槽,优力胶压板6的下板面对优力胶柱7进行挡止,形成优力胶柱7弹性变形的基准面。环形压料板9用于在轮罩凸起部位冲压模具进行冲压动作前,将弧形坯料压紧到外模15的顶面上,优力胶柱7在轮罩凸起部位冲压模具进行冲压动作时,使环形压料板9压紧弧形坯料的同时,避免环形压料板9对轮罩凸起部位冲压模具的冲压动作产生干涉。The upper
如图7所示,环形压料板9通过连接螺栓21导向装配到上模垫板4上,连接螺栓21固定到环形压料板9的顶面上,上模垫板4上设有螺栓过孔,螺栓过孔供连接螺栓21的螺杆穿过。连接螺栓21的螺杆上套设有等高套筒22,等高套筒22的顶部设有外翻沿221,外翻沿221的顶面顶抵在连接螺栓21的螺栓头上,外翻沿221的底面与螺栓过孔的孔沿产生挡止;等高套筒22的底面顶抵在环形压料板9的上板面。本实施例中,为了便于加工,外翻沿221的外轮廓为正四边形,其他实施例中,外翻沿221的外轮廓可以为其他形状,例如,圆形。又如,不设置外翻沿221,在等高套筒22的顶部外周面上设置间隔布置的挡止凸起,以代替外翻沿221的作用。又如,采用在等高套筒22的径向设置的插销替代外翻沿221的作用。As shown in FIG. 7 , the
如图3和图4所示,下模组件包括位于下部的下模座14,下模座14用于与压机的工作台固定连接。下模座14上设置有内模17,内模17与凸模底板5的凹槽12对应。内模17上设有沉孔,内模17通过沉孔中的固定螺栓与下模座14固定连接。As shown in FIG. 3 and FIG. 4 , the lower die assembly includes a
如图5所示,下模组件上于内模17的外侧设有退料板16,退料板16为中部开有长圆孔的方形压料板。退料板16的位置与环形冲压凸起11对应,退料板16具有用于与环形压接凸起11配合以夹紧轮罩的环形上端面161。下模座14上与退料板16对应的位置设有导杆过孔19,导杆过孔19供压机上的压机导杆穿过,通过压机导杆实现退料板16的上下移动。As shown in FIG. 5 , the lower die assembly is provided with a stripping
退料板16的外侧设有环形的外模15,外模15上设有沉孔,通过沉孔中的螺栓与下模座14固定连接。外模15与环形压料板9的位置对应,以在压型过程中与环形压料板9配合共同夹紧弧形坯料的外边沿,防止轮罩的边缘处产生缩料、起皱。An annular outer die 15 is provided on the outer side of the stripping
如图6所示,外模15靠近内模17的一侧的顶部设有环形台阶151,环形台阶151的台阶面朝下。退料板16的底部设有底部台阶162,环形台阶151与下模座14之间形成退料板16上下活动设置活动空间23,环形台阶151的顶面(即台阶面)对底部台阶162进行挡止以防止退料板16向上脱出。As shown in FIG. 6 , the top of the side of the
内模17的高度高于外模15,内模17的外边沿处具有环形凹部171,环形凹部171的顶面与外模15的顶面处于同一水平面上,环形凹部171的顶面与外模的部分顶面形成供弧形坯料放置的坯料放置位。坯料放置位共有两个,供两个弧形坯料以开口相对的方式对合放置,环形冲压凸起11与凹模的整体轮廓与对合的两个弧形坯料的形状吻合。内模17位于环形凹部171内侧的部分形成定位凸起,定位凸起沿弧形坯料的径向对弧形坯料进行挡止以将弧形坯料定位在坯料放置位中。The height of the
环形凹部171、外模和退料板16共同形成凹模,环形凹部171的外侧面、退料板16的顶面和外模的外模内侧面共同围成凹模的型腔,凹模的型腔为沿周向贯通的环形腔并与环形冲压凸起11的形状匹配,以在弧形坯料上成型出与环形冲压凸起11的半边对应的半环形凸起。The annular
上模垫板4上设有定位导柱10,环形压料板9上设有用于避让定位导柱10的导柱避让孔13,外模15上设有用于与定位导柱10配合的定位孔20,定位导柱10能同时对环形压料板9与上模垫板4的相对移动以及上模组件与下模组件的相对移动进行导向。上模组件和下模组件上分别设有上吊耳8和下吊耳18,以通过吊装的方式运输。The
本发明的模具的使用过程如下:先将上模组件和下模组件在贴合状态放置在压机的工作台上,然后将下模座14与压机的工作台固定连接,将上模压机连接板1与压机的驱动滑块固定连接,调整压机的行程和闭合高度至固定值。控制压机带动上模组件上升,在压机导柱的作用下推动退料板16升至活动空间的上端,将两个弧形坯料定位放置在坯料放置位上,控制压机滑块下落并加压,环形压料板9与外模15夹紧弧形坯料,环形冲压凸起11与退料板16的环形上端面161夹紧弧形坯料。压机滑块持续下落,优力胶柱7产生弹性变形使环形压料板9向上移动以避让外模15,退料板16在活动空间内向下移动以避让环形冲压凸起11,直至环形压料板9与上模垫板4贴合,轮罩凸起部位冲压模具的冲压动作完成。控制驱动滑块上升,同时,通过压机导杆推动退料板16上升以将轮罩从下模组件上顶出,完成轮罩凸起部位的加工。作为压机的常规结构,位于压机的工作台下方设有液压垫,液压垫内设有液压缸,液压缸用于顶撑托举平台,托举平台用于托举压机导杆;液压缸被设置为自动泄压或手动泄压,完成工件的冲压后,压机液压垫泄压,带动托举平台下落,压机导杆失去托举平台的举升作用,随托举平台下落,使得退料板16也能够实现下落。The use process of the mold of the present invention is as follows: firstly, the upper mold assembly and the lower mold assembly are placed on the working table of the press machine in a fitted state, then the
本实施例中,两个坯料放置位供两个弧形坯料以开口相对的形式对合放置,此时凹模的型腔和凸模均为整体的环形结构,其他实施例中,可以采用其他形式,例如,两个坯料放置位供两个弧形坯料以开口相背的形式对称放置。又如,两个坯料放置位供两个弧形坯料以开口相对且间隔的形式对称放置,此时,凹模的型腔可以由沿周向贯通的环形结构形成,也可以由两个分体设置的U形结构形成,凹模为分体形式时,凸模必须对应凹模设置成分体形式,凹模为整体形式时,凸模可以为整体形式,也可以采用分体形式。In this embodiment, the two blank placement positions are for two arc-shaped blanks to be placed opposite each other in the form of opposite openings. At this time, the cavity of the concave mold and the convex mold are both integral annular structures. In other embodiments, other Form, for example, two blank placement positions for two arc-shaped blanks to be symmetrically placed with the openings facing each other. For another example, the two blank placement positions are for the symmetrical placement of two arc-shaped blanks in the form of opposite openings and spaced apart. At this time, the cavity of the concave mold can be formed by a ring structure that penetrates in the circumferential direction, or can be formed by two separate parts. The set U-shaped structure is formed. When the concave die is in a split form, the punch must be set in a separate form corresponding to the concave die. When the concave die is in the integral form, the punch can be in the integral form or in a split form.
本实施例中,采用中间支撑板和封板将力从压机连接板传递到上模垫板上,其他实施例中,可以采取其他形式,例如,中间支撑柱。In this embodiment, an intermediate support plate and a sealing plate are used to transmit the force from the press connecting plate to the upper die pad. In other embodiments, other forms, such as intermediate support columns, may be adopted.
本实施例中,压料板采用整体形式,其他实施例中,压料板可以采用其他形式,例如,与两个坯料放置位分别对应的两个半环。In this embodiment, the blanking plate adopts an integral form, and in other embodiments, the blanking plate may adopt other forms, for example, two half rings corresponding to the two blank placement positions respectively.
其他实施例中,可以采用与轮罩形状适配的模具,将完整的轮罩坯料放置在坯料放置位上,经过冲压操作就能加工出完整的轮罩。In other embodiments, a die adapted to the shape of the wheel cover may be used, a complete wheel cover blank may be placed on the blank placement position, and a complete wheel cover may be processed through a stamping operation.
本发明的轮罩凸起部位冲压方法的具体实施例,在轮罩凸起部位冲压模具的下模组件上设置两个对称的坯料放置位,两个坯料放置位供两个弧形坯料以开口相对或相背的形式放置,以使轮罩凸起部位冲压模具一次冲压,成型两个弧形坯料。In a specific embodiment of the method for stamping the convex part of the wheel cover of the present invention, two symmetrical blank placement positions are set on the lower die assembly of the stamping die for the convex part of the wheel cover, and the two blank placement positions are used for the two arc-shaped blanks. The openings are placed in the form of opposite or opposite, so that the stamping die of the raised part of the wheel cover is punched at one time to form two arc-shaped blanks.
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