Disclosure of Invention
In order to solve or at least partially solve the technical problems, the application provides a full-flow online printing, applying and detecting method for household appliances, wherein the method comprises the following steps:
s1, obtaining a foaming code, pasting the foaming code on a product, and transmitting to the next station;
s2, obtaining a first bar code, attaching the first bar code to the product, performing first rechecking, and transmitting the first bar code to the next station after the rechecking is successful;
s3, obtaining a press code, applying the press code to the product, and transmitting the press code to the next station;
s4, acquiring a matched door body code, pasting the door body code on the product, and transmitting the door body code to the next station;
s5, judging the model of the product according to the first bar code, selecting a Logo type according to the model and attaching the Logo type to the product;
and S6, generating a second bar code according to the first bar code, attaching the second bar code to the rear side of the product, performing secondary recheck, and transmitting the second bar code to the next station after the recheck is successful.
Optionally, the step of acquiring the foaming code includes:
and uploading order data to an MES system, generating a foaming code corresponding to the product by the MES system, and capturing the randomly generated foaming code from the MES system by automatic application software and transmitting the foaming code to a printer for printing to obtain the product.
Optionally, the step of acquiring the first barcode includes:
the product with the foaming code is scanned through a code reader, the data transmitted by the automatic pasting software through the code reader is matched with a first bar code from the MES system, and then the first bar code is transmitted to a printer by the automatic pasting software to be printed to generate the first bar code.
Optionally, the first review includes the following steps:
when the product passes through the rechecking system in the next procedure, the code reader reads all data of the first bar code, the data are transmitted back to the automatic pasting software to be compared with the information of the database, and the product enters the next station after being completely matched;
if not, the production line stops transportation, the reset command of the reset button pressed after manual processing is responded, the automatic application software records processing information, and the product is transmitted to the next station.
Optionally, the step of obtaining the pressing code includes:
the product with the foaming code is scanned through a code reader, the automatic application software matches the pressing code from the MES system through data transmitted by the code reader in a scanning mode, and then the pressing code is transmitted to a printer by the automatic application software to be printed.
Optionally, the step of obtaining the door body code includes:
and the data in the automatic application software is transmitted to the printer, the automatic application software scans the transmitted data through the code reader, the door body code is matched from the MES system, and then the door body code is transmitted to the printer by the automatic application software to print the press code.
The application also provides a full-flow online printing, pasting and detecting system for household appliances, comprising:
the first acquisition module is configured to acquire the foaming code, apply the foaming code on a product and transmit the product to the next station;
the second acquisition module is configured to acquire the first bar code, attach the first bar code to the product, perform first recheck, and transmit the recheck to the next station after the recheck is successful;
a third acquisition module configured to acquire a press code, apply the press code to the product, and transmit the press code to a next station;
the fourth acquisition module is configured to acquire a matched door body code, apply the door body code to the product and transmit the door body code to the next station;
the judging module is configured to judge the model of a product according to the first bar code, select a Logo model according to the model and apply the Logo model to the product;
and the rechecking module is configured to generate a second bar code according to the first bar code, apply the second bar code to the rear side of the product, perform secondary rechecking, and transmit the second bar code to the next station after the rechecking is successful.
The step of acquiring the foaming code comprises:
and uploading order data to an MES system, generating a foaming code corresponding to the product by the MES system, and capturing the randomly generated foaming code from the MES system by automatic application software and transmitting the foaming code to a printer for printing to obtain the product.
The step of acquiring the first barcode comprises:
the product with the foaming code is scanned through a code reader, the data transmitted by the automatic pasting software through the code reader is matched with a first bar code from the MES system, and then the first bar code is transmitted to a printer by the automatic pasting software to be printed to generate the first bar code.
The present application also provides a readable storage medium having stored thereon computer instructions which, when executed by a processor, implement the above-described method.
Has the advantages that: according to the application, manual operation can be replaced, and the application efficiency and accuracy are improved.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the exemplary embodiments of the present application will be clearly and completely described below with reference to the drawings in the exemplary embodiments of the present application.
In some of the flows described in the specification and claims of this application and in the above-described figures, a number of operations are included that occur in a particular order, but it should be clearly understood that these operations may be performed out of order or in parallel as they occur herein, the number of operations, e.g., 101, 102, etc., merely being used to distinguish between various operations, and the number itself does not represent any order of performance. Additionally, the flows may include more or fewer operations, and the operations may be performed sequentially or in parallel. It should be noted that, the descriptions of "first", "second", etc. in this document are used for distinguishing different messages, devices, modules, etc., and do not represent a sequential order, nor limit the types of "first" and "second" to be different.
The technical solutions in the exemplary embodiments of the present application will be clearly and completely described below with reference to the drawings in the exemplary embodiments of the present application, and it is obvious that the described exemplary embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
According to the technical scheme provided by the embodiment of the application, the foaming code is obtained, is pasted on a product and is transmitted to the next station; acquiring a first bar code, attaching the first bar code to the product, performing first rechecking, and transmitting the product to the next station after the rechecking is successful; obtaining a press code, attaching the press code to the product, and transmitting the press code to the next station; acquiring a matched door body code, pasting the door body code on the product, and transmitting the door body code to the next station; judging the model of a product according to the first bar code, selecting a Logo type according to the model and attaching the Logo type to the product; and generating a second bar code according to the first bar code, attaching the second bar code to the rear side of the product, performing secondary recheck, and transmitting the second bar code to the next station after the recheck is successful. According to the application, manual operation can be replaced, and the application efficiency and accuracy are improved.
The following description will be made in more detail with reference to specific embodiments.
Implementation mode one
Referring to fig. 1, fig. 1 is a schematic flow chart of a full-flow online printing, applying and detecting method for a home appliance according to an embodiment of the present application, where the method includes the following steps:
s1, obtaining a foaming code, pasting the foaming code on a product, and transmitting to the next station;
in the step, order data are uploaded to an MES system, and the MES system generates a foaming code for a household appliance (such as a refrigerator), wherein the foaming code is randomly generated in the MES system; the automatic application software captures randomly generated foaming codes from an MES system, transmits data to a printer for printing, and is applied to two fixed positions on the rear shell of the household appliance through a coordinate module robot;
the printer is connected with the conventional COSMO-MES system, integrated software of the system is connected with the COSMO system, and equipment and production information are uploaded and summarized.
Wherein, the control software of the printer can be programmed by JAVA software engineer;
the coordinate module robot is controlled by an electric PLC (programmable logic controller), so that paper is taken out of the printer, the labeling mechanism adsorbs the paper, the labeling mechanism operates under the control of an electric PLC program, the laser ranging function and the electric function of a photoelectric sensing lamp are realized, and finally, the automatic printing and pasting are finished.
S2, acquiring a first bar code, attaching the first bar code to the product, performing first rechecking, and transmitting the first bar code to the next station after the rechecking is successful;
specifically, in this step, the step of acquiring the first barcode includes:
firstly, the household appliance with the foaming code is scanned through a code reader, the automatic application software matches the small bar code from the MES system through the data scanned and transmitted by the code reader, the data is transmitted to a printer through the automatic application software to print the small bar code, and the coordinate module robot applies the small bar code to the rear shell of the refrigerator at a fixed position.
The rechecking step comprises: the code reader reads all data of the small bar codes, the information of the automatic back-transfer application software and the database is compared, the complete matching is released, the next station is entered, the line body is automatically stopped for waiting for manual processing problems in case of mismatching, a reset button is pressed after the processing, the automatic application software records the processing information, and the equipment runs and enters the next station.
S3, obtaining a press code, applying the press code to the product, and transmitting the press code to the next station;
the step of obtaining the press code comprises:
the product with the foaming code is scanned through a code reader, the automatic application software matches the pressing code from the MES system through data transmitted by scanning of the code reader, and then the pressing code is transmitted to a printer by the automatic application software to be printed;
the coordinate module robot is mainly applied to two fixed positions on the back shell of the household appliance product.
S4, acquiring a matched door body code, pasting the door body code on the product, and transmitting the door body code to the next station;
data transmission through in the automatic application software is for the printer, and the automatic application software matches a door body code from the MES system through the data of code reader scanning transmission, prints press machine code to the printer through automatic application software transmission data, pastes two fixed positions on household electrical appliances backshell through coordinate module robot.
S5, judging the model of the product according to the first bar code, selecting a Logo type according to the model and attaching the Logo type to the product;
the type of the ice chest is judged by scanning the small bar code, the logo type is selected according to the type, and the automatic labeling and visual detection labeling accuracy is realized by automatically adsorbing and labeling the module to run.
Particularly, through scanning little bar code, can follow the concrete model of backstage transfer corresponding refrigerator-freezer, peel off the chance and peel off according to corresponding model, peel off the completion and have a platform after peeling off, then snatch through six industrial robot, there is visual positioning when snatching, has visual guide, also has visual guide, visual positioning when pasting.
After the application is finished, through visual inspection, whether the position of the patch is correct or not and whether the type of the LOGO is correct or not are judged. Data can be fed back to backstage and PLC, and the PLC control line body, if the application is qualified, the line body normal operating, if unqualified, can audible and visual alarm, remind managers to intervene.
In the above scheme, the visual detection, the visual positioning and the visual guidance all belong to the prior art, so the detailed description is not provided herein.
And S6, generating a second bar code according to the first bar code, attaching the second bar code to the rear side of the product, performing secondary recheck, and transmitting the second bar code to the next station after the recheck is successful.
The second review procedure is the same as the first review procedure, and therefore, the description thereof will not be repeated here.
In addition, the method can store all detection data in a database form, and can check and export the EXL at any time; the stored data can be extracted and counted to generate a qualified rate report; different operation authorities can be set, the special personnel manage and maintain the device, the device is completely separated from the user, and the reliability and the accuracy of detection are ensured.
Second embodiment
A full-flow online printing, pasting and detecting system for household appliances comprises:
the first acquisition module 301 is configured to acquire a foaming code, apply the foaming code to a product, and transmit the product to a next station;
the step of acquiring the foaming code comprises:
and uploading order data to an MES system, generating a foaming code corresponding to the product by the MES system, and capturing the randomly generated foaming code from the MES system by automatic application software and transmitting the foaming code to a printer for printing to obtain the product.
The second obtaining module 302 is configured to obtain the first barcode, attach the first barcode to the product, perform a first recheck, and transmit the first barcode to a next station after the recheck is successful;
the step of acquiring the first barcode comprises:
the product with the foaming code is scanned through a code reader, the data transmitted by the automatic pasting software through the code reader is matched with a first bar code from the MES system, and then the first bar code is transmitted to a printer by the automatic pasting software to be printed to generate the first bar code.
The first rechecking comprises the following steps:
when the product passes through the rechecking system in the next procedure, the code reader reads all data of the first bar code, the data are transmitted back to the automatic pasting software to be compared with the information of the database, and the product enters the next station after being completely matched;
if not, the production line stops transportation, the reset command of the reset button pressed after responding to manual processing is responded, the automatic application software records processing information, and the product is transmitted to the next station.
A third acquiring module 303 configured to acquire a press code, apply it to the product, and transfer it to the next station;
the step of obtaining the press code comprises:
the product with the foaming code is scanned through a code reader, the automatic application software matches the pressing code from the MES system through data transmitted by the code reader in a scanning mode, and then the pressing code is transmitted to a printer by the automatic application software to be printed.
A fourth obtaining module 304, configured to obtain the matched door body code, apply the door body code to the product, and transmit the door body code to the next station;
the step of obtaining the door body code comprises the following steps:
and the data in the automatic application software is transmitted to the printer, the automatic application software scans the transmitted data through the code reader, the door body code is matched from the MES system, and then the door body code is transmitted to the printer by the automatic application software to print the press code.
A judging module 305 configured to judge a product model according to the first barcode, select a Logo model according to the model, and apply the Logo model to the product;
and the rechecking module 306 is configured to generate a second barcode according to the first barcode, apply the second barcode to the rear side of the product, perform second rechecking, and transmit the second barcode to the next station after the second barcode is successfully rechecked.
Fig. 3 shows a block diagram of an electronic device according to an embodiment of the present application.
The foregoing embodiments describe a full-flow online printing, applying, and detecting method and system for home appliances, which may be integrated into an electronic device in one possible design. As shown in fig. 3, the electronic device 500 may include a processor 501 and a memory 502.
The memory 502 is used for storing programs that support a processor to execute the data processing method or the resource allocation method in any of the above embodiments, and the processor 501 is configured to execute the programs stored in the memory 502.
The memory 502 is used for storing one or more computer instructions, wherein the one or more computer instructions are executed by the processor 501 to implement the steps of the above embodiments:
s11, acquiring the access data value of the user in the first time period;
and S21, comparing the access data value with a preset threshold value, and if the access data value is greater than the preset threshold value, bringing the user into a blacklist.
Fig. 4 is a schematic structural diagram of a computer system suitable for implementing a full-flow online printing, application and detection method for home appliances according to an embodiment of the present application.
As shown in fig. 4, the computer system 600 includes a processor (CPU, GPU, FPGA, etc.) 601 which can perform part or all of the processing in the embodiment shown in the above-described drawings according to a program stored in a Read Only Memory (ROM)602 or a program loaded from a storage section 608 into a Random Access Memory (RAM) 603. In the RAM603, various programs and data necessary for the operation of the system 600 are also stored. The processor 601, the ROM602, and the RAM603 are connected to each other via a bus 604. An input/output (I/O) interface 605 is also connected to bus 604.
The following components are connected to the I/O interface 605: an input portion 606 including a keyboard, a mouse, and the like; an output portion 607 including a display such as a Cathode Ray Tube (CRT), a Liquid Crystal Display (LCD), and the like, and a speaker; a storage section 608 including a hard disk and the like; and a communication section 609 including a network interface card such as a LAN card, a modem, or the like. The communication section 609 performs communication processing via a network such as the internet. The driver 610 is also connected to the I/O interface 605 as needed. A removable medium 611 such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, or the like is mounted on the drive 610 as necessary, so that a computer program read out therefrom is mounted in the storage section 608 as necessary.
In particular, according to embodiments of the present application, the method described above with reference to the figures may be implemented as a computer software program. For example, embodiments of the present application include a computer program product comprising a computer program tangibly embodied on a medium readable thereby, the computer program comprising program code for performing the methods of the figures. In such embodiments, the computer program may be downloaded and installed from a network through the communication section 609, and/or installed from the removable medium 611.
The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowcharts or block diagrams may represent a module, a program segment, or a portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
The units or modules described in the embodiments of the present application may be implemented by software or hardware. The units or modules described may also be provided in a processor, and the names of the units or modules do not in some cases constitute a limitation of the units or modules themselves.
As another aspect, the present application also provides a computer-readable storage medium, which may be the computer-readable storage medium included in the node in the above embodiment; or it may be a separate computer readable storage medium not incorporated into the device. The computer readable storage medium stores one or more programs for use by one or more processors in performing the methods described herein.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.