CN113262902A - Efficient spraying device for new energy automobile production and spraying process thereof - Google Patents
Efficient spraying device for new energy automobile production and spraying process thereof Download PDFInfo
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- CN113262902A CN113262902A CN202110541957.7A CN202110541957A CN113262902A CN 113262902 A CN113262902 A CN 113262902A CN 202110541957 A CN202110541957 A CN 202110541957A CN 113262902 A CN113262902 A CN 113262902A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- Engineering & Computer Science (AREA)
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Abstract
The invention discloses a high-efficiency spraying device for new energy automobile production and a spraying process thereof. The spraying device comprises a spraying box, wherein the bottom of the spraying box is fixedly connected with a base, a first spraying pipeline is arranged at the top of the spraying box, second spraying pipelines are arranged on two sides of the spraying box, a first clamping mechanism and a second clamping mechanism are arranged on the inner side of the spraying box, the first clamping mechanism comprises a first clamping plate, a first rotating shaft and a fixing block, and the first rotating shaft is fixedly connected with the first clamping plate; through the fixed a plurality of parts of grip block centre gripping, starter motor, grip block move the part and rotate, make first spraying pipeline spraying part, then can unscrew first bolt and second bolt respectively, make two grip blocks move backward, can spray the part of part and grip block contact under the effect of second spraying pipeline to can directly carry out a plurality of parts of spraying, guarantee that the part can the omnidirectional spraying, improve the effect of spraying and automotive production's efficiency.
Description
Technical Field
The invention relates to the technical field of automobile production, in particular to a high-efficiency spraying device for new energy automobile production and a spraying process thereof.
Background
The new energy automobile is an automobile which adopts unconventional automobile fuel as a power source, integrates advanced technologies in the aspects of power control and driving of the automobile, is advanced in formed technical principle, has a new technology and a new structure, along with the development of science and technology, at present, basically, one automobile exists in each family, and is convenient for people to go out, the automobile is formed by combining large and small parts of thousands of tens of millions, and some parts usually need to be subjected to a surface paint spraying process, are sprayed by a spray gun or a disc type atomizer, are dispersed into uniform and fine fog drops by means of pressure or centrifugal force, and are applied to the surface of an object to be coated, so that the surface performance and the appearance of automobile parts can be effectively improved.
At present, when the surface of a part is sprayed, a plurality of parts need to be fixed by a clamping device, then the spraying of the part is completed by a spraying mechanism, but when the part is fixed, the clamping plate is required to be contacted with the part, so that the spraying mechanism can not spray the comprehensive spraying part, the spraying mechanism can supplement the spraying of the parts, the efficiency is too low, and the efficiency of automobile production is influenced.
Disclosure of Invention
The invention aims to provide an efficient spraying device for new energy automobile production, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-efficiency spraying device for production of new energy automobiles comprises a spraying box, wherein the bottom of the spraying box is fixedly connected with a base, a first spraying pipeline is arranged at the top of the spraying box, second spraying pipelines are arranged on two sides of the spraying box, a first clamping mechanism and a second clamping mechanism are arranged on the inner side of the spraying box, the first clamping mechanism comprises a first clamping plate, a first rotating shaft and a fixed block, the first rotating shaft is fixedly connected with the first clamping plate, the fixed block is fixed on the outer end face of the spraying box, the first rotating shaft rotates in the fixed block, a rotating plate and a fixed plate are arranged in the fixed block, a first bolt is arranged on the outer side of the fixed block, the first bolt is in threaded connection with the fixed block, the second clamping mechanism comprises a second clamping plate, a second rotating shaft and a motor, and the motor is electrically connected with an external power supply, the utility model discloses a spraying case, including motor output fixedly connected with fixed section of thick bamboo, sliding connection has the gangbar in the fixed section of thick bamboo, second pivot one end runs through the spraying case, just the second pivot with gangbar fixed connection, the second pivot is fixed on the second grip block, terminal surface articulates before the spraying case has two chamber doors.
Further, the connecting hole has been seted up to the fixed block, first pivot the rotor plate with the fixed disk all is located in the connecting hole, just the fixed disk slides in the connecting hole, rotor plate one end fixedly connected with T shape pole, T shape pole with the fixed disk rotates to be connected, just the rotor plate other end with first pivot contacts, first bolt one end with the fixed disk contacts and compresses tightly.
Furthermore, the fixed cylinder is provided with a linkage groove, the linkage rod slides in the linkage groove, and the linkage rod and the fixed cylinder are both in a cross shape.
Furthermore, a disc is arranged on the outer side of the second rotating shaft, a connecting disc is fixedly connected to the outer wall of the second rotating shaft, a rotating hole corresponding to the connecting disc is formed in the linkage rod, and the disc is fixed to the spraying box through a second bolt in a threaded connection mode.
Further, a mounting seat is fixedly mounted on the motor and fixedly connected with the spraying box, and the mounting seat is L-shaped.
Furthermore, both sides of the spraying box are provided with material supporting plates, the sum of the lengths of the two material supporting plates is equal to the length of the spraying box, one end of each material supporting plate penetrates through the spraying box, and the material supporting plates are connected with the spraying box in a sliding mode.
Further, still including being used for closed two the closing mechanism of chamber door, closing mechanism possesses fixing base, block seat and check lock lever, the fixing base with one of them chamber door fixed connection, block seat and another chamber door fixed connection, the check lock lever both ends are fixedly connected with stopper and fixture block respectively, the check lock lever with fixing base sliding connection, the draw-in groove has been seted up to the block seat, the fixture block is in the draw-in groove.
Furthermore, first spraying pipeline includes the trunk, first send powder pipe and a plurality of spray tube, a plurality of the spray tube all with first send powder pipe sealing connection, first send powder pipe with trunk sealing connection, a plurality of spray tube one end all extends to the spraying incasement side.
Further, the second spraying pipeline includes that connecting pipe, second send whitewashed pipe and return bend, the return bend is located the spraying incasement side, just the return bend is located first grip block with second grip block top, the connecting pipe with return bend sealing connection, the second send whitewashed pipe with connecting pipe sealing connection.
The efficient spraying process for producing the new energy automobile is completed by the efficient spraying device for producing the new energy automobile according to any one of claims 1 to 9, and comprises the following specific steps of:
s1, opening the box door, sliding the material supporting plate into the inner side of the spraying box, putting the part on the material supporting plate, and tightening the first bolt and the second bolt between the first clamping plate and the second clamping plate to fix the first clamping plate and the second clamping plate, thereby fixing the part;
s2, closing the box door, sliding the supporting plate away from the first clamping plate and the second clamping plate, connecting a limiting block and a clamping block on the locking rod, connecting the locking rod on a fixed seat, sliding the locking rod in the fixed seat, clamping the clamping block in the clamping seat, fixing the two box doors, sealing the spraying box by the box doors, and avoiding the powder from splashing out of the spraying box to pollute the external environment during spraying;
s3, when the part is in the spraying box, the motor can be started, the motor can drive the fixed cylinder to rotate, the linkage rod and the linkage groove are both in a cross shape, the linkage rod can drive the second rotating shaft to rotate, the first clamping plate and the second clamping plate can drive the part to rotate, and the first spraying pipeline sprays the part;
s4: after the first spraying pipeline is sprayed, the first clamping plate and the second clamping plate are stopped stably in a horizontal state, after the paint surfaces can be contacted within a preset time, the supporting plate slides into the inner side of the spraying box again to support the parts, then the box door is opened, the first bolt and the second bolt are unscrewed, the second clamping plate moves backwards, the second rotating shaft moves backwards, and the linkage rod slides in the linkage groove of the fixed cylinder; make first grip block rearward movement, first pivot, rotor plate and fixed disk slide in the connecting hole simultaneously, expose the part that shelters from the part, make a flitch support the part this moment, the return bend can face the part that the part sheltered from, guarantees that second spraying pipeline can be abundant to the part spraying to can directly carry out a plurality of parts of spraying, guarantee that the part can omnidirectional spraying, accomplish the spraying operation.
Compared with the prior art, the invention has the beneficial effects that:
1. through the first fixture and the second fixture that set up, can a plurality of parts of treating the spraying of centre gripping fixed through the grip block, the starter motor, under the effect of first pivot and second pivot, the grip block can drive the part and rotate, make first spraying pipeline spraying part, then can unscrew first bolt and second bolt respectively, make two grip blocks move backward, can spray the part of part and grip block contact under the effect of second spraying pipeline, thereby can directly carry out a plurality of parts of spraying, guarantee that the part can the omnidirectional spraying, the effect of improvement spraying and the efficiency of automotive production.
2. The linkage rod and the linkage groove are cross-shaped, the first clamping plate and the second clamping plate can be guaranteed to rotate when the motor is driven, parts can be fully sprayed, the linkage rod can slide in the linkage groove, the second clamping plate can move, the part sheltering from the parts is exposed, the second spraying pipeline comprises a second powder feeding pipe and a bent pipe, the bent pipe can face the part sheltered from the parts, and the second spraying pipeline can be guaranteed to be fully sprayed on the parts.
3. All be provided with a flitch through the both sides at the spraying case, two are propped up the flitch and can slide with the spraying case, and when the spraying, prop up the flitch and slide in the outside of spraying case, do not influence the grip block and drive the part motion, when placing the work piece in the spraying case and carry out the secondary spraying to the part, can make a flitch support the part, the grip block centre gripping of being convenient for is a plurality of parts and carries out the secondary spraying to the part.
4. The closing mechanism comprises a fixing seat, a clamping seat and a locking rod, the locking rod is connected with a limiting block and a clamping block, the locking rod can be connected onto the fixing seat, the locking rod slides in the fixing seat, the clamping block is clamped in the clamping seat, two box doors can be fixed, the box doors can seal the spraying box, and the situation that powder is splashed out of the spraying box to pollute the external environment is avoided when spraying is conducted.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the interior of the spray booth of the present invention;
FIG. 3 is a schematic structural view of a first clamping plate and a second clamping plate according to the present invention;
FIG. 4 is a schematic structural view of a first clamping mechanism and a second clamping mechanism of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 4;
FIG. 6 is an enlarged view at B in FIG. 4;
FIG. 7 is a schematic view of the closure mechanism of the present invention;
fig. 8 is a schematic view showing a state in which the first and second chucking plates move in the present invention.
Reference numerals: 1. a spraying box; 11. a base; 2. a first spray pipe; 21. a trunk pipe; 22. a nozzle; 23. a first powder feeding pipe; 3. a second spray pipe; 31. a connecting pipe; 32. bending the pipe; 33. a second powder feeding pipe; 4. a first clamping mechanism; 41. a first clamping plate; 42. a first rotating shaft; 43. a rotating plate; 431. a T-shaped rod; 44. fixing the disc; 45. a first bolt; 46. a fixed block; 461. connecting holes; 5. a second clamping mechanism; 51. a second clamping plate; 52. a second rotating shaft; 521. a connecting disc; 53. a disc; 531. rotating the hole; 54. a second bolt; 55. a linkage rod; 56. a fixed cylinder; 561. a linkage groove; 57. a motor; 58. a mounting seat; 6. a material supporting plate; 7. a box door; 8. a closing mechanism; 81. a fixed seat; 82. a clamping seat; 821. a card slot; 83. a locking lever; 831. a limiting block; 832. and (7) clamping blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, a high-efficiency spraying device for producing a new energy automobile includes a spraying box 1, a base 11 is fixedly connected to the bottom of the spraying box 1, a first spraying pipe 2 is disposed on the top of the spraying box 1, second spraying pipes 3 are disposed on both sides of the spraying box 1, a first clamping mechanism 4 and a second clamping mechanism 5 are disposed on the inner side of the spraying box 1, the first clamping mechanism 4 includes a first clamping plate 41, a first rotating shaft 42 and a fixing block 46, the first rotating shaft 42 is fixedly connected to the first clamping plate 41, the fixing block 46 is fixed to the outer end face of the spraying box 1, the first rotating shaft 42 rotates in the fixing block 46, a rotating plate 43 and a fixing plate 44 are disposed in the fixing block 46, a first bolt 45 is disposed on the outer side of the fixing block 46, the first bolt 45 is in threaded connection with the fixing block 46, the second clamping mechanism 5 includes a second clamping plate 51, a second rotating shaft 52 and a motor 57, the motor 57 is electrically connected with an external power supply, the output end of the motor 57 is fixedly connected with the fixed cylinder 56, the linkage rod 55 is slidably connected in the fixed cylinder 56, one end of the second rotating shaft 52 penetrates through the spraying box 1, the second rotating shaft 52 is fixedly connected with the linkage rod 55, the second rotating shaft 52 is fixed on the second clamping plate 51, and the front end face of the spraying box 1 is hinged with two box doors 7.
The bottom of the spraying box 1 is fixedly connected with a base 11, the base 11 plays a role of bearing the spraying box 1, a collecting box for collecting powder sprayed by the spraying box 1 can be arranged in the base 11, the powder in the collecting box can be reused, when automobile parts are sprayed, a box door 7 is opened, two sides of the spraying box 1 are respectively provided with a material supporting plate 6, the sum of the lengths of the two material supporting plates 6 is equal to the length of the spraying box 1, the two material supporting plates 6 are convenient to butt joint, one end of the material supporting plate 6 penetrates through the spraying box 1, the material supporting plate 6 is in sliding connection with the spraying box 1, the spraying box 1 is provided with a groove matched with the material supporting plate 6, the material supporting plate 6 can be always positioned in the groove, a handle can be arranged at the end face of the outer side of the material supporting plate 6, the material supporting plate 6 can be conveniently operated, the material supporting plate 6 slides into the inner side of the spraying box 1, at the moment, the parts can be placed on the material supporting plate 6, and a position between a first clamping plate 41 and a second clamping plate 51, the first bolt 45 and the second bolt 54 are tightened to fix the first clamping plate 41 and the second clamping plate 51, so as to fix the component, and then the door 7 is closed, the door 7 is hinged to the painting box 1, the rotation mode of the door 7 may be a hinge or a shaft, the door 7 can be locked by the closing mechanism 8, the closing mechanism 8 includes a fixing seat 81, a fastening seat 82 and a locking rod 83, the fixing seat 81 is fixedly connected to one of the doors 7, the fastening seat 82 is fixedly connected to the other door 7, two ends of the locking rod 83 are respectively and fixedly connected to a limiting block 831 and a clamping block 832, the locking rod 83 is slidably connected to the fixing seat 81, the fastening seat 82 is provided with a clamping slot 821, the clamping block 832 is clamped in the clamping slot 821, the locking rod 83 is connected to the limiting block 831 and the clamping block 832, the locking rod 83 can be connected to the fixing seat 81, the locking rod 83 slides in the fixing seat 81, so that the clamping block 832 is clamped in the clamping seat 82, the two box doors 7 can be fixed, so that the box doors 7 can seal the spraying box 1, and the situation that powder materials splash out of the spraying box 1 to pollute the external environment during spraying is avoided;
when a part is positioned in the spraying box 1, a motor 57 (model Y90S) can be started, a mounting base 58 is fixedly mounted on the motor 57, the mounting base 58 is fixedly connected with the spraying box 1, the mounting base 58 is L-shaped, the mounting base 58 is a flange base connected with the motor 57, the motor 57 can be fixed, stable operation of the motor 57 is ensured, the motor 57 is provided with an independent switch button, the motor 57 can independently control the action of the motor 57 through a switch, the motor 57 can drive the fixing cylinder 56 to rotate, the linkage rod 55 and the linkage groove 561 are both cross-shaped, the linkage rod 55 can drive the second rotating shaft 52 to rotate, a disc 53 is arranged on the outer side of the second rotating shaft 52, a connecting disc 521 is fixedly connected to the outer wall of the second rotating shaft 52, the linkage rod 55 is provided with a rotating hole 531 corresponding to the connecting disc 521, the disc 53 is fixed with the spraying box 1 through a second bolt 54 in a threaded manner, the disc 53 is matched with the second bolt 54 to fix the position of the second rotating shaft 52, the connection plate 521 and the rotation hole 531 are matched to ensure that the second rotation shaft 52 can rotate, the first clamping plate 41 and the second clamping plate 51 can drive the parts to rotate, the second clamping plate 51 and the first clamping plate 41 are driven, the fixing block 46 is provided with a connection hole 461, the first rotation shaft 42, the rotation plate 43 and the fixing plate 44 are all positioned in the connection hole 461, one end of the rotation plate 43 is fixedly connected with a T-shaped rod 431, the T-shaped rod 431 is rotatably connected with the fixing plate 44, the other end of the rotation plate 43 is contacted with the first rotation shaft 42, one end of the first bolt 45 is contacted with the fixing plate 44, the matching of the rotation plate 43 and the fixing plate 44 can limit the position of the first rotation shaft 42 and can not influence the rotation of the first rotation shaft 42, the structure is simple, the movement is scientific and reasonable, the first spraying pipeline 2 comprises a main trunk 21, a first powder feeding pipe 23 and a plurality of spraying pipes 22, the number of the spray pipes 22 is set according to how many parts are clamped by the clamping plates, the plurality of spray pipes 22 are hermetically connected with the first powder feeding pipe 23, the first powder feeding pipe 23 is hermetically connected with the trunk pipe 21, one ends of the plurality of spray pipes 22 extend to the inner side of the spraying box 1, so that the parts are sprayed by the first spraying pipeline 2, after the spraying of the first spraying pipeline 2 is completed, the first clamping plate 41 and the second clamping plate 51 are stopped stably in a horizontal state, after a paint surface can be contacted for a preset time, the material supporting plate 6 slides into the inner side of the spraying box 1 again to support the parts, then the box door 7 can be opened, the first bolt 45 and the second bolt 54 are unscrewed, the second rotating shaft 52 can move backwards, and the linkage rod 55 slides in the linkage groove 561 of the fixing barrel 56, so that the second clamping plate 51 moves backwards; the first clamping plate 41 moves backwards, the first rotating shaft 42 slides in the connecting hole 461 of the fixed block 46 to expose the part shielding part, at this time, the supporting plate 6 supports the part to facilitate the secondary spraying of the part, when the supporting plate 6 supports the part, the first clamping plate 41 and the second clamping plate 51 need to be rotated to the horizontal position, a mark can be arranged on the outer wall of the fixed cylinder 56 to mark the corresponding position, that is, the first clamping plate 41 and the second clamping plate 51 are in the horizontal state, the second spraying pipeline 3 comprises a connecting pipe 31, a second powder feeding pipe 33 and an elbow pipe 32, the elbow pipe 32 is positioned at the inner side of the spraying box 1, the elbow pipe 32 is positioned above the first clamping plate 41 and the second clamping plate 51, the connecting pipe 31 is connected with the elbow pipe 32 in a sealing manner, the second powder feeding pipe 33 is connected with the connecting pipe 31 in a sealing manner, the elbow pipe 32 can face the part shielding part, and the second spraying pipeline 3 can be fully sprayed on the part, therefore, a plurality of parts can be directly sprayed, the parts can be sprayed in all directions, the spraying effect and the automobile production efficiency are improved, the first spraying pipeline 2 and the second spraying pipeline 3 are both connected with external spraying equipment, powder can be conveyed into the pipelines and sprayed to the parts through the spray pipe 22 and the bent pipe 32;
as shown in fig. 1 to 8, the invention further provides an efficient spraying process for new energy automobile production, which is completed by the efficient spraying device for new energy automobile production according to any one of claims 1 to 9, and the specific steps are as follows:
s1, firstly, opening the box door 7, sliding the material supporting plate 6 into the inner side of the spraying box 1, then placing the part on the material supporting plate 6, and screwing the first bolt 45 and the second bolt 54 between the first clamping plate 41 and the second clamping plate 51 to fix the first clamping plate 41 and the second clamping plate 51, thereby fixing the part;
s2, closing the box doors 7, sliding the material supporting plate 6 away from the first clamping plate 41 and the second clamping plate 51, connecting the limiting block 831 and the clamping block 832 on the locking rod 83, connecting the locking rod 83 on the fixed seat 81, sliding the locking rod 83 in the fixed seat 81, clamping the clamping block 832 in the clamping seat 82, fixing the two box doors 7, sealing the spraying box 1 with the box doors 7, and avoiding pollution to the external environment caused by powder material splashing out of the spraying box 1 during spraying;
s3, when the part is positioned in the spraying box 1, the motor 57 can be started, the motor 57 can drive the fixed cylinder 56 to rotate, the linkage rod 55 and the linkage groove 561 are both in a cross shape, the linkage rod 55 can drive the second rotating shaft 52 to rotate, the first clamping plate 41 and the second clamping plate 51 can drive the part to rotate, and the first spraying pipeline 2 can spray the part;
s4: after the first spraying pipeline 2 is sprayed, the first clamping plate 41 and the second clamping plate 51 are stopped and stabilized in a horizontal state, after the paint surfaces can be contacted within a preset time, the material supporting plate 6 is slid into the inner side of the spraying box 1 again to support the parts, then the box door 7 is opened, the first bolt 45 and the second bolt 54 are unscrewed, the second clamping plate 51 moves backwards, the second rotating shaft 52 moves backwards, and the linkage rod 55 slides in the linkage groove 561 of the fixed cylinder 56; make first grip block 41 backward movement, first pivot 42, rotor plate 43 and fixed disk 44 slide in connecting hole 461 simultaneously, expose the part that shelters from the part, make the branch flitch 6 support the part this moment, the return bend 32 can be facing to the part that the part sheltered from, guarantee that second spraying pipeline 3 can be abundant to the part spraying to can directly carry out a plurality of parts of spraying, guarantee that the part can omnidirectional spraying, accomplish the spraying operation.
In summary, according to the efficient spraying device for producing the new energy automobile provided by the invention, when automobile parts are sprayed, the door 7 is opened, the material supporting plate 6 is slid into the inner side of the spraying box 1, at this time, the parts can be placed on the material supporting plate 6, the first clamping plate 41 and the second clamping plate 51 are screwed, the first bolt 45 and the second bolt 54 are tightened, the first clamping plate 41 and the second clamping plate 51 can be fixed, so as to fix the parts, then, the door 7 is closed, the material supporting plate 6 is slid away from the first clamping plate 41 and the second clamping plate 51, the locking rod 83 is connected with the limiting block 831 and the clamping block 832, the locking rod 83 can be connected with the fixing seat 81, the locking block 83 slides in the fixing seat 81, so that the clamping block 832 is clamped in the clamping seat 82, so as to fix the two doors 7, so that the doors 7 can seal the spraying box 1, and when spraying is avoided, the powder material splashes out of the spraying box 1 to pollute the external environment, when the part is positioned in the spraying box 1, the motor 57 can be started, the motor 57 can drive the fixed cylinder 56 to rotate, the linkage rod 55 and the linkage groove 561 are both in a cross shape, the linkage rod 55 can drive the second rotating shaft 52 to rotate, the first clamping plate 41 and the second clamping plate 51 can drive the part to rotate, and the first spraying pipeline 2 can spray the part. After the first spraying pipeline 2 is sprayed, the first clamping plate 41 and the second clamping plate 51 are stopped and stabilized in a horizontal state, after the paint surfaces can be contacted for a preset time, the material supporting plate 6 is slid into the inner side of the spraying box 1 again to support the parts, then the box door 7 can be opened, the first bolt 45 and the second bolt 54 are unscrewed, the second clamping plate 51 moves backwards, the second rotating shaft 52 moves backwards, and the linkage rod 55 slides in the linkage groove 561 of the fixed cylinder 56; make first grip block 41 rearward movement, first pivot 42 slides in the connecting hole 461 of fixed block 46, expose the part that shelters from the part, make a flitch 6 support the part this moment, the part of being convenient for carries out the secondary spraying, return bend 32 can be facing to the part that the part sheltered from, guarantee that second spraying pipeline 3 can be abundant to the part spraying, thereby can directly carry out a plurality of parts of spraying, guarantee that the part can the omnidirectional spraying, improve the effect of spraying and the efficiency of automotive production.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The efficient spraying device for the production of the new energy automobile comprises a spraying box (1), wherein the bottom of the spraying box (1) is fixedly connected with a base (11), a first spraying pipeline (2) is arranged at the top of the spraying box (1), and second spraying pipelines (3) are arranged on two sides of the spraying box (1), the efficient spraying device is characterized in that a first clamping mechanism (4) and a second clamping mechanism (5) are arranged on the inner side of the spraying box (1), the first clamping mechanism (4) comprises a first clamping plate (41), a first rotating shaft (42) and a fixed block (46), the first rotating shaft (42) is fixedly connected with the first clamping plate (41), the fixed block (46) is fixed on the outer side end face of the spraying box (1), the first rotating shaft (42) rotates in the fixed block (46), a rotating plate (43) and a fixed plate (44) are arranged in the fixed block (46), a first bolt (45) is arranged on the outer side of the fixing block (46), and the first bolt (45) is in threaded connection with the fixing block (46);
second fixture (5) includes second grip block (51), second pivot (52) and motor (57), motor (57) and external power source electric connection, motor (57) output end fixedly connected with solid fixed cylinder (56), sliding connection has gangbar (55) in solid fixed cylinder (56), second pivot (52) one end is run through spraying case (1), just second pivot (52) with gangbar (55) fixed connection, second pivot (52) are fixed on second grip block (51), spraying case (1) preceding terminal surface articulates there are two chamber doors (7).
2. The efficient spraying device for the production of the new energy automobile as claimed in claim 1, wherein a connecting hole (461) is formed in the fixing block (46), the first rotating shaft (42), the rotating plate (43) and the fixing plate (44) are all located in the connecting hole (461), the fixing plate (44) slides in the connecting hole (461), a T-shaped rod (431) is fixedly connected to one end of the rotating plate (43), the T-shaped rod (431) is rotatably connected with the fixing plate (44), the other end of the rotating plate (43) is in contact with the first rotating shaft (42), and one end of the first bolt (45) is in contact with and pressed against the fixing plate (44).
3. The efficient spraying device for the production of the new energy automobile as claimed in claim 1, wherein a linkage groove (561) is formed in the fixed cylinder (56), the linkage rod (55) slides in the linkage groove (561), and the linkage rod (55) and the fixed cylinder (56) are both in a cross shape.
4. The efficient spraying device for the production of the new energy automobile as claimed in claim 1, wherein a disc (53) is arranged on the outer side of the second rotating shaft (52), a connecting disc (521) is fixedly connected to the outer wall of the second rotating shaft (52), a rotating hole (531) corresponding to the connecting disc (521) is formed in the linkage rod (55), and the disc (53) is fixed to the spraying box (1) through a second bolt (54) in a threaded manner.
5. The efficient spraying device for producing the new energy automobile is characterized in that a mounting seat (58) is fixedly mounted on the motor (57), the mounting seat (58) is fixedly connected with the spraying box (1), and the mounting seat (58) is L-shaped.
6. The efficient spraying device for the production of the new energy automobile is characterized in that two sides of the spraying box (1) are respectively provided with a material supporting plate (6), the sum of the lengths of the two material supporting plates (6) is equal to the length of the spraying box (1), one end of each material supporting plate (6) penetrates through the spraying box (1), and each material supporting plate (6) is connected with the spraying box (1) in a sliding mode.
7. The efficient spraying device for the new energy automobile production is characterized by further comprising a closing mechanism (8) for closing the two doors (7), wherein the closing mechanism (8) is provided with a fixing seat (81), a clamping seat (82) and a locking rod (83), the fixing seat (81) is fixedly connected with one of the doors (7), the clamping seat (82) is fixedly connected with the other door (7), two ends of the locking rod (83) are respectively and fixedly connected with a limiting block (831) and a clamping block (832), the locking rod (83) is in sliding connection with the fixing seat (81), the clamping seat (82) is provided with a clamping groove (821), and the clamping block (832) is clamped in the clamping groove (821).
8. The efficient spraying device for the production of the new energy automobile is characterized in that the first spraying pipeline (2) comprises a main pipe (21), a first powder feeding pipe (23) and a plurality of spraying pipes (22), the spraying pipes (22) are hermetically connected with the first powder feeding pipe (23), the first powder feeding pipe (23) is hermetically connected with the main pipe (21), and one ends of the spraying pipes (22) extend to the inner side of the spraying box (1).
9. The high-efficiency spraying device for producing the new energy automobile is characterized in that the second spraying pipeline (3) comprises a connecting pipe (31), a second powder feeding pipe (33) and an elbow pipe (32), the elbow pipe (32) is located on the inner side of the spraying box (1), the elbow pipe (32) is located above the first clamping plate (41) and the second clamping plate (51), the connecting pipe (31) is in sealing connection with the elbow pipe (32), and the second powder feeding pipe (33) is in sealing connection with the connecting pipe (31).
10. The efficient spraying process for producing the new energy automobile is completed by configuring the efficient spraying device for producing the new energy automobile according to any one of claims 1 to 9, and is characterized by comprising the following specific steps of:
s1, firstly, opening the box door (7), sliding the material supporting plate (6) into the inner side of the spraying box (1), then placing the part on the material supporting plate (6), screwing the first bolt (45) and the second bolt (54) between the first clamping plate (41) and the second clamping plate (51), and fixing the first clamping plate (41) and the second clamping plate (51) so as to fix the part;
s2, closing the box door (7), sliding the material supporting plate (6) away from the first clamping plate (41) and the second clamping plate (51), connecting a limiting block (831) and a clamping block (832) on the locking rod (83), connecting the locking rod (83) on the fixed seat (81), sliding the locking rod (83) in the fixed seat (81), clamping the clamping block (832) in the clamping seat (82), fixing the two box doors (7), sealing the spraying box (1) by the box door (7), and avoiding the situation that powder material splashes out of the spraying box (1) to pollute the external environment during spraying;
s3, when the part is positioned in the spraying box (1), the motor (57) can be started, the motor (57) can drive the fixed cylinder (56) to rotate, the linkage rod (55) and the linkage groove (561) are both in a cross shape, the linkage rod (55) can drive the second rotating shaft (52) to rotate, the first clamping plate (41) and the second clamping plate (51) can drive the part to rotate, and the first spraying pipeline (2) can spray the part;
s4: after the first spraying pipeline (2) is sprayed, the first clamping plate (41) and the second clamping plate (51) are stopped and stabilized in a horizontal state, after the paint surfaces can be contacted within a preset time, the material supporting plate (6) slides into the inner side of the spraying box (1) again to support the parts, then the box door (7) is opened, the first bolt (45) and the second bolt (54) are unscrewed, the second clamping plate (51) moves backwards, meanwhile, the second rotating shaft (52) moves backwards, and the linkage rod (55) slides in a linkage groove (561) of the fixed cylinder (56); make first grip block (41) rearward movement, first pivot (42) simultaneously, rotor plate (43) and fixed disk (44) slide in connecting hole (461), the part that shelters from the part is exposed, make a flitch (6) support the part this moment, return bend (32) can be to the part that the part sheltered from, guarantee that second spraying pipeline (3) can be abundant to the part spraying, thereby can directly carry out a plurality of parts of spraying, guarantee that the part can omnidirectional spraying, accomplish the spraying operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110541957.7A CN113262902A (en) | 2021-05-18 | 2021-05-18 | Efficient spraying device for new energy automobile production and spraying process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110541957.7A CN113262902A (en) | 2021-05-18 | 2021-05-18 | Efficient spraying device for new energy automobile production and spraying process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN113262902A true CN113262902A (en) | 2021-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110541957.7A Withdrawn CN113262902A (en) | 2021-05-18 | 2021-05-18 | Efficient spraying device for new energy automobile production and spraying process thereof |
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| CN (1) | CN113262902A (en) |
Cited By (1)
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| CN114406189A (en) * | 2021-12-23 | 2022-04-29 | 林旺开 | Environment-friendly efficient lost foam casting production system |
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| CN208019977U (en) * | 2018-04-08 | 2018-10-30 | 陈江陶 | A kind of polishing spraying all-in-one machine |
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Application publication date: 20210817 |