CN114378509B - Special-shaped piece welding equipment and installation method thereof - Google Patents
Special-shaped piece welding equipment and installation method thereof Download PDFInfo
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- CN114378509B CN114378509B CN202111514918.4A CN202111514918A CN114378509B CN 114378509 B CN114378509 B CN 114378509B CN 202111514918 A CN202111514918 A CN 202111514918A CN 114378509 B CN114378509 B CN 114378509B
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- rod body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The application relates to special-shaped piece welding equipment and an installation method thereof, and relates to the technical field of welding equipment; the special-shaped part comprises a frame and a special-shaped part body, wherein the special-shaped part body comprises a main rod body and an auxiliary rod body, a workbench for placing the special-shaped part is arranged on the frame, a welding port is formed in the workbench in a penetrating manner, a main fixing part for fixing the main rod body is arranged on the frame, the main fixing parts are arranged on two sides of the main rod body, an auxiliary fixing part for fixing the auxiliary rod body is arranged on the frame, and a rotating part for driving the workbench to rotate is arranged on the frame; the application has the effect of improving the working efficiency of the staff.
Description
Technical Field
The application relates to the technical field of welding equipment, in particular to special-shaped piece welding equipment and an installation method thereof.
Background
A welding apparatus is a mechanical device for welding metal works to be welded so that two separate metal works are joined to be integrated.
In the related art, a welding device is designed, referring to fig. 1, comprising a working frame 1 and a special-shaped piece body 2, wherein the special-shaped piece body 2 comprises a main rod body 21 and an auxiliary rod body 22, a plurality of positioning thread grooves 11 are formed on the upper surface of the working frame 1, and positioning screws 111 are arranged in the positioning thread grooves 11 in a threaded manner; when the special-shaped part forming machine is used, the special-shaped part body 2 is placed on the upper surface of the working frame 1, the end threads of the positioning screws 111 are embedded in the positioning thread grooves 11, the positioning screws 111 are abutted against the side walls of the special-shaped part body 2, the special-shaped part body 2 is fixed on the upper surface of the working frame 1, then one side of the main rod body 21 and the auxiliary rod body 22 to be welded is welded through a welding machine, after one side is welded, the end parts of the positioning screws 111 are taken out of the positioning thread grooves 11, the special-shaped part body 2 is rotated by 180 degrees, the special-shaped part body 2 is fixed on the upper surface of the working frame 1 through the positioning screws 111, and the other side of the main rod body 21 and the auxiliary rod body 22 to be welded is welded through the welding machine.
Aiming at the related technology, the inventor considers that when a worker welds the positions to be welded of the main rod body and the auxiliary rod body, the special-shaped piece is fixed on the upper surface of the working frame, then the positions to be welded of the main rod body and the auxiliary rod body are welded, after one side of the welding is finished, the special-shaped piece is required to be separated from the upper surface of the working frame, the special-shaped piece is rotated by 180 degrees, and the special-shaped piece is fixed on the upper surface of the working frame again, so that the positions to be welded of the other sides of the main rod body and the auxiliary rod body are welded.
Disclosure of Invention
In order to improve the working efficiency of workers, the application provides special-shaped piece welding equipment and an installation method thereof.
In a first aspect, the present application provides a welding apparatus for special-shaped parts, which adopts the following technical scheme:
the utility model provides a dysmorphism welding equipment, includes frame and dysmorphism body, the dysmorphism body includes the body of rod and assists the body of rod, be provided with the workstation that supplies the dysmorphism to place in the frame, the welding mouth has been seted up in the workstation in the penetration, be provided with the main mounting that is used for fixed the body of rod in the frame, main mounting sets up in the both sides of the body of rod, be provided with the auxiliary mounting that is used for fixed the auxiliary body of rod in the frame, be provided with in the frame and be used for driving workstation pivoted rotation piece.
Through adopting above-mentioned technical scheme, place the mobile jib body on the workstation, fix the mobile jib body through main mounting, place the auxiliary rod body on the workstation, fix the auxiliary rod body through auxiliary mounting, so that treat welded one side position to the mobile jib body and auxiliary rod body and weld, after the welding is accomplished, rotate the workstation through the rotating member, then treat welded surplus position to the mobile jib body and auxiliary rod body, thereby weld the dysmorphism body fast and conveniently, and then improved staff's work efficiency.
Optionally, the main mounting includes fixed motor, two-way lead screw, two sliding blocks, two fixed plates, fixed motor sets up in the lateral wall of two-way lead screw, fixed motor's output links to each other with two-way lead screw, two sliding block thread bush is located on the two-way lead screw, two fixed plate respectively fixed connection in the lateral wall of the sliding block corresponding with it, set up the groove that slides that supplies the sliding block to slide on the workstation, two be provided with the reinforcement between the fixed plate.
Through adopting above-mentioned technical scheme, place the mobile jib body on the workstation, then start fixed motor, fixed motor drives two-way lead screw and takes place to rotate, and two-way lead screw drives two and slides the piece and move along the length direction of sliding the groove towards one side that is close to each other, and two slide the piece and drive the fixed plate synchronous motion that links to each other with it until the fixed plate and the one side butt that is close to each other of mobile jib body to be fixed in the mobile jib body on the workstation.
Optionally, the reinforcement includes reinforcing plate, two reinforcing screw rods and two reinforcing nuts, two the reinforcing groove has been seted up to one side that the sliding block was kept away from to the fixed plate, two the equal fixed connection of reinforcing screw rod is in the diapire of the corresponding reinforcing groove with it, the connecting hole that supplies the reinforcing screw rod to pass has been run through to the both sides of reinforcing plate, reinforcing nut threaded connection is on the reinforcing screw rod.
Through adopting above-mentioned technical scheme, after the one side butt that is close to each other of fixed plate and mobile jib body, locate the reinforcing screw with the reinforcing plate cover on and along the reinforcing screw on towards one side of workstation removes, until one side butt that is close to each other of reinforcing plate and mobile jib body, then through with reinforcing nut threaded connection on the reinforcing screw, until one side butt that is close to each other of reinforcing nut and reinforcing plate to fix the reinforcing plate, and then further strengthened the stability that the mobile jib body is located the workstation.
Optionally, the reinforcing plate includes the extension cover that the joint board both sides were located to joint board and slip cap, the connecting hole is seted up on extending the cover, one side fixedly connected with butt pole that the joint board is close to the workstation, the butt groove that supplies butt pole to slide is seted up to one side that the extension cover is close to the workstation, one of them extend one side threaded connection that the workstation was kept away from to the cover has fastening bolt, one end that fastening bolt kept away from the bolt head and one side butt that the joint board is close to each other.
Through adopting above-mentioned technical scheme, the joint board is moving in the inside of extending the cover, drives the joint board and moves in the inside of butt groove in step, until the joint board with extend the distance adaptation between the cover before distance and the two fixed plates, then in one of them extends the cover through with fastening bolt threaded connection for fastening bolt keeps away from the one end of bolt head and the joint board one side butt that is close to each other, thereby adapts to the not unidimensional body of rod of main rod.
Optionally, the auxiliary fixing piece includes installation pole, docking pole, locating plate, movable plate and lifter, installation pole fixed connection is in the upper surface of workstation, docking pole sets up in one side that the installation pole is close to the auxiliary rod body, locating plate fixed connection is in one side that the docking pole is close to the workstation, the movable plate sets up in one side that the locating plate is close to the workstation, the lifter sets up on the installation pole to be used for driving docking pole oscilaltion.
Through adopting above-mentioned technical scheme, lifting element drives the butt pole and moves towards one side of workstation, until the locating plate butt in assist the body of rod one side of keeping away from the workstation, the movable plate butt in assist the body of rod one side of keeping away from the main body of rod this moment to be fixed in on the workstation with assisting the body of rod.
Optionally, the lifter includes elevator motor, lift lead screw, lifter, elevator motor is fixed to be inlayed and is located in the workstation, elevator motor's output links to each other with the lift lead screw, the lifter thread bush is located on the lift lead screw, lifter fixed connection is kept away from the one end of locating plate in the butt joint pole, the lift groove that supplies the lifter to slide has been seted up to the lateral wall of installation pole.
Through adopting above-mentioned technical scheme, start elevator motor, elevator motor drives the lift lead screw and takes place to rotate, and the lift lead screw drives the lifter along the depth direction of lift groove and removes towards one side of workstation, until the locating plate butt in assist the body of rod one side of keeping away from the workstation, the movable plate butt in assist the body of rod one side of keeping away from the main body of rod this moment, from being fixed in on the workstation with assisting the body of rod.
Optionally, one side that the movable plate is close to the locating plate fixedly connected with forked tail piece, the dovetail that supplies the forked tail piece to slide has been seted up to one side that the locating plate is close to the workstation, one side that the forked tail piece is close to the installation pole fixedly connected with locking screw rod, the locking hole that supplies the locking screw rod to pass has been seted up to one side that the locating plate is close to the installation pole, the thread bush is equipped with the locking cover on the locking screw rod, the locking cover screw thread inlays and locates in the locking hole.
Through adopting above-mentioned technical scheme, the movable plate moves towards one side of assisting the body of rod, and the movable plate drives the dovetailed block and removes along the length direction of dovetail, and the dovetailed block drives locking screw rod and moves in the locking downthehole in step until the movable plate butt is in assisting the body of rod one side of keeping away from the body of rod, and the locking sleeve thread bush is located locking screw rod and is moved on this moment, until the inside of locking hole is located to the locking sleeve thread inlay to fix the movable plate, and then adapt to the not unidimensional auxiliary body of rod.
Optionally, the lateral wall of dovetail block inlays and is equipped with the rolling ball, the lateral wall of rolling ball and dovetail groove supports.
Through adopting above-mentioned technical scheme, the frictional force that produces when the dovetail slides in the dovetail has been reduced in the setting of rolling ball to the life of dovetail has been prolonged.
Optionally, the rotating member includes rotating motor and two dwang, rotating motor sets up in the lateral wall of frame, rotating motor's output links to each other with one of them dwang, two the dwang is fixed respectively to inlay and is located the both sides of workstation, two the dwang is all rotated and is connected in the frame.
Through adopting above-mentioned technical scheme, after the one side that the main rod body and auxiliary rod body treat the welded is fixed, start rotating electrical machines, rotating electrical machines drive one of them dwang that links to each other with it and take place to rotate, one of them dwang passes through the workstation and drives another dwang and take place to rotate to drive the workstation and take place to rotate, and then weld main rod body and auxiliary rod body treat welded opposite side position fast and conveniently.
In a second aspect, the present application provides a method for installing a welding apparatus for a shaped piece, including the steps of:
optionally, the main rod body is placed on the workbench, the main rod body is fixed on the workbench through the main fixing piece, and then the main rod body is further fixed on the workbench through the reinforcing piece;
placing the auxiliary rod body on a workbench, enabling the position to be welded of the auxiliary rod body and the main rod body to be abutted, and then fixing the auxiliary rod body on the workbench through an auxiliary fixing piece;
and welding the position of one side to be welded of the auxiliary rod body and the main rod body through a welding machine, rotating the workbench through a rotating piece, and welding the position of the other side to be welded of the auxiliary rod body and the main rod body through the welding machine.
Through adopting above-mentioned technical scheme, be fixed in the workstation with the mobile jib body through main mounting and reinforcement, will assist the body of rod to be fixed in on the workstation through assisting the mounting, then treat the welded one side position to assist the body of rod and mobile jib body through the welding machine and weld, after the welding is accomplished, rotate the workstation through rotating the piece, the rethread welding machine is to assisting the body of rod and mobile jib body and treat welded opposite side position and weld to weld the dysmorphism piece body fast and conveniently, and then improved staff's work efficiency.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the main rod body is placed on the workbench, the main rod body is fixed through the main fixing piece, the auxiliary rod body is placed on the workbench, the auxiliary rod body is fixed through the auxiliary fixing piece, so that one side position of the main rod body and the auxiliary rod body to be welded is welded, after the welding is completed, the workbench is rotated through the rotating piece, and then the main rod body and the auxiliary rod body are welded at the rest part to be welded, so that the special-shaped part body is welded quickly and conveniently, and the working efficiency of workers is improved.
2. After the fixed plate and the main rod are abutted against one side close to each other, the reinforcing plate is sleeved on the reinforcing screw rod and moves towards one side of the workbench along the reinforcing screw rod until the reinforcing plate and the main rod are abutted against one side close to each other, and then the reinforcing plate is fixed until the reinforcing nut and the reinforcing plate are abutted against one side close to each other through the threaded connection of the reinforcing nut and the reinforcing screw rod, so that the stability of the main rod body on the workbench is further enhanced.
Drawings
Fig. 1 is a schematic view of an overall structure of a welding apparatus in the related art.
Fig. 2 is a schematic diagram of the overall structure of a welding apparatus for a profile according to an embodiment of the present application.
Figure 3 is a cross-sectional view of the A-A structure of figure 2.
Fig. 4 is a cross-sectional view of the B-B structure of fig. 2.
Fig. 5 is an enlarged view of a portion of the structure a of fig. 4.
Fig. 6 is a cross-sectional view of an embodiment of the present application for embodying a secondary anchor structure.
Fig. 7 is an enlarged view of a portion of the b structure of fig. 6.
Reference numerals illustrate: 1. a work frame; 11. positioning a thread groove; 111. positioning a screw; 2. a special-shaped piece body; 21. a main rod body; 22. an auxiliary rod body; 3. a frame; 31. a work table; 311. a welding port; 312. a slip groove; 4. a main fixing member; 41. fixing a motor; 42. a two-way screw rod; 43. a sliding block; 44. a fixing plate; 441. a reinforcing groove; 5. an auxiliary fixing piece; 51. a mounting rod; 511. a lifting groove; 52. a butt joint rod; 53. a positioning plate; 531. a locking hole; 532. a dovetail groove; 54. a moving plate; 541. dovetail blocks; 5411. a locking screw; 5412. a locking sleeve; 5413. a rolling ball; 55. a lifting member; 551. a lifting motor; 552. lifting the screw rod; 553. a lifting block; 6. a rotating member; 61. a rotating motor; 62. a rotating lever; 7. a reinforcing member; 71. a reinforcing plate; 711. a clamping plate; 7111. a butt joint rod; 712. an extension sleeve; 7121. a connection hole; 7122. an abutment groove; 7123. a fastening bolt; 72. reinforcing the screw; 73. and reinforcing the nut.
Detailed Description
The application is described in further detail below with reference to fig. 2-7.
The embodiment of the application discloses special-shaped piece welding equipment. Referring to fig. 2, the welding apparatus includes a frame 3 and a special-shaped member body 2, the special-shaped member body 2 includes a main rod body 21 and an auxiliary rod body 22, a workbench 31 for placing the special-shaped member body 2 is provided on the frame 3, a welding hole 311 is provided on the workbench 31 in a penetrating manner, two main fixing members 4 are provided on the frame 3, and the two main fixing members 4 are respectively provided on two sides of the workbench 31 for fixing two sides of the main rod body 21; the frame 3 is provided with an auxiliary fixing piece 5 for fixing the auxiliary rod body 22 on the workbench 31; the frame 3 is provided with a rotating member 6 for driving the workbench 31 to rotate; so that the staff places the main rod body 21 on the workbench 31 earlier, fix the main rod body 21 through the main mounting 4, then place the auxiliary rod body 22 on the workbench 31, make auxiliary rod body 22 and main rod body 21 wait the welded position butt, and be fixed in the workbench 31 through auxiliary mounting 5 with auxiliary rod body 22, thereby wait one side of welded position to auxiliary rod body 22 and main rod body 21 and weld, after the welding is accomplished, rotate the workbench 31 through rotating the piece 6, thereby wait one side of welded position to auxiliary rod body 22 and main rod body 21 through welding port 311 and weld, and then help the staff to weld dysmorphism piece body 2 fast and conveniently, so that staff's work efficiency has been improved.
Referring to fig. 3, the rotating member 6 includes a rotating motor 61 and two rotating rods 62, the rotating motor 61 is disposed on a side wall of the frame 3 through bolts, an output end of the rotating motor 61 is connected with one of the rotating rods 62, one ends of the two rotating rods 62, which are opposite to each other, are both rotatably connected in the frame 3, and the two rotating rods 62 are both fixedly embedded in the workbench 31; after the welding of one side of the position to be welded of the auxiliary rod body 22 and the main rod body 21 is completed, the rotating motor 61 is started, the rotating motor 61 drives the rotating rod 62 connected with the rotating motor to rotate 180 degrees, the rotating rod 62 drives the other rotating rod 62 to rotate through the workbench 31, so that the workbench 31 is driven to synchronously rotate, and a worker can conveniently weld the other side to be welded of the auxiliary rod body 22 and the main rod body 21 through the welding opening 311.
Referring to fig. 4, the main fixing member 4 includes a fixing motor 41, a bidirectional screw rod 42, two sliding blocks 43, and two fixing plates 44, the fixing motor 41 is disposed on a side wall of the workbench 31 by bolts, a sliding groove 312 for embedding the bidirectional screw rod 42 is formed on an upper surface of the workbench 31, an output end of the fixing motor 41 is connected with the bidirectional screw rod 42, the two sliding blocks 43 are threadedly sleeved on two sides of the bidirectional screw rod 42, the two sliding blocks 43 are slidably connected in the sliding groove 312, and the two fixing plates 44 are welded and fixed with the corresponding sliding blocks 43 respectively; after the main rod body 21 is placed on the workbench 31, the fixed motor 41 is started, the fixed motor 41 drives the bidirectional screw rod 42 to rotate, the bidirectional screw rod 42 drives the two sliding blocks 43 to move towards one side close to each other along the length direction of the sliding groove 312, and the two sliding blocks 43 drive the fixed plate 44 connected with the two sliding blocks to synchronously move; until the side of the fixing plate 44 and the main lever body 21 close to each other abuts, the main lever body 21 is fixed to the table 31.
Referring to fig. 5, a reinforcement 7 is disposed between two fixing plates 44, the reinforcement 7 includes a reinforcement plate 71, two reinforcement screws 72 and two reinforcement nuts 73, the reinforcement plate 71 includes a clamping plate 711 and extension sleeves 712 sleeved on two sides of the clamping plate 711, one side of the clamping plate 711 near the working table 31 is welded with a supporting rod 7111, one side of the extension sleeve 712 near the working table 31 is provided with a supporting groove 7122 for sliding of the supporting rod 7111, one side of one extension sleeve 712 far from the working table 31 is connected with a fastening bolt 7123 in a threaded manner, one end of the fastening bolt 7123 far from the bolt head is in supporting connection with one side of the clamping plate 711 near each other, one side of the two fixing plates 44 far from the sliding block 43 is provided with a reinforcement groove 441 in the height direction, the two reinforcement screws 72 are welded on the bottom wall of the corresponding reinforcement groove 441, one side of the two extension sleeves 712 far from the clamping plate 711 is provided with a connecting hole 7121 in a penetrating manner for the reinforcement screws 72 to pass through, and the reinforcement nuts 73 are connected with the reinforcement screws 72 in a threaded manner; when the two fixing plates 44 are respectively abutted against the sides of the main rod body 21, which are close to each other, the sum of the lengths of the clamping plate 711 and the two extension sleeves 712 is adjusted so that the sum of the lengths of the clamping plate 711 and the two extension sleeves 712 is matched with the sum of the lengths of the two fixing plates 44; then, the fastening bolt 7123 is screwed on one of the extension sleeves 712, so that one end of the fastening bolt 7123 far from the bolt head is abutted against one side of the clamping plate 711 close to each other; then, the reinforcing plate 71 is sleeved on the reinforcing screw 72, and the reinforcing plate 71 is driven to move along one side of the reinforcing screw 72 towards the workbench 31 until the abutting rods 7111 are abutted against one side of the main rod body 21, which is close to each other; then, the reinforcing nut 73 is connected to the reinforcing screw 72 through threads until the side, close to each other, of the reinforcing nut 73 and the extension sleeve 712 is abutted; thereby fixing the reinforcing plate 71 and further enhancing the stability of the main lever body 21 on the table 31.
Referring to fig. 6 and 7, the auxiliary fixing member 5 includes a mounting rod 51, a butt-joint rod 52, a positioning plate 53, a moving plate 54 and a lifting member 55, the lifting member 55 includes a lifting motor 551, a lifting screw rod 552 and a lifting block 553, the lifting motor 551 is embedded in the workbench 31 by a bolt, an output end of the lifting motor 551 is connected with the lifting screw rod 552, the lifting block 553 is sleeved on the lifting screw rod 552 in a threaded manner, the mounting rod 51 is welded on the upper surface of the workbench 31, a lifting groove 511 for moving the lifting block 553 is formed in a side wall of the mounting rod 51 along a height direction, the lifting screw rod 552 is embedded in the lifting groove 511, the lifting block 553 and the butt-joint rod 52 are welded and fixed, the positioning plate 53 is welded on one side, away from the lifting block 553, of the butt-joint rod 52, and the moving plate 54 is slidably connected on one side, close to the workbench 31, of the positioning plate 53.
Referring to fig. 7, a dovetail block 541 is welded on one side of the moving plate 54, which is close to the positioning plate 53, a dovetail groove 532 for sliding the dovetail block 541 is formed on one side of the positioning plate 53, which is close to the worktable 31, a locking screw 5411 is welded on one side of the dovetail block 541, which is close to the mounting rod 51, a locking hole 531 for the locking screw 5411 to pass through is formed on one side of the positioning plate 53, which is close to the mounting rod 51, a locking sleeve 5412 is sleeved on the locking screw 5411 in a threaded manner, and the locking sleeve 5412 is embedded in the locking hole 531 in a threaded manner; when one side of the auxiliary rod body 22 and the main rod body 21, which are close to each other, is abutted, the lifting motor 551 is started, the lifting motor 551 drives the lifting screw rod 552 to rotate, the lifting screw rod 552 drives the lifting block 553 to move towards one side of the workbench 31 along the depth direction of the lifting groove 511 until the positioning plate 53 is abutted against one side of the auxiliary rod body 22, which is far away from the workbench 31, and at the moment, the moving plate 54 is held, so that the moving plate 54 moves towards one side of the auxiliary rod body 22, the moving plate 54 drives the dovetail block 541 to move along the length direction of the dovetail groove 532, and the dovetail block 541 drives the locking screw rod 5411 to synchronously move in the locking hole 531 until the moving plate 54 is abutted against one side of the auxiliary rod body 22, which is far away from the main rod body 21; at this time, the locking sleeve 5412 is screwed on the locking screw 5411 and moves along the locking screw 5411 until the locking sleeve 5412 is screwed inside the locking hole 531, thereby fixing the dovetail block 541 and further fixing the moving plate 54, so that the auxiliary rod body 22 is fixed on the table 31.
Referring to fig. 7, rolling balls 5413 are embedded in the side walls of the dovetail block 541, and the rolling balls 5413 abut against the side walls of the dovetail groove 532, so that friction force generated when the dovetail block 541 slides in the dovetail groove 532 is reduced, and the service life of the dovetail block 541 is prolonged.
The embodiment also discloses an installation method of the special-shaped piece welding equipment, which comprises the following steps:
s1, firstly, placing a main rod body 21 on a workbench 31, starting a fixed motor 41, driving a bidirectional screw rod 42 to rotate by the fixed motor 41, driving two sliding blocks 43 to move towards one side close to each other along the length direction of a sliding groove 312 by the bidirectional screw rod 42, and driving a fixed plate 44 connected with the two sliding blocks 43 to synchronously move until the fixed plate 44 and one side close to each other of the main rod body 21 are abutted; next, the reinforcing plate 71 is sleeved on the reinforcing screw 72 and moves along the reinforcing screw 72 towards one side of the workbench 31 until the reinforcing plate 71 and the main rod body 21 are abutted against each other at the side close to each other; then, the reinforcing nut 73 is screwed to the reinforcing screw 72 until the adjacent side of the reinforcing nut 73 and the reinforcing plate 71 abuts against each other, thereby fixing the reinforcing plate 71 and further fixing the main rod body 21 to the table 31.
S2, starting a lifting motor 551, wherein the lifting motor 551 drives a lifting screw rod 552 to rotate, and the lifting screw rod 552 drives a lifting block 553 to move towards one side of the workbench 31 along the depth direction of the lifting groove 511 until the positioning plate 53 is abutted against one side of the auxiliary rod body 22, which is far away from the workbench 31; then, the moving plate 54 is held, so that the moving plate 54 moves towards one side of the auxiliary rod body 22, the moving plate 54 drives the dovetail block 541 to move along the length direction of the dovetail groove 532, and the dovetail block 541 drives the locking screw 5411 to synchronously move in the locking hole 531 until the moving plate 54 abuts against one side of the auxiliary rod body 22 away from the main rod body 21; at this time, the locking sleeve 5412 is screwed on the locking screw 5411 and moves along the locking screw 5411 until the locking sleeve 5412 is screwed inside the locking hole 531, thereby fixing the dovetail block 541 and further fixing the moving plate 54, so that the auxiliary rod body 22 is fixed on the table 31.
S3, welding the position of one side to be welded of the auxiliary rod body 22 and the main rod body 21 through a welding machine, starting the rotating motor 61 after the welding is completed, rotating the motor 61, driving the rotating rod 62 to rotate 180 degrees by the rotating motor 61, and driving the workbench 31 to synchronously rotate by the rotating rod 62, so that a worker can weld the other side to be welded of the auxiliary rod body 22 and the main rod body 21 through the welding opening 311.
The implementation principle of the special-shaped piece welding equipment provided by the embodiment of the application is as follows: firstly, placing the main rod body 21 on the workbench 31, starting the fixed motor 41, driving the bidirectional screw rod 42 to rotate by the fixed motor 41, driving the two sliding blocks 43 to move towards one side close to each other along the length direction of the sliding groove 312 by the bidirectional screw rod 42, and driving the fixed plate 44 connected with the two sliding blocks 43 to synchronously move until the fixed plate 44 and one side close to each other of the main rod body 21 are abutted; then, adjusting the sum of the lengths of the clamping plate 711 and the two extension sleeves 712, so that the sum of the lengths of the clamping plate 711 and the two extension sleeves 712 is matched with the sum of the lengths of the two fixing plates 44, and screwing the fastening bolt 7123 on one of the extension sleeves 712, so that one end of the fastening bolt 7123, which is far from the bolt head, is abutted against one side, which is close to the clamping plate 711; then, the reinforcing plate 71 is sleeved on the reinforcing screw 72, the reinforcing plate 71 is driven to move along the reinforcing screw 72 towards one side of the workbench 31 until the abutting rod 7111 abuts against the side wall of the main rod body 21, the reinforcing nut 73 is connected to the reinforcing screw 72 in a threaded manner until the abutting of the reinforcing nut 73 and one side of the reinforcing plate 71, which is close to each other, abuts against each other, so that the reinforcing plate 71 is fixed, and the main rod body 21 is fixed on the workbench 31.
Then, starting the lifting motor 551, wherein the lifting motor 551 drives the lifting screw rod 552 to rotate, and the lifting screw rod 552 drives the lifting block 553 to move towards one side of the workbench 31 along the depth direction of the lifting groove 511 until the positioning plate 53 is abutted against one side of the auxiliary rod body 22, which is far away from the workbench 31; holding the moving plate 54, so that the moving plate 54 moves towards one side of the auxiliary rod body 22, the moving plate 54 drives the dovetail block 541 to move along the length direction of the dovetail groove 532, and the dovetail block 541 drives the locking screw 5411 to move synchronously in the locking hole 531 until the moving plate 54 abuts against one side of the auxiliary rod body 22 far away from the main rod body 21, at this time, the locking sleeve 5412 is sleeved on the locking screw 5411 and moves along the locking screw 5411 until the locking sleeve 5412 is screwed into the locking hole 531, so that the dovetail block 541 is fixed, and the moving plate 54 is further fixed, so that the auxiliary rod body 22 is fixed on the workbench 31.
The welding machine welds the position of one side to be welded of the auxiliary rod body 22 and the main rod body 21, after the welding is finished, the rotating motor 61 is started, the rotating motor 61 drives the rotating rod 62 to rotate 180 degrees, and the rotating rod 62 drives the workbench 31 to synchronously rotate; so that the worker can weld the other side to be welded of the auxiliary rod body 22 and the main rod body 21 through the welding port 311, thereby rapidly and conveniently welding the special-shaped member body 2, and further improving the working efficiency of the worker.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (6)
1. The utility model provides a dysmorphism welding equipment, includes frame (3) and dysmorphism body (2), its characterized in that: the special-shaped part body (2) comprises a main rod body (21) and auxiliary rod bodies (22), a workbench (31) for placing the special-shaped part is arranged on the frame (3), a welding opening (311) is formed in the workbench (31) in a penetrating mode, a main fixing piece (4) for fixing the main rod body (21) is arranged on the frame (3), the main fixing piece (4) is arranged on two sides of the main rod body (21), auxiliary fixing pieces (5) for fixing the auxiliary rod bodies (22) are arranged on the frame (3), and a rotating piece (6) for driving the workbench (31) to rotate is arranged on the frame (3);
the main fixing piece (4) comprises a fixed motor (41), a bidirectional screw rod (42), two sliding blocks (43) and two fixing plates (44), wherein the fixed motor (41) is arranged on the side wall of the bidirectional screw rod (42), the output end of the fixed motor (41) is connected with the bidirectional screw rod (42), the two sliding blocks (43) are sleeved on the bidirectional screw rod (42) in a threaded manner, the two fixing plates (44) are respectively fixedly connected with the side wall of the sliding block (43) corresponding to the two sliding blocks, a sliding groove (312) for sliding the sliding block (43) is formed in the workbench (31), and a reinforcing piece (7) is arranged between the two fixing plates (44); the reinforcing piece (7) comprises a reinforcing plate (71), two reinforcing screws (72) and two reinforcing nuts (73), wherein reinforcing grooves (441) are formed in one side, far away from the sliding block (43), of the two fixing plates (44), the two reinforcing screws (72) are fixedly connected to the bottom wall of the corresponding reinforcing groove (441), connecting holes (7121) for the reinforcing screws (72) to penetrate through are formed in the two sides of the reinforcing plate (71), and the reinforcing nuts (73) are connected to the reinforcing screws (72) in a threaded mode;
the reinforcing plate (71) comprises a clamping plate (711) and extension sleeves (712) sleeved on two sides of the clamping plate (711), the connecting holes (7121) are formed in the extension sleeves (712), one side, close to the workbench (31), of the clamping plate (711) is fixedly connected with a supporting rod (7111), one side, close to the workbench (31), of the extension sleeves (712) is provided with a supporting groove (7122) for the supporting rod (7111) to slide, one side, far away from the workbench (31), of one extension sleeve (712) is in threaded connection with a fastening bolt (7123), and one end, far away from the bolt head, of the fastening bolt (7123) is in supporting connection with one side, close to the clamping plate (711), of the other end;
auxiliary fixing piece (5) are including installation pole (51), butt joint pole (52), locating plate (53), movable plate (54) and lifter (55), installation pole (51) fixed connection is in the upper surface of workstation (31), butt joint pole (52) set up in one side that installation pole (51) are close to auxiliary rod body (22), locating plate (53) fixed connection is in one side that butt joint pole (52) are close to workstation (31), movable plate (54) set up in one side that locating plate (53) are close to workstation (31), lifter (55) set up on installation pole (51) for drive butt joint pole (52) oscilaltion.
2. A profile welding apparatus as in claim 1, wherein: lifting piece (55) include elevator motor (551), lift lead screw (552), lifter (553), elevator motor (551) is fixed to be inlayed in workstation (31), the output of elevator motor (551) links to each other with lift lead screw (552), lifter (553) thread bush is located on lift lead screw (552), lifter (553) fixed connection is in butt joint pole (52) one end of keeping away from locating plate (53), lifter groove (511) that supplies lifter (553) to slide has been seted up to the lateral wall of installation pole (51).
3. A profile welding apparatus as in claim 1, wherein: one side that movable plate (54) is close to locating plate (53) fixedly connected with forked tail piece (541), one side that locating plate (53) is close to workstation (31) has seted up dovetail (532) that supply forked tail piece (541) to slide, one side that forked tail piece (541) is close to installation pole (51) fixedly connected with locking screw (5411), locking hole (531) that supply locking screw (5411) to pass are seted up to one side that locating plate (53) is close to installation pole (51), threaded sleeve is equipped with locking cover (5412) on locking screw (5411), locking cover (5412) screw thread inlays and locates in locking hole (531).
4. A form welding apparatus as defined in claim 3, wherein: the side wall of the dovetail block (541) is embedded with a rolling ball (5413), and the rolling ball (5413) is abutted against the side wall of the dovetail groove (532).
5. A profile welding apparatus as in claim 1, wherein: the rotating piece (6) comprises a rotating motor (61) and two rotating rods (62), the rotating motor (61) is arranged on the side wall of the frame (3), the output end of the rotating motor (61) is connected with one rotating rod (62), the two rotating rods (62) are respectively fixedly embedded in two sides of the workbench (31), and the two rotating rods (62) are both rotationally connected in the frame (3).
6. A method of installing a profile welding apparatus as in claim 1, wherein: comprises the following steps of;
the main rod body (21) is firstly placed on the workbench (31), the main rod body (21) is fixed on the workbench (31) through the main fixing piece (4), and then the main rod body (21) is further fixed on the workbench (31) through the reinforcing piece (7);
the auxiliary rod body (22) is placed on the workbench (31) so that the position to be welded of the auxiliary rod body (22) and the main rod body (21) is abutted, and then the auxiliary rod body (22) is fixed on the workbench (31) through the auxiliary fixing piece (5);
and welding the position of one side to be welded of the auxiliary rod body (22) and the main rod body (21) through a welding machine, then rotating the workbench (31) through the rotating piece (6), and welding the position of the other side to be welded of the auxiliary rod body (22) and the main rod body (21) through the welding machine.
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| CN202111514918.4A CN114378509B (en) | 2021-12-13 | 2021-12-13 | Special-shaped piece welding equipment and installation method thereof |
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| CN202111514918.4A CN114378509B (en) | 2021-12-13 | 2021-12-13 | Special-shaped piece welding equipment and installation method thereof |
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| CN114378509B true CN114378509B (en) | 2023-09-05 |
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| CN113020889A (en) * | 2021-03-17 | 2021-06-25 | 泉州芸台科技有限公司 | Automatic welding equipment for net frame |
| CN213795046U (en) * | 2020-11-30 | 2021-07-27 | 临沂三威精密铸造有限公司 | Tee bend subassembly welding jig |
| CN214560204U (en) * | 2021-01-14 | 2021-11-02 | 杜汶浓 | Gas pipeline fixing device |
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2021
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| JPH071190A (en) * | 1993-06-18 | 1995-01-06 | Toshiba Corp | Welding equipment, groove part aligning device and aligning method |
| CN106475690A (en) * | 2016-10-31 | 2017-03-08 | 东莞市北扬工业设计有限公司 | A kind of pinpoint circuit board cuts clamping device |
| CN208758858U (en) * | 2018-03-26 | 2019-04-19 | 南京巴夫诺机械设备制造有限公司 | A kind of robot automatic welding tooling |
| CN108637565A (en) * | 2018-05-24 | 2018-10-12 | 安徽原动力生产力促进中心有限公司 | A kind of plank clamping device for welding convenient for adjusting |
| CN213795046U (en) * | 2020-11-30 | 2021-07-27 | 临沂三威精密铸造有限公司 | Tee bend subassembly welding jig |
| CN214560204U (en) * | 2021-01-14 | 2021-11-02 | 杜汶浓 | Gas pipeline fixing device |
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| CN114378509A (en) | 2022-04-22 |
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