CN114406325A - Automatic milling equipment - Google Patents
Automatic milling equipment Download PDFInfo
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- CN114406325A CN114406325A CN202210114957.3A CN202210114957A CN114406325A CN 114406325 A CN114406325 A CN 114406325A CN 202210114957 A CN202210114957 A CN 202210114957A CN 114406325 A CN114406325 A CN 114406325A
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- shifting fork
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- 238000003801 milling Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 102000004315 Forkhead Transcription Factors Human genes 0.000 claims description 31
- 108090000852 Forkhead Transcription Factors Proteins 0.000 claims description 31
- 238000000926 separation method Methods 0.000 claims description 19
- 230000000903 blocking effect Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 5
- 230000007306 turnover Effects 0.000 abstract description 4
- 238000005498 polishing Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention relates to the field of automatic processing equipment, in particular to automatic milling equipment, which comprises a rack; a first clamp; the inner wall of the roller is provided with a platform parallel to the axis of the roller, and the first clamp is fixedly arranged on the platform; the barrel sleeve is fixedly arranged on the rack, and the roller can rotate around the axis of the roller and is arranged on the through hole of the barrel sleeve; the rotary driving mechanism is fixedly arranged on the rack and is used for driving the roller to rotate; a second clamp; a third clamp; the servo system is fixedly arranged on the rack, and the second clamp and the third clamp are both fixedly arranged on the servo system; the milling machine is fixedly arranged on the frame. The invention enables the clamp to turn over the target shifting fork through the action of the rotary driving mechanism and the servo system, and has the advantage that one device can automatically mill two end faces of the fork openings of the shifting forks with different shapes.
Description
Technical Field
The invention relates to the field of automatic processing equipment, in particular to automatic milling equipment.
Background
An automobile shifting fork can be divided into three parts: the through hole-shaped fork head is provided with an open fork mouth and is used for connecting the fork head and the fork body of the fork mouth; basically, the fork body and the fork opening of the shifting fork seen on the market are on the same plane, and the fork head axis of some shifting forks is vertical to the fork opening, and the fork head axis of some shifting forks is not vertical to the fork opening. The end face refers to planes at two ends of a cylindrical workpiece, and the shifting fork refers to planes at the upper side and the lower side of the shifting fork.
After the automobile shifting fork is processed into a shifting fork opening, burrs can be left on the end face (the upper side face and the lower side face of the fork opening) of the shifting fork, and the end face of the fork opening needs to be milled. However, the traditional machining device and method can only machine one end face at a time, manual turnover is needed, the axis of a fork head of each shifting fork is perpendicular to a fork opening, the axis of each shifting fork is not perpendicular to the fork opening, a tool clamp is independently designed for each shifting fork, cost is affected, and work efficiency is affected by switching the clamps back and forth.
Disclosure of Invention
In order to solve the technical problem, an automatic milling device is provided.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automatic milling device comprises a milling machine body, a milling machine head,
a frame;
the first clamp is arranged on the rack;
the roller is arranged on the rack and is cylindrical, a platform parallel to the axis of the roller is arranged on the inner wall of the roller, and the first clamp is fixedly arranged on the platform;
the barrel sleeve is fixedly arranged on the rack, the length of the barrel sleeve is shorter than that of the roller, a cylindrical through hole with the diameter equal to that of the outer wall of the roller is formed in the barrel sleeve, and the roller can rotate around the axis of the roller and is arranged on the through hole of the barrel sleeve;
the rotary driving mechanism is fixedly arranged on the rack and is used for driving the roller to rotate;
the second clamp is arranged on the rack;
the third clamp is arranged on the rack;
the servo system is fixedly arranged on the rack, and the second clamp and the third clamp are both fixedly arranged on the servo system;
the milling machine is fixedly arranged on the frame.
Preferably, the first clamp comprises, in combination,
the first blocking column is fixedly arranged on the platform, is close to the barrel opening of the roller, is smaller than the inner side diameter of the target shifting fork head in diameter and is higher than the target shifting fork head in height;
the first rotary pressing cylinder is fixedly arranged on the platform;
the first separation blade is fixedly installed on the first rotary pressing cylinder and is in a circular ring shape, the inner side diameter of the first separation blade is smaller than the outer side diameter of the target shifting fork head, the first rotary pressing cylinder cannot be obstructed by the inner wall of the roller to move when driving the first separation blade to move, and the first separation blade pressed down by the first rotary pressing cylinder can be sleeved on the first separation post and abuts against the upper end face of the target shifting fork head.
Preferably, the side surface of the roller close to the first bumping post is flush with the side surface of the corresponding barrel casing, the roller further comprises,
the groove is arranged on one side, away from the first blocking column, of the roller, the groove is cut around the outer wall of the roller, the groove is exposed out of the barrel sleeve, and one side wall of the groove is flush with the side face of the barrel sleeve.
Preferably, the barrel casing includes, in combination,
the first clamping block is arranged on the side surface, close to the first retaining column, of the roller and fixedly arranged on the barrel sleeve, the first clamping block tightly abuts against the side surface of the roller, and the first clamping block does not extend into the inner wall extension surface of the roller;
and the second clamping block is arranged on the side surface of the groove and clamped into the groove, and the second clamping block tightly props against the side wall of the groove which is flush with the side surface of the barrel sleeve.
Preferably, the rotary drive mechanism comprises, in combination,
the first gear is sleeved on the outer wall of the drum, which is exposed out of the barrel sleeve, and is fixedly connected with the drum, and the first gear does not cover the groove;
the servo motor is fixedly arranged on the rack;
and the output end of the servo motor is fixedly connected with the axis of the second gear, and the second gear is in transmission connection with the first gear.
Preferably, the second jig comprises, in combination,
the second rotary pressing cylinder is fixedly arranged on the servo system;
the second baffle is fixedly arranged at the output end of the second rotary pressing cylinder, and can abut against the upper surface of the target shifting fork body after being pressed down by the second rotary pressing cylinder;
and the cushion block is fixedly arranged on the servo system and used for abutting against the lower surface of the target fork body.
Preferably, the third jig comprises, in combination,
the clamp plate is slidably arranged on the servo system through the sliding groove, the sliding direction of the clamp plate is the same as the direction of a target shifting fork body, two second gear posts are fixedly arranged on the clamp plate, the connecting line of the two second gear posts is vertical to the sliding direction of the clamp plate, the closest distance between the two second gear posts is larger than the width of the target shifting fork body and smaller than the widest position of a target shifting fork opening, the second gear posts are used for abutting against the outer side surface of the target shifting fork opening, and the highest position of the second gear post is higher than the fork opening of the target shifting fork when the third clamp works;
the air cylinder is fixedly installed on the servo system, the motion direction of the output end of the air cylinder is consistent with the sliding direction of the clamping plate, and the output end of the air cylinder is fixedly connected with the clamping plate.
Preferably, the servo system comprises, in combination,
the support flat plate, second anchor clamps and third anchor clamps fixed mounting are provided with the corresponding slide rail with the spout on the support flat plate, and splint pass through the spout and slide in the slide rail.
Preferably, the milling cutter of the milling machine is perpendicular to the support plate, and the milling machine is used for milling two outer end faces of the fork opening.
Preferably, a level is fixedly arranged on the platform.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention enables the clamp to turn over the target shifting fork through the action of the rotary driving mechanism and the servo system, and has the advantage that one device can automatically mill two end faces of the fork openings of the shifting forks with different shapes.
2. The invention can rotate steplessly through the action of the rotation driving mechanism, and has the advantage of adjusting the angle of the end face at the fork opening of the shifting fork according to the actual use condition.
3. The second clamp and the third clamp are driven to move by the servo system, and the fork has the advantage of being suitable for different positions of a fork body and a fork opening of a shifting fork.
4. The level gauge is connected with the rotary driving mechanism through the controller, so that the rotary driving mechanism has the advantage of high rotation precision of the shifting fork, and the technical problem that the angle is not easy to control when the shifting fork rotates is solved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a first perspective view of a tooling fixture portion of the present invention;
FIG. 3 is a second perspective view of the tooling fixture portion of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a partial enlarged view of FIG. 3 at B;
FIG. 6 is an enlarged view of a portion of FIG. 3 at C;
FIG. 7 is a first front view of the first clamp, drum, sleeve and rotary drive mechanism of the present invention;
FIG. 8 is a cross-sectional view taken at D-D of FIG. 7;
FIG. 9 is a second front view of the first clamp, drum, sleeve and rotary drive mechanism of the present invention;
FIG. 10 is a cross-sectional view taken at E-E of FIG. 9;
the reference numbers in the figures are:
1-a first clamp; 1 a-a first bumping post; 1 b-a first rotary hold-down cylinder; 1 c-a first baffle;
2-a roller; 2 a-a platform; 2 b-a groove;
3-barrel sleeve; 3 a-a first fixture block; 3 b-a second fixture block;
4-a rotary drive mechanism; 4 a-a first gear; 4 b-a servo motor; 4 c-a second gear;
5-a second clamp; 5 a-a second rotary hold-down cylinder; 5 b-a second baffle; 5 c-a cushion block;
6-a third clamp; 6 a-splint; 6a 1-chute; 6a 2-second gear post; 6 b-a cylinder;
7-a servo system; 7 a-a support plate; 7a 1-slide;
8, milling machine;
9-level meter.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to solve the technical problem of automatically milling the end face at the fork opening of the automobile shifting fork, the following technical scheme is provided as shown in figures 1 and 4:
an automatic milling device comprises a milling machine body, a milling machine head,
a frame;
the first clamp 1, the first clamp 1 is set up on framework;
the roller 2 is arranged on the rack, the roller 2 is cylindrical, a platform 2a parallel to the axis of the roller 2 is arranged on the inner wall of the roller 2, and the first clamp 1 is fixedly arranged on the platform 2 a;
the barrel sleeve 3 is fixedly arranged on the rack, the length of the barrel sleeve 3 is shorter than that of the roller 2, a cylindrical through hole with the diameter equal to that of the outer wall of the roller 2 is formed in the barrel sleeve 3, and the roller 2 can be rotatably arranged on the through hole of the barrel sleeve 3 around the axis of the roller;
the rotary driving mechanism 4 is fixedly arranged on the rack, and the rotary driving mechanism 4 is used for driving the rotary drum 2 to rotate;
the second clamp 5 is arranged on the rack;
the third clamp 6, the third clamp 6 is set up on framework;
the servo system 7 is fixedly arranged on the rack, and the second clamp 5 and the third clamp 6 are both fixedly arranged on the servo system 7;
Specifically, the first clamp 1 of the device is used for fixing a fork head part of a shifting fork, the second clamp 5 is used for fixing a fork body part, the third clamp 6 is used for fixing a fork opening part, and the milling machine 8 is used for milling a fork opening end face of the shifting fork.
During operation, the first clamp 1 is fixedly installed in the roller 2, the rotary driving mechanism 4 drives the roller 2 to rotate around the axis of the roller in the barrel sleeve 3, and the first clamp 1 can be turned over, so that the shifting fork is driven to change the angle, and the end face of the fork opening of the shifting fork can be always located on the working face of the milling machine 8.
When first anchor clamps 1 drive the shift fork and be in different angles, the fork body and the fork mouth position of shift fork also can change, and servo 7 can drive second anchor clamps 5 and third anchor clamps 6 and remove to corresponding position, fixes the fork body and the fork mouth of shift fork again.
Further:
in order to solve the technical problem of how to fix the target shifting fork head, as shown in fig. 4, 8 and 10, the following technical scheme is provided:
the first clamp 1 comprises a first clamping part which is provided with,
the first catch column 1a is fixedly arranged on the platform 2a, the first catch column 1a is close to the barrel opening of the roller 2, the diameter of the first catch column 1a is smaller than the inner side diameter of a target shifting fork, and the height of the first catch column 1a is higher than that of the target shifting fork;
the first rotary pressing cylinder 1b is fixedly arranged on the platform 2 a;
Specifically, the fork head of the target shifting fork can be sleeved on the first blocking column 1a, the first rotary pressing cylinder 1b drives the first blocking piece 1c to abut against the upper end face of the target shifting fork, the lower end face of the target shifting fork is abutted by the platform 2a, and the upper end face and the lower end face of the target shifting fork are fixed.
Further:
in order to solve the technical problem of where the first clamp 1 rotates, as shown in fig. 4 and 10, the following technical solutions are provided:
the side surface of the roller 2 close to the first bumping post 1a is flush with the corresponding side surface of the barrel casing 3, the roller 2 also comprises,
the groove 2b is formed in one side, far away from the first blocking column 1a, of the roller 2, the groove 2b is cut around the outer wall of the roller 2, the groove 2b is exposed out of the barrel sleeve 3, and one side wall of the groove 2b is flush with the side face of the barrel sleeve 3.
Specifically, the roller 2 can rotate in the barrel casing 3, and the roller 2 rotates to drive the first clamp 1 to rotate.
Further:
in order to solve the technical problem of where the drum 2 rotates and is axially fixed, as shown in fig. 2, 3 and 7, the following technical solutions are provided:
the barrel casing 3 is composed of a barrel casing,
the first clamping block 3a is arranged on the side surface, close to the first retaining column 1a, of the roller 2, the first clamping block 3a is fixedly arranged on the barrel sleeve 3, the first clamping block 3a tightly abuts against the side surface of the roller 2, and the first clamping block 3a does not extend into the extending surface of the inner wall of the roller 2;
the second clamping block 3b is arranged on the side surface of the groove 2b, the second clamping block 3b is clamped in the groove 2b, and the second clamping block 3b tightly abuts against the side wall of the groove 2b which is flush with the side surface of the barrel sleeve 3.
Specifically, the first fixture block 3a abuts against one side surface of the roller 2, the second fixture block 3b abuts against one side wall of the groove 2b, and the side wall of the groove 2b is opposite to the side surface of the roller 2 abutted against by the first fixture block 3a, so that the axial direction of the roller 2 is abutted against by the first fixture block 3a and the second fixture block 3b respectively, the axial direction of the roller 2 is fixed, and the roller 2 can only do rotary motion.
Further:
in order to solve the technical problem of how to drive the drum 2 to rotate, as shown in fig. 2, 6 and 9, the following technical solutions are provided:
the rotary drive mechanism 4 is comprised of,
the first gear 4a is sleeved on the outer wall of the drum 2 exposed out of the barrel sleeve 3, the first gear 4a is fixedly connected with the drum 2, and the first gear 4a does not cover the groove 2 b;
the servo motor 4b is fixedly arranged on the rack;
the output end of the servo motor 4b is fixedly connected with the axis of the second gear 4c, and the second gear 4c is in transmission connection with the first gear 4 a.
Specifically, the servo motor 4b is provided with a speed reducer, the servo motor 4b drives the first gear 4a to rotate through the second gear 4c, and the first gear 4a drives the roller 2 to rotate.
Further:
in order to solve the technical problem of how to fix the fork body, as shown in fig. 3 and 4, the following technical scheme is provided:
the second clamp 5 comprises a second clamping device which,
the second rotary pressing cylinder 5a, and the second rotary pressing cylinder 5a is fixedly arranged on the servo system 7;
the second blocking piece 5b is fixedly arranged at the output end of the second rotary downward-pressing cylinder 5a, and the second blocking piece 5b can abut against the upper surface of the target shifting fork body after the second rotary downward-pressing cylinder 5a presses downward;
and the cushion block 5c is fixedly arranged on the servo system 7, and the cushion block 5c is used for abutting against the lower surface of the target fork body.
Specifically, after the first clamp 1 fixes the fork head of the shifting fork and enables the shifting fork to rotate to the designated position, the second rotary pressing cylinder 5a drives the second blocking piece 5b to abut against the upper surface of the target shifting fork body, the cushion block 5c abuts against the lower surface of the target shifting fork body, and the upper surface and the lower surface of the target shifting fork body are fixed.
Further:
in order to solve the technical problem of how to fix the target shift fork opening, as shown in fig. 3, 4 and 5, the following technical scheme is provided:
the third clamp 6 consists of a third clamp which is,
the clamp plate 6a is arranged on the servo system 7 in a sliding mode through a sliding groove 6a1, the sliding direction of the clamp plate 6a is the same as the direction of a target shifting fork body, two second gear posts 6a2 are fixedly arranged on the clamp plate 6a, the connecting line of the two second gear posts 6a2 is perpendicular to the sliding direction of the clamp plate 6a, the closest distance between the two second gear posts 6a2 is larger than the width of the target shifting fork body and smaller than the widest position of a target shifting fork opening, the second gear posts 6a2 are used for abutting against the outer side face of the target shifting fork opening, and the highest position of the second gear post 6a2 is higher than the target shifting fork opening when the third clamp 6 works;
the air cylinder 6b and the air cylinder 6b are fixedly arranged on the servo system 7, the motion direction of the output end of the air cylinder 6b is consistent with the sliding direction of the clamping plate 6a, and the output end of the air cylinder 6b is fixedly connected with the clamping plate 6 a.
Specifically, after the upper side and the lower side of the target shifting fork head are fixed by the first fixture 1, the cylinder 6b drives the clamp plate 6a to move in the direction away from the first blocking pillar 1a, the two second blocking pillars 6a2 respectively abut against the two outer side faces of the target shifting fork mouth, and the target shifting fork head is already positioned by the first fixture 1, so that the target shifting fork mouth is clamped in the two second blocking pillars 6a2, thereby fixing the target shifting fork mouth.
Further:
in order to solve the technical problem how the second clamp 5 and the third clamp 6 change positions corresponding to the target shifting fork body and the fork opening when the positions of the target shifting fork body and the fork opening change, as shown in fig. 2 and 3, the following technical scheme is provided:
the servo system 7 comprises a servo-system which comprises,
the support plate 7a, the second clamp 5 and the third clamp 6 are fixedly arranged on the support plate 7a, a slide rail 7a1 corresponding to the slide groove 6a1 is arranged on the support plate 7a, and the clamping plate 6a slides in the slide rail 7a1 through the slide groove 6a 1.
Specifically, the support plate 7a can be moved to a specified position by the servo system 7. When the first clamp 1 drives the shifting fork to rotate, so that the fork body and the fork opening of the shifting fork are changed, the servo system 7 can correspondingly adjust the position of the supporting flat plate 7a, the supporting flat plate 7a can lift the second clamp 5 and the third clamp 6 to reach the designated positions, and the second clamp 5 and the third clamp 6 are worked.
Further:
in order to solve the technical problem of how to mill the end face of the fork opening of the shifting fork, as shown in fig. 1, the following technical scheme is provided:
9 the milling cutter of the milling machine 8 is vertical to the supporting flat plate 7a, and the milling machine 8 is used for milling two outer end faces of the fork opening.
Specifically, after the target shifting fork is fixed to a specified position by the first clamp 1, the second clamp 5 and the third clamp 6, the milling machine 8 works to mill the end face of the fork opening of the shifting fork smoothly.
Further:
in order to solve the technical problem of the rotation angle control when the shifting fork rotates, as shown in fig. 1 and 2, the following technical scheme is provided:
a level 9 is also fixedly mounted on the platform 2 a.
Specifically, the level 9 is connected with the rotary driving mechanism 4 through a controller, the level 9 is used for detecting the turning angle of the first clamp 1 and the roller 2, when the rotary driving mechanism 4 drives the roller 2 and the first clamp 1 to rotate, the level 9 detects, the controller controls the rotary driving mechanism 4 to stop stopping when the level 9 detects that the designated position is reached, the roller 2 and the first clamp 1 are fixed to the designated position,
the working principle of the invention is as follows:
the first clamp 1, the roller 2, the barrel sleeve 3, the rotary driving mechanism 4, the second clamp 5, the third clamp 6, the servo system 7 and the level gauge 9 form a tool clamp part of the invention together, and the tool clamp part is used for fixing the shifting fork and automatically realizing the turnover of the shifting fork, so that the fork opening end face of the target shifting fork is always positioned in the working face of the milling machine.
The first clamp 1 can rotate under the drive of the rotary drive mechanism 4, the roller 2 and the barrel sleeve 3 can change the positions under the action of the servo system 7, and the first clamp 1, the roller 2 and the barrel sleeve 3 can respectively clamp a fork head, a fork body and a fork opening of a target shifting fork to fix the shifting fork in a sectional mode. No matter whether the fork head axis of the target shifting fork is perpendicular to the fork opening or not, the fork head and the fork opening of the shifting fork can be respectively fixed, and therefore the shifting fork is integrally fixed. And the upper end face and the lower end face of the fork opening of the shifting fork can be turned over through the rotation of the first clamp 1, so that the purpose of milling the two end faces of the fork opening of the shifting fork can be achieved without changing the clamp and placing for the second time.
Polishing one end face of a fork opening of the target shifting fork:
step one, placing a shifting fork: a worker or other mechanical equipment sleeves the fork head of the target shifting fork on the first stop column 1a, and the fork opening of the shifting fork faces the outer side of the roller 2.
Step two, the first clamp 1 acts: the first rotary pressing cylinder 1b drives the first blocking piece 1c to abut against the upper surface of the target shifting fork head, the lower surface of the target shifting fork head is abutted by the platform 2a, and the upper surface and the lower surface of the target shifting fork head are fixed.
Step three, rotating the first clamp 1 to a specified position: the servo motor 4b drives the second gear 4c to rotate, the second gear 4c drives the first gear 4a to rotate, the first gear 4a is fixedly connected to the roller 2 to drive the roller 2 to rotate, and the first clamp 1 is fixedly arranged in the roller 2 to rotate along with the roller until the upper end face of the target shifting fork opening is positioned on the working face of the milling machine 8;
step four, the servo system 7 drives the support flat plate 7a to the designated position: the servo system 7 drives the support plate 7a to move, so that the cushion block 5c on the support plate 7a is just against the lower surface of the target shift fork body, the target shift fork is positioned at the middle of the two second shift posts 6a2 on the clamping plate 6a, and the support plate 7a stops moving and is fixed at the current position.
Step five, the third clamp 6 acts: the air cylinder 6b drives the clamping plate 6a to move towards the direction far away from the roller 2, and the clamping plate 6a can stably move under the action of the sliding groove 6a1 and the sliding rail 7a 1; the two second shift posts 6a2 sandwich the two outer sides of the target fork until the second shift post 6a2 abuts completely against the two outer sides of the target fork and cannot move. Two second gear posts 6a2 constitute firm triangle-shaped structure with a first gear post 1a, have not only fixed the fork mouth, are fixed the shift fork whole on the plane moreover, can not rock all around.
Step six, the second clamp 5 acts: the second rotary pressing cylinder 5a drives the second blocking piece 5b to abut against the upper surface of the target shifting fork body, the lower surface of the target shifting fork body is abutted by the cushion block 5c, and the upper surface and the lower surface of the target shifting fork body are fixed.
Step seven, the milling machine 8 acts as: and the milling machine 8 controls the milling cutter to mill the upper side end face of the target shifting fork opening.
In the above steps, the reason why the third clamp 6 acts first and then the second clamp 5 acts is that: if second anchor clamps 5 first act on, because the effect of second anchor clamps 5 pressure, third anchor clamps 6 can't effectual both sides face of propping the shift fork mouth when the effect, perhaps when third anchor clamps 6 act on, can make the fork body of target shift fork slide in the middle of second separation blade 5b and cushion 5c to because lateral friction drives second separation blade 5b and removes, thereby harm the rotatory air cylinder 5a that pushes down of second, so for avoiding above circumstances, third anchor clamps 6 act earlier than second anchor clamps 5.
Finishing polishing of one end face of the shifting fork, and polishing of the other end face of the shifting fork:
step one, loosening the second clamp 5: the second rotary pressing cylinder 5a drives the second baffle 5b to loosen the fork body of the target shifting fork.
Step two, loosening the third clamp 6: the cylinder 6b drives the second shift post 6a2 to move towards the first shift post 1a, and the second shift post 6a2 no longer abuts against the side of the target shift fork opening.
Step three: the servo system 7 drives the support plate 7a away from the target fork: the servo system 7 drives the support plate 7a to move downwards and away from the target shifting fork, so that the next step is prevented from being influenced.
Step four: the first gripper 1 is rotated to the designated position: the servo motor 4b drives the second gear 4c to rotate, the second gear 4c drives the first gear 4a to rotate, the first gear 4a is fixedly connected to the roller 2 to drive the roller 2 to rotate, and the first clamp 1 is fixedly arranged in the roller 2 to rotate along with the roller until the other end face of the target shifting fork is positioned on the working face of the milling machine 8; at the moment, the upper end face and the lower end face of the target shifting fork exchange identities.
Step five: and repeating the fifth step to the seventh step in the working step of polishing one end face of the fork opening of the target shifting fork.
Finishing polishing, and taking out the shifting fork:
step one, loosening the second clamp 5: the second rotary pressing cylinder 5a drives the second baffle 5b to loosen the fork body of the target shifting fork.
Step two, loosening the third clamp 6: the cylinder 6b drives the second shift post 6a2 to move towards the first shift post 1a, and the second shift post 6a2 no longer abuts against the side of the target shift fork opening.
Step three: loosening the first clamp 1: the first barrier post 1a drives the first barrier piece 1c to release the fork head of the target shift fork, so that the target shift fork is completely released.
Step four: and taking out the shifting fork.
All the working steps are the working steps of polishing the end face of the fork opening of one shifting fork, and the rest shifting forks can be continuously carried out by repeating the steps.
No matter whether the axis of the fork head of the shifting fork is vertical to the fork opening of the shifting fork or not, the operation steps are not influenced.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic milling device, which is characterized by comprising,
a frame;
the first clamp (1), the first clamp (1) is arranged on the rack, and the first clamp (1) is used for clamping a fork head of a shifting fork;
the roller (2) is arranged on the rack, the roller (2) is cylindrical, a platform (2a) parallel to the axis of the roller (2) is arranged on the inner wall of the roller (2), and the first clamp (1) is fixedly arranged on the platform (2 a);
the barrel sleeve (3) is fixedly arranged on the rack, the length of the barrel sleeve (3) is shorter than that of the roller (2), a cylindrical through hole with the diameter equal to that of the outer wall of the roller (2) is formed in the barrel sleeve (3), and the roller (2) can rotate around the axis of the roller and is arranged on the through hole of the barrel sleeve (3);
the rotary driving mechanism (4), the rotary driving mechanism (4) is fixedly installed on the rack, and the rotary driving mechanism (4) is used for driving the rotary drum (2) to rotate;
the second clamp (5), the second clamp (5) is arranged on the rack, and the second clamp (5) is used for clamping the fork body of the shifting fork;
the third clamp (6), the third clamp (6) is arranged on the frame, and the third clamp (6) is used for clamping a fork opening of a shifting fork;
the servo system (7), the servo system (7) is fixedly installed on the rack, and the second clamp (5) and the third clamp (6) are both fixedly installed on the servo system (7);
the milling machine (8), milling machine (8) fixed mounting is in the frame, and milling machine (8) are used for milling the both ends face of shift fork mouth.
2. An automatic milling device according to claim 1, characterized in that the first clamp (1) comprises,
the first blocking column (1a) is fixedly arranged on the platform (2a), the first blocking column (1a) is close to the barrel opening of the roller (2), the diameter of the first blocking column (1a) is smaller than the diameter of the inner side of the target shifting fork head, and the height of the first blocking column (1a) is higher than that of the target shifting fork head;
the first rotary pressing cylinder (1b), the first rotary pressing cylinder (1b) is fixedly arranged on the platform (2 a);
first separation blade (1c), first separation blade (1c) fixed mounting is on first rotatory air cylinder (1b) of pushing down, first separation blade (1c) are the ring form, the inboard diameter of first separation blade (1c) is less than the outside diameter of target shift fork head, can not blockked up the motion by the inner wall of cylinder (2) when first rotatory air cylinder (1b) of pushing down drives first separation blade (1c) motion, first separation blade (1c) after first rotatory air cylinder (1b) of pushing down can overlap on first bumping post (1a) and support the up end of target shift fork head.
3. An automatic milling device according to claim 1, characterized in that the side of the drum (2) close to the first abutment (1a) is flush with the side of the corresponding tub (3), the drum (2) further comprising,
recess (2b), recess (2b) set up in roller (2) keep away from one side of first bumping post (1a), and recess (2b) is dug around the outer wall of roller (2), and recess (2b) exposes in the outside of barrel casing (3), and a lateral wall of recess (2b) flushes with the side of barrel casing (3).
4. An automatic milling device according to claim 1, characterized in that the barrel housing (3) comprises,
the first clamping block (3a) is arranged on the side surface, close to the first retaining column (1a), of the roller (2), the first clamping block (3a) is fixedly installed on the barrel sleeve (3), the first clamping block (3a) is tightly abutted against the side surface of the roller (2), and the first clamping block (3a) does not extend into the inner wall extension surface of the roller (2);
the second clamping block (3b) is arranged on the side face of the groove (2b), the second clamping block (3b) is clamped into the groove (2b), and the second clamping block (3b) tightly abuts against the side wall, flush with the side face of the barrel sleeve (3), of the groove (2 b).
5. An automatic milling device according to claim 1, characterized in that the rotary drive mechanism (4) comprises,
the first gear (4a), the first gear (4a) is sleeved on the outer wall of the drum (2) exposed out of the barrel sleeve (3), the first gear (4a) is fixedly connected with the drum (2), and the first gear (4a) does not cover the groove (2 b);
the servo motor (4b), the servo motor (4b) is fixedly installed on the frame;
the output end of the servo motor (4b) is fixedly connected with the axis of the second gear (4c), and the second gear (4c) is in transmission connection with the first gear (4 a).
6. An automatic milling device according to claim 1, characterized in that the second clamp (5) comprises,
the second rotary pressing cylinder (5a), and the second rotary pressing cylinder (5a) is fixedly arranged on the servo system (7);
the second baffle (5b) is fixedly arranged at the output end of the second rotary pressing cylinder (5a), and the second baffle (5b) can abut against the upper surface of the target shifting fork body after the second rotary pressing cylinder (5a) presses down;
the cushion block (5c) is fixedly arranged on the servo system (7), and the cushion block (5c) is used for abutting against the lower surface of the target fork body.
7. An automatic milling device according to claim 1, characterized in that the third clamp (6) comprises,
the clamp plate (6a) is slidably mounted on the servo system (7) through a sliding groove (6a1), the sliding direction of the clamp plate (6a) is the same as the direction of a target shifting fork body, two second gear columns (6a2) are fixedly mounted on the clamp plate (6a), the connecting line of the two second gear columns (6a2) is perpendicular to the sliding direction of the clamp plate (6a), the nearest distance between the two second gear columns (6a2) is larger than the width of the target shifting fork body and smaller than the widest position of the target shifting fork opening, the second gear columns (6a2) are used for abutting against the outer side face of the target shifting fork opening, and the highest position of the second gear column (6a2) is higher than the target shifting fork opening when the third clamp (6) works;
the air cylinder (6b), air cylinder (6b) fixed mounting is on servo (7), and the output direction of motion of air cylinder (6b) is unanimous with splint (6 a)'s slip direction, and the output and splint (6a) fixed connection of air cylinder (6 b).
8. An automatic milling device according to claim 1, characterized in that the servo system (7) comprises,
the support plate (7a), the second clamp (5) and the third clamp (6) are fixedly arranged on the support plate (7a), a sliding rail (7a1) corresponding to the sliding groove (6a1) is arranged on the support plate (7a), and the clamping plate (6a) slides in the sliding rail (7a1) through the sliding groove (6a 1).
9. An automatic milling device according to claim 1, characterized in that the milling cutter of the milling machine (8) is perpendicular to the support plate (7a), the milling machine (8) being adapted to mill both outer end faces of the fork jaw.
10. An automatic milling device according to claim 1, characterized in that a level (9) is also fixedly mounted on the platform (2 a).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210114957.3A CN114406325A (en) | 2022-01-31 | 2022-01-31 | Automatic milling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210114957.3A CN114406325A (en) | 2022-01-31 | 2022-01-31 | Automatic milling equipment |
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CN114406325A true CN114406325A (en) | 2022-04-29 |
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Family Applications (1)
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CN202210114957.3A Pending CN114406325A (en) | 2022-01-31 | 2022-01-31 | Automatic milling equipment |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5586382A (en) * | 1995-04-05 | 1996-12-24 | Ganem; Charles F. | Right angle turning attachment for milling machine |
CN105619117A (en) * | 2014-10-30 | 2016-06-01 | 陕西天财工程造价咨询有限公司 | Milling clamp for thin-wall shifting forks |
CN209007170U (en) * | 2018-10-11 | 2019-06-21 | 江苏铸鸿锻造有限公司 | It is a kind of can automatic turning workpiece double sides milling machine |
CN214367691U (en) * | 2021-03-26 | 2021-10-08 | 西安热工研究院有限公司 | Automatic clamp for gearbox shifting fork |
CN215033916U (en) * | 2021-06-28 | 2021-12-07 | 安徽凯宇机械制造有限公司 | Quick positioning type shifting fork head rough milling device |
-
2022
- 2022-01-31 CN CN202210114957.3A patent/CN114406325A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5586382A (en) * | 1995-04-05 | 1996-12-24 | Ganem; Charles F. | Right angle turning attachment for milling machine |
CN105619117A (en) * | 2014-10-30 | 2016-06-01 | 陕西天财工程造价咨询有限公司 | Milling clamp for thin-wall shifting forks |
CN209007170U (en) * | 2018-10-11 | 2019-06-21 | 江苏铸鸿锻造有限公司 | It is a kind of can automatic turning workpiece double sides milling machine |
CN214367691U (en) * | 2021-03-26 | 2021-10-08 | 西安热工研究院有限公司 | Automatic clamp for gearbox shifting fork |
CN215033916U (en) * | 2021-06-28 | 2021-12-07 | 安徽凯宇机械制造有限公司 | Quick positioning type shifting fork head rough milling device |
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