CN114428478A - Processing method, device, equipment and storage medium - Google Patents

Processing method, device, equipment and storage medium Download PDF

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Publication number
CN114428478A
CN114428478A CN202111625520.8A CN202111625520A CN114428478A CN 114428478 A CN114428478 A CN 114428478A CN 202111625520 A CN202111625520 A CN 202111625520A CN 114428478 A CN114428478 A CN 114428478A
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China
Prior art keywords
target
equipment
plate
lock hole
information
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CN202111625520.8A
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Chinese (zh)
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CN114428478B (en
Inventor
孙春飞
赖桂忠
陈振孝
陈国豪
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Guangdong 3vjia Information Technology Co Ltd
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Guangdong 3vjia Information Technology Co Ltd
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Priority to CN202111625520.8A priority Critical patent/CN114428478B/en
Priority claimed from CN202111625520.8A external-priority patent/CN114428478B/en
Publication of CN114428478A publication Critical patent/CN114428478A/en
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Publication of CN114428478B publication Critical patent/CN114428478B/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/15Plc structure of the system
    • G05B2219/15028Controller and device have several formats and protocols, select common one

Abstract

The embodiment of the invention relates to a processing method, a device, equipment and a storage medium, comprising the following steps: the method comprises the steps of obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set; the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. From this, can realize rational distribution processing equipment, improve machining efficiency, reduce raw and other materials extravagant, reduce the human cost.

Description

Processing method, device, equipment and storage medium
Technical Field
The embodiment of the invention relates to the field of plate processing, in particular to a processing method, a processing device, processing equipment and a storage medium.
Background
With the vigorous development of the internet industry, consumers increasingly pursue individuation and customization, under the trend, a large number of customized sizes can appear in production raw material parts, workers need to manually identify corresponding size door plates to perform equipment operation of a customization process, and under the trend of customization, a large amount of excess material waste can be generated and the raw material cost of a company is increased through the manual processing production process.
Among the prior art, adopt the manual work to transport raw and other materials to the roller transfer chain on to the processing production of door plant usually, transport through the roller line and paste mark equipment, carry out the label to the door plant and print the classification, reach again and saw cut equipment and get rid of unnecessary leftover bits and clout, then carry to hinge lockhole machine and process, processing finishes and carries out the banding operation of door plant, at last through longmen truss pile up neatly finished product. During the process, labeling and classifying treatment needs to be carried out on each door panel, so that process errors of subsequent processing are prevented; excess materials generated in the sawing process can be processed again and need to be manually intervened and taken out midway; to the operation of whole line, need raw materials for production unified size, can't carry out customization flexible production, the many sizes of raw materials processing of unable adaptation needs the condition of manual intervention more, leads to machining efficiency lower, and the processing cost is high.
Disclosure of Invention
In view of the above, embodiments of the present invention provide a processing method, an apparatus, a device and a storage medium to solve the above technical problems or some of the technical problems.
In a first aspect, an embodiment of the present invention provides a processing method, including:
the method comprises the steps of obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set;
the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible embodiment, the target miter saw apparatus is determined by:
acquiring first remaining working time and first position information of each four-side saw device in the four-side saw device set;
selecting the four-side saw device with the first remaining working time being less than a first threshold value and the first position information representing the four-side saw device with the farthest distance from the target plate to be processed as the target four-side saw device from the set of four-side saw devices.
In one possible embodiment, the target hinge-lock hole device is determined by:
acquiring second remaining work duration and second position information of each hinge lock hole device in the hinge lock hole device set;
and selecting the hinge lock hole equipment with the second work remaining time less than a second threshold value and the second position information representing the hinge lock hole equipment closest to the first plate as the target hinge lock hole equipment from the hinge lock hole equipment set.
In one possible embodiment, the moving the target plate to be processed to the target four-side saw device to control the target four-side saw device to cut the target plate to be processed according to the processing information includes:
generating a first control instruction according to the first position information, and generating a second control instruction according to the processing information;
sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS _ TCP protocol so as to control a feeding device to transfer the target board to be processed to the target four-side saw device through the PLC;
and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
In one possible embodiment, the transferring the first sheet material to a target hinge-lock hole device to control the target hinge-lock hole device to process the first sheet material according to the processing information includes:
generating a third control instruction according to the second position information, and generating a fourth control instruction according to the processing information;
sending the third control instruction to the PLC through an MODBUS _ TCP protocol so as to control the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment through the PLC;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP (transmission control protocol) so as to control the target hinge lock hole equipment to process the first plate.
In one possible embodiment, the processing information includes:
the processing system comprises size information, material information, style information, special process information, processing code information, excess material and waste material information, processing length information, material taking path information and processing path information.
In one possible embodiment, the method further comprises:
generating a fifth control instruction according to the excess material waste information and the processing length information;
and sending the fifth control instruction to the PLC through an MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC control blanking equipment, and the gantry truss equipment is controlled to transfer the excess material waste to the second target position.
In one possible embodiment, the method further comprises:
generating a processing result report, and displaying the processing result report on a target screen, wherein the processing result report comprises: fault information, actual machining length information, actual excess material size information and machined target plate information.
In a second aspect, an embodiment of the present invention provides a processing apparatus, including:
the device comprises a control unit, a PLC (programmable logic controller), a feeding device, a discharging device, a gantry truss device, at least one four-side saw device and at least one hinge lock hole device;
the control unit is used for controlling the PLC, the at least one four-side saw device and the at least one hinge lock hole device;
the PLC is used for controlling the feeding device, the discharging device and the gantry truss.
In a third aspect, an embodiment of the present invention provides a processing apparatus, including:
the system comprises an acquisition module and a processing module, wherein the acquisition module is used for acquiring processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, and the target four-side saw equipment is determined from a four-side saw equipment set;
the control module is used for transferring the target plate to be processed to the target four-side saw equipment so as to control the target four-side saw equipment to cut the target plate to be processed according to the processing information to obtain a first plate;
the control module is further configured to transfer the first plate to a target hinge lock hole device, so as to control the target hinge lock hole device to process the first plate according to the processing information, so as to obtain a second plate, wherein the target hinge lock hole device is determined from a hinge lock hole device set.
In a fourth aspect, an embodiment of the present invention provides an apparatus, including: a processor and a memory, the processor being configured to execute a machining program stored in the memory to implement the machining method of any one of the first aspect.
In a fifth aspect, an embodiment of the present invention provides a storage medium, where the storage medium stores one or more programs, and the one or more programs are executable by one or more processors to implement the processing method of any one of the first aspects.
According to the processing scheme provided by the embodiment of the invention, the target four-side saw equipment is determined from a four-side saw equipment set by acquiring the processing information of the target plate to be processed and the target four-side saw equipment corresponding to the target plate to be processed; the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. The target plate is processed by reasonably distributing the processing equipment, so that the processing process is more intelligent, the processing efficiency is improved, and the loss of manpower is reduced.
Drawings
FIG. 1 is a schematic flow chart of a processing method according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of another process provided by an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a processing apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of another processing apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of an apparatus according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
For the convenience of understanding of the embodiments of the present invention, the following description will be further explained with reference to specific embodiments, which are not to be construed as limiting the embodiments of the present invention.
Fig. 1 is a schematic flow chart of a processing method according to an embodiment of the present invention, and as shown in fig. 1, the method specifically includes:
s11, obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set.
The processing method provided by the embodiment of the invention is applied to plate processing equipment, the plate can be a door plate raw material, the processing method can comprise the step of processing the door plate raw material into a door plate meeting production requirements through the plate processing equipment, and the plate processing equipment can comprise the following steps: the device comprises a control unit, a PLC (programmable logic controller), a feeding device, a discharging device, a gantry truss device, a four-side saw device and a hinge lock hole device, and is used for cutting and processing plates specifically through the four-side saw device and the hinge lock hole device.
In this embodiment, the target plate to be processed is a plate material, and the processing information includes: the processing information can be preset and input to the control unit through external equipment or manual work, wherein the control unit can be three-dimensional intelligent production software and can be installed on an industrial PC computer. The four-side saw equipment is used for cutting a target plate to be processed, the four-side saw equipment set comprises at least one four-side saw equipment, the target four-side saw equipment is selected from the four-side saw equipment set according to a preset selection rule, and the selection rule can be that the four-side saw equipment with the shortest current remaining time and the farthest distance from the path of the target plate to be processed is selected, so that the four-side saw equipment with the shortest remaining working time is sequentially selected from far to near as the target four-side saw equipment when a plurality of target plates exist.
Specifically, the dimension information in the processing information is the length, width and height of the target plate to be processed and the length, width and height of the processed plate; the material information is the material used by the plate; the pattern information is the patterns and the colors of the plate; the special process information comprises grooves, lines and the size and position of a hinge lock hole of the plate; the processing code information is used for controlling the plate processing equipment to process a target plate to be processed; the excess material waste information is the size of the estimated processed excess material and the weight of the waste material, and can be calculated according to the size information and the special process information; the processing duration information is the estimated processing duration calculated according to the size information and the special process information, and comprises the processing duration of the four-edge saw equipment, the processing duration of the hinge lock hole equipment and the total duration used after the processing is finished; the material taking path information is a transfer path of material taking equipment and represents a path from the material taking equipment to a position where a target plate to be processed is placed, and the material taking equipment can be a feeding manipulator; the processing path information is a preset transfer path of a target plate to be processed in the processing process, and can be adjusted according to actually selected target four-side saw equipment and target hinge lock hole equipment.
And S12, transferring the target plate to be processed to the target four-side saw equipment, and controlling the target four-side saw equipment to cut the target plate to be processed according to the processing information to obtain a first plate.
In this embodiment, an actual processing path is determined according to the position of the target four-side saw and the position of the target plate, the feeding manipulator is controlled to transfer to the initial material taking position according to the material taking path information to obtain the target plate to be processed, the target plate to be processed is transferred to the target four-side saw device according to the actual processing path and is fixed, that is, the target plate is fed by the feeding manipulator. And generating a corresponding control instruction according to the processing code to control the target four-side saw equipment to cut the target plate to be processed according to the size information to obtain a first plate, wherein the length, the width and the height of the first plate accord with the length, the width and the height of the processed plate in the size information.
Specifically, a plurality of plates are placed in groups in advance according to the sizes of the plates, plate materials and pattern colors of the plates, the plates with the same size, the same material and the same pattern color are divided into a group and stacked together, the position where each group of plates is placed is recorded as an initial material taking position, and the initial material taking position and the material taking path information of a target plate to be processed are determined according to the size information, the material information and the pattern information.
And S13, transferring the first plate material to a target hinge-lock hole device, and controlling the target hinge-lock hole device to process the first plate material according to the processing information to obtain a second plate material, wherein the target hinge-lock hole device is determined from a hinge-lock hole device set.
In this embodiment, the hinge-lock hole devices are used for processing a lock hole in a first panel and installing a hinge device, the hinge-lock hole device set includes at least one hinge-lock hole device, and a target hinge-lock hole device is selected from the hinge-lock hole device set according to a preset selection rule, where the selection rule may be to select a hinge-lock hole device with the shortest current remaining time and the closest distance from the first panel path as the target hinge-lock hole device. And controlling the target hinge lock hole equipment to process the first plate according to the size position of the hinge lock hole to obtain a second plate, wherein the second plate accords with the size information, the style information, the material information and the special process information in the processing information.
According to the processing scheme provided by the embodiment of the invention, the target four-side saw equipment is determined from a four-side saw equipment set by acquiring the processing information of the target plate to be processed and the target four-side saw equipment corresponding to the target plate to be processed; the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained; and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set. The target plate is processed according to the processing information and the target processing equipment, so that the processing process of the plate is more intelligent, the processing efficiency is improved, and the manpower loss is reduced.
Fig. 2 is a schematic flow chart of another processing method according to an embodiment of the present invention, and as shown in fig. 2, the method specifically includes:
and S21, acquiring processing information of the target plate to be processed, and acquiring the first remaining working time and the first position information of each four-side saw device in the four-side saw device set.
In the present embodiment, the processing information is similar to the processing information of S11 in fig. 1, and is not described herein again. The four-side saw equipment is used for cutting a target plate to be processed according to the processing information, at least one four-side saw equipment forms a four-side saw equipment set, the first remaining working time is the time required by the four-side saw equipment to complete the current ongoing work, the first position information is the position of the four-side saw equipment in the processing path relative to the target plate to be processed, and the first position information can represent the path length from the target plate to be processed to the four-side saw equipment.
Specifically, the working state of the four-side saw device may include a working state and a standby state, the first remaining working time of the four-side saw device in the standby state is zero, the first remaining working time of the four-side saw device in the working state is calculated through the control unit, the calculation method may be to determine the first remaining working time according to the processing time of the four-side saw device in the processing time length information minus the processed time length, wherein the control unit may be three-dimensional home smart production software, and may be installed on an industrial PC.
And S22, selecting the four-side saw equipment with the first remaining working time being less than a first threshold value and the first position information representing the four-side saw equipment with the farthest distance from the target plate material to be processed from the four-side saw equipment set as the target four-side saw equipment.
In this embodiment, a first threshold is preset, four-side saw devices with a first remaining operating time period smaller than the first threshold are screened from the four-side saw device set, an initial material taking position of a target plate to be processed is determined according to processing information, and then a four-side saw device with a farthest distance from the initial material taking position is selected from the screened four-side saw devices as a target four-side saw device according to the first position information (for example, the first threshold is one minute, and a four-side saw device with a farthest distance of a path in the four-side saw devices with a remaining operating time period smaller than one minute is used as a target four-side saw device).
In one possible embodiment, when there are a plurality of target plates to be processed, since each four-side saw apparatus can only cut one plate at a time, the target four-side saw apparatus corresponding to each target plate to be processed is sequentially determined in accordance with the processing order.
The method for determining the processing sequence may include: the method comprises the steps of determining a stacking sequence from top to bottom at a target position after the processing of plates is finished according to production requirements, and taking the stacking sequence in a reverse sequence as the processing sequence of the corresponding target plates, namely, the lowest plate to be stacked after the processing is finished is the highest priority when the lowest plate is processed, and preferentially determining the corresponding target four-side saw equipment.
S23, generating a first control instruction according to the first position information, sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS _ TCP protocol, and moving the target board to be processed to the target four-side saw equipment through a feeding device controlled by the PLC.
In this embodiment, the control unit determines an initial material taking position corresponding to a target plate to be processed according to the processing information, and determines a feeding path according to the initial material taking position and the first position information, where the feeding path is a path from a feeding device to the initial material taking position and then to a target four-side saw device, and generates a first control instruction according to the feeding path, where the first control instruction is used to control the feeding device to feed the target plate, and the first control instruction may include: and controlling the feeding equipment to obtain a target plate to be processed from the initial material taking position, and transferring the target plate to the target four-edge saw equipment according to the processing path for feeding, wherein the feeding equipment can be a feeding manipulator.
Specifically, the control unit is connected with the PLC through an MODBUS _ TCP industrial field bus protocol, the control unit generates a first control instruction and then sends the first control instruction to the PLC, and the PLC controls the feeding device to transfer target plates according to a feeding path and feed the target plates according to the first control instruction.
S24, generating a second control command according to the machining information; and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
In this embodiment, the control unit generates a second control instruction according to the size information and the processing code in the processing information, where the second control instruction is used to control the target four-edge saw device to cut the target plate to be processed according to the size information, so as to obtain the first plate, so that the length, width and height of the first plate are in accordance with the length, width and height of the processed plate in the size information.
Specifically, the TCP network communication protocol is connected with the target four-side saw device, the control unit generates a second control instruction and then sends the second control instruction to the target four-side saw device, the target four-side saw device cuts the target plate according to the second control instruction, and the control unit records the current processing time and calculates the residual processing time in real time.
And S25, acquiring the second remaining work time and the second position information of each hinge-lock hole device in the hinge-lock hole device set.
The hinge lock hole equipment is used for processing a lock hole of a first plate according to the processing information and installing a hinge, at least one hinge lock hole equipment forms a hinge lock hole equipment set, the remaining time of second work is the time required by the hinge lock hole equipment to complete the work currently carried out, the second position information is the position of the hinge lock hole equipment relative to the first plate in the processing path, and the second position information can represent the path length from the second plate to the hinge lock hole equipment, namely the path length from the target four-side saw equipment to the hinge lock hole equipment.
Specifically, the working state of the hinge lock hole device may include in-service and in-standby, the second remaining working time of the hinge lock hole device in standby is zero, the second remaining working time of the hinge lock hole device in service is calculated by the control unit, and the calculation method may be to determine the second remaining working time by subtracting the processed time from the expected time required to be processed of the hinge lock hole device, where the control unit may be three-dimensional home intelligent production software and may be installed on an industrial PC computer.
And S26, selecting the hinge-lock hole device with the second remaining operating time being less than a second threshold value and the second position information representing the closest distance between the hinge-lock hole device and the first plate from the set of hinge-lock hole devices as the target hinge-lock hole device.
In this embodiment, a second threshold value is preset, the hinge-lock hole devices with the second remaining operating time being less than the second threshold value are screened from the set of hinge-lock hole devices, and then the hinge-lock hole device closest to the position of the target four-side saw device is selected from the screened hinge-lock hole devices as the target hinge-lock hole device according to the second position information (for example, the second threshold value is one minute, and the hinge-lock hole device closest to the path of the target four-side saw device is selected from the hinge-lock hole devices with the second remaining operating time being less than one minute as the target hinge-lock hole device).
In one possible embodiment, the path distance between the target four-side saw device and each hinge-lock hole device may be calculated, the transfer time for transferring the first plate material to the hinge-lock hole device is determined according to the path distance, the transfer time is added with the second remaining work time to obtain the processing waiting time, and the hinge-lock hole device with the shortest processing waiting time is selected as the target hinge-lock hole device, so that resources of the processing device are reasonably allocated, and the processing efficiency is improved.
In one possible embodiment, the grooves and the lines of the first plate may be processed by a groove processing device, such that the processed first plate conforms to the specific process information, and the groove processing device may be a milling machine device.
And S27, generating a third control instruction according to the second position information, and sending the third control instruction to the PLC through an MODBUS _ TCP protocol so as to control the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment through the PLC.
In this embodiment, the control unit determines, according to the second position information, a transfer path to the hinge-lock hole device, where the transfer path to the hinge-lock hole device is a path from the gantry truss device to the target four-side saw to take a material and then to the target hinge-lock hole device, and generates a third control instruction according to the transfer path to the hinge-lock hole device, where the third control instruction is used to control the gantry truss device to transfer the first plate to the target hinge-lock hole device, and the third control instruction may include: and controlling the gantry truss equipment to the position of the target four-side saw equipment to obtain a first plate, transferring the first plate to the target hinge lock hole equipment according to the transfer path, and fixing the first plate.
Specifically, the control unit is connected with the PLC through an MODBUS _ TCP industrial field bus protocol, the control unit generates a third control instruction and sends the third control instruction to the PLC, and the PLC controls the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment according to the transfer path and fix the first plate.
S28, generating a fourth control command according to the machining information; and sending the fourth control instruction to the target hinge lock hole equipment through a TCP (transmission control protocol) so as to control the target hinge lock hole equipment to process the first plate.
In this embodiment, the control unit generates a fourth control instruction according to the special process information and the processing code in the processing information, and the fourth control instruction is used to control the target hinge lock hole device to process the first plate material according to the special process information to obtain the second plate material, so that the hinge lock hole device of the second plate material conforms to the special process information.
Specifically, the TCP network communication protocol is connected with the target hinge lock hole device, the control unit generates a fourth control instruction and then sends the fourth control instruction to the target hinge lock hole device, the target hinge lock hole device processes the first plate according to the fourth control instruction, and the control unit records the current processing time and calculates the residual processing time in real time.
S29, generating a fifth control instruction according to the excess material waste information and the processing length information; and sending the fifth control instruction to the PLC through an MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC control blanking equipment, and the gantry truss equipment is controlled to transfer the excess material waste to the second target position.
In this embodiment, a first target position and a second target position are preset, the first target position is used for stacking second plates, and the stacking sequence is that the second plates which are processed firstly are placed below, and the second plates which are processed later are placed above. The second target position may include a position where the scrap is placed and a position where the stacking prediction is performed, wherein the remainders may be classified according to size information of the remainders, and the remainders having similar or identical size information may be stacked at the same position. The control unit selects a target outlet with the closest distance according to the position of the target hinge lock hole device, determines a path from the target hinge lock hole device to the target outlet as a blanking path, determines a path from the target hinge lock hole device to a second target position as a residual material waste path, and generates a fifth control instruction according to the blanking path and the residual material waste path, wherein the fifth control instruction is used for controlling the blanking device to send a second plate to the first target position and controlling the gantry truss to transfer residual material waste to the second target position, and the blanking device can be a blanking manipulator.
Specifically, the control unit is connected with the PLC through an MODBUS _ TCP industrial field bus protocol, the control unit generates a fifth control instruction and then sends the fifth control instruction to the PLC, the PLC controls the blanking equipment to transfer a second plate according to a blanking path and transfers the second plate to a first target position through a target outlet, the gantry truss is controlled to transfer excess material waste to a second target position according to an excess material waste path, the excess material is stacked at a corresponding category position according to classification, and the waste material is placed at the waste material position.
S210, generating a processing result report, and displaying the processing result report on a target screen.
In this embodiment, the processing result report includes: fault information, actual machining length information, actual excess material size information and machined target plate information. And sending the processing result report to a target terminal or a target screen so that the target terminal or the target screen displays the processing result report.
The processing method provided by the embodiment of the invention comprises the following steps: acquiring processing information of a target plate to be processed, and determining target four-edge saw equipment; sending the first control instruction to a PLC (programmable logic controller) through an MODBUS _ TCP (transmission control protocol) protocol so as to control a feeding device to move the target board to be processed to the target four-side saw device through the PLC; sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) so as to control the target four-side sawing equipment to cut the target plate to be processed; determining target hinge lockhole equipment; the first plate is transferred to the target hinge lock hole equipment by controlling the gantry truss equipment through the PLC; the target hinge lock hole equipment is controlled to process the first plate; the PLC controls the blanking equipment to transfer the second plate to a first target position, and the gantry truss is controlled to transfer the excess material waste to a second target position; generating a processing result report, and displaying the processing result report on a target screen. Processing resources are reasonably distributed through determining target processing equipment, and processing is controlled through a PLC, so that the processing efficiency is improved, human resources are reduced, and the processing process is more intelligent.
Fig. 3 is a schematic structural diagram of a processing apparatus according to an embodiment of the present invention, as shown in fig. 3, including:
the device comprises a control unit 31, at least one four-edge saw device 32, at least one hinge lock hole device 33, a PLC (programmable logic controller) 34, a feeding device 35, a discharging device 36 and a gantry truss device 37;
the control unit is used for controlling the PLC, the at least one four-side saw device and the at least one hinge lock hole device;
the PLC is used for controlling the feeding device, the discharging device and the gantry truss.
The control unit can be three-dimensional household intelligent production software which is installed in an industrial PC computer, is connected with the four-side saw equipment and the hinge lock hole equipment through a TCP network communication protocol and is connected with the PLC through a Modbus TCP industrial field bus protocol so as to control the feeding equipment, the discharging equipment and the gantry truss equipment.
The processing apparatus provided in this embodiment may be an apparatus as shown in fig. 3, and may perform all the steps of the processing method shown in fig. 1 and 2, so as to achieve the technical effects of the processing method shown in fig. 1 and 2, and for brevity, it is not described herein again.
Fig. 4 is a schematic structural diagram of another processing apparatus provided in an embodiment of the present invention, as shown in fig. 4, including:
the acquisition module 41 is configured to acquire processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, where the target four-side saw equipment is determined from a four-side saw equipment set;
the control module 42 is configured to transfer the target plate to be processed to the target four-side saw device, so as to control the target four-side saw device to cut the target plate to be processed according to the processing information, so as to obtain a first plate;
the control module 42 is further configured to transfer the first plate material to a target hinge-lock hole device, so as to control the target hinge-lock hole device to process the first plate material according to the processing information, so as to obtain a second plate material, where the target hinge-lock hole device is determined from a set of hinge-lock hole devices.
In a possible embodiment, the obtaining module 41 is further configured to obtain a first remaining operating time and first position information of each four-side saw device in the set of four-side saw devices;
a selection module 43 is further included for selecting, from the set of four-side saw devices, the four-side saw device with the first remaining operating time being less than a first threshold value and the first position information indicating the farthest distance between the four-side saw device and the target plate to be processed as the target four-side saw device.
In a possible embodiment, the obtaining module 41 is further configured to obtain a second remaining work time and second position information of each hinge-lock hole device in the set of hinge-lock hole devices;
the selecting module 43 is further configured to select, from the set of hinge-lock hole devices, a hinge-lock hole device whose second remaining operating time is less than a second threshold and whose second position information indicates that the hinge-lock hole device is closest to the first plate material as the target hinge-lock hole device.
In a possible embodiment, the system further includes a generating module 44, configured to generate a first control command according to the first position information, and generate a second control command according to the processing information;
the control module 42 is further configured to send the first control instruction to a programmable logic controller PLC through a MODBUS _ TCP protocol, so that the PLC controls a feeding device to transfer the target board to be processed to the target four-edge saw device;
and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
In a possible embodiment, the generating module 44 is further configured to generate a third control command according to the second position information, and generate a fourth control command according to the processing information;
the control module 42 is further configured to send the third control instruction to the PLC through an MODBUS _ TCP protocol, so as to control the gantry truss device to transfer the first plate to the target hinge lock hole device through the PLC;
the control module 42 is further configured to send the fourth control instruction to the target hinge-lock hole device through a TCP protocol, so as to control the target hinge-lock hole device to process the first plate.
The generating module 44 is further configured to generate a fifth control instruction according to the excess material and waste material information and the processing length information;
and the control module 42 is further configured to send the fifth control instruction to the PLC through a MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC-controlled blanking device, and the gantry truss device is controlled to transfer the excess material waste to the second target position.
The generating module 44 is further configured to generate a processing result report, and display the processing result report on a target screen, where the processing result report includes: fault information, actual machining length information, actual excess material size information and machined target plate information.
The processing apparatus provided in this embodiment may be an apparatus as shown in fig. 4, and may perform all the steps of the processing method shown in fig. 1 and 2, so as to achieve the technical effects of the processing method shown in fig. 1 and 2, and for brevity, it is not described herein again.
Fig. 5 is a schematic structural diagram of an apparatus according to an embodiment of the present invention, where the apparatus 500 shown in fig. 5 includes: at least one processor 501, memory 502, at least one network interface 504, and other user interfaces 503. The various components in device 500 are coupled together by a bus system 505. It is understood that the bus system 505 is used to enable connection communications between these components. The bus system 505 includes a power bus, a control bus, and a status signal bus in addition to a data bus. For clarity of illustration, however, the various buses are labeled as bus system 505 in FIG. 5.
The user interface 503 may include, among other things, a display, a keyboard, or a pointing device (e.g., a mouse, trackball, touch pad, or touch screen, among others.
It is to be understood that the memory 502 in embodiments of the present invention may be either volatile memory or nonvolatile memory, or may include both volatile and nonvolatile memory. The non-volatile Memory may be a Read-Only Memory (ROM), a Programmable ROM (PROM), an Erasable PROM (EPROM), an Electrically Erasable PROM (EEPROM), or a flash Memory. Volatile Memory can be Random Access Memory (RAM), which acts as external cache Memory. By way of example, and not limitation, many forms of RAM are available, such as Static Random Access Memory (SRAM), Dynamic Random Access Memory (DRAM), Synchronous Dynamic Random Access Memory (SDRAM), Double Data Rate Synchronous Dynamic Random Access Memory (DDRSDRAM), Enhanced Synchronous SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), and Direct Rambus RAM (DRRAM). The memory 502 described herein is intended to comprise, without being limited to, these and any other suitable types of memory.
In some embodiments, memory 502 stores elements, executable units or data structures, or a subset thereof, or an expanded set thereof as follows: an operating system 5021 and application programs 5022.
The operating system 5021 includes various system programs, such as a framework layer, a core library layer, a driver layer, and the like, and is used for implementing various basic services and processing hardware-based tasks. The application 5022 includes various applications, such as a Media Player (Media Player), a Browser (Browser), and the like, for implementing various application services. The program for implementing the method according to the embodiment of the present invention may be included in the application program 5022.
In the embodiment of the present invention, by calling a program or an instruction stored in the memory 502, specifically, a program or an instruction stored in the application 5022, the processor 501 is configured to execute the method steps provided by the method embodiments, for example, including:
the method comprises the steps of obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set;
the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible embodiment, a first remaining working time and first position information of each four-side saw device in the four-side saw device set are obtained;
selecting the four-side saw device with the first remaining working time being less than a first threshold value and the first position information representing the four-side saw device with the farthest distance from the target plate to be processed as the target four-side saw device from the set of four-side saw devices.
In one possible embodiment, the second remaining operating time and the second position information of each hinge-lock hole device in the set of hinge-lock hole devices are acquired;
and selecting the hinge-lock hole equipment with the second work remaining time less than a second threshold value and with the second position information representing the closest distance between the hinge-lock hole equipment and the first plate material from the hinge-lock hole equipment set as the target hinge-lock hole equipment.
In one possible embodiment, a first control command is generated according to the first position information, and a second control command is generated according to the processing information;
sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS _ TCP protocol so as to control a feeding device to transfer the target board to be processed to the target four-side saw device through the PLC;
and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
In one possible embodiment, a third control command is generated according to the second position information, and a fourth control command is generated according to the machining information;
sending the third control instruction to the PLC through an MODBUS _ TCP protocol so as to control the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment through the PLC;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP (transmission control protocol) so as to control the target hinge lock hole equipment to process the first plate.
In one possible embodiment, a fifth control instruction is generated according to the excess material waste information and the processing length information;
and sending the fifth control instruction to the PLC through an MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC control blanking equipment, and the gantry truss equipment is controlled to transfer the excess material waste to the second target position.
In one possible embodiment, a processing result report is generated and presented on a target screen, the processing result report including: fault information, actual machining length information, actual excess material size information and machined target plate information.
The method disclosed by the above-mentioned embodiments of the present invention may be applied to the processor 501, or implemented by the processor 501. The processor 501 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware or instructions in the form of software in the processor 501. The Processor 501 may be a general-purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic device, or discrete hardware components. The various methods, steps and logic blocks disclosed in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software elements in the decoding processor. The software elements may be located in ram, flash, rom, prom, or eprom, registers, among other storage media that are well known in the art. The storage medium is located in the memory 502, and the processor 501 reads the information in the memory 502 and completes the steps of the method in combination with the hardware.
It is to be understood that the embodiments described herein may be implemented in hardware, software, firmware, middleware, microcode, or any combination thereof. For a hardware implementation, the Processing units may be implemented within one or more Application Specific Integrated Circuits (ASICs), Digital Signal Processors (DSPs), Digital Signal Processing Devices (DSPDs), Programmable Logic Devices (PLDs), Field Programmable Gate Arrays (FPGAs), general purpose processors, controllers, micro-controllers, microprocessors, other electronic units configured to perform the functions described herein, or a combination thereof.
For a software implementation, the techniques described herein may be implemented by means of units performing the functions described herein. The software codes may be stored in a memory and executed by a processor. The memory may be implemented within the processor or external to the processor.
The apparatus provided in this embodiment may be the apparatus shown in fig. 5, and may perform all the steps of the processing method shown in fig. 1-2, so as to achieve the technical effect of the processing method shown in fig. 1-2, and for brevity, it is described with reference to fig. 1-2, which is not described herein again.
The embodiment of the invention also provides a storage medium (computer readable storage medium). The storage medium herein stores one or more programs. Among others, the storage medium may include volatile memory, such as random access memory; the memory may also include non-volatile memory, such as read-only memory, flash memory, a hard disk, or a solid state disk; the memory may also comprise a combination of memories of the kind described above.
When the one or more programs in the storage medium are executable by the one or more processors to implement the above-described machining method performed on the device side.
The processor is used for executing the processing program stored in the memory so as to realize the following steps of the processing method executed on the processing equipment side:
the method comprises the steps of obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set;
the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
In one possible embodiment, a first remaining working time and first position information of each four-side saw device in the four-side saw device set are obtained;
selecting the four-side saw device with the first remaining working time being less than a first threshold value and the first position information representing the four-side saw device with the farthest distance from the target plate to be processed as the target four-side saw device from the set of four-side saw devices.
In one possible embodiment, the second remaining operating time and the second position information of each hinge-lock hole device in the set of hinge-lock hole devices are acquired;
and selecting the hinge lock hole equipment with the second work remaining time less than a second threshold value and the second position information representing the hinge lock hole equipment closest to the first plate as the target hinge lock hole equipment from the hinge lock hole equipment set.
In one possible embodiment, a first control command is generated according to the first position information, and a second control command is generated according to the processing information;
sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS _ TCP protocol so as to control a feeding device to transfer the target board to be processed to the target four-side saw device through the PLC;
and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
In one possible embodiment, a third control command is generated according to the second position information, and a fourth control command is generated according to the machining information;
sending the third control instruction to the PLC through an MODBUS _ TCP protocol so as to control the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment through the PLC;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP (transmission control protocol) so as to control the target hinge lock hole equipment to process the first plate.
In one possible embodiment, a fifth control instruction is generated according to the excess material waste information and the processing length information;
and sending the fifth control instruction to the PLC through an MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC control blanking equipment, and the gantry truss equipment is controlled to transfer the excess material waste to the second target position.
In one possible embodiment, a processing result report is generated and presented on a target screen, the processing result report including: fault information, actual machining length information, actual excess material size information and machined target plate information.
Those of skill would further appreciate that the various illustrative components and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the components and steps of the various examples have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied in hardware, a software module executed by a processor, or a combination of the two. A software module may reside in Random Access Memory (RAM), memory, Read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (12)

1. A method of processing, comprising:
the method comprises the steps of obtaining processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, wherein the target four-side saw equipment is determined from a four-side saw equipment set;
the target plate to be processed is transferred to the target four-side saw equipment, so that the target four-side saw equipment is controlled to cut the target plate to be processed according to the processing information, and a first plate is obtained;
and transferring the first plate to target hinge lock hole equipment, and controlling the target hinge lock hole equipment to process the first plate according to the processing information to obtain a second plate, wherein the target hinge lock hole equipment is determined from a hinge lock hole equipment set.
2. The method of claim 1, wherein the target miter saw apparatus is determined by:
acquiring first remaining working time and first position information of each four-side saw device in the four-side saw device set;
selecting the four-side saw device with the first remaining working time being less than a first threshold value and the first position information representing the four-side saw device with the farthest distance from the target plate to be processed as the target four-side saw device from the set of four-side saw devices.
3. The method of claim 1, wherein the target hinge-lock hole device is determined by:
acquiring second remaining work duration and second position information of each hinge lock hole device in the hinge lock hole device set;
and selecting the hinge lock hole equipment with the second work remaining time less than a second threshold value and the second position information representing the hinge lock hole equipment closest to the first plate as the target hinge lock hole equipment from the hinge lock hole equipment set.
4. The method according to claim 2, wherein the moving the target plate to be processed to the target four-side saw apparatus to control the target four-side saw apparatus to cut the target plate to be processed according to the processing information comprises:
generating a first control instruction according to the first position information, and generating a second control instruction according to the processing information;
sending the first control instruction to a Programmable Logic Controller (PLC) through a MODBUS _ TCP protocol so as to control a feeding device to transfer the target board to be processed to the target four-side saw device through the PLC;
and sending the second control instruction to the target four-side sawing equipment through a TCP (transmission control protocol) protocol so as to control the target four-side sawing equipment to cut the target plate to be processed.
5. The method of claim 3, wherein the transferring the first sheet material to a target hinge-lock hole device to control the target hinge-lock hole device to process the first sheet material based on the processing information comprises:
generating a third control command according to the second position information, and generating a fourth control command according to the machining information;
sending the third control instruction to the PLC through an MODBUS _ TCP protocol so as to control the gantry truss equipment to transfer the first plate to the target hinge lock hole equipment through the PLC;
and sending the fourth control instruction to the target hinge lock hole equipment through a TCP (transmission control protocol) so as to control the target hinge lock hole equipment to process the first plate.
6. The method of claim 1, wherein the processing information comprises:
the processing system comprises size information, material information, style information, special process information, processing code information, excess material and waste material information, processing length information, material taking path information and processing path information.
7. The method of claim 5, further comprising:
generating a fifth control instruction according to the excess material waste information and the processing length information;
and sending the fifth control instruction to the PLC through an MODBUS _ TCP protocol, so that the second plate is transferred to the first target position through the PLC control blanking equipment, and the gantry truss equipment is controlled to transfer the excess material waste to the second target position.
8. The method of claim 1, further comprising:
generating a processing result report, and displaying the processing result report on a target screen, wherein the processing result report comprises: fault information, actual machining length information, actual excess material size information and machined target plate information.
9. A processing apparatus, comprising:
the device comprises a control unit, a PLC (programmable logic controller), a feeding device, a discharging device, a gantry truss device, at least one four-side saw device and at least one hinge lock hole device;
the control unit is used for controlling the PLC, the at least one four-side saw device and the at least one hinge lock hole device;
the PLC is used for controlling the feeding device, the discharging device and the gantry truss.
10. A processing apparatus, comprising:
the system comprises an acquisition module and a processing module, wherein the acquisition module is used for acquiring processing information of a target plate to be processed and target four-side saw equipment corresponding to the target plate to be processed, and the target four-side saw equipment is determined from a four-side saw equipment set;
the control module is used for transferring the target plate to be processed to the target four-side saw equipment so as to control the target four-side saw equipment to cut the target plate to be processed according to the processing information to obtain a first plate;
the control module is further configured to transfer the first plate to a target hinge lock hole device, so as to control the target hinge lock hole device to process the first plate according to the processing information, so as to obtain a second plate, wherein the target hinge lock hole device is determined from a hinge lock hole device set.
11. An apparatus, comprising: a processor and a memory, the processor being configured to execute the processing program stored in the memory to implement the processing method of any one of claims 1 to 8.
12. A storage medium storing one or more programs executable by one or more processors to implement a processing method according to any one of claims 1 to 8.
CN202111625520.8A 2021-12-27 Processing method, processing device, processing equipment and storage medium Active CN114428478B (en)

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