CN114408668A - Branching device, control method of branching device and control device of branching device - Google Patents

Branching device, control method of branching device and control device of branching device Download PDF

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Publication number
CN114408668A
CN114408668A CN202210062503.6A CN202210062503A CN114408668A CN 114408668 A CN114408668 A CN 114408668A CN 202210062503 A CN202210062503 A CN 202210062503A CN 114408668 A CN114408668 A CN 114408668A
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CN
China
Prior art keywords
winding
wire
bobbin
wired
empty
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Pending
Application number
CN202210062503.6A
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Chinese (zh)
Inventor
洪慰
王昕�
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Alibaba China Co Ltd
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Alibaba China Co Ltd
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Publication date
Application filed by Alibaba China Co Ltd filed Critical Alibaba China Co Ltd
Priority to CN202210062503.6A priority Critical patent/CN114408668A/en
Publication of CN114408668A publication Critical patent/CN114408668A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/30Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/08Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/068Supplying or transporting empty cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/08Automatic end-finding and material-interconnecting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

The embodiment of the invention provides branching equipment, and a control method and control equipment of the branching equipment. The wire distributing equipment comprises a rack, wherein an air wire cylinder transmission device, a wire cylinder configuration device and a winding device are arranged on the rack; the wire winding device comprises a wire winding device, a wire winding device and a wire winding device, wherein the wire winding device is used for arranging a plurality of wire winding drums, the wire winding drums comprise target wire winding drums for performing wire dividing operation, and wire winding heads on the target wire winding drums are arranged at preset positions; the empty bobbin transmission device is used for transmitting the empty bobbins needing to be subjected to wire dividing operation to the winding device; the winding device is arranged on one side of the wired reel configuration device and is used for winding at least one part of the winding on the target wired reel onto the empty reel through the winding head. According to the technical scheme provided by the embodiment, the whole-course unmanned automatic branching operation is effectively realized through the wired bobbin transmission device, the empty bobbin transmission device and the winding device, so that the quality and the efficiency of the branching operation are effectively improved.

Description

Branching device, control method of branching device and control device of branching device
Technical Field
The invention relates to the technical field of machinery, in particular to branching equipment, and a control method and control equipment of the branching equipment.
Background
In the clothing industry, a manufacturing factory carries out clothing production operation based on various types of orders, and when the manufacturing factory carries out clothing production operation based on small orders, the required quantity of sewing threads needed by each process is not too large, namely, the quantity of the sewing threads needed by a whole roll is not needed; based on the above description, in the production scene of clothes, a limited number of sewing threads of the whole cylinder are often required to be distributed on a plurality of different empty thread cylinders for distribution to a plurality of sewing procedures, so that the use amount of the sewing threads is convenient to control, and the sewing threads can keep high utilization rate; meanwhile, the situation that the plurality of sewing processes cannot be simultaneously carried out due to the limitation of the supply amount of the sewing threads in the plurality of sewing processes can be avoided.
At present, in order to realize the thread dividing operation of sewing threads, a factory needs to invest a part of manpower to perform thread dividing and winding operation, at the moment, thread dividing preparation work of sewing threads needs to be arranged before a clothing order is obtained and before the clothing order is produced, and the thread dividing process is very labor-consuming, low in efficiency, simple and single in labor and free of technical content.
Disclosure of Invention
The embodiment of the invention provides branching equipment, a control method and control equipment of the branching equipment, which can realize unmanned automatic branching operation in the whole process, thereby effectively improving the quality and efficiency of the branching operation.
In a first aspect, an embodiment of the present invention provides a wire dividing apparatus, including: the winding machine comprises a rack, wherein an air wire drum transmission device, a wire drum configuration device and a winding device are arranged on the rack;
the wired drum configuration device is used for configuring a plurality of wired drums, the wired drums comprise target wired drums for branching operation, and winding heads on the target wired drums are configured at preset positions;
the empty bobbin transmission device is used for transmitting the empty bobbins needing to be subjected to wire dividing operation to the winding device;
the winding device is arranged on one side of the wired reel configuration device and used for winding at least one part of the target wired reel onto the empty reel through the winding head.
In a second aspect, an embodiment of the present invention provides a method for controlling a distribution apparatus, where the distribution apparatus includes a rack, a bobbin configuration device is disposed on the rack, and the bobbin configuration device includes: the bobbin support comprises a first driving device and a bobbin support arranged on the first driving device; the method further comprises the following steps:
acquiring the winding characteristics of the winding wire to be separated;
determining a target wired drum based on the winding characteristics;
determining positional information that the target spool is located on the spool support;
and controlling the first driving device based on the position information to drive the target wired cylinder to be located at a preset position so as to perform wire dividing operation based on the target wired cylinder.
In a third aspect, an embodiment of the present invention provides a control device for a distribution device, where the distribution device includes a rack, a bobbin configuration device is disposed on the rack, and the bobbin configuration device includes: the bobbin support comprises a first driving device and a bobbin support arranged on the first driving device; the device further comprises:
the first acquisition module is used for acquiring the winding characteristics of the winding wire to be separated;
the first determining module is used for determining a target wired drum based on the winding characteristics;
the first determination module is used for determining the position information of the target wire reel on the wire reel support;
and the first control module is used for controlling the first driving device based on the position information to drive the target wired cylinder to be positioned at a preset position so as to perform wire dividing operation based on the target wired cylinder.
In a fourth aspect, an embodiment of the present invention provides a control device for a splitting device, where the splitting device includes: the frame, set up air line section of thick bamboo transmission device, wired section of thick bamboo configuration device and winding device in the frame, separated time equipment communication connection has controlgear, controlgear includes: a memory, a processor; wherein the memory is configured to store one or more computer instructions, wherein the one or more computer instructions, when executed by the processor, implement the control method of the splitter device according to the second aspect.
In a fifth aspect, an embodiment of the present invention provides a computer storage medium, where the computer storage medium is a computer storage medium, and program instructions are stored in the computer storage medium, where the program instructions are used to implement the control method for the wire dividing device according to the second aspect.
In a sixth aspect, an embodiment of the present invention provides a computer program product, including: a computer program that, when executed by a processor of an electronic device, causes the processor to execute the steps in the control method of a distribution device according to the second aspect.
In a seventh aspect, an embodiment of the present invention provides a control system for a branching device, including: and the remote control device is in communication connection with the control device of the branching device shown in the fourth aspect.
According to the branching equipment, the control method and the control device of the branching equipment, the branching operation of the winding on the configured multiple wired drums can be sequentially realized through the wired drum configuration device, the empty drum transmission device and the winding device, and the unmanned automatic branching operation in the whole process can be specifically realized, so that the labor cost is reduced, the quality and the efficiency of the branching operation are effectively improved, and the practicability of the branching equipment is further ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of a wire dividing apparatus according to an embodiment of the present invention;
fig. 2 is a first schematic structural diagram of a dividing apparatus according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a dividing apparatus according to an embodiment of the present invention;
fig. 4 is a schematic flowchart of a control method of a splitting apparatus according to an embodiment of the present invention;
fig. 5 is a schematic flowchart of another control method for a branching device according to an embodiment of the present invention;
fig. 6 is a schematic flowchart of a control method for a branching device according to another embodiment of the present invention;
fig. 7 is a schematic structural diagram of a control device of a wire separating apparatus according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of an electronic device corresponding to the control device of the distribution device provided in the embodiment shown in fig. 7;
fig. 9 is a schematic structural diagram of a control system of a branching device according to an embodiment of the present invention.
In the figure:
001. a bobbin of wire; 002. a wire drum; 003. a spool; 100. a frame; 101. an air line drum transmission device; 1011. a storage pipe; 1012. a transmission device; 1012a and a clamp; 1012b, a second driving device; 102. a wired drum configuration device; 1021. a first driving device; 1022. a spool support; 1022a, a base; 1022b, a wire frame; 103. a winding device; 1031. a winding guide device; 1031a, a rotation mechanism; 1031b, a telescopic mechanism; 1031c, a movable chuck; 1032. a bobbin fixing device; 1032a, a pressure lever; 1032b, a top rod; 1033. a third driving device; 104. a swing lever.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the embodiments of the present invention, the terms "mounted," "connected," "fixed," and the like are used in a broad sense, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In the description of the embodiments of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the embodiments of the present invention.
The terms "comprises" and "comprising," and any variations thereof, of the description and claims of embodiments of the present invention are intended to cover non-exclusive inclusions, e.g., a process or an apparatus that comprises a list of steps is not necessarily limited to those structures or steps expressly listed but may include other steps or structures not expressly listed or inherent to such process or apparatus.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the embodiments of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Definition of terms:
branching: the process of dispensing a roll of line on several different empty housing spools.
Intelligent branching: the whole coil of wire can be automatically and sequentially wound on the wire drums of a plurality of empty shells according to the preset number of wire distributing meters and the total number of wire distributing required; in the process of branching operation, all equipment operation and capacity related data generated by the branching equipment can be automatically imported into the production system, and meanwhile, production work can be started according to requirements issued by the production system.
Unmanned branching: after a batch of wire barrels are manually arranged at one time, the wire dividing equipment can automatically and circularly perform wire dividing operation until all wires on all the wire barrels are subjected to wire dividing operation.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The features of the embodiments and examples described below may be combined with each other without conflict between the embodiments. In addition, the sequence of steps in each method embodiment described below is only an example and is not strictly limited.
Fig. 1 is a schematic diagram of a wire dividing apparatus according to an embodiment of the present invention; referring to fig. 1, the present embodiment provides a branching device, which can implement an unmanned branching operation according to preset parameters (such as the preset number of bobbins, the length of a single bobbin requiring winding, etc.) in the whole process, and can improve the quality and efficiency of the branching operation. Specifically, the branching device may include: the bobbin winder comprises a rack 100, wherein an empty bobbin transmission device 101, a wired bobbin configuration device 102 and a winding device 103 can be arranged on the rack 100; the wired reel arranging device 102 is configured to arrange a plurality of wired reels 002, the plurality of wired reels 002 includes a target wired reel 002 for performing a wire dividing operation, and a winding head on the target wired reel 002 is arranged at a predetermined position; the empty bobbin transmission device 101 is used for transmitting an empty bobbin 001 which needs to be subjected to wire dividing operation to the winding device 103; the winding device 103 may be disposed at one side of the wired bobbin arranging device 102 for winding at least a portion of the winding on the target wired bobbin 002 onto the empty bobbin 001 through the bobbin head.
Wherein, the rack 100 can be a rectangular parallelepiped frame or a square frame, the rack 100 is provided with the empty bobbin transmission device 101, the wired bobbin configuration device 102 and the winding device 103, specifically, the empty bobbin transmission device 101, the wired bobbin configuration device 102 and the winding device 103 can be disposed at different positions of the rack 100, for example: the empty bobbin transfer device 101 may be disposed at the left side of the rack 100 and the wired bobbin disposition device 102 may be disposed at the right side of the rack 100, or the empty bobbin transfer device 101 may be disposed at the right side of the rack 100, the wired bobbin disposition device 102 is disposed at the left side of the rack 100, and the winding device 103 is disposed between the wired bobbin disposition device 102 and the empty bobbin transfer device 101.
Secondly, for the wired drum configuration device 102, the specific shape and structure of the wired drum configuration device are not limited in this embodiment, and those skilled in the art can limit the wired drum configuration device according to the function and function implemented by the wired drum configuration device, for example: the wired bobbin configuring device 102 may include a driving device connected to the rack 100 and a plurality of suckers/manipulators connected to the driving device, the plurality of suckers/manipulators are used for fixing or grasping the plurality of wired bobbins 002, and the positions of the plurality of suckers may be adjusted by the driving device, so that the adjustment or replacement operation of the wired bobbins 002 to be subjected to the wire splitting operation may be performed.
The winding characteristics of the winding wires disposed on any two wired drums 002 may be the same or different for the plurality of wired drums 002 disposed on the wired drum disposing device 102, and the winding characteristics may include at least one of: the yarn winding color (black, white, red, blue, etc.), the yarn winding thickness (high thickness, medium thickness, ultra-fine, etc.), the yarn winding material (cotton, silk, polyester, nylon, etc.), and the like. Wherein, the plurality of wired drums 002 includes a target wired drum 002 which needs to perform the branching operation, in order to accurately realize the branching operation, the winding head on the target wired drum 002 can be configured at a preset position, specifically, the preset position can be other preset positions different from the position of the target wired drum 002, in order to realize the configuration of the winding head at the preset position, a plurality of winding head auxiliary devices can be arranged on one side of each wired drum 002 on the wired drum configuration device 102, the winding head can be configured at the preset position through the winding head auxiliary devices, and in the specific implementation, the winding head auxiliary devices can be winding clamps for fixing the winding head at the preset position, winding holes for the winding head to pass through and fix at the preset position, and the like, those skilled in the art may also fix the winding head in other ways as long as the winding head on the target wire reel 002 can be disposed at the predetermined position, and the details are not repeated herein.
In addition, since the number of the wired drums 002 that can be arranged on the wired drum arranging device 102 is plural, and the winding lines on the wired drums 002 may be different, in order to realize and ensure that the user can perform the branching operation on the preset winding line, the wired drum arranging device 102 may be provided with an image acquiring device that can perform the image acquiring operation on the wired drums 002, so that the image information including the wired drums 002 can be obtained, the position information corresponding to each wired drum 002 located in the wired drum arranging device 102 can be accurately identified through the image information, and the target wired drum 002 that needs to be subjected to the branching operation can be determined or adjusted based on the position information.
For the air line drum transmission device 101, the specific shape and structure of the air line drum transmission device 101 are not limited in this embodiment, and those skilled in the art can limit the air line drum transmission device according to the function implemented by the air line drum transmission device, for example: the empty bobbin transmission device 101 may include a driving device connected to the frame 100 and a transmission belt, the driving device is configured to drive the transmission belt to move, the transmission belt may be provided with a plurality of empty bobbins 001 for distributing wires, and the empty bobbins 001 may be transmitted to the winding device 103 through the transmission operation of the transmission belt.
In addition, as for the winding device 103, the winding device 103 may be disposed on the left side or the right side of the wired bobbin configuration device 102, and the winding device 103 may wind at least a part of the winding on the target wired bobbin 002 onto the empty bobbin 001, so that the bobbin 003 after the branching operation may be obtained, and it should be noted that the winding on one target wired bobbin 002 may be branched onto a plurality of empty bobbins 001, so that a plurality of bobbins 003 may be obtained.
In other examples, in dividing a winding on a target spool 002, a user may control the winding dividing operation based on preset dividing length, number of empty spools 001, and other control parameters, such as: the winding length of one target wire reel 002 is known to be 3000 m or 5000 m in advance, and if the winding length of the winding reel 003 after the user wishes to perform the branching operation is 500 m, the branching operation of the winding wire on one target wire reel 002 can be controlled based on the winding length, and specifically, the winding wire on one target wire reel 002 can be branched to 6 or 10 empty wire reels 001. If the user wants to perform the branching operation to obtain 10 empty bobbins 001 in total, the branching operation may be performed on the winding wire on one target cord bobbin 002 based on the number control of the empty bobbins 001, specifically, the winding wire on one target cord bobbin 002 is uniformly branched onto 10 empty bobbins 001, and the winding wire length on each empty bobbin 001 is about 300 meters or 500 meters, thereby effectively achieving the flexible and reliable branching operation.
In some examples, during the branching operation, the remaining winding length on the target bobbin 002 may be detected in real time, and when the remaining winding length is less than or equal to the preset threshold, it indicates that the winding length on the target bobbin 002 is smaller, and at this time, the branching state of the target bobbin 002 may be the completed branching operation; when the remaining winding length is greater than the preset threshold, it indicates that the winding length on the target wired drum 002 is longer at this time, and the target wired drum 002 can be further retained, so that the user can continue to apply the winding on the target wired drum 002.
The branching equipment provided by the embodiment can realize branching operation in sequence for the winding on the configured multiple wired drums 002 through the wired drum configuration device 102, the empty drum transmission device 101 and the winding device 103, and can specifically realize the automatic branching operation without human in the whole process, so that the labor cost is reduced, the quality and the efficiency of the branching operation are effectively improved, and the practicability of the branching equipment is further ensured.
Fig. 2 is a first schematic structural diagram of a dividing apparatus according to an embodiment of the present invention; fig. 3 is a schematic structural diagram of a dividing apparatus according to an embodiment of the present invention; on the basis of the foregoing embodiments, with continuing reference to fig. 2 to fig. 3, for the wired drum configuring apparatus 102 included in the distribution equipment, in order to ensure stable and reliable use of the distribution equipment, the present embodiment provides an implementation structure of the wired drum configuring apparatus 102, specifically, the wired drum configuring apparatus 102 in the present embodiment may include: a first driving means 1021 and a bobbin supporter 1022 disposed on the first driving means 1021; wherein, the bobbin supporter 1022 is configured to support the plurality of bobbins 002; a first driving device 1021 for driving the bobbin supporter 1022 to move to determine a target bobbin 002 for performing the thread dividing operation among the plurality of bobbins 002.
Here, the first driving device 1021 may be connected with the frame 100, and the first driving device 1021 may be a driving device for realizing a linear motion or a driving device for realizing a rotational motion, specifically, the first driving device 1021 may be a linear motor, an air cylinder, a hydraulic device, or the like for realizing a linear motion, or the first driving device 1021 may also be a rotational motor or the like for realizing a rotational motion. When the first driving device 1021 is a driving device for realizing linear motion, the bobbin support 1022 at this time can be driven by the first driving device 1021 to perform linear motion, so that the positions of the plurality of bobbins 002 on the bobbin support 1022 can be adjusted to determine a target bobbin 002 for performing a thread dividing operation among the plurality of bobbins 002. When the first driving device 1021 is a driving device for realizing a rotating motion, the bobbin support 1022 at this time may be rotated by the first driving device 1021, so that the positions of the plurality of bobbins 002 on the bobbin support 1022 may be adjusted to determine a target bobbin 002 for performing a thread dividing operation among the plurality of bobbins 002.
In addition, for the bobbin support 1022, in order to ensure that a plurality of wired bobbins 002 can be stably disposed in the wired bobbin configuration device 102, the present embodiment provides an implementation structure of the bobbin support 1022, and in particular, the bobbin support 1022 in the present embodiment may include: the thread spool comprises a base 1022a and a plurality of thread stands 1022b arranged on the base 1022a and used for placing the thread spools 002, wherein each thread stand 1022b is provided with a thread hole for a thread winding head on the thread spool 002 to pass through, so that the thread winding head on the target thread spool 002 is configured at a preset position.
Specifically, base 1022a can be circular or rectangle structure, can be provided with a plurality of line frame 1022b that are used for placing line section of thick bamboo 002 on the base 1022a, and this line frame 1022b can be fixed connection or can dismantle the stand on base 1022a, to setting up the stand on base 1022a, the external diameter size of stand is less than the internal diameter size of wired section of thick bamboo 002 to make wired section of thick bamboo 002 can overlap on the stand. In addition, the height of the upright column may be the same as or different from that of the wired cylinder 002, in order to ensure that the wired cylinder 002 can be stably fixed in the wired cylinder configuration device 102, the height of the upright column is preferably higher than that of the wired cylinder 002, in some examples, the height of the upright column may be adjusted, and a user may automatically adjust the height of the upright column according to the specific height of the wired cylinder 002, so that the wired cylinders 002 with different heights can be stably fixed in the wired cylinder configuration device 102, and the occurrence of the accidental dropping of the wired cylinder 002 during the wire dividing operation is avoided.
In addition, in order to enable the head of the target wired reel 002 to be arranged at the preset position, the head of each wire frame 1022b may be provided with a wire hole for the head of the wire positioned on the wired reel 002 to pass through, specifically, after the user manually arranges the plurality of wired reels 002 on the wire frames 1022b, the head of each wired reel 002 may be manually inserted through the wire holes on the wire frames 1022b, so that the heads of all the wired reels 002 required to be subjected to the wire splitting operation may be arranged in the plane of the preset position, and the target wired reel 002 is any one of the plurality of wired reels 002, when the target wired reel 002 needs to be subjected to the wire splitting operation, the wire frame 1022b corresponding to the target wired reel 002 may be moved to the specific position, so that the head of the target wired reel 002 may be arranged at the preset position, and then the wire splitting operation may be performed on the wire reel 002 based on the head at the preset position And further, the stability and the reliability of branching operation are ensured.
In this embodiment, the first driving device 1021 drives the bobbin support 1022 to move, so that a target bobbin 002 for branching operation can be determined among the bobbins 002, thereby effectively realizing that the branching operation can be automatically performed on the bobbins 002 needing to be subjected to the branching operation in sequence, and the branching operation between the bobbins 002 and the bobbins 002 does not need to be manually participated in the operation, so that the quality and the efficiency of the branching operation are improved, the labor cost is reduced, and the practicability of the branching equipment is further improved.
On the basis of the foregoing embodiments, with reference to fig. 2 to fig. 3, as for the empty bobbin transmission device 101 included in the branching apparatus, in order to ensure stable and reliable use of the branching apparatus, the present embodiment provides an implementation structure of the empty bobbin transmission device 101, specifically, the empty bobbin transmission device 101 in the present embodiment includes: a storage pipe 1011 and a conveying device 1012 arranged at the lower end of the storage pipe 1011; the storage pipe 1011 is used for storing one or more empty wire drums 001, and a moving plate (not shown in the figure) is arranged at the bottom of the storage pipe 1011 and can move relative to the storage pipe 1011 to release the empty wire drums 001 in the storage pipe 1011 one by one; the conveying device 1012 is used for receiving the empty bobbin 001 released by the storage pipe 1011 and conveying the empty bobbin 001 to the winding device 103.
Wherein, a connecting hole is arranged on the machine frame 100, and the storage pipe 1011 can be arranged on one side of the machine frame 100 through the connecting hole or the connecting piece. To storage pipe 1011, the internal diameter size of storage pipe 1011 can with the external diameter size looks adaptation of an empty line section of thick bamboo 001, deposit a plurality of empty line section of thick bamboos 001 utilizing storage pipe 1011 promptly, a plurality of empty line section of thick bamboos 001 are overlapping end to the condition that a plurality of empty line section of thick bamboos 001 misplaced and stack can not appear. In addition, since a wire separating operation can only separate a winding wire on a target wire barrel 002 to one empty wire barrel 001, in order to ensure the normal operation of the wire separating operation, a movable plate is arranged at the bottom of the storage pipe 1011, and is connected with a driving device which is used for driving the movable plate to move relative to the storage pipe 1011, so that the empty wire barrels 001 in the storage pipe 1011 can be released one by one under the action of gravity.
Specifically, because a plurality of empty line section of thick bamboo 001 overlap for the end to end, there is the ladder connecting portion between two empty line section of thick bamboo 001 that overlap, when the movable plate moves along the outer wall of empty line section of thick bamboo 001, the movable plate can be different for the range of change that the different outer walls of empty line section of thick bamboo 001 moved, specifically, when the movable plate moves along the even outer wall of empty line section of thick bamboo 001, the range of change that the movable plate moved is the even change, when the movable plate moved to ladder connecting portion, the range of change that the movable plate moved can take place great change, consequently, then can realize the operation of releasing one by one of empty line section of thick bamboo 001 based on the range of change when the movable plate moved. When it is determined that the moving plate has moved from the outer wall of the first empty bobbin 001 to the outer wall of the second empty bobbin 001, the moving operation of the moving plate may be stopped, so that the first empty bobbin 001 may automatically fall under the action of gravity, thereby effectively achieving that the empty bobbins 001 located in the storage pipe 1011 may be released one by one.
For releasing the empty bobbins 001 located in the storage pipe 1011 one by one, the conveying device 1012 may receive the empty bobbins 001 released from the storage pipe 1011 and may convey the empty bobbins 001 to the winding device 103, and in order to ensure stable conveyance of the empty bobbins 001 to the winding device 103, the conveying device 1012 provided in this embodiment may include: a clamp 1012a arranged at the lower end of the storage pipe 1011 and a second driving device 1012b connected with the clamp 1012 a; the clamp 1012a is used for clamping the empty bobbin 001 released by the storage pipe 1011 and/or releasing the clamped empty bobbin 001 when the empty bobbin 001 is fixed on the winding device 103; the second driving device 1012b is used for transferring the gripped empty bobbin 001 to the winding device 103 along a preset path.
Specifically, the clamp 1012a may clamp the empty bobbin 001 released from the storage pipe 1011, and then transfer the clamped empty bobbin 001 to the winding device 103 by the second driving device 1012 b; alternatively, when it is determined that the winding device 103 can fix the empty bobbin 001 to be subjected to the branching operation, the clamp 1012a may release the gripped empty bobbin 001 to perform the branching operation with respect to the empty bobbin 001. In addition, the second driving device 1012b may be connected to the frame 100, the second driving device 1012b may be a driving device for realizing a linear motion or a driving device for realizing a rotational motion, and when the second driving device 1012b is a driving device for realizing a linear motion, the empty bobbin 001 gripped by the gripper 1012a may be driven by the second driving device 1012b to move along a preset linear path, so that the gripped empty bobbin 001 may be transmitted to the winding device 103 along the preset linear path, so as to realize a thread dividing operation. When the second driving device 1012b is a driving device for realizing a rotating motion, at this time, the empty bobbin 001 clamped by the clamp 1012a can be driven by the second driving device 1012b to move along a preset curved path, so that the empty bobbin 001 clamped by the clamp can be transmitted to the winding device 103 along the preset path, and a wire dividing operation is realized.
In this embodiment, the empty bobbin transmission device 101 is configured to include the storage pipe 1011 and the transmission device 1012 arranged at the lower end of the storage pipe 1011, so that the operation of releasing a plurality of empty bobbins 001 included in the storage pipe 1011 one by one is effectively realized, and then the transmission device 1012 is used to transmit the released empty bobbins 001 to the winding device 103, so as to realize the wire dividing operation, thereby effectively ensuring the stable reliability of the operation of the wire dividing equipment.
On the basis of the foregoing embodiments, with continuing reference to fig. 2 to fig. 3, for the winding device 103 included in the branching apparatus, in order to ensure stable and reliable use of the branching apparatus, the present embodiment provides an implementation structure of the winding device 103, specifically, the winding device 103 in the present embodiment may include: a thread spool guide means 1031, an empty bobbin fixing means 1032 and a third drive means 1033; a winding guide means 1031 for guiding a winding head located at a predetermined position to be disposed at one side of the bobbin 001; the bobbin fixing device 1032 is used for fixing the conveyed bobbin 001 and the winding head on one side of the bobbin arranging device 102; the third driving device 1033 is used for driving the empty bobbin 001 to rotate so as to wind at least a part of the winding wire on the target yarn bobbin 002 onto the empty bobbin 001.
Wherein, for an empty bobbin fixing device 1032, this embodiment provides an implementation apparatus for the empty bobbin fixing device 1032, in some examples, the empty bobbin fixing device 1032 may include a driving apparatus connected to the rack 100, the driving apparatus may be provided with an empty bobbin fixture, the empty bobbin 001 may be fixedly connected to the empty bobbin fixture, and the driving apparatus may drive the empty bobbin fixture to rotate, so as to drive the empty bobbin 001 to rotate.
In other examples, the empty bobbin fixture 1032 includes: a pressure lever 1032a disposed at the lower end of the rotation mechanism 1031a and a top rod 1032b disposed at the lower end of the pressure lever 1032a, the top rod 1032b being connected to the third driving device 1033; the press lever 1032a can be driven by the third driving unit 1033 to move up and down, and cooperate with the push rod 1032b to fix the blank bobbin 001 and the winding head to the side of the bobbin arranging unit 102; and/or, release the empty bobbin 001 that has completed the splitting operation.
In addition, the wire winding guide means 1031 may include: a rotation mechanism 1031a, a telescopic mechanism 1031b connected to the rotation mechanism 1031a, and a movable chuck 1031c connected to the telescopic mechanism 1031 b; and a movable clamping head 1031c for clamping the winding head at a predetermined position, and guiding the winding head to be disposed in a gap between the empty bobbin fixing device 1032 and the empty bobbin 001 or to pass through the gap under the driving of the rotating mechanism 1031a and the telescopic mechanism 1031 b.
Specifically, the rotating mechanism 1031a may be implemented as a rotating motor connected to the frame 100, the rotating motor may be connected to a retracting mechanism 1031b, the retracting mechanism 1031b is further connected to a movable chuck 1031c, the movable chuck 1031c may be made of a flexible material so as to stably clamp the money winding head located at the preset position, and after the movable chuck 1031c clamps the money winding head located at the preset position, the movable chuck 1031c may be driven by the rotating mechanism 1031a and the retracting mechanism 1031b to move so as to dispose the money winding head in a gap between the empty bobbin fixing device 1032 and the empty bobbin 001, or to guide the money winding head through the gap between the empty bobbin fixing device 1032 and the empty bobbin 001.
It should be noted that the specific structure of the winding guiding device 1031 is not limited to the above-described implementation, and those skilled in the art can also adjust the structure of the winding guiding device 1031 according to the functional role it implements, for example: the wire winding guide means 1031 may include a rotation mechanism 1031a connected to the frame 100 and a movable chuck 1031c connected to the rotation mechanism 1031a, or the wire winding guide means 1031 may include a telescopic mechanism 1031b connected to the frame 100 and a movable chuck 1031c connected to the telescopic mechanism 1031 b; at this time, the movable chuck 1031c may fix the winding head to one side of the bobbin 001 by the driving of the rotation mechanism 1031a or the expansion mechanism 1031b, and may control the movable chuck 1031c to release the gripped winding head after the thread separation operation.
In addition, when the empty bobbin 001 is transferred to the winding device 103 by the empty bobbin transfer device 101, the empty bobbin 001 may be disposed at the upper end of the jack 1032b by the clamp 1012a so that the jack 1032b abuts against one end of the empty bobbin 001, in order to enable the thread separation operation, the winding guide 1031 may guide the winding head at a predetermined position to be disposed at one side of the empty bobbin 001, and then, in order to fix the empty bobbin 001, the press lever 1032a at the lower end of the rotation mechanism 1031a may be moved up and down by the driving of the rotation mechanism 1031a, the press lever 1032a moved down may abut against the other end of the empty bobbin 001, that is, the empty bobbin 001 at this time is fixed between the press lever 1012a and the jack 1032b, and at this time, the clamp a may release the clamped empty bobbin 001 so that the released empty bobbin 001 may be rotated by the driving of the third driving device 1033, to wind at least a portion of the coil on the target wire reel 002 onto the empty bobbin 001.
In the present embodiment, by configuring the winding device 103 to include the winding guide means 1031, the empty bobbin fixing means 1032 and the third driving means 1033, it is effectively achieved that the winding head at the preset position is guided to be disposed at one side of the empty bobbin 001 by the winding guide means 1031; the fixed hollow bobbin 001 is driven to rotate by the third driving device 1033, so that at least one part of the winding wire on the target hollow bobbin 002 is wound on the hollow bobbin 001, the normal operation of wire dividing operation is further ensured, and the stability and the reliability of the operation of the wire dividing equipment are improved.
On the basis of any one of the above embodiments, referring to fig. 2 to fig. 3, in order to ensure normal operation of the wire splitting operation, the wire splitting device in this embodiment may further include: the swing rod 104 and the swing rod driving device, the swing rod 104 can be connected with the rack 100 or the wire drum configuration device 102, the swing rod 104 can be provided with a guide slot, and a winding wire on the target wire drum 002 is wound on the hollow wire drum 001 through the guide slot; the swing lever driving device is used for driving the swing lever 104 to move so as to guide the winding wire to be wound on different positions on the bobbin 001 through the moving guide groove.
The swing lever 104 may be provided with a guide groove, and the guide groove may be disposed on a side of the swing lever 104 facing the winding device 103, specifically, the guide groove may be a circular groove, a V-shaped groove, a square groove, or the like, and the winding wire on the target bobbin 002 may be wound onto the empty bobbin 001 through the guide groove. When the winding wire on the target wire reel 002 is branched to the empty wire reel 001, in order to wind the branched winding wire on different positions of the empty wire reel 001, the swing lever 104 may be connected with a swing lever driving device, the swing lever driving device is used for driving the swing lever 104 to move, and specifically, the swing lever driving device can drive the swing lever 104 to reciprocate up and down, at the moment, the guide groove on the swing lever 104 also reciprocates up and down, the movable guide slot can guide the winding wire needing to be separated from the wire to swing up and down, thereby being capable of winding on different positions of the bobbin 001, thus avoiding the reduction of the length of the winding wire wound on the bobbin 001 due to the winding wire being wound on one position of the bobbin 001, and the condition that the appearance of the winding reel 003 is not beautiful due to the winding of the winding wire at one position of the bobbin 001 can be avoided.
In addition, when the thread separation operation is completed for one bobbin 001, for example: when the winding length on the bobbin 001 reaches a preset length, the yarn splitting operation can be stopped in time, and in some examples, in order to stop the yarn splitting operation, a blade structure for cutting off the winding can be arranged in the guide groove. Specifically, after the branching operation is determined to be completed, the swing lever 104 can be controlled to swing to a larger extent, so that the winding tension required to perform the branching operation is increased, and the straightened winding is cut off by the blade structure located in the guide groove of the swing lever 104, thereby effectively realizing the automatic stopping of the branching operation.
In addition, after accomplishing the separated time operation, in order to be able to conveniently use bobbin 003 after the separated time, the separated time equipment in this embodiment may further include a collecting device, and this collecting device may be disposed below winding device 103 for collect bobbin 003 after the separated time operation has been accomplished, so that the user can obtain bobbin 003 through the collecting device, and then improved the degree of convenience of using bobbin 003.
In this embodiment, the branching device is provided with the swing rod 104, the swing rod 104 can be provided with the guide groove, and then the swing rod 104 is driven to move by the swing rod driving device, so that the winding wire is guided to be wound on different positions on the bobbin 001 through the moving guide groove, thereby effectively ensuring the stable operation of the branching device, and further improving the branching operation quality and efficiency.
In still other examples, the wire separating device in this embodiment may be communicatively connected with a remote control device, and the remote control device is configured to control the wire separating device to perform the wire separating operation on the coiled wire through the identity and the operating parameter of the wire separating device, so as to implement the remote control operation on the wire separating device, and further improve the flexibility and reliability of controlling the wire separating device.
Fig. 4 is a schematic flowchart of a control method of a splitting apparatus according to an embodiment of the present invention; referring to fig. 4, the present embodiment provides a control method of a wire splitting apparatus, where the wire splitting apparatus may include a frame, a wire barrel configuration device is disposed on the frame, and the wire barrel configuration device includes a first driving device and a wire barrel support member disposed on the first driving device, and it should be noted that, a specific structure of the wire splitting apparatus may refer to the wire splitting apparatus shown in fig. 1 to 3, and for the provided wire splitting apparatus, the present embodiment may implement a wire splitting operation by controlling the wire splitting apparatus. The execution main body for controlling the distribution equipment may be a control device of the distribution equipment, and the control device of the distribution equipment may be implemented as software or a combination of software and hardware, and specifically, the control method of the distribution equipment in this embodiment may include the following steps:
step S401: and obtaining the winding characteristics of the winding wire to be branched.
Step S402: based on the winding characteristics, a target wire reel is determined.
Step S403: determining positional information of a target spool on a spool support.
Step S404: and controlling the first driving device based on the position information to drive the target wired cylinder to be located at a preset position so as to perform wire dividing operation based on the target wired cylinder.
The above steps are explained in detail below:
step S401: and obtaining the winding characteristics of the winding wire to be branched.
When the branching requirement exists, the winding characteristics of the to-be-branched winding wire can be acquired, and the winding characteristics of the to-be-branched winding wire can include at least one of the following characteristics: specifically, the embodiment does not limit the specific obtaining mode of the winding characteristics, and a skilled person in the art can set the winding characteristics according to a specific application scene or application requirements. Or in other examples, the winding characteristics of the winding to be branched can be stored in a third device, the third device can be in communication connection with the control device of the branching device, and the winding characteristics of the winding to be branched can be actively or passively sent to the control device of the branching device through the third device, so that the control device of the branching device can stably acquire the winding characteristics of the winding to be branched.
In still other examples, an interactive interface for interacting with a user may be displayed on the control device of the branching apparatus, the user may input an execution operation through the interactive interface, and the execution operation detected through the interactive interface may generate a winding feature of the to-be-branched winding wire, so that the control device of the branching apparatus may obtain the winding feature of the to-be-branched winding wire based on the input operation of the user.
Step S402: based on the winding characteristics, a target wire reel is determined.
After the winding characteristics are obtained, the winding characteristics may be analyzed to determine a target wired drum, where a winding on the target wired drum corresponds to the acquired winding characteristics, and this embodiment is not limited to a specific implementation manner of determining the target wired drum, and in some examples, determining the target wired drum based on the winding characteristics may include: obtaining a plurality of wired drums in a drum support; among the plurality of wired reels, a wired reel corresponding to the winding characteristic is determined as a target wired reel.
Specifically, in order to accurately determine the target wired drum, a plurality of wired drums located in the wired drum supporting member may be obtained first, in some examples, image information corresponding to the wired drum supporting member may be obtained through the image acquisition device, the plurality of wired drums located in the wired drum supporting member may be included based on the image information, winding characteristics corresponding to any two wired drums may be the same or different, and then the wired drum corresponding to the winding characteristic may be determined as the target wired drum in the plurality of wired drums, so that accurate reliability of determining the target wired drum is effectively ensured.
Step S403: determining positional information of a target spool on a spool support.
In order to perform the thread dividing operation on the target wired cylinder, the position information of the target wired cylinder on the cylinder support member may be determined, and specifically, the position information of the target wired cylinder on the cylinder support member may be determined by combining the image acquired by the image acquisition device.
Step S404: and controlling the first driving device based on the position information to drive the target wired cylinder to be located at a preset position so as to perform wire dividing operation based on the target wired cylinder.
After the position information is acquired, the first driving device can be controlled based on the position information and a target position (preset position) which the target wired cylinder needs to reach, the target wired cylinder located on the wire cylinder supporting piece can be located at the preset position under the driving of the first driving device, and then the wire dividing operation can be carried out based on the target wired cylinder.
According to the control method of the branching equipment provided by the embodiment, the winding characteristics of the to-be-branched winding line are acquired, the target wired cylinder is determined based on the winding characteristics, the position information of the target wired cylinder on the cylinder supporting piece is determined, then the first driving device is controlled based on the position information, the target wired cylinder is driven to be located at the preset position, branching operation is performed based on the target wired cylinder, and therefore automatic branching operation can be effectively performed on a plurality of wired cylinders needing branching operation in an unmanned mode in the whole process.
Fig. 5 is a schematic flowchart of another control method for a branching device according to an embodiment of the present invention; referring to fig. 5, an empty bobbin transmission device is disposed on a rack of the branching device, and the empty bobbin transmission device includes: storage tube and set up in the transmission device of storage tube lower extreme, transmission device includes: the clamp is arranged at the lower end of the material storage pipe, and the second driving device is connected with the clamp; in order to improve the intelligent degree of the control method, the method in this embodiment may further include:
step S501: and acquiring the number of empty bobbins required to be subjected to wire splitting operation.
Step S502: and controlling the second driving device based on the number of the empty bobbins to perform thread dividing operation on the empty bobbins meeting the number of the empty bobbins.
In order to realize the branching operation of the winding wire, the number of the empty bobbins which need to be branched can be obtained, the number of the empty bobbins can be a preset default number or a number designated by a user, when the number of the empty bobbins is the preset default number, the number of the empty bobbins can be stored in a preset area, and the number of the empty bobbins which need to be branched can be obtained by accessing the preset area; when the number of the empty bobbins is the number designated by the user, at this time, an interactive interface may be arranged on the control device of the branching device, and the number of the empty bobbins designated by the user may be obtained by performing interactive operation with the user through the interactive interface.
After the number of the empty bobbins is obtained, the second driving device for performing transmission operation on the empty bobbins can be controlled based on the number of the empty bobbins, so that the branching operation on the empty bobbins meeting the number of the empty bobbins can be realized, and the flexibility and reliability of controlling the branching equipment are further improved.
For example, when the user wants to perform the branching operation on 3 empty bobbins, the number of empty bobbins (that is, 3) that need to perform the branching operation may be obtained, and after the branching device completes the branching operation on the 1 st empty bobbin, since the corresponding branching operation has not been completed yet, the second driving device may be controlled continuously based on the number of empty bobbins, that is, the second driving device is controlled to perform the transmission operation on the 2 nd empty bobbin, so as to perform the branching operation on the 2 nd empty bobbin, and the process is repeated until the winding branching operation is completed for the 3 rd empty bobbin.
In the embodiment, the number of the empty bobbins which need to be subjected to the wire branching operation is obtained, and the second driving device is controlled based on the number of the empty bobbins, so that the wire branching operation is performed on the empty bobbins meeting the number of the empty bobbins, the automatic wire winding according to the preset number of the bobbins in the whole unmanned process is effectively realized, and the flexibility and the reliability of the method are further improved.
Fig. 6 is a schematic flowchart of a control method for a branching device according to another embodiment of the present invention; referring to fig. 6, a frame of the branching device may be provided with a winding device, a winding guide device, an empty bobbin fixing device and a third driving device; specifically, the method in this embodiment may further include:
step S601: and obtaining the winding length of the winding wire to be branched.
Step S602: and controlling the third driving device based on the winding length so as to perform wire splitting operation on the winding meeting the winding length on the target wired drum.
In order to realize the branching operation of the winding, the winding length which needs to be subjected to the branching operation can be acquired, the winding length can be a preset default length or a length designated by a user, when the winding length is the preset default length, the winding length can be stored in a preset area, and the winding length which needs to be subjected to the branching operation can be acquired by accessing the preset area; when the winding length is the length specified by the user, an interactive interface can be arranged on the control device of the branching equipment, and the winding length specified by the user can be obtained by performing interactive operation with the user through the interactive interface.
After the winding length is obtained, the third driving device can be controlled based on the winding length, so that the winding meeting the winding length can be subjected to wire splitting operation, and the flexibility and the reliability of controlling the wire splitting equipment are further improved.
In this embodiment, the winding length of the winding wire to be branched is obtained. And the third driving device is controlled based on the winding length so as to perform branching operation on the winding meeting the winding length on the target wired drum, thereby effectively realizing the automatic winding according to the length of the whole unmanned winding on demand and further improving the flexibility and reliability of the method.
In specific application, the present application embodiment provides a branching device with unmanned operation and automation, which can replace manual operation to perform branching operation with higher efficiency, wherein the specific structure of the branching device can refer to the structures shown in fig. 1 to 3, and the branching device can be in communication connection with a data platform, so that data and productivity of the branching device running at any time can be timely and synchronously fed back to the data platform of a factory under a digital intelligent factory system, thereby allowing orders to be produced and scheduled, and performing related operation management operations. Specifically, the workflow of the branching device may include the following steps:
step 1: a plurality of hollow wire barrels are manually and sequentially placed into a storage pipe at one time, the hollow wire barrels are stacked in a coaxial mode, an automatic dragging plate is arranged at the bottom of the storage pipe, a step is arranged between the two hollow wire barrels, then the automatic dragging plate can clamp all the hollow wire barrels in the storage pipe, and the stacked hollow wire barrels can be automatically controlled to be released one by one under the action of self gravity.
In addition, the lower extreme of storage pipe can be provided with anchor clamps, and the empty bobbin that freely drops along with self gravity can be got to anchor clamps, then can transmit empty bobbin to winding device under transmission device's drive, and winding device can include depression bar, ejector pin and third drive arrangement, and the empty bobbin that transmission device transmitted can be fixed between depression bar and ejector pin, then moves through third drive arrangement drive ejector pin to drive the rotation of empty bobbin spare, carries out the separated time operation to empty bobbin.
Step 2: the winding device is characterized in that a plurality of wired drums are manually and sequentially placed on a base on a first driving device, a plurality of wire racks can be arranged on the base, each wire rack can be respectively provided with a wired drum full of winding wires, meanwhile, winding heads of the wired drums penetrate through pipe orifices in the wire racks, so that the winding heads can be captured and grabbed by movable chucks, and the movable chucks can be made of flexible materials, so that the winding heads penetrating through the pipe orifices can be stably clamped.
And step 3: the movable chuck is connected with a telescopic mechanism and a rotating mechanism, and can clamp the head of the coiled wire passing through the pipe orifice under the driving of the telescopic mechanism and the rotating mechanism.
Specifically, the movable chuck can be used for clamping and loosening the winding head so as to clamp or loosen the winding head, and when the movable chuck clamps the winding head, the movable chuck can drive the winding head to move under the driving of the telescopic mechanism and the rotating mechanism so as to arrange the winding head in a gap between an empty bobbin above the ejector rod and the pressure rod. In some examples, the movable clamp head can be driven by a telescopic mechanism and a rotating mechanism to arrange the winding head at one side of the hollow bobbin.
And 4, step 4: the pressure rod can move downwards under the drive of the internal cylinder until pressing the empty bobbin above the top rod and pressing the winding wire in the space area.
And 5: when fixing the air wire section of thick bamboo between depression bar and ejector pin, can control the third drive arrangement and rotate to drive the air wire section of thick bamboo through the third drive arrangement and rotate, simultaneously, the separated time equipment can also include the swinging arms that can carry out the up-and-down motion, carries out the luffing motion operation through controlling the swinging arms, can guide the spiral evenly to twine to the air wire section of thick bamboo on.
Step 6: when the winding wire reaches the preset designed length, the winding wire can be cut off through the blade arranged on the swing rod, specifically, the swing rod can be controlled to be changed to a larger range, so that the tension of the winding wire is increased, and when the tension is larger than or equal to the preset threshold value, the winding wire can be cut off through the blade part of the swing rod, so that the wire dividing operation is completed.
And 7: after the wire splitting operation is finished, the pressure lever can be controlled to lift up, and the winding reel after the wire splitting operation can naturally fall down to a space area (in the trough box) below the wire splitting equipment.
And 8: the base can rotate under the action of the first driving device after the wire distributing operation of the whole winding of the wire reel on the base is finished, so that the next wire reel is configured to the position of the movable chuck to continue the wire distributing operation.
And step 9: and the operation is circulated until all the wire cylinders on the base are separated, then a batch of wire cylinders are manually relocated to be placed on the base, and the winding heads of all the wire cylinders are transmitted out of the pipe openings of the wire frames.
Step 10: it should be noted that the branching device is in communication connection with the factory digital system, the demand of branching operation can be determined according to the production order obtained by the digital system, and then the parameters (the number of empty bobbins, the winding length, etc.) of the branching device required to perform winding can be set based on the demand information; meanwhile, the working condition and the yield of the branching equipment can be uploaded to a factory digitization system, so that the factory digitization system can remotely and intelligently control and operate the branching equipment based on the working condition and the yield of the branching equipment.
The technical scheme provided by the application embodiment can realize the following functions: (1) the whole process is unmanned, automatic winding is carried out according to the preset number of the wire barrels and the length of a single wire barrel needing winding, and therefore the unmanned winding process link is realized in the industry; (2) the traditional offline winding process and equipment are realized online, and the equipment and productivity can be managed and supervised online through a factory digital system; (3) the thread separating device can realize thread separating operation of sewing threads of different types in the same batch according to the requirement of an on-thread order, and particularly, the thread separating device can automatically arrange and wind threads so as to meet the on-thread using requirement of sewing threads; (4) sewing threads of different length requirements can be wound in the same batch, for example: the 3 bobbin can wind the lines with different length requirements, and the corresponding line consumption of different production processes can be different, for example: the lengths of the lines of the process of sewing the pockets and the trouser legs are different. (5) The efficiency of the winding process is greatly improved, and the necessary personnel investment of the traditional winding process is thoroughly solved; (6) the digital online detection management operation can be realized for the branching equipment, specifically, the branching equipment can be controlled by issuing branching requirements by the order management system, and in addition, the running condition and the productivity of the branching equipment are timely fed back to the production data system, so that the running stability and the running reliability of the branching equipment are ensured.
Fig. 7 is a schematic structural diagram of a control device of a wire separating apparatus according to an embodiment of the present invention; referring to fig. 7, the present embodiment provides a control apparatus for a branching device, where the branching device includes: the wire distributing device comprises a rack, wherein the rack is provided with an empty wire barrel transmission device, a wired wire barrel configuration device and a winding device, the wire distributing device is in communication connection with a control device, and the control device can execute a control method of the wire distributing device corresponding to the graph 4. Specifically, the control device may include:
the first acquisition module 11 is used for acquiring the winding characteristics of the winding wire to be separated;
a first determining module 12, configured to determine a target wired drum based on the winding characteristics;
the first determining module 12 is further configured to determine position information that a target bobbin is located on the bobbin supporting member;
and the first control module 13 is configured to control the first driving device based on the position information, and drive the target wired cylinder to be located at a preset position, so as to perform branching operation based on the target wired cylinder.
In some examples, the first determination module 12 determines the target spool based on the line reeling characteristic, the first determination module for performing: obtaining a plurality of wired drums in a drum support; among the plurality of wired reels, a wired reel corresponding to the winding characteristic is determined as a target wired reel.
In some examples, the frame is provided with an empty bobbin conveying device, and the empty bobbin conveying device comprises: storage tube and set up in the transmission device of storage tube lower extreme, transmission device includes: the clamp is arranged at the lower end of the material storage pipe, and the second driving device is connected with the clamp; the first obtaining module 11 and the first control module 13 in this embodiment are configured to execute the following steps:
the first acquisition module 11 is used for acquiring the number of empty bobbins needing to be subjected to wire splitting operation;
and the first control module 13 is used for controlling the second driving device based on the number of the empty bobbins so as to perform thread dividing operation on the empty bobbins meeting the number of the empty bobbins.
In some examples, the frame is provided with a winding device, a winding guide device, an empty bobbin fixing device and a third driving device; the first obtaining module 11 and the first control module 13 in this embodiment are configured to execute the following steps:
the first obtaining module 11 is used for obtaining the winding length of the winding wire to be separated;
and the first control module 13 is configured to control the third driving device based on the winding length so as to perform a branching operation on a winding satisfying the winding length on the target wired drum.
The apparatus shown in fig. 7 can perform the method of the embodiment shown in fig. 4-6, and the detailed description of this embodiment can refer to the related description of the embodiment shown in fig. 4-6. The implementation process and technical effect of the technical solution refer to the descriptions in the embodiments shown in fig. 4 to 6, and are not described herein again.
In one possible design, the control device of the distribution device shown in fig. 7 may be implemented as an electronic device, which may be a mobile phone, a tablet computer, a server, or other devices. As shown in fig. 8, the electronic device may include: a first processor 21 and a first memory 22. The wire distributing equipment comprises a rack, wherein an air wire barrel transmission device, a wire barrel configuration device and a winding device are arranged on the rack, and the wire distributing equipment is in communication connection with control equipment; the control apparatus includes: a first memory 22, a first processor 21; the first memory 22 is used for storing a program for the corresponding electronic device to execute the control method of the line distribution device provided in the embodiments shown in fig. 4 to 6, and the first processor 21 is configured to execute the program stored in the first memory 22.
The program comprises one or more computer instructions, wherein the one or more computer instructions, when executed by the first processor 21, are capable of performing the steps of:
acquiring the winding characteristics of the winding wire to be separated;
determining a target wired cylinder based on the winding characteristics;
determining position information of a target wire drum on a wire drum support;
and controlling the first driving device based on the position information to drive the target wired cylinder to be located at a preset position so as to perform wire dividing operation based on the target wired cylinder.
Further, the first processor 21 is also used to execute all or part of the steps in the embodiments shown in fig. 4 to 6.
The electronic device may further include a first communication interface 23 for communicating with other devices or a communication network.
In addition, an embodiment of the present invention provides a computer storage medium for storing computer software instructions for an electronic device, which includes a program for executing the control method of the distribution device in the method embodiments shown in fig. 4 to 6.
Furthermore, an embodiment of the present invention provides a computer program product, including: computer program, which, when executed by a processor of an electronic device, causes the processor to carry out the steps of the method of controlling a splitter device in the above-described method embodiments shown in fig. 4-6.
Fig. 9 is a schematic structural diagram of a control system of a branching device according to an embodiment of the present invention; referring to fig. 9, the present embodiment provides a control system of a branching device, where the control system of the branching device may include: the remote control device 32 is connected with the control device 31 of the branching device shown in fig. 8, and the remote control device 32 is connected with the control device 31 in a communication mode to realize remote control operation on the branching device.
The distribution equipment may include an empty bobbin transmission device 101, a wired bobbin configuration device 102, and a winding device 103 connected to the control equipment 31, and specifically, the specific structure of the distribution equipment may refer to the embodiments shown in fig. 1 to fig. 3, and specifically refer to the above statements, which are not described herein again.
The implementation principle and the implementation effect of the control system of the wire distributing device in this embodiment are similar to the specific implementation principle and the specific implementation effect of the control device 31 of the wire distributing device shown in fig. 8, and specific reference may be made to the above statements, and details are not repeated here.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented by adding a necessary general hardware platform, and of course, can also be implemented by a combination of hardware and software. With this understanding in mind, the above-described aspects and portions of the present technology which contribute substantially or in part to the prior art may be embodied in the form of a computer program product, which may be embodied on one or more computer-usable storage media having computer-usable program code embodied therein, including without limitation disk storage, CD-ROM, optical storage, and the like.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
The memory may include forms of volatile memory in a computer readable medium, Random Access Memory (RAM) and/or non-volatile memory, such as Read Only Memory (ROM) or flash memory (flash RAM). Memory is an example of a computer-readable medium.
Computer-readable media, including both non-transitory and non-transitory, removable and non-removable media, may implement information storage by any method or technology. The information may be computer readable instructions, data structures, modules of a program, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), Static Random Access Memory (SRAM), Dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), Read Only Memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), flash memory or other memory technology, compact disc read only memory (CD-ROM), Digital Versatile Discs (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store information that can be accessed by a computing device. As defined herein, a computer readable medium does not include a transitory computer readable medium such as a modulated data signal and a carrier wave.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (14)

1. A branching device, characterized by comprising: the winding machine comprises a rack, wherein an air wire drum transmission device, a wire drum configuration device and a winding device are arranged on the rack;
the wired drum configuration device is used for configuring a plurality of wired drums, the wired drums comprise target wired drums for branching operation, and winding heads on the target wired drums are configured at preset positions;
the empty bobbin transmission device is used for transmitting the empty bobbins needing to be subjected to wire dividing operation to the winding device;
the winding device is arranged on one side of the wired reel configuration device and used for winding at least one part of the target wired reel onto the empty reel through the winding head.
2. The breakout device of claim 1, wherein the wired drum configuration means comprises: the bobbin support comprises a first driving device and a bobbin support arranged on the first driving device;
the bobbin supporting member is used for supporting a plurality of bobbins;
the first driving device is used for driving the bobbin supporting piece to move so as to determine a target bobbin for carrying out wire dividing operation in the plurality of bobbins.
3. The breakout apparatus of claim 2, wherein the spool support comprises: the wire winding device comprises a base and a plurality of wire frames arranged on the base and used for placing wire drums, wherein each wire frame is provided with a wire hole for a wire winding head part on each wire drum to pass through, so that the wire winding head part on the target wire drum is configured at a preset position.
4. The thread distribution apparatus of claim 1, wherein the air spool transmission device comprises: the device comprises a storage pipe and a conveying device arranged at the lower end of the storage pipe;
the storage pipe is used for storing one or more hollow bobbins, and a moving plate is arranged at the bottom of the storage pipe and can move relative to the storage pipe so as to release the hollow bobbins located in the storage pipe one by one;
the transmission device is used for receiving the empty bobbin released by the storage pipe and transmitting the empty bobbin to the winding device.
5. Branching device as claimed in claim 4, characterized in that the transmission means comprise: the clamp is arranged at the lower end of the material storage pipe, and the second driving device is connected with the clamp;
the clamp is used for clamping the empty bobbin released by the storage pipe and/or used for releasing the clamped empty bobbin when the empty bobbin is fixed on the winding device;
and the second driving device is used for transmitting the clamped empty bobbin to the winding device along a preset path.
6. The breakout device of claim 1, wherein the spooling device comprises: the winding guide device, the empty bobbin fixing device and the third driving device;
the winding guiding device is used for guiding a winding head at a preset position to be arranged on one side of the bobbin;
an idle bobbin fixing device for fixing the transmitted idle bobbin and the winding head at one side of the wired bobbin configuration device;
the third driving device is used for driving the empty bobbin to rotate so as to wind at least one part of the winding on the target wire bobbin.
7. The thread separation apparatus of claim 6, wherein the thread reeling guide means comprises: the device comprises a rotating mechanism, a telescopic mechanism connected with the rotating mechanism and a movable chuck connected with the telescopic mechanism;
the movable chuck is used for clamping a wire winding head at a preset position, and the wire winding head is guided to be arranged in a gap between the hollow bobbin fixing device and the hollow bobbin or penetrate through the gap under the driving of the rotating mechanism and the telescopic mechanism.
8. The breakout device of claim 7, wherein the bobbin securing device comprises: the pressing rod is arranged at the lower end of the rotating mechanism, and the ejector rod is positioned at the lower end of the pressing rod and connected with the third driving device;
the pressing rod is driven by the third driving device to move up and down and is matched with the ejector rod so as to fix the empty bobbin and the winding head on one side of the wired bobbin configuration device; and/or releasing the empty bobbin which has completed the wire-separating operation.
9. The breakout device of any one of claims 1-8, wherein the device further comprises:
the swinging rod is connected with the rack or the wired bobbin configuration device, a guide groove is formed in the swinging rod, and a winding wire on the target wired bobbin is wound on the empty bobbin through the guide groove;
and the swinging rod driving device is used for driving the swinging rod to move so as to guide the winding wire to be wound at different positions on the empty wire drum through the moving guide groove.
10. The control method of the branching equipment is characterized in that the branching equipment comprises a rack, a bobbin configuration device is arranged on the rack, and the bobbin configuration device comprises: the bobbin support comprises a first driving device and a bobbin support arranged on the first driving device; the method further comprises the following steps:
acquiring the winding characteristics of the winding wire to be separated;
determining a target wired drum based on the winding characteristics;
determining positional information that the target spool is located on the spool support;
and controlling the first driving device based on the position information to drive the target wired cylinder to be located at a preset position so as to perform wire dividing operation based on the target wired cylinder.
11. The method of claim 10, wherein determining a target wire reel based on the spooling characteristics comprises:
obtaining a plurality of wired drums in the drum support;
among the plurality of wired reels, a wired reel corresponding to the winding characteristic is determined as the target wired reel.
12. The method of claim 10, wherein an empty bobbin transfer device is provided on the frame, the empty bobbin transfer device comprising: storage tube and set up in the transmission device of storage tube lower extreme, transmission device includes: the clamp is arranged at the lower end of the material storage pipe, and the second driving device is connected with the clamp; the method further comprises the following steps:
acquiring the number of empty bobbins needing to be subjected to wire splitting operation;
and controlling the second driving device based on the number of the empty bobbins to perform thread dividing operation on the empty bobbins meeting the number of the empty bobbins.
13. The method according to claim 10, wherein a winding device, the winding wire guide device, the empty bobbin fixing device and a third driving device are arranged on the frame; the method further comprises the following steps:
obtaining the winding length of a winding wire to be separated;
and controlling the third driving device based on the winding length so as to perform wire branching operation on the winding meeting the winding length on the target wired drum.
14. A control apparatus of a branching apparatus, characterized in that the branching apparatus comprises: the frame, set up air line section of thick bamboo transmission device, wired section of thick bamboo configuration device and winding device in the frame, separated time equipment communication connection has controlgear, controlgear includes: a memory, a processor; wherein the memory is configured to store one or more computer instructions, wherein the one or more computer instructions, when executed by the processor, implement the method of controlling a line distribution apparatus according to any one of claims 10-13.
CN202210062503.6A 2022-01-19 2022-01-19 Branching device, control method of branching device and control device of branching device Pending CN114408668A (en)

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