CN114406189A - Environment-friendly efficient lost foam casting production system - Google Patents
Environment-friendly efficient lost foam casting production system Download PDFInfo
- Publication number
- CN114406189A CN114406189A CN202111586265.0A CN202111586265A CN114406189A CN 114406189 A CN114406189 A CN 114406189A CN 202111586265 A CN202111586265 A CN 202111586265A CN 114406189 A CN114406189 A CN 114406189A
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- Prior art keywords
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- casting production
- production system
- lost foam
- foam casting
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000010114 lost-foam casting Methods 0.000 title claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
- B22C23/02—Devices for coating moulds or cores
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a casting production technology field, in particular to an environment-friendly high-efficiency lost foam casting production system, which comprises a coating box, wherein a plurality of stirring blades and a spraying component are symmetrically arranged at two sides in the coating box, the spraying component is arranged at the upper end of the coating box, an adjusting component is used for movably controlling the installation through a control frame, so that a model to be sprayed is conveniently and alternately operated uninterruptedly, the coating efficiency is improved, in addition, when the mounting frame runs to one side of a vertical plate, the mounting frame is automatically butted with a power gear for self-rotation control, the operation is convenient, the spraying is uniform, the mounting frame is movably controlled up and down through the descending of an adjusting column, so that the mounting frame can be placed in the coating box to be immersed and contacted with coating, meanwhile, a reinforcing block is controlled under the action of an ejector rod, the stable clamping of the mounting frame on the model is reduced, the contact is reduced, the coating effect is improved, and the assembly structure of a rotating shaft and the mounting frame is adopted, the device has wider application range.
Description
Technical Field
The invention relates to the technical field of casting production, in particular to an environment-friendly and efficient lost foam casting production system.
Background
Lost foam casting is to make up into the model cluster with the similar paraffin of foundry goods size shape or foam model bonding, brush refractory coating and stoving back, bury in dry quartz sand vibration molding, pour under the negative pressure, make the model gasification, liquid metal occupies the model position, solidify the novel casting method that forms the foundry goods after the cooling, wherein when coating to the model, adopt multiple coating mode according to the model structure of difference among the prior art, but mostly operate by the manual work, although dressing and keeping apart the clothing, nevertheless still can bring certain hidden danger to human health.
Disclosure of Invention
The invention aims to provide an environment-friendly and efficient lost foam casting production system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an environmental protection high efficiency lost foam casting production system, lost foam casting production system includes:
the coating box is internally and symmetrically provided with a plurality of stirring blades at two sides;
the spraying component is arranged at the upper end of the coating box;
the adjusting assembly comprises two adjusting columns, the upper ends of the two adjusting columns are horizontally connected with a control frame, and the two adjusting columns are arranged on two sides of the coating box;
the mounting assembly is arranged by inserting the movable assembly into the control frame;
the power gear is arranged at the upper end of one side of the spraying assembly;
and one side of the transmission component is connected with one side of the power gear.
Preferably, the spraying assembly comprises two vertical plates and two liquid feeding pipes, the two vertical plates are symmetrically arranged on two sides of the upper end of the coating box, a groove is formed in one side of each vertical plate, a transfer pipe is horizontally inserted into one side of each groove in the two vertical plates, a plurality of spray heads are arranged in the grooves in a penetrating and inserting mode on one side of the transfer pipe respectively, and the two liquid feeding pipes are connected to one side of the coating box through the transfer pipes respectively.
Preferably, the movable groove has been seted up in the control frame center through, and the spout has been seted up to activity inslot bilateral symmetry, and the movable assembly includes the sliding seat, and the sliding seat bilateral symmetry is equipped with the slide, all pegs graft through the bearing level in two spouts and is equipped with the lead screw, and cup joints the lead screw setting in two spouts are arranged in to two slides peg graft respectively.
Preferably, the mounting assembly comprises two mounting frames, a rotating shaft is arranged at the upper end of each mounting frame through a bolt in a vertical installation mode, and the upper end of the rotating shaft vertically penetrates through the inserting movable seat through a bearing to be arranged.
Preferably, the mounting bracket is of an annular structure, the positioning blocks are symmetrically arranged on two sides of the inner ring of the mounting bracket in an integrated horizontal mode, the telescopic rods are symmetrically inserted into one side of each positioning block, the reinforcing blocks are sleeved on one sides of the telescopic rods, the insertion grooves are formed in the positioning blocks, and the reinforcing blocks are inserted into the insertion grooves through the insertion rods.
Preferably, the vertical baffle that is equipped with of one side in the inserting groove, inserting rod one side center level is equipped with the pull rod, and the setting of inserting baffle is run through to pull rod one side, and all cup joints on the pull rod and is equipped with first spring.
Preferably, both sides run through two inserting grooves in the mounting bracket and set up the cavity, are equipped with two stay cords through four deflector symmetrical pegs graft in the cavity, and the cavity lower extreme is equipped with the ejector pin through the vertical cup jointing of rebound rod in the mounting bracket, and the ejector pin lower extreme runs through the setting of mounting bracket lower extreme, and two stay cords both sides are connected in two pull rod one sides and ejector pin both sides respectively, and cup joint on the rebound rod and are equipped with the second spring.
Preferably, the ejector rod penetrates through one side of the lower end of the inserting mounting frame and one side of the inserting rod arranged in the inserting groove, and sealing rings are arranged on the side of the ejector rod.
Preferably, the transmission assembly comprises a supporting plate, a transmission shaft is vertically inserted into one side of the supporting plate through a bearing, a driven gear and a first transmission wheel are sleeved on two sides of the transmission shaft respectively, the driven gear is meshed with one side of the power gear and is connected with the other side of the power gear, a second transmission wheel is sleeved on the upper end of a rotating shaft penetrating through the movable seat, and the first transmission wheel is connected with the second transmission wheel through a transmission belt.
Compared with the prior art, the invention has the beneficial effects that:
1. the installation is movably controlled through the control frame, so that the model to be sprayed is conveniently subjected to alternate uninterrupted operation, the coating efficiency is improved, in addition, when the installation frame runs to one side of the vertical plate, the installation frame is automatically butted with the power gear to perform autorotation control, the operation is labor-saving, and the spraying is uniform;
2. the descending through adjusting the post carries out activity control from top to bottom to the mounting bracket, makes the mounting bracket can arrange in and scribble the incasement and dip the contact with coating, controls the boss under the effect of ejector pin simultaneously, reduces the mounting bracket and stabilizes the centre gripping to the model when, reduces the contact, improves the coating effect, and the package assembly of rotation axis and mounting bracket, makes device application scope wider.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of the structure of the present invention;
FIG. 3 is a schematic view of the structure of the mounting bracket of the present invention;
FIG. 4 is a side view of the mount structure of the present invention;
FIG. 5 is a schematic view of portion A of FIG. 1 according to the present invention;
FIG. 6 is a schematic view of the portion B of FIG. 1 according to the present invention.
In the figure: the paint spraying device comprises a paint box 1, a stirring blade 2, an adjusting column 3, a control frame 4, a power gear 5, a vertical plate 6, a liquid sending pipe 7, a transit pipe 8, a spray head 9, a movable seat 10, a sliding plate 11, a lead screw 12, an installation frame 13, a rotating shaft 14, a positioning block 15, an expansion rod 16, a reinforcing block 17, a pull rod 18, a first spring 19, a pull rope 20, a rebound rod 21, a push rod 22, a second spring 23, a support plate 24, a driven gear 25, a first driving wheel 26 and a second driving wheel 27.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides an environment-friendly and efficient lost foam casting production system: the lost foam casting production system includes:
a coating box 1, a plurality of stirring blades 2 are symmetrically arranged on two sides in the coating box 1, a spraying component is arranged on the upper end of the coating box 1 and comprises two vertical plates 6 and two liquid sending pipes 7, the two vertical plates 6 are vertically and symmetrically arranged on two sides of the upper end of the coating box 1, a groove is formed on one side of each of the two vertical plates 6, a transit pipe 8 is horizontally inserted and connected on one side of the groove in the two vertical plates 6, one side of the transit pipe 8 is respectively inserted and connected in the groove in a penetrating manner and is provided with a plurality of spray heads 9, two sides of the two liquid sending pipes 7 are respectively connected with one side of the transit pipe 8 and one side of the coating box 1, the adjusting component comprises two adjusting columns 3, a control frame 4 is horizontally connected on the upper ends of the two adjusting columns 3, the two adjusting columns 3 are arranged on two sides of the coating box 1, a movable groove is formed in the center of the control frame 4 in a penetrating manner, sliding grooves are symmetrically formed on two sides in the movable groove, the movable component comprises a movable seat 10, sliding plates 11 are symmetrically arranged on two sides of the movable seat 10, lead screws 12 are horizontally inserted into the two sliding grooves through bearings, the two sliding plates 11 are respectively inserted into the two sliding grooves, the lead screws 12 are sleeved in the two sliding grooves, and the two mounting frames 13 are respectively operated to improve the coating efficiency.
The installation component is arranged through a movable component plug-in control frame 4 and comprises two installation frames 13, a rotating shaft 14 is vertically installed at the upper end of each installation frame 13 through a bolt, the upper end of each rotating shaft 14 vertically penetrates through a plug-in movable seat 10 through a bearing, each installation frame 13 is of an annular structure, positioning blocks 15 are integrally and horizontally arranged on two sides of an inner ring of each installation frame 13, a plurality of telescopic rods 16 are symmetrically plugged in one sides of the positioning blocks 15, reinforcing blocks 17 are sleeved on one sides of the plurality of telescopic rods 16, plug-in grooves are formed in the positioning blocks 15, one sides of the reinforcing blocks 17 are plugged in the plug-in grooves through plug-in rods, partition plates are vertically arranged on one sides in the plug-in grooves, a pull rod 18 is horizontally arranged in the center of one side of each plug-in rod, one side of each pull rod 18 penetrates through the plug-in partition plates, first springs 19 are sleeved on the pull rods 18, two sides in the installation frames 13 penetrate through the two plug-in grooves to form cavities, two stay cords 20 are symmetrically inserted and connected through four guide wheels in the cavity, the lower end of the cavity in the mounting frame 13 is vertically sleeved with an ejector rod 22 through a rebound rod 21, the lower end of the ejector rod 22 runs through the lower end of the mounting frame 13, two stay cords 20 two sides are respectively connected with two pull rods 18 one side and two ejector rods 22 two sides, and the rebound rod 21 is sleeved with a second spring 23 to control the reinforcing block 17.
The working principle is as follows: when in use, the mounting frame 13 approximately conforming to the size of the model is arranged at the lower end of the rotating shaft 14 through bolts, then the model is clamped through the telescopic rod 16, then the reinforcing block 17 is driven to be contacted with one side of the model under the action of the first spring 19 to reinforce and clamp, then the movable seat 10 is movably controlled through the screw rod 12 driven by the motor mature in the prior art, the mounting frame 13 at one side is operated to one side of the power gear 5 to be connected, then the suction and pressurization equipment common in the prior art on the liquid conveying pipe 7 is started to convey the coating into the transit pipe 8, the model on the mounting frame 13 in a rotating state is sprayed through the spray head 9, the model can be arranged on the other mounting frame 13 in the meantime, then the control frame 4 is driven to horizontally move downwards through the adjusting column 3 (which can be a pneumatic telescopic column or a hydraulic column in the prior art) to drive the mounting frame 13 to fall into the coating box 1, then, when the push rod 22 at the lower end of the mounting bracket 13 contacts with the inner lower end of the paint tank 1, the pull rods 18 are dragged by the pull ropes 20 at the two sides, so that the reinforcing block 17 is far away from the model, only the telescopic rod 16 is left to contact with the model, the coating surface of the model is wider when the model is soaked, the model is moved to the other side to be disassembled, and the model on the mounting bracket 13 at the other side is coated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an environmental protection high efficiency lost foam casting production system which characterized in that: the lost foam casting production system comprises:
the coating device comprises a coating box (1), wherein a plurality of stirring blades (2) are symmetrically arranged on two sides in the coating box (1);
the spraying component is arranged at the upper end of the coating box (1);
the adjusting assembly comprises two adjusting columns (3), the upper ends of the two adjusting columns (3) are horizontally connected with a control frame (4), and the two adjusting columns (3) are arranged on two sides of the coating box (1);
the mounting assembly is arranged by inserting the movable assembly into the control frame (4);
the power gear (5), the said power gear (5) locates the upper end of one side of spray assembly;
and one side of the transmission component is sleeved with the upper end of the mounting component, and one side of the transmission component is connected with one side of the power gear (5).
2. The environment-friendly efficient lost foam casting production system according to claim 1, wherein: the spraying assembly comprises two vertical plates (6) and two liquid feeding pipes (7), the two vertical plates (6) are vertically symmetrically arranged on two sides of the upper end of the paint box (1), one side of each vertical plate (6) is provided with a groove, one side of each inner groove of each vertical plate (6) is horizontally inserted into the corresponding groove of the corresponding transit pipe (8), one side of each transit pipe (8) is respectively penetrated through and inserted into the corresponding groove to be provided with a plurality of spray heads (9), and the two sides of each liquid feeding pipe (7) are respectively connected with one side of the corresponding transit pipe (8) and the paint box (1).
3. The environment-friendly efficient lost foam casting production system according to claim 2, wherein: the center of the control frame (4) is penetrated and provided with a movable groove, the sliding grooves are symmetrically formed in two sides of the movable groove, the movable assembly comprises a movable seat (10), sliding plates (11) are symmetrically arranged on two sides of the movable seat (10), a lead screw (12) is horizontally inserted into the two sliding grooves through a bearing, and the two sliding plates (11) are respectively inserted into the two sliding grooves and are sleeved with the lead screw (12).
4. The environment-friendly efficient lost foam casting production system according to claim 3, wherein: the mounting assembly comprises two mounting frames (13), a rotating shaft (14) is arranged at the upper end of each mounting frame (13) through a bolt in a vertical installation mode, and the upper end of each rotating shaft (14) vertically penetrates through the corresponding inserting movable seat (10) through a bearing.
5. The environment-friendly efficient lost foam casting production system according to claim 4, wherein: mounting bracket (13) are the loop configuration, and the integrative horizontal symmetry in mounting bracket (13) inner ring both sides is equipped with locating piece (15), and locating piece (15) one side symmetry is pegged graft and is equipped with a plurality of telescopic links (16), and a plurality of telescopic links (16) one side are cup jointed and are equipped with boss (17), have seted up the inserting groove in locating piece (15), and boss (17) one side is pegged graft through the inserting rod and is arranged in the inserting groove.
6. The environment-friendly efficient lost foam casting production system according to claim 5, wherein: the vertical baffle that is equipped with of one side in the inserting groove, inserting rod one side center level is equipped with pull rod (18), and pull rod (18) one side runs through the setting of inserting baffle, and all cup joints on pull rod (18) and is equipped with first spring (19).
7. The environment-friendly efficient lost foam casting production system according to claim 6, wherein: both sides run through two inserting grooves in mounting bracket (13) and set up the cavity, are equipped with two stay cords (20) through four deflector symmetrical peggings in the cavity, and the cavity lower extreme is equipped with ejector pin (22) through vertical the cup jointing of rebound rod (21) in mounting bracket (13), and ejector pin (22) lower extreme runs through mounting bracket (13) lower extreme setting, and two stay cords (20) both sides are connected in two pull rod (18) one side and ejector pin (22) both sides respectively, and cup joint on rebound rod (21) and be equipped with second spring (23).
8. The environment-friendly efficient lost foam casting production system according to claim 7, wherein: and the ejector rod (22) penetrates through one side of the lower end of the inserting mounting frame (13) and one side of the inserting rod arranged in the inserting groove to be provided with a sealing ring.
9. The environment-friendly efficient lost foam casting production system according to claim 8, wherein: the transmission assembly comprises a supporting plate (24), a transmission shaft is vertically inserted into one side of the supporting plate (24) through a bearing, a driven gear (25) and a first transmission wheel (26) are sleeved on two sides of the transmission shaft respectively, the driven gear (25) is meshed with one side of a power gear (5) and connected with each other, a second transmission wheel (27) is sleeved on the upper end of a rotating shaft (14) penetrating through a movable seat (10), and the first transmission wheel (26) is connected with the second transmission wheel (27) through a transmission belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111586265.0A CN114406189A (en) | 2021-12-23 | 2021-12-23 | Environment-friendly efficient lost foam casting production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111586265.0A CN114406189A (en) | 2021-12-23 | 2021-12-23 | Environment-friendly efficient lost foam casting production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114406189A true CN114406189A (en) | 2022-04-29 |
Family
ID=81268273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111586265.0A Pending CN114406189A (en) | 2021-12-23 | 2021-12-23 | Environment-friendly efficient lost foam casting production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114406189A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114919112A (en) * | 2022-05-11 | 2022-08-19 | 芜湖泓鹄材料技术有限公司 | Multi-functional disappearance mould supports frock |
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| CN108212605A (en) * | 2018-03-30 | 2018-06-29 | 宁波高新区神台德机械设备有限公司 | Adjustable automobile accessory Clamp of spraying paint |
| CN109127240A (en) * | 2018-09-25 | 2019-01-04 | 王振海 | A kind of highly-safe spray-painting plant of automobile production |
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| CN109821683A (en) * | 2019-03-23 | 2019-05-31 | 扬州市海纳源科技服务有限责任公司 | A kind of novel vertical automatic coating production line equipment |
| KR102032096B1 (en) * | 2019-07-16 | 2019-10-15 | 전범준 | Mold Wash Coating Apparatus for Maunfacturing Cast Core and Mold Wash Coating method using the same |
| JP2021023923A (en) * | 2019-08-01 | 2021-02-22 | 方小剛 | High efficiency paint mixer |
| CN113262902A (en) * | 2021-05-18 | 2021-08-17 | 刘辉 | Efficient spraying device for new energy automobile production and spraying process thereof |
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2021
- 2021-12-23 CN CN202111586265.0A patent/CN114406189A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3889800A (en) * | 1974-01-10 | 1975-06-17 | Indian Head Inc | Bottle chuck having a snap-on snap-off coupling |
| CN101564758A (en) * | 2008-04-22 | 2009-10-28 | 迈科技术有限公司 | Method and system for preparing investment casting mold shell |
| CN206286512U (en) * | 2016-11-29 | 2017-06-30 | 山东杰创机械有限公司 | A kind of full-automatic dip coating apparatus |
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| CN109821683A (en) * | 2019-03-23 | 2019-05-31 | 扬州市海纳源科技服务有限责任公司 | A kind of novel vertical automatic coating production line equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114919112A (en) * | 2022-05-11 | 2022-08-19 | 芜湖泓鹄材料技术有限公司 | Multi-functional disappearance mould supports frock |
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