CN114380035A - Automatic loading and unloading device - Google Patents
Automatic loading and unloading device Download PDFInfo
- Publication number
- CN114380035A CN114380035A CN202210085818.2A CN202210085818A CN114380035A CN 114380035 A CN114380035 A CN 114380035A CN 202210085818 A CN202210085818 A CN 202210085818A CN 114380035 A CN114380035 A CN 114380035A
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- magazine
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- 239000000463 material Substances 0.000 claims abstract description 221
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000003860 storage Methods 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000004065 semiconductor Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000758 substrate Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to the field of semiconductor manufacturing equipment, in particular to an automatic loading and unloading device which comprises a base, a mounting bracket, at least one material box, a temporary storage table, a workbench, an loading and unloading mechanism, a pushing-out mechanism, a conveying mechanism and a material taking and placing mechanism, wherein the mounting bracket is arranged close to the base, the temporary storage table, the workbench and the material taking and placing mechanism are arranged on the base, the loading and unloading mechanism, the pushing-out mechanism and the conveying mechanism are arranged on the mounting bracket, the conveying mechanism is positioned on the front side of the material box, the pushing-out mechanism is positioned on the back side of the material box, the workbench, the temporary storage table and the conveying mechanism are arranged on the same side, the temporary storage table is arranged between the workbench and the conveying mechanism, the material box is used for bearing materials, the temporary storage table and the workbench are used for storing the materials, and the materials comprise the materials to be processed and the materials after being processed. Through the mode, the invention can save cost and improve production efficiency and product quality.
Description
Technical Field
The invention relates to the field of semiconductor manufacturing equipment, in particular to an automatic loading and unloading device.
Background
The conventional material (silicon, glass, ceramic, etc.) carrier is generally a layer of silica gel tape film, the material is adhered to the film, and the film is adhered to the steel ring, so that one film is consumed each time one plate of material is cut. When the material carrier is a glass substrate or a substrate made of other materials, the carrier can be recycled, and the cutting cost is reduced to a certain extent. In addition, the unloading usually adopts artificial mode in present material processing, disposes different post personnel on the station of transfer chain difference, leads to the human cost high, and simultaneously, the easy contaminated material of unloading in the manual work influences product quality and production efficiency lower.
In view of the above, it is an urgent technical problem in the art to provide a new automatic loading and unloading device to overcome the above drawbacks in the prior art.
Disclosure of Invention
The invention aims to provide an automatic loading and unloading device aiming at the defects in the prior art.
The object of the invention can be achieved by the following technical measures:
the invention provides an automatic loading and unloading device, which comprises:
the material taking and placing mechanism is arranged on the base, the feeding and discharging mechanism, the pushing mechanism and the conveying mechanism are arranged on the mounting bracket, the conveying mechanism is positioned on the front side of the material box, the pushing mechanism is positioned on the back side of the material box, the working platform, the temporary storage platform and the conveying mechanism are arranged on the same side, the temporary storage platform is arranged between the working platform and the conveying mechanism, the material box is used for bearing materials, the temporary storage platform and the working platform are used for storing the materials, and the materials comprise materials to be processed and processed materials;
the feeding and discharging mechanism comprises a first driving module fixed on the mounting bracket, a material box carriage connected with the first driving module and a second driving module fixed on the material box carriage, wherein the material box is arranged on the material box carriage, the first driving module drives the material box carriage to drive the material box to move along the Z-axis direction, and the second driving module drives the material box to move along the X-axis direction on the material box carriage so as to adjust the position of the material box;
the pushing mechanism comprises a third driving module fixed on the mounting bracket and an output shaft connected with the third driving module, and the third driving module drives the output shaft to move along the Y-axis direction so as to push the material to be processed out of the material box;
the conveying mechanism comprises a rack fixed on the mounting support, a driving box arranged on the rack and a conveying belt connected with the driving box, the driving box drives the conveying belt to convey the material to be processed pushed out by the pushing-out mechanism to a position close to the temporary storage table during feeding, and the driving box drives the conveying belt to move reversely during discharging so as to convey the processed material to a position close to the material box and push the processed material back into the material box;
the material taking and placing mechanism is used for conveying the materials to be processed on the conveying mechanism to the temporary storage table, conveying the materials to be processed on the temporary storage table to the workbench, or conveying the processed materials from the workbench to the temporary storage table and conveying the processed materials on the temporary storage table to the conveying mechanism.
According to an embodiment of the invention, the automatic loading and unloading device further comprises a material box correction mechanism for correcting the position of the material box, the material box correction mechanism comprises a first mounting seat connected with the second driving module, a bearing table arranged on the first mounting seat and used for mounting the material box, a limiting component arranged on the bearing table, a driving component arranged in the first mounting seat and a stop block component connected with the driving component, and when the material box is mounted, the driving component drives the stop block component to move so that the stop block component and the limiting component are matched to adjust the position of the material box on the bearing table.
According to an embodiment of the present invention, the first mounting seat includes a bottom plate connected to the second driving module, and side plates disposed at both ends of the bottom plate, a recess is formed in a middle of the side plates, which is recessed toward the bottom plate, the driving assembly includes a first cylinder fixed to one side of the bottom plate, a second cylinder fixed to the other side of the bottom plate and disposed opposite to the first cylinder, and a third cylinder disposed between the first cylinder and the second cylinder, the stopper assembly includes a first stopper fixedly connected to the first cylinder and movably connected to the recess, a second stopper fixedly connected to the second cylinder and movably connected to the recess, and a third stopper connected to the third cylinder, the first cylinder drives the first stopper to move along an X-axis direction, the second cylinder drives the second stopper to move along the X-axis direction, the third cylinder drives the third stop block to move along the Y-axis direction.
According to an embodiment of the invention, when a plurality of material boxes are arranged, the limiting assembly comprises a first limiting block matched with the third stop block for limiting and a second limiting block matched with the first stop block and the second stop block for limiting.
According to an embodiment of the present invention, the pushing-out mechanism further includes a fixing plate fixed on the mounting bracket, a first guide rail fixed on the fixing plate, a first slider in sliding fit with the first guide rail, a fixing block fixedly connected to the first slider, a guide rod disposed on the fixing block, and a pushing block connected to both the guide rod and the output shaft, the third driving module is fixed on the fixing plate, and during feeding, the third driving module drives the output shaft to drive the fixing block to move on the first guide rail toward the magazine through the first slider, so as to drive the pushing block to move together under the guiding action of the guide rod.
According to an embodiment of the invention, the rack comprises a first feeding hole arranged close to the magazine and a second feeding hole arranged close to the temporary storage table, the first feeding hole is provided with a first sensor for detecting that the material enters the first feeding hole, and the second feeding hole is provided with a limit strip and a second sensor for detecting that the material reaches the limit strip.
According to an embodiment of the invention, the conveying mechanism further comprises a first cylinder assembly arranged on the frame, a first connecting assembly connected with the first cylinder assembly, a second cylinder assembly arranged on the first connecting assembly, and a pushing assembly connected with the second cylinder assembly, when feeding, the second cylinder assembly ascends and drives the pushing assembly to ascend, when discharging, when the first sensor detects that the material reaches the first feeding hole, the second cylinder assembly drives to descend and drives the pushing assembly to descend to abut against the material, and the first cylinder assembly drives the first connecting assembly to drive the pushing assembly to push the material back into the material box.
According to an embodiment of the present invention, the first connecting assembly includes a second slide rail fixed on the frame, a second slide block connected to the second slide rail, and a connecting member connected to the second slide block, the first cylinder assembly is connected to the connecting member, and the second cylinder assembly is connected to the second slide block.
According to an embodiment of the invention, the material taking and placing mechanism comprises a second mounting seat fixed on the base, an X-axis driving assembly fixed on the second mounting seat, a third connecting assembly fixed on the X-axis driving assembly, a Y-axis driving assembly fixed on the third connecting assembly, a Z-axis driving assembly arranged on the third connecting assembly and connected with the Y-axis driving assembly, and a material taking and placing assembly connected with the Z-axis driving assembly, the X-axis driving component drives the third connecting component to drive the Y-axis driving component, the Z-axis driving component and the material taking and placing component to move along the X-axis direction, the Y-axis driving assembly drives the Z-axis driving assembly to drive the material taking and placing assembly to move along the Y-axis direction, and the Z-axis driving assembly drives the material taking and placing assembly to move along the Z-axis direction.
According to one embodiment of the invention, the automatic loading and unloading device further comprises an industrial personal computer arranged on the base, and the industrial personal computer is electrically connected with the first sensor, the second sensor, the conveying mechanism and the material taking and placing mechanism.
The automatic feeding and discharging device automatically adjusts the position of the material box through the feeding and discharging mechanism and is matched with the material pushing mechanism to automatically push out materials to be processed at different positions in the material box, and the automatic conveying of the materials among the conveying belt, the temporary storage table and the working table is realized through the conveying mechanism and the material taking and placing mechanism, so that the automatic material taking, material placing and feeding are realized, the manual participation is not needed, the cost is saved, and the production efficiency and the product quality are improved.
Drawings
Fig. 1 is a schematic structural view of an automatic loading and unloading device according to an embodiment of the present invention;
FIG. 2 is a schematic partial structural view of an automatic loading and unloading apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a loading and unloading mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a magazine calibration mechanism according to an embodiment of the present invention;
fig. 5 is an exploded view of the magazine calibration mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of an ejection mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a transport mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a material taking and placing mechanism according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a material according to an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Many aspects of the invention are better understood with reference to the following drawings. The components in the drawings are not necessarily to scale. Instead, emphasis is placed upon clearly illustrating the components of the present invention. Moreover, in the several views of the drawings, like reference numerals designate corresponding parts.
The word "exemplary" or "illustrative" as used herein means serving as an example, instance, or illustration. Any embodiment described herein as "exemplary" or "illustrative" is not necessarily to be construed as preferred or advantageous over other embodiments. All of the embodiments described below are exemplary embodiments provided to enable persons skilled in the art to make and use the examples of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. In other instances, well-known features and methods are described in detail so as not to obscure the invention. For purposes of the description herein, the terms "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," and derivatives thereof shall relate to the invention as oriented in fig. 1. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
Fig. 1 is a schematic structural diagram of an automatic loading and unloading device according to an embodiment, please refer to fig. 1, the automatic loading and unloading device 1 includes a base 10, a mounting bracket 20, at least one magazine 30, a magazine calibration mechanism 40, a temporary storage table 50, a workbench 60, a loading and unloading mechanism 70, a pushing mechanism 80, a conveying mechanism 90, a material taking and placing mechanism 100, and an industrial personal computer (not shown in the figure), the mounting bracket 20 is disposed near the base 10, the temporary storage table 50, the workbench 60, and the material taking and placing mechanism 100 are disposed on the base 10, the loading and unloading mechanism 70, the pushing mechanism 80, and the conveying mechanism 90 are disposed on the mounting bracket 20, the conveying mechanism 90 is disposed on the front side of the magazine 30, the pushing mechanism 80 is disposed on the back side of the magazine 30, the workbench 60, the temporary storage table 50 and the conveying mechanism 90 are disposed on the same side, and the temporary storage table 50 is disposed between the workbench 60 and the conveying mechanism 90, and the industrial personal computer is respectively connected to the conveying mechanism 90, The material taking and placing mechanism 100 is connected, referring to fig. 2, the material box calibration mechanism 40 is disposed on the material loading and unloading mechanism 70, and the material box 30 is disposed on the material box calibration mechanism 40.
In an embodiment, referring to fig. 2, the magazine 30 is used for carrying the material 2, referring to fig. 9, the material 2 includes a substrate carrier 201 and a material 202 disposed on the substrate carrier 201, and the material 2 of the embodiment includes a material to be processed and a processed material. The staging platform 50 and the work platform 60 are used to store the material 2.
In an embodiment, referring to fig. 2, at least one magazine 30 is provided, and the magazine 30 includes a magazine body 32 having a cavity, a trough 33 stacked in the cavity and used for placing the material 2, and a locking assembly 34 disposed on the magazine body 32 and used for fixing the material 2 in the trough 33. The magazine body 32 of this embodiment is integrally formed, the front and back of the magazine body 32 are communicated with the outside, the troughs 33 are formed on the wall body constituting the cavity, the troughs 33 are longitudinally expandable, and two adjacent troughs 33 are arranged at intervals. Further, the locking assembly 34 is movably disposed on the front or back of the magazine body 32, the material to be processed can be manually or mechanically placed into the trough 33 from the back of the magazine body 32, when the material is to be taken, the locking assembly 34 is in a closed state to prevent the material 2 from being taken out of the magazine 30, and when the material is to be taken, the locking assembly 34 is in an open state to allow the material 2 to be taken out of the magazine 30.
In an embodiment, referring to fig. 2 and 3, the loading and unloading mechanism 70 is used to adjust the position of the magazine 30 so that the pushing mechanism 80 and the transferring mechanism 90 can interface different magazines 30 and different height troughs 33 of the same magazine 30. The loading and unloading mechanism 70 includes a first driving module 71 fixed on the mounting bracket 20, a magazine carriage 72 connected with the first driving module 71, and a second driving module 73 fixed on the magazine carriage 72, the magazine 30 is disposed on the magazine carriage 72 through the magazine calibration mechanism 40, the first driving module 71 drives the magazine carriage 72 to drive the magazine 30 to move along the Z-axis direction to adjust the height of the same magazine 30, and the second driving module 73 drives the magazine 30 to move along the X-axis direction on the magazine carriage 72 to adjust the positions of different magazines 30. In the present embodiment, as shown in fig. 3, the first driving module 71 may include a rotary motor and a lead screw, and the second driving module 73 may include a rotary motor and a conveyor belt.
In an embodiment, referring to fig. 2, 4 and 5, the magazine calibrating mechanism 40 includes a first mounting seat 41 connected to the second driving module 73, a carrier 42 disposed on the first mounting seat 41 and used for mounting the magazine 30, a limiting assembly 43 disposed on the carrier 42, a driving assembly 44 disposed in the first mounting seat 41, and a stopping assembly 45 connected to the driving assembly 44, wherein when the magazine 30 is mounted, the driving assembly 44 drives the stopping assembly 45 to move so that the stopping assembly 45 cooperates with the limiting assembly 43 to adjust the position of the magazine 30 on the carrier 42.
Further, referring to fig. 5, the first mounting base 41 includes a bottom plate 411 connected to the second driving module 73 and side plates 412 disposed at two ends of the bottom plate 411, and a groove 4121 is formed in a portion of the middle of the side plates 412, which is recessed toward the bottom plate 411. The driving assembly 44 includes a first cylinder 441 fixed to one side of the base plate 411, a second cylinder 442 fixed to the other side of the base plate 411 and disposed opposite to the first cylinder 441, and a third cylinder 443 disposed between the first cylinder 441 and the second cylinder 442. The block assembly 45 comprises a first block 451 fixedly connected with the first cylinder 441 and movably connected with the groove 4121, a second block 452 fixedly connected with the second cylinder 442 and movably connected with the groove 4121, and a third block 453 connected with the third cylinder 443, wherein the first cylinder 441 drives the first block 451 to move along the X-axis direction, the second cylinder 442 drives the second block 452 to move along the X-axis direction, and the third cylinder 443 drives the third block 453 to move along the Y-axis direction.
Further, when one magazine 30 is provided, the limiting assembly 43 includes a first limiting block 431 which is matched with the third block 453 for limiting. When the material boxes 30 are provided with a plurality of material boxes, the limiting assembly 43 comprises a first limiting block 431 and a second limiting block 432, the first limiting block 431 is matched with the third blocking block 453 for limiting, the second limiting block 432 is matched with the first blocking block 451 and the second blocking block 452 for limiting, the second limiting blocks 432 are arranged in two adjacent material boxes 30, the number of the second limiting blocks 432 is related to the number of the material boxes 30, the number of the first limiting blocks 431 is the same as the number of the material boxes 30, the first limiting blocks 431 are arranged corresponding to the material boxes 30 one by one, when the material boxes 30 are provided with two material boxes, the number of the first limiting blocks 431 is two, and the number of the second limiting blocks 432 is one. When two material boxes 30 are placed on the corresponding positions of the bearing table 42, the first cylinder 441 drives the first block 451 and the second cylinder 442 drives the second block 452 to move towards the direction close to the material boxes 30 in an opposite direction so as to enable the two material boxes 30 to cling to the second limiting block 432, then the first cylinder 441 drives the first block 451 and the second cylinder 442 drives the second block 452 to move towards the direction away from the material boxes 30, after the material boxes 30 are released, the third cylinder 443 drives the third block 453 to move towards the direction close to the material boxes 30 so as to enable the two material boxes 30 to cling to the corresponding first limiting blocks 431, then the first cylinder 441 drives the first block 451 and the second cylinder 442 drives the second block 452 to move towards the direction close to the material boxes 30 in an opposite direction so as to clamp the material boxes 30 again, and the position of the material boxes 30 on the bearing table 42 is adjusted. The adjustment sequence of the material box 30 in different directions can be changed, so long as the adjustment effect is achieved, and the detailed description is omitted here.
In an embodiment, referring to fig. 1 and 6, the pushing mechanism 80 includes a fixed plate 81 fixed on the mounting bracket 20, a third driving module 82 fixed on the fixed plate 81, an output shaft 83 connected with the third driving module 82, a first guide rail 84 fixed on the fixed plate 81, a first sliding block 85 slidably engaged with the first guide rail 84, a fixed block 86 fixedly connected with the first sliding block 85, a guide rod 87 disposed on the fixed block 86, and a pushing block 88 connected with the guide rod 87 and the output shaft 83. During feeding, the third driving module 82 drives the output shaft 83 to drive the fixing block 86 to move on the first guide rail 84 through the first slider 85 in a direction toward the magazine 30 (i.e., the Y-axis direction), so as to drive the pushing block 88 to move together under the guiding action of the guiding rod 87 to push the material to be processed out of the magazine 30.
In an embodiment, referring to fig. 1 and 7, the transmission mechanism 90 includes a frame 91 fixed on the mounting bracket 20, a driving box 92 disposed on the frame 91, a transmission belt 93 connected to the driving box 92, a first cylinder assembly 94 disposed on the frame 91, a first connecting assembly 95 connected to the first cylinder assembly 94, a second cylinder assembly 96 disposed on the first connecting assembly 95, and a pushing assembly 97 connected to the second cylinder assembly 96, wherein the driving box 92, the first cylinder assembly 94, and the second cylinder assembly 96 are respectively connected to an industrial personal computer.
Further, referring to fig. 7, the rack 91 includes a first feeding hole 911 disposed near the magazine 30 and a second feeding hole 912 disposed near the temporary storage table 50, a first sensor 913 is disposed at the first feeding hole 911 for detecting that the material 2 enters the first feeding hole 911, a limit strip 914 and a second sensor 915 for detecting that the material 2 reaches the limit strip 914 are disposed at the second feeding hole 912, and the first sensor 913 and the second sensor 915 are respectively connected to the industrial personal computer.
Further, referring to fig. 7, the first connecting assembly 95 includes a second sliding block 952 fixed on the frame 91 and connected to the second sliding block 951, and a connecting member 953 connected to the second sliding block 952, the first cylinder assembly 94 is connected to the connecting member 953, and the second cylinder assembly 96 is connected to the second sliding block 952.
During feeding, the second cylinder assembly 96 rises and drives the pushing assembly 97 to lift upwards, and when the first sensor 913 detects that the material to be processed reaches the first feeding hole 911, the industrial personal computer receives a detection signal of the first sensor 913 and controls the driving box 92 to drive the conveyor belt 93 to convey the material to be processed pushed out by the pushing mechanism 80 to the second feeding hole 912; during discharging, the driving box 92 drives the conveyor belt 93 to move reversely so as to convey the processed material to a position close to the material box 30, when the first sensor 913 detects that the processed material reaches the first feed inlet 911, the industrial personal computer receives a detection signal of the first sensor 913 and controls the second air cylinder assembly 96 to drive to descend and drive the material pushing assembly 97 to descend to abut against the processed material, and controls the first air cylinder assembly 94 to drive the first connecting assembly 95 to slide on the second slide rail 951 through the second slide block 952, so that the material pushing assembly 97 is driven to push the processed material back to the material box 30.
In an implementation embodiment, referring to fig. 1 and 8, the material taking and placing mechanism 100 includes a second mounting base 101 fixed on the base 10, an X-axis driving assembly 102 fixed on the second mounting base 101, a third connecting assembly 105 fixed on the X-axis driving assembly 102, a Y-axis driving assembly 103 fixed on the third connecting assembly 105, a Z-axis driving assembly 104 disposed on the third connecting assembly 105 and connected to the Y-axis driving assembly 103, and a material taking and placing assembly 106 connected to the Z-axis driving assembly 104, wherein the X-axis driving assembly 102 drives the third connecting assembly 105 to drive the Y-axis driving assembly 103, the Z-axis driving assembly 104, and the material taking and placing assembly 106 to move along the X-axis direction, the Y-axis driving assembly 103 drives the Z-axis driving assembly 104 to drive the material taking and placing assembly 106 to move along the Y-axis direction, and the Z-axis driving assembly 104 drives the material taking and placing assembly 106 to move along the Z-axis direction. The X-axis drive unit 102 of the present embodiment includes a rotary motor and a lead screw, the Y-axis drive unit 103 includes a rotary motor and a conveyor belt, and the Z-axis drive unit 104 includes an air cylinder.
The material taking and placing mechanism of the embodiment controls the position of the material taking and placing assembly 106 on three axes through the X-axis driving assembly 102, the Y-axis driving assembly 103 and the Z-axis driving assembly 104 to convey the material to be processed on the conveying mechanism 90 to the temporary storage table 50, convey the material to be processed on the temporary storage table 50 to the workbench 60 or convey the processed material from the workbench 60 to the temporary storage table 50, and convey the processed material on the temporary storage table 50 to the conveying mechanism 90.
The work flow of the automatic loading and unloading device 1 in this embodiment includes the work processes of automatic material taking, material placing and material feeding of the material to be processed and the work processes of automatic material taking, material placing and material feeding of the processed material. The automatic material taking, placing and feeding working process of the material to be processed is as follows: the loading and unloading mechanism 70 drives the magazine carriage 72 to drive the magazine 30 to move along the Z-axis direction through the first driving module 71, drives the magazine 30 to move on the magazine carriage 72 along the X-axis direction through the second driving module 73 to adjust the position of the magazine 30, then the push-out mechanism 80 drives the output shaft 93 to move towards the magazine 30 (i.e. the Y-axis direction) through the third driving module 82 to push the material to be processed on the current position of the magazine 30 out of the magazine 30 to the conveying mechanism 90, when the first sensor 913 detects that the material to be processed reaches the first feeding hole 911, the industrial personal computer receives the detection signal of the first sensor 913, controls the second cylinder assembly 96 to ascend and drive the pushing assembly 97 to ascend, controls the driving box 92 to drive the conveyor belt 93 to convey the material to the second feeding hole 912, and when the second sensor 915 detects that the material to be processed reaches the position of the limit strip 914, the industrial personal computer receives the detection signal of the second sensor 915 and controls the position of the material taking and placing assembly 106 on three axes through the X-axis driving assembly 102, the Y-axis driving assembly 103 and the Z-axis driving assembly 104 to convey the material to be processed on the conveying mechanism 90 to the temporary storage table 50, and when the working platform 60 is idle, the industrial personal computer controls the position of the material taking and placing assembly 106 on three axes through the X-axis driving assembly 102, the Y-axis driving assembly 103 and the Z-axis driving assembly 104 to convey the material to be processed on the temporary storage table 50 to the working platform 60. The process of getting material, blowing and pay-off is reversible in the automation of this embodiment, and the working process of getting material, blowing and pay-off is as follows in the automation of material after the processing: after the material to be processed on the worktable 60 is processed, the industrial personal computer controls the position of the material taking and placing assembly 106 on three axes through the X-axis driving assembly 102, the Y-axis driving assembly 103 and the Z-axis driving assembly 104 so as to convey the processed material from the worktable 60 to the temporary storage table 50, convey the processed material on the temporary storage table 50 to the conveying mechanism 90, when the second sensor 915 detects the processed material, the industrial personal computer receives a detection signal of the second sensor 915 and controls the driving box 92 to drive the conveyor belt 93 to move reversely so as to convey the processed material to the first feed port 911, when the first sensor 913 detects that the processed material reaches the first feeding hole 911, the industrial personal computer receives a detection signal of the first sensor 913 and controls the second cylinder assembly 96 to drive the second cylinder assembly 96 to descend and drive the pushing assembly 97 to descend until the pushing assembly abuts against the processed material, and the first cylinder assembly 94 is controlled to drive the first connecting assembly 95 to drive the pushing assembly 97 to push the processed material back to the material box 30.
The automatic feeding and discharging device 1 of this embodiment automatically adjusts the position of the magazine 30 through the feeding and discharging mechanism 70 and cooperates with the material pushing mechanism 80 to automatically push out the materials to be processed at different positions in the magazine 30, and the automatic conveying of the materials 2 among the conveyor belt 93, the temporary storage table 50 and the workbench 60 is realized through the conveying mechanism 90 and the material taking and placing mechanism 100, so that the automatic material taking, material placing and material feeding are realized, the manual participation is not needed, the cost is saved, and the production efficiency and the product quality are improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic unloader that goes up which characterized in that includes:
the material taking and placing mechanism is arranged on the base, the feeding and discharging mechanism, the pushing mechanism and the conveying mechanism are arranged on the mounting bracket, the conveying mechanism is positioned on the front side of the material box, the pushing mechanism is positioned on the back side of the material box, the working platform, the temporary storage platform and the conveying mechanism are arranged on the same side, the temporary storage platform is arranged between the working platform and the conveying mechanism, the material box is used for bearing materials, the temporary storage platform and the working platform are used for storing the materials, and the materials comprise materials to be processed and processed materials;
the feeding and discharging mechanism comprises a first driving module fixed on the mounting bracket, a material box carriage connected with the first driving module and a second driving module fixed on the material box carriage, wherein the material box is arranged on the material box carriage, the first driving module drives the material box carriage to drive the material box to move along the Z-axis direction, and the second driving module drives the material box to move along the X-axis direction on the material box carriage so as to adjust the position of the material box;
the pushing mechanism comprises a third driving module fixed on the mounting bracket and an output shaft connected with the third driving module, and the third driving module drives the output shaft to move along the Y-axis direction so as to push the material to be processed out of the material box;
the conveying mechanism comprises a rack fixed on the mounting support, a driving box arranged on the rack and a conveying belt connected with the driving box, the driving box drives the conveying belt to convey the material to be processed pushed out by the pushing-out mechanism to a position close to the temporary storage table during feeding, and the driving box drives the conveying belt to move reversely during discharging so as to convey the processed material to a position close to the material box and push the processed material back into the material box;
the material taking and placing mechanism is used for conveying the materials to be processed on the conveying mechanism to the temporary storage table, conveying the materials to be processed on the temporary storage table to the workbench, or conveying the processed materials from the workbench to the temporary storage table and conveying the processed materials on the temporary storage table to the conveying mechanism.
2. The automatic loading and unloading device according to claim 1, further comprising a magazine correcting mechanism for correcting the position of the magazine, wherein the magazine correcting mechanism comprises a first mounting seat connected to the second driving module, a bearing table arranged on the first mounting seat and used for mounting the magazine, a limiting assembly arranged on the bearing table, a driving assembly arranged in the first mounting seat, and a stopper assembly connected to the driving assembly, and when the magazine is mounted, the driving assembly drives the stopper assembly to move so that the stopper assembly and the limiting assembly cooperate to adjust the position of the magazine on the bearing table.
3. The automatic loading and unloading device according to claim 2, wherein the first mounting seat includes a bottom plate connected to the second driving module and side plates disposed at both ends of the bottom plate, a recess is formed in a middle of the side plates toward the bottom plate, the driving assembly includes a first cylinder fixed to one side of the bottom plate, a second cylinder fixed to the other side of the bottom plate and disposed opposite to the first cylinder, and a third cylinder disposed between the first cylinder and the second cylinder, the stopper assembly includes a first stopper fixedly connected to the first cylinder and movably connected to the recess, a second stopper fixedly connected to the second cylinder and movably connected to the recess, and a third stopper connected to the third cylinder, the first cylinder drives the first stopper to move in the X-axis direction, the second cylinder drives the second stop block to move along the X-axis direction, and the third cylinder drives the third stop block to move along the Y-axis direction.
4. The automatic loading and unloading device as claimed in claim 3, wherein when a plurality of material boxes are provided, the limiting component comprises a first limiting block matched with the third block for limiting and a second limiting block matched with the first block and the second block for limiting.
5. The automatic loading and unloading device of claim 1, wherein the pushing mechanism further comprises a fixing plate fixed on the mounting bracket, a first guide rail fixed on the fixing plate, a first slider in sliding fit with the first guide rail, a fixing block fixedly connected with the first slider, a guide rod arranged on the fixing block, and a pushing block connected with both the guide rod and the output shaft, the third driving module is fixed on the fixing plate, and during feeding, the third driving module drives the output shaft to drive the fixing block to move on the first guide rail towards the magazine through the first slider, so as to drive the pushing block to move together under the guiding action of the guide rod.
6. The automatic loading and unloading device as claimed in claim 1, wherein the rack comprises a first feeding port arranged close to the magazine and a second feeding port arranged close to the temporary storage table, a first sensor for detecting the material entering the first feeding port is arranged at the first feeding port, and a limit strip and a second sensor for detecting the material reaching the limit strip are arranged at the second feeding port.
7. The automatic loading and unloading device of claim 6, wherein the conveying mechanism further comprises a first cylinder assembly arranged on the frame, a first connecting assembly connected with the first cylinder assembly, a second cylinder assembly arranged on the first connecting assembly, and a pushing assembly connected with the second cylinder assembly, wherein during feeding, the second cylinder assembly ascends and drives the pushing assembly to ascend, during discharging, when the first sensor detects that the material reaches the first feeding hole, the second cylinder assembly drives to descend and drives the pushing assembly to descend to abut against the material, and the first cylinder assembly drives the first connecting assembly to drive the pushing assembly to push the material back into the magazine.
8. The automatic loading and unloading device of claim 7, wherein the first connecting assembly comprises a second slide rail fixed on the frame, a second slide block connected with the second slide rail, and a connecting piece connected with the second slide block, the first cylinder assembly is connected with the connecting piece, and the second cylinder assembly is connected with the second slide block.
9. The automatic loading and unloading device as claimed in claim 8, wherein the material taking and placing mechanism comprises a second mounting seat fixed on the base, an X-axis driving assembly fixed on the second mounting seat, a third connecting assembly fixed on the X-axis driving assembly, a Y-axis driving assembly fixed on the third connecting assembly, a Z-axis driving assembly arranged on the third connecting assembly and connected with the Y-axis driving assembly, and a material taking and placing assembly connected with the Z-axis driving assembly, the X-axis driving component drives the third connecting component to drive the Y-axis driving component, the Z-axis driving component and the material taking and placing component to move along the X-axis direction, the Y-axis driving assembly drives the Z-axis driving assembly to drive the material taking and placing assembly to move along the Y-axis direction, and the Z-axis driving assembly drives the material taking and placing assembly to move along the Z-axis direction.
10. The automatic loading and unloading device of claim 9, further comprising an industrial personal computer arranged on the base, wherein the industrial personal computer is electrically connected with the first sensor, the second sensor, the conveying mechanism and the material taking and placing mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210085818.2A CN114380035A (en) | 2022-01-25 | 2022-01-25 | Automatic loading and unloading device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210085818.2A CN114380035A (en) | 2022-01-25 | 2022-01-25 | Automatic loading and unloading device |
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| CN114380035A true CN114380035A (en) | 2022-04-22 |
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| CN202210085818.2A Pending CN114380035A (en) | 2022-01-25 | 2022-01-25 | Automatic loading and unloading device |
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