CN114428478B - Processing method, processing device, processing equipment and storage medium - Google Patents
Processing method, processing device, processing equipment and storage medium Download PDFInfo
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- CN114428478B CN114428478B CN202111625520.8A CN202111625520A CN114428478B CN 114428478 B CN114428478 B CN 114428478B CN 202111625520 A CN202111625520 A CN 202111625520A CN 114428478 B CN114428478 B CN 114428478B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15028—Controller and device have several formats and protocols, select common one
Abstract
The embodiment of the invention relates to a processing method, a device, equipment and a storage medium, which comprise the following steps: acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set; the target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. Therefore, reasonable distribution of processing equipment can be realized, the processing efficiency is improved, the waste of raw materials is reduced, and the labor cost is reduced.
Description
Technical Field
The embodiment of the invention relates to the field of plate processing, in particular to a processing method, a device, equipment and a storage medium.
Background
Along with the vigorous development of the internet industry, consumers increasingly pursue individuation and customization on home decoration, under the trend, a large number of customization sizes can appear in production raw material parts, workers need to manually identify corresponding size door plates to perform equipment operation of a customization process, and under the trend of customization, a large number of waste materials can be generated through the manual processing and production process, and the raw material cost of a company is increased.
In the prior art, the door plank is usually processed and produced by manually conveying raw materials onto a roller conveying line, conveying the raw materials onto a labeling device through the roller line, printing and classifying the labels on the door plank, then removing unnecessary leftover materials and residual materials by a sawing device, conveying the door plank to a hinge lockhole machine for processing, carrying out edge sealing operation on the door plank after the processing is finished, and finally stacking finished products through a gantry truss. During the process, labeling and classifying are needed to be carried out on each door plate, so that the process errors of subsequent processing are prevented; the surplus materials generated in the sawing process can be processed again, and the surplus materials need to be manually intervened in midway to be treated and taken out; for the operation of the whole line, the unified size of the production raw materials is needed, the customized flexible production cannot be performed, the processing of the raw materials with multiple sizes cannot be adapted, the conditions of manual intervention are more, the processing efficiency is lower, and the processing cost is high.
Disclosure of Invention
In view of the foregoing, embodiments of the present invention provide a processing method, apparatus, device, and storage medium to solve the foregoing technical problems or some of the foregoing technical problems.
In a first aspect, an embodiment of the present invention provides a processing method, including:
acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set;
The target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
And transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible embodiment, the target four-sided saw apparatus is determined by:
acquiring first work remaining time and first position information of each four-edge saw device in the four-edge saw device set;
And selecting the four-edge saw equipment with the first work remaining time less than a first threshold value and the first position information representing the farthest distance between the four-edge saw equipment and the target plate to be processed from the four-edge saw equipment set as the target four-edge saw equipment.
In one possible embodiment, the target hinge lock hole device is determined by the following method:
Acquiring second work remaining time length and second position information of each hinge lock hole device in the hinge lock hole device set;
And selecting hinge lock hole equipment with the second work remaining time smaller than a second threshold value and the second position information representing the closest distance between the hinge lock hole equipment and the first plate from the hinge lock hole equipment set as the target hinge lock hole equipment.
In one possible embodiment, the moving the target board to be processed to the target four-edge saw device to control the target four-edge saw device to cut the target board to be processed according to the processing information includes:
generating a first control instruction according to the first position information and generating a second control instruction according to the processing information;
The first control instruction is sent to a Programmable Logic Controller (PLC) through a MODBUS-TCP protocol, so that the PLC controls a feeding device to move the target plate to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
In one possible embodiment, the transferring the first sheet material to a target hinge lock hole device to control the target hinge lock hole device to process the first sheet material according to the processing information includes:
Generating a third control instruction according to the second position information and generating a fourth control instruction according to the processing information;
the third control instruction is sent to the PLC through a MODBUS_TCP protocol, so that the PLC controls the gantry truss device to move the first plate to the target hinge lock hole device;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP protocol so as to control the target hinge lock hole equipment to process the first plate.
In one possible embodiment, the processing information includes:
Size information, material information, style information, special process information, processing code information, remainder and waste information, processing time information, material taking path information, and processing path information.
In one possible embodiment, the method further comprises:
generating a fifth control instruction according to the remainder and waste information and the processing time length information;
And sending the fifth control instruction to the PLC through a MODBUS-TCP protocol, so that the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position and controlling the gantry truss equipment to transfer the residual materials to the second target position.
In one possible embodiment, the method further comprises:
generating a machining result report, and displaying the machining result report on a target screen, the machining result report comprising: fault information, actual processing time length information, actual remainder size information and processed target plate information.
In a second aspect, an embodiment of the present invention provides a processing apparatus, including:
The device comprises a control unit, a PLC (programmable logic controller), a feeding device, a discharging device, a gantry truss device, at least one four-edge saw device and at least one hinge lock hole device;
the control unit is used for controlling the PLC, the at least one four-edge saw device and the at least one hinge lock hole device;
The PLC is used for controlling the feeding equipment, the discharging equipment and the gantry truss.
In a third aspect, an embodiment of the present invention provides a processing apparatus, including:
the device comprises an acquisition module, a processing module and a processing module, wherein the acquisition module is used for acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, and the target four-edge saw equipment is determined from a four-edge saw equipment set;
the control module is used for moving the target plate to be processed to the target four-edge saw equipment so as to control the target four-edge saw equipment to cut the target plate to be processed according to the processing information, and a first plate is obtained;
The control module is further used for transferring the first plate to target hinge lock hole equipment, so that the target hinge lock hole equipment is controlled to process the first plate according to the processing information to obtain a second plate, and the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In a fourth aspect, an embodiment of the present invention provides an apparatus, including: a processor and a memory, the processor being configured to execute a machining program stored in the memory to implement the machining method according to any one of the first aspects.
In a fifth aspect, an embodiment of the present invention provides a storage medium storing one or more programs executable by one or more processors to implement the processing method according to any one of the first aspects.
According to the processing scheme provided by the embodiment of the invention, the processing information of the target plate to be processed and the target four-edge saw equipment corresponding to the target plate to be processed are acquired, and the target four-edge saw equipment is determined from a four-edge saw equipment set; the target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. To realize reasonable distribution processing equipment and process target panel, make the course of working more intelligent, improve machining efficiency, reduce the loss of manpower.
Drawings
FIG. 1 is a schematic flow chart of a processing method according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of another processing method according to an embodiment of the present invention;
Fig. 3 is a schematic structural diagram of a processing device according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of another processing apparatus according to an embodiment of the present invention;
Fig. 5 is a schematic structural diagram of an apparatus according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
For the purpose of facilitating an understanding of the embodiments of the present invention, reference will now be made to the following description of specific embodiments, taken in conjunction with the accompanying drawings, which are not intended to limit the embodiments of the invention.
Fig. 1 is a schematic flow chart of a processing method according to an embodiment of the present invention, as shown in fig. 1, where the method specifically includes:
S11, acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set.
The processing method provided by the embodiment of the invention is applied to the plate processing equipment, the plate can be a door plate raw material, the processing method can comprise the steps of processing the door plate raw material into a door plate meeting production requirements through the plate processing equipment, and the plate processing equipment can comprise the following steps: the device comprises a control unit, a PLC (programmable logic controller), feeding equipment, discharging equipment, gantry truss equipment, four-edge saw equipment and hinge lock hole equipment, and particularly cuts and processes a plate through the four-edge saw equipment and the hinge lock hole equipment.
In this embodiment, the target board to be processed is a board material, and the processing information includes: the size information, the material information, the style information, the special process information, the processing code information, the remainder and waste information, the processing time length information, the material taking path information, the processing path information and the like are preset, and the processing information is input to the control unit through external equipment or manually, wherein the control unit can be three-dimensional intelligent production software and can be installed on an industrial PC (personal computer). The four-edge saw equipment is used for cutting target plates to be processed, the four-edge saw equipment set comprises at least one four-edge saw equipment, the target four-edge saw equipment is selected from the four-edge saw equipment set according to a preset selection rule, and the selection rule can be used for selecting the four-edge saw equipment with the shortest current residual time and the farthest path distance from the target plates to be processed, so that the four-edge saw equipment with the shortest residual working time is sequentially selected from far to near when a plurality of target plates exist.
Specifically, the size information in the processing information is the length, width and height of the target plate to be processed and the length, width and height of the processed plate; the material information is the material used by the plate; the style information is the pattern and color of the plate; the special process information is the size position of the groove, the grain and the hinge lock hole of the plate; the processing code information is used for controlling the board processing equipment to process the target board to be processed; the surplus material and waste material information is the size of the surplus material and the weight of the waste material after the predicted processing, and the surplus material and waste material information can be calculated according to the size information and the special process information; the processing time length information is calculated according to the size information and the special process information, and comprises the processing time length of the four-side saw equipment, the processing time length of the hinge lock hole equipment and the total time length used for finishing processing; the material taking path information is a transfer path of material taking equipment, and represents a path from the material taking equipment to a position where a target plate to be processed is placed, and the material taking equipment can be a feeding manipulator; the processing path information is a preset transfer path of the target plate to be processed in the processing process, and can be adjusted according to the actually selected target four-edge saw equipment and target hinge lockhole equipment.
And S12, the target plate to be processed is moved to the target four-edge saw equipment, so that the target four-edge saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained.
In this embodiment, an actual processing path is determined according to the position of the target four-edge saw and the position of the target plate, the feeding manipulator is controlled to move to an initial material taking position according to the material taking path information to obtain the target plate to be processed, and the target plate to be processed is moved to the target four-edge saw device according to the actual processing path and fixed, namely, the target plate is fed through the feeding manipulator. And then, according to the processing code, generating a corresponding control instruction to control the target four-edge saw equipment to cut the target plate to be processed according to the size information, so as to obtain a first plate, wherein the length, width and height of the first plate are consistent with those of the processed plate in the size information.
Specifically, a plurality of plates are placed in groups in advance according to the sizes of the plates, the plate materials and the pattern colors of the plates, the plates with the same sizes, the same materials and the same pattern colors are divided into a group and stacked together, the placement position of each group of plates is recorded as an initial material taking position, and the initial material taking position and the material taking path information of the target plates to be processed are determined according to the size information, the material information and the pattern information.
S13, transferring the first plate to target hinge lock hole equipment, so that the target hinge lock hole equipment is controlled to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In this embodiment, the hinge lock hole device is used for processing a lock hole for a first plate and installing a hinge device, the hinge lock hole device set includes at least one hinge lock hole device, and the target hinge lock hole device is selected from the hinge lock hole device set according to a preset selection rule, where the selection rule may be to select, as the target hinge lock hole device, the hinge lock hole device with the shortest current remaining time and the closest distance to the first plate path. The control target hinge lockhole equipment processes the first plate according to the size and the position of the hinge lockhole to obtain a second plate, and the second plate accords with the size information, the style information, the material information and the special process information in the processing information.
According to the processing scheme provided by the embodiment of the invention, the processing information of the target plate to be processed and the target four-edge saw equipment corresponding to the target plate to be processed are acquired, and the target four-edge saw equipment is determined from a four-edge saw equipment set; the target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. In order to realize processing target panel according to processing information and target processing equipment, make the course of working of panel more intelligent, improve machining efficiency, reduce the loss of manpower.
Fig. 2 is a schematic flow chart of another processing method according to an embodiment of the present invention, as shown in fig. 2, where the method specifically includes:
S21, acquiring processing information of a target plate to be processed, and acquiring first work remaining time and first position information of each four-edge saw device in the four-edge saw device set.
In this embodiment, the processing information is similar to the processing information of S11 in fig. 1, and will not be described here. The four-edge saw device is used for cutting target plates to be processed according to processing information, at least one four-edge saw device forms a four-edge saw device set, the first work remaining time is time required by the four-edge saw device to complete current ongoing work, the first position information is the position of the four-edge saw device relative to the target plates to be processed in a processing path, and the first position information can represent the path length from the target plates to be processed to the four-edge saw device.
Specifically, the working state of the four-edge saw device may include that a first working remaining time length of the four-edge saw device in working and standby is zero, and the first remaining working time of the four-edge saw device in working is calculated by the control unit, and the calculating method may be that the first working remaining time length is determined by subtracting the processed time length from the processing time length of the four-edge saw device in the processing time length information, wherein the control unit may be three-dimensional smart production software, and may be installed on an industrial PC.
S22, selecting the four-edge saw equipment with the first work remaining time smaller than a first threshold value and the farthest distance between the four-edge saw equipment and the target plate to be processed as the target four-edge saw equipment from the four-edge saw equipment set.
In this embodiment, a first threshold is preset, four-edge saw devices with a first work remaining duration smaller than the first threshold are selected from the four-edge saw device set, an initial material taking position of a target board to be processed is determined according to processing information, and then a four-edge saw device farthest from the initial material taking position is selected from the four-edge saw devices after screening according to the first position information to serve as a target four-edge saw device (for example, the first threshold is one minute, and the four-edge saw device farthest from paths in the four-edge saw devices with the work remaining duration smaller than one minute serves as the target four-edge saw device).
In one possible embodiment, when there are a plurality of target boards to be processed, since each four-edge saw apparatus can cut only one board at a time, the target four-edge saw apparatus corresponding to each target board to be processed is sequentially determined according to the processing sequence.
The method for determining the processing sequence may include: the stacking sequence from top to bottom at the target position after the plate processing is finished is determined according to the production requirement, the stacking sequence in the reverse sequence is used as the processing sequence of the corresponding target plate, namely, the plate needing to be stacked at the bottom after the processing is finished is the highest priority in the processing, the corresponding target four-edge saw equipment can be preferentially determined, the higher the plate needing to be stacked is, the lower the priority of the plate needing to be stacked is, the priority of the plate needing to be stacked at the top in the processing is, and therefore the plate needing to be stacked at the bottom in the processing can be firstly processed, the plate needing to be stacked at the top in the processing is later processed, and the plate needing to be stacked at the bottom is processed earlier than the plate needing to be stacked at the top and is placed in a designated area.
S23, generating a first control instruction according to the first position information, and sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS_TCP protocol so as to control a feeding device to move the target plate to be processed to the target four-edge saw device through the PLC.
In this embodiment, the control unit determines an initial material taking position corresponding to a target board to be processed according to processing information, determines a feeding path according to the initial material taking position and first position information, where the feeding path is a path from a feeding device to the initial material taking position and then to a target four-edge saw device, and generates a first control instruction according to the feeding path, where the first control instruction is used to control the feeding device to feed the target board, and the first control instruction may include: and controlling the feeding equipment to an initial material taking position to obtain a target plate to be processed, and transferring the target plate to the target four-edge saw equipment for feeding according to a processing path, wherein the feeding equipment can be a feeding manipulator.
Specifically, the control unit is connected with the PLC through a MODBUS_TCP industrial field bus protocol, generates a first control instruction and sends the first control instruction to the PLC, and the PLC controls the feeding equipment to transfer the target plate according to the feeding path and feed the target plate according to the first control instruction.
S24, generating a second control instruction according to the processing information; and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
In this embodiment, the control unit generates a second control instruction according to the size information and the processing code in the processing information, where the second control instruction is used to control the target four-edge saw device to cut the target board to be processed according to the size information, so as to obtain the first board, so that the length, width and height of the first board conform to the length, width and height of the board after processing in the size information.
Specifically, the TCP network communication protocol is connected with the target four-edge saw equipment, the control unit generates a second control instruction and then sends the second control instruction to the target four-edge saw equipment, the target four-edge saw equipment cuts a target plate according to the second control instruction, and the control unit records the current processing time and calculates the residual processing time in real time.
S25, acquiring second work remaining time and second position information of each hinge lock hole device in the hinge lock hole device set.
The hinge lockhole equipment is used for processing lockholes of the first plate according to processing information and installing hinges, at least one hinge lockhole equipment forms a hinge lockhole equipment set, the second work remaining time length is time required by the hinge lockhole equipment to finish current ongoing work, the second position information is the position of the hinge lockhole equipment relative to the first plate in a processing path, and the second position information can represent the path length from the second plate to the hinge lockhole equipment, namely the path length from the target four-edge saw equipment to the hinge lockhole equipment.
Specifically, the working state of the hinge lock hole device may include that the second working remaining time of the hinge lock hole device in standby is zero in working and in standby, the second remaining working time of the hinge lock hole device in working is calculated by the control unit, and the calculating method may be to determine the second working remaining time according to the predicted time required to be processed by the hinge lock hole device minus the processed time, where the control unit may be three-dimensional smart home production software and may be installed on an industrial PC.
S26, selecting hinge lock hole equipment with the second work residual time less than a second threshold value and the second position information representing the closest distance between the hinge lock hole equipment and the first plate from the hinge lock hole equipment set as the target hinge lock hole equipment.
In this embodiment, a second threshold is preset, hinge lock hole devices with a second remaining working duration smaller than the second threshold are selected from the hinge lock hole device set, and then hinge lock hole devices closest to the position of the target four-edge saw device are selected from the selected hinge lock hole devices according to the second position information to serve as target hinge lock hole devices (for example, the second threshold is one minute, and hinge lock hole devices closest to the path distance of the target four-edge saw device are selected from the hinge lock hole devices with the second remaining working duration smaller than one minute to serve as target hinge lock hole devices).
In one possible implementation manner, the path distance between the target four-edge saw device and each hinge lock hole device can be calculated, the transfer time for transferring the first plate to the hinge lock hole device is determined according to the path distance, the processing waiting time is obtained by adding the second work remaining time to the transfer time, and the hinge lock hole device with the shortest processing waiting time is selected as the target hinge lock hole device, so that the resources of the processing device are reasonably allocated, and the processing efficiency is improved.
In one possible embodiment, the grooves and the grains of the first plate may be machined by a groove machining device, so that the machined first plate meets special process information, and the groove machining device may be a milling machine device.
And S27, generating a third control instruction according to the second position information, and sending the third control instruction to the PLC through a MODBUS_TCP protocol so as to control the gantry truss equipment to move the first plate to the target hinge lock hole equipment through the PLC.
In this embodiment, the control unit determines a transfer path for the hinge lock hole device according to the second position information, where the transfer path of the hinge lock hole device is a path from the gantry truss device to the target four-edge saw, and then to the target hinge lock hole device, and generates a third control instruction according to the transfer path of the hinge lock hole device, where the third control instruction is used to control the gantry truss device to transfer the first board to the target hinge lock hole device, and the third control instruction may include: and controlling the gantry truss equipment to the position of the target four-edge saw equipment to obtain a first plate, and transferring the first plate to the target hinge lock hole equipment according to a transfer path to fix.
Specifically, the control unit is connected with the PLC through a MODBUS_TCP industrial field bus protocol, generates a third control instruction and sends the third control instruction to the PLC, and the PLC controls the gantry truss device to transfer the first plate to the target hinge lock hole device according to the transfer path and fix the first plate according to the third control instruction.
S28, generating a fourth control instruction according to the processing information; and sending the fourth control instruction to the target hinge lock hole equipment through a TCP protocol so as to control the target hinge lock hole equipment to process the first plate.
In this embodiment, the control unit generates a fourth control instruction according to the special process information and the processing code in the processing information, where the fourth control instruction is used to control the target hinge locking hole device to process the first board according to the special process information, so as to obtain the second board, so that the hinge locking hole device of the second board accords with the special process information.
Specifically, the TCP network communication protocol is connected with the target hinge lockhole equipment, the control unit generates a fourth control instruction and then sends the fourth control instruction to the target hinge lockhole equipment, the target hinge lockhole equipment processes the first plate according to the fourth control instruction, and the control unit records the current processing time and calculates the residual processing time in real time.
S29, generating a fifth control instruction according to the residue and waste information and the processing time length information; and sending the fifth control instruction to the PLC through a MODBUS-TCP protocol, so that the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position and controlling the gantry truss equipment to transfer the residual materials to the second target position.
In this embodiment, a first target position and a second target position are preset, the first target position is used for stacking the second plates, and the stacking sequence is that the second plates which are processed first are placed below and the second plates which are processed later are placed above. The second target position may include a position where the waste is placed and a position where stacking is expected, wherein the waste may be classified according to size information of the waste, and the waste having similar or identical size information may be stacked at the same position. The control unit selects a nearest target outlet according to the position of the target hinge lockhole equipment, determines a path from the target hinge lockhole equipment to the target outlet as a blanking path, determines a path from the target hinge lockhole equipment to a second target position as a residue and waste path, generates a fifth control instruction according to the blanking path and the residue and waste path, and controls the blanking equipment to send the second plate to the first target position and the gantry truss to transfer the residue and waste to the second target position, wherein the blanking equipment can be a blanking manipulator.
Specifically, the control unit is connected with the PLC through a MODBUS_TCP industrial field bus protocol, the control unit generates a fifth control instruction and sends the fifth control instruction to the PLC, the PLC controls the blanking equipment to transfer the second plate to the first target position through the target outlet according to the blanking path according to the fifth control instruction, controls the gantry truss to transfer the residual materials and the waste materials to the second target position according to the residual materials and the waste materials path, stacks the residual materials at the corresponding category positions according to the category, and places the waste materials at the waste material positions.
S210, generating a processing result report, and displaying the processing result report on a target screen.
In this embodiment, the processing result report includes: fault information, actual processing time length information, actual remainder size information and processed target plate information. And sending the processing result report to the target terminal or the target screen so that the target terminal or the target screen displays the processing result report.
The processing method provided by the embodiment of the invention comprises the following steps: acquiring processing information of a target plate to be processed, and determining target four-edge saw equipment; the first control instruction is sent to a PLC through a MODBUS_TCP protocol, so that the PLC controls a feeding device to move the target plate to be processed to the target four-edge saw device; sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed; determining target hinge keyhole equipment; the PLC is used for controlling the gantry truss equipment to move the first plate to the target hinge lock hole equipment; controlling the target hinge lockhole equipment to process the first plate; the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position, and controlling the gantry truss to transfer the surplus materials and the waste materials to the second target position; and generating a processing result report and displaying the processing result report on a target screen. The processing resource is reasonably distributed by determining the target processing equipment, and the processing is controlled by the PLC, so that the processing efficiency is improved, the manpower resources are reduced, and the processing process is more intelligent.
Fig. 3 is a schematic structural diagram of a processing device according to an embodiment of the present invention, as shown in fig. 3, including:
the device comprises a control unit 31, at least one four-edge saw device 32, at least one hinge lock hole device 33, a PLC (programmable logic controller) 34, a feeding device 35, a discharging device 36 and a gantry truss device 37;
the control unit is used for controlling the PLC, the at least one four-edge saw device and the at least one hinge lock hole device;
The PLC is used for controlling the feeding equipment, the discharging equipment and the gantry truss.
The control unit can be three-dimensional intelligent production software which is installed on an industrial PC computer and is connected with the four-edge saw equipment and the hinge lock hole equipment through a TCP network communication protocol and is connected with the PLC through a Modbus TCP industrial field bus protocol so as to control the feeding equipment, the discharging equipment and the gantry truss equipment.
The processing device provided in this embodiment may be a device as shown in fig. 3, and may perform all steps of the processing method as shown in fig. 1 and 2, so as to achieve the technical effects of the processing method as shown in fig. 1 and 2, and the detailed description with reference to fig. 1 and 2 is omitted herein for brevity.
Fig. 4 is a schematic structural diagram of another processing apparatus according to an embodiment of the present invention, as shown in fig. 4, including:
the obtaining module 41 is configured to obtain processing information of a target board to be processed, and a target four-edge saw device corresponding to the target board to be processed, where the target four-edge saw device is determined from a four-edge saw device set;
The control module 42 is configured to move the target board to be processed to the target four-edge saw device, so as to control the target four-edge saw device to cut the target board to be processed according to the processing information, thereby obtaining a first board;
The control module 42 is further configured to transfer the first plate to a target hinge lock hole device, so as to control the target hinge lock hole device to process the first plate according to the processing information, and obtain a second plate, where the target hinge lock hole device is determined from a hinge lock hole device set.
In a possible implementation manner, the obtaining module 41 is further configured to obtain a first remaining duration of work and first location information of each four-edge saw device in the four-edge saw device set;
The device further comprises a selecting module 43, configured to select, from the set of four-edge saw devices, a four-edge saw device with the first remaining working duration being less than a first threshold and the first position information representing that the four-edge saw device is farthest from the target board to be processed as the target four-edge saw device.
In a possible implementation manner, the obtaining module 41 is further configured to obtain a second remaining working duration and second position information of each hinge lock hole device in the hinge lock hole device set;
the selecting module 43 is further configured to select, from the hinge lock hole device set, a hinge lock hole device with the second remaining working duration being less than a second threshold and the second position information representing a distance between the hinge lock hole device and the first plate being closest to the hinge lock hole device as the target hinge lock hole device.
In a possible embodiment, the method further includes a generating module 44, configured to generate a first control instruction according to the first position information, and generate a second control instruction according to the processing information;
The control module 42 is further configured to send the first control instruction to a programmable logic controller PLC through a modbus_tcp protocol, so that the PLC controls a feeding device to move the target board to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
In a possible implementation manner, the generating module 44 is further configured to generate a third control instruction according to the second position information, and generate a fourth control instruction according to the processing information;
the control module 42 is further configured to send the third control instruction to the PLC via a modbus_tcp protocol, so as to control, via the PLC, the gantry truss device to move the first board to the target hinge lock hole device;
The control module 42 is further configured to send the fourth control instruction to the target hinge locking hole device through a TCP protocol, so as to control the target hinge locking hole device to process the first board.
The generating module 44 is further configured to generate a fifth control instruction according to the remainder and waste information and the processing duration information;
The control module 42 is further configured to send the fifth control instruction to the PLC via a modbus_tcp protocol, so as to control the blanking device to transfer the second board to the first target position via the PLC, and control the gantry truss device to transfer the remainder and the waste to the second target position.
The generating module 44 is further configured to generate a machining result report, and display the machining result report on a target screen, where the machining result report includes: fault information, actual processing time length information, actual remainder size information and processed target plate information.
The processing device provided in this embodiment may be a device as shown in fig. 4, and may perform all steps of the processing method as shown in fig. 1 and 2, so as to achieve the technical effects of the processing method as shown in fig. 1 and 2, and the detailed description with reference to fig. 1 and 2 is omitted herein for brevity.
Fig. 5 is a schematic structural diagram of an apparatus according to an embodiment of the present invention, and the apparatus 500 shown in fig. 5 includes: at least one processor 501, memory 502, at least one network interface 504, and other user interfaces 503. The various components in device 500 are coupled together by bus system 505. It is understood that bus system 505 is used to enable connected communications between these components. The bus system 505 includes a power bus, a control bus, and a status signal bus in addition to a data bus. But for clarity of illustration the various buses are labeled as bus system 505 in fig. 5.
The user interface 503 may include, among other things, a display, a keyboard, or a pointing device (e.g., a mouse, a trackball, a touch pad, or a touch screen, etc.).
It will be appreciated that the memory 502 in embodiments of the invention can be either volatile memory or nonvolatile memory, or can include both volatile and nonvolatile memory. The nonvolatile Memory may be a Read-Only Memory (ROM), a Programmable ROM (PROM), an Erasable PROM (EPROM), an Electrically Erasable EPROM (EEPROM), or a flash Memory. The volatile memory may be random access memory (Random Access Memory, RAM) which acts as external cache memory. By way of example, and not limitation, many forms of RAM are available, such as static random access memory (STATIC RAM, SRAM), dynamic random access memory (DYNAMIC RAM, DRAM), synchronous Dynamic Random Access Memory (SDRAM), double data rate Synchronous dynamic random access memory (Double DATA RATE SDRAM, DDRSDRAM), enhanced Synchronous dynamic random access memory (ENHANCED SDRAM, ESDRAM), synchronous link dynamic random access memory (SYNCH LINK DRAM, SLDRAM), and Direct memory bus random access memory (DRRAM). The memory 502 described herein is intended to comprise, without being limited to, these and any other suitable types of memory.
In some implementations, the memory 502 stores the following elements, executable units or data structures, or a subset thereof, or an extended set thereof: an operating system 5021 and application programs 5022.
The operating system 5021 includes various system programs, such as a framework layer, a core library layer, a driver layer, and the like, for implementing various basic services and processing hardware-based tasks. The application 5022 includes various application programs, such as a media player (MEDIA PLAYER), a Browser (Browser), and the like, for implementing various application services. A program for implementing the method according to the embodiment of the present invention may be included in the application 5022.
In the embodiment of the present invention, the processor 501 is configured to execute the method steps provided by the method embodiments by calling a program or an instruction stored in the memory 502, specifically, a program or an instruction stored in the application 5022, for example, including:
acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set;
The target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
And transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible implementation manner, a first work remaining duration and first position information of each four-edge saw device in the four-edge saw device set are obtained;
And selecting the four-edge saw equipment with the first work remaining time less than a first threshold value and the first position information representing the farthest distance between the four-edge saw equipment and the target plate to be processed from the four-edge saw equipment set as the target four-edge saw equipment.
In a possible implementation manner, obtaining a second work remaining duration and second position information of each hinge lock hole device in the hinge lock hole device set;
And selecting hinge lock hole equipment with the second work remaining time smaller than a second threshold value and the second position information representing the closest distance between the hinge lock hole equipment and the first plate from the hinge lock hole equipment set as the target hinge lock hole equipment.
In one possible embodiment, a first control instruction is generated according to the first position information, and a second control instruction is generated according to the processing information;
The first control instruction is sent to a Programmable Logic Controller (PLC) through a MODBUS-TCP protocol, so that the PLC controls a feeding device to move the target plate to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
In one possible embodiment, a third control command is generated according to the second position information, and a fourth control command is generated according to the processing information;
the third control instruction is sent to the PLC through a MODBUS_TCP protocol, so that the PLC controls the gantry truss device to move the first plate to the target hinge lock hole device;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP protocol so as to control the target hinge lock hole equipment to process the first plate.
In one possible implementation manner, a fifth control instruction is generated according to the residue and waste information and the processing duration information;
And sending the fifth control instruction to the PLC through a MODBUS-TCP protocol, so that the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position and controlling the gantry truss equipment to transfer the residual materials to the second target position.
In one possible embodiment, a machining result report is generated and presented on a target screen, the machining result report comprising: fault information, actual processing time length information, actual remainder size information and processed target plate information.
The method disclosed in the above embodiment of the present invention may be applied to the processor 501 or implemented by the processor 501. The processor 501 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuitry in hardware or instructions in software in the processor 501. The Processor 501 may be a general purpose Processor, a digital signal Processor (DIGITAL SIGNAL Processor, DSP), an Application SPECIFIC INTEGRATED Circuit (ASIC), a field programmable gate array (Field Programmable GATE ARRAY, FPGA) or other programmable logic device, discrete gate or transistor logic device, discrete hardware components. The disclosed methods, steps, and logic blocks in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be embodied directly in the execution of a hardware decoding processor, or in the execution of a combination of hardware and software elements in a decoding processor. The software elements may be located in a random access memory, flash memory, read-only memory, programmable read-only memory or electrically erasable programmable memory, registers, etc. as well known in the art. The storage medium is located in a memory 502, and the processor 501 reads information in the memory 502 and, in combination with its hardware, performs the steps of the method described above.
It is to be understood that the embodiments described herein may be implemented in hardware, software, firmware, middleware, microcode, or a combination thereof. For a hardware implementation, the Processing units may be implemented within one or more Application SPECIFIC INTEGRATED Circuits (ASICs), digital signal processors (DIGITAL SIGNAL Processing, DSPs), digital signal Processing devices (DSPDEVICE, DSPD), programmable logic devices (Programmable Logic Device, PLDs), field-Programmable gate arrays (Field-Programmable GATE ARRAY, FPGA), general purpose processors, controllers, micro-controllers, microprocessors, other electronic units for performing the functions described herein, or a combination thereof.
For a software implementation, the techniques described herein may be implemented by means of units that perform the functions described herein. The software codes may be stored in a memory and executed by a processor. The memory may be implemented within the processor or external to the processor.
The apparatus provided in this embodiment may be an apparatus as shown in fig. 5, and may perform all steps of the processing method as shown in fig. 1-2, so as to achieve the technical effects of the processing method as shown in fig. 1-2, and the detailed description with reference to fig. 1-2 is omitted herein for brevity.
The embodiment of the invention also provides a storage medium (computer readable storage medium). The storage medium here stores one or more programs. Wherein the storage medium may comprise volatile memory, such as random access memory; the memory may also include non-volatile memory, such as read-only memory, flash memory, hard disk, or solid state disk; the memory may also comprise a combination of the above types of memories.
When one or more programs are executed in the storage medium by one or more processors, the processing method executed on the device side is implemented.
The processor is configured to execute a machining program stored in the memory to implement the following steps of a machining method executed on a machining apparatus side:
acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set;
The target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
And transferring the first plate to target hinge lock hole equipment, so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible implementation manner, a first work remaining duration and first position information of each four-edge saw device in the four-edge saw device set are obtained;
And selecting the four-edge saw equipment with the first work remaining time less than a first threshold value and the first position information representing the farthest distance between the four-edge saw equipment and the target plate to be processed from the four-edge saw equipment set as the target four-edge saw equipment.
In a possible implementation manner, obtaining a second work remaining duration and second position information of each hinge lock hole device in the hinge lock hole device set;
And selecting hinge lock hole equipment with the second work remaining time smaller than a second threshold value and the second position information representing the closest distance between the hinge lock hole equipment and the first plate from the hinge lock hole equipment set as the target hinge lock hole equipment.
In one possible embodiment, a first control instruction is generated according to the first position information, and a second control instruction is generated according to the processing information;
The first control instruction is sent to a Programmable Logic Controller (PLC) through a MODBUS-TCP protocol, so that the PLC controls a feeding device to move the target plate to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
In one possible embodiment, a third control command is generated according to the second position information, and a fourth control command is generated according to the processing information;
the third control instruction is sent to the PLC through a MODBUS_TCP protocol, so that the PLC controls the gantry truss device to move the first plate to the target hinge lock hole device;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP protocol so as to control the target hinge lock hole equipment to process the first plate.
In one possible implementation manner, a fifth control instruction is generated according to the residue and waste information and the processing duration information;
And sending the fifth control instruction to the PLC through a MODBUS-TCP protocol, so that the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position and controlling the gantry truss equipment to transfer the residual materials to the second target position.
In one possible embodiment, a machining result report is generated and presented on a target screen, the machining result report comprising: fault information, actual processing time length information, actual remainder size information and processed target plate information.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative elements and steps are described above generally in terms of function in order to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied in hardware, in a software module executed by a processor, or in a combination of the two. The software modules may be disposed in Random Access Memory (RAM), memory, read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (12)
1. A method of processing, comprising:
acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, wherein the target four-edge saw equipment is determined from a four-edge saw equipment set, the target four-edge saw equipment is the four-edge saw equipment with the shortest current remaining working time and the farthest path distance from the target plate, and the processing information comprises: material taking path information and processing path information;
The target plate to be processed is moved to the target four-edge sawing equipment, so that the target four-edge sawing equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
Transferring the first plate to target hinge lock hole equipment so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set;
The take-out path information is determined by: a plurality of plates are placed in groups in advance, the placed position of each group of plates is recorded as an initial material taking position, and the initial material taking position and the material taking path information of the target plates are determined according to the size information, the material information and the style information of the target plates;
the step of moving the target plate to be processed to the target four-edge saw equipment comprises the following steps:
and controlling a feeding manipulator to move to the initial material taking position according to the material taking path information to obtain the target plate, and moving the target plate to the target four-edge saw equipment according to the processing path information and fixing the target plate.
2. The method of claim 1, wherein the target four-sided saw apparatus is determined by:
acquiring first work remaining time and first position information of each four-edge saw device in the four-edge saw device set;
And selecting the four-edge saw equipment with the first work remaining time less than a first threshold value and the first position information representing the farthest distance between the four-edge saw equipment and the target plate to be processed from the four-edge saw equipment set as the target four-edge saw equipment.
3. The method of claim 2, wherein the target hinge keyhole device is determined by:
Acquiring second work remaining time length and second position information of each hinge lock hole device in the hinge lock hole device set;
And selecting hinge lock hole equipment with the second work remaining time smaller than a second threshold value and the second position information representing the closest distance between the hinge lock hole equipment and the first plate from the hinge lock hole equipment set as the target hinge lock hole equipment.
4. A method according to claim 3, wherein said moving the target sheet material to be processed to the target four-sided saw apparatus to control the target four-sided saw apparatus to cut the target sheet material to be processed in accordance with the processing information comprises:
generating a first control instruction according to the first position information and generating a second control instruction according to the processing information;
The first control instruction is sent to a Programmable Logic Controller (PLC) through a MODBUS-TCP protocol, so that the PLC controls a feeding device to move the target plate to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-edge saw equipment through a TCP protocol so as to control the target four-edge saw equipment to cut the target plate to be processed.
5. The method of claim 4, wherein transferring the first sheet material to a target hinge lock hole apparatus to control the target hinge lock hole apparatus to process the first sheet material according to the processing information comprises:
Generating a third control instruction according to the second position information and generating a fourth control instruction according to the processing information;
the third control instruction is sent to the PLC through a MODBUS_TCP protocol, so that the PLC controls the gantry truss device to move the first plate to the target hinge lock hole device;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP protocol so as to control the target hinge lock hole equipment to process the first plate.
6. The method of claim 5, wherein the processing information comprises:
Size information, material information, style information, special process information, processing code information, remainder and waste information and processing time information.
7. The method of claim 6, wherein the method further comprises:
generating a fifth control instruction according to the remainder and waste information and the processing time length information;
And sending the fifth control instruction to the PLC through a MODBUS-TCP protocol, so that the PLC is used for controlling the blanking equipment to transfer the second plate to the first target position and controlling the gantry truss equipment to transfer the residual materials to the second target position.
8. The method according to claim 1, wherein the method further comprises:
generating a machining result report, and displaying the machining result report on a target screen, the machining result report comprising: fault information, actual processing time length information, actual remainder size information and processed target plate information.
9. A processing apparatus for implementing the processing method of claim 1, comprising:
The device comprises a control unit, a PLC (programmable logic controller), a feeding device, a discharging device, a gantry truss device, at least one four-edge saw device and at least one hinge lock hole device;
the control unit is used for controlling the PLC, the at least one four-edge saw device and the at least one hinge lock hole device;
The PLC is used for controlling the feeding equipment, the discharging equipment and the gantry truss.
10. A processing apparatus, comprising:
The device comprises an acquisition module, a processing module and a processing module, wherein the acquisition module is used for acquiring processing information of a target plate to be processed and target four-edge saw equipment corresponding to the target plate to be processed, the target four-edge saw equipment is determined from a four-edge saw equipment set, the target four-edge saw equipment is the four-edge saw equipment with the shortest current residual working time and the farthest distance from the path of the target plate, and the processing information comprises: material taking path information and processing path information;
the control module is used for moving the target plate to be processed to the target four-edge saw equipment so as to control the target four-edge saw equipment to cut the target plate to be processed according to the processing information, and a first plate is obtained;
the control module is further used for transferring the first plate to target hinge lock hole equipment so as to control the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set;
The take-out path information is determined by: a plurality of plates are placed in groups in advance, the placed position of each group of plates is recorded as an initial material taking position, and the initial material taking position and the material taking path information of the target plates are determined according to the size information, the material information and the style information of the target plates;
the control module is further used for controlling the feeding manipulator to move to the initial material taking position according to the material taking path information to obtain the target plate, and the target plate is moved to the target four-edge saw equipment according to the processing path information and fixed.
11. An apparatus, comprising: a processor and a memory, the processor being configured to execute a machining program stored in the memory to implement the machining method of any one of claims 1 to 8.
12. A storage medium storing one or more programs executable by one or more processors to implement the processing method of any one of claims 1-8.
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| 刘风华等.柔性化木门生产系统的设计及应用研究.现代信息科技.2021,第5卷(第17期),第162-164页. * |
| 柔性化木门生产系统的设计及应用研究;刘风华等;现代信息科技;第5卷(第17期);第162-164页 * |
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