CN105108540B - Curved slab frock, rig and its boring method - Google Patents
Curved slab frock, rig and its boring method Download PDFInfo
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- CN105108540B CN105108540B CN201510610352.3A CN201510610352A CN105108540B CN 105108540 B CN105108540 B CN 105108540B CN 201510610352 A CN201510610352 A CN 201510610352A CN 105108540 B CN105108540 B CN 105108540B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Earth Drilling (AREA)
Abstract
曲面板工装、钻孔设备及其钻孔方法,属于异形板加工设备领域。固定在反面固定工作台上的待加工件为两端向上弯曲的弧形板,待加工件位于第一支架和第二支架之间,第一支架上端设有压持待加工件一端的反面压持机构,第二支架上端设有高度可调并夹持待加工件另一端的夹持夹具;反面横向定位机构对待加工件进行横向定位。曲面板钻孔设备通过钻孔定位装置实时检测钻孔机构与待加工件之间的垂直距离,机械臂上的钻孔设备自动对异形板状的待加工件的钻孔,减轻作业强度、提高作业效率、降低加工成本、提高钻孔精度。曲面板钻孔方法,能够根据钻头受到的阻力调整钻头的工作方式,提高钻头寿命,保证工作效率。
The invention relates to tooling for curved plates, drilling equipment and a drilling method thereof, belonging to the field of special-shaped plate processing equipment. The workpiece to be processed fixed on the fixed workbench on the reverse side is an arc-shaped plate with both ends bent upwards. The workpiece to be processed is located between the first bracket and the second bracket. The upper end of the second bracket is provided with a height-adjustable clamping fixture that clamps the other end of the workpiece to be processed; the reverse lateral positioning mechanism performs lateral positioning of the workpiece to be processed. The curved panel drilling equipment detects the vertical distance between the drilling mechanism and the workpiece to be processed in real time through the drilling positioning device, and the drilling equipment on the mechanical arm automatically drills the irregular-shaped plate-shaped workpiece to be processed, reducing the operating intensity and improving Improve operating efficiency, reduce processing costs, and improve drilling accuracy. The drilling method of the curved plate can adjust the working mode of the drill according to the resistance of the drill, improve the life of the drill and ensure the working efficiency.
Description
技术领域technical field
曲面板工装、钻孔设备及其钻孔方法,属于异形板加工设备领域。The invention relates to tooling for curved panels, drilling equipment and a drilling method thereof, belonging to the field of special-shaped panel processing equipment.
背景技术Background technique
现有设备在装夹曲面板时的结构都非常复杂,往往需要通过大量的夹具来对曲面板进行定位和固定,在对曲面板加工的工程中,加工设备和夹具容易发生相互干涉。在对异形板进行钻孔时,由于其表面为弧形,现有设备无法适应期弧形曲面,例如在粮食仓储生产线上,经常需要在挡粮门上钻孔,由于挡粮门是圆弧形结构,圆弧面上钻孔非常困难。目前市面上大都采用人工钻孔,容易对从业人员造成人身伤害,生产效率低下,而且工作人员工作量大,并且位置精度和尺寸精度都没有保证。The structure of the existing equipment when clamping the curved panel is very complicated, and a large number of fixtures are often required to position and fix the curved panel. In the project of processing the curved panel, the processing equipment and the fixture are prone to interfere with each other. When drilling special-shaped plates, because the surface is arc-shaped, the existing equipment cannot adapt to the long-term arc-shaped surface. For example, in the grain storage production line, it is often necessary to drill holes on the grain retaining door, because the grain retaining door is a circular arc Shaped structure, it is very difficult to drill holes on the arc surface. At present, most of the holes on the market are manually drilled, which is easy to cause personal injury to the practitioners, low production efficiency, and the workload of the staff is heavy, and the positional accuracy and dimensional accuracy are not guaranteed.
发明内容Contents of the invention
本发明要解决的技术问题是:克服现有技术的不足,提供一种结构简单、操作方便的曲面板工装,还提供一种能够对异形板进行钻孔,减轻作业强度、提高作业效率、降低加工成本、提高钻孔精度的曲面板钻孔设备及其钻孔方法。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a curved panel tooling with simple structure and convenient operation, and to provide a tool capable of drilling special-shaped panels, reducing work intensity, improving work efficiency, reducing The invention relates to a curved panel drilling equipment and a drilling method thereof which improve the drilling accuracy and processing cost.
本发明解决其技术问题所采用的技术方案是:该曲面板工装,包括反面固定工作台、反面纵向定位机构和反面横向定位机构,反面纵向定位机构包括间隔固定在反面固定工作台上的第一支架和第二支架,固定在反面固定工作台上的待加工件为两端向上弯曲的弧形板,待加工件位于第一支架和第二支架之间,第一支架上端设有压持待加工件一端的反面压持机构,第二支架上端设有高度可调并夹持待加工件另一端的夹持夹具;反面横向定位机构设置在反面固定工作台的两侧,夹持待加工件的两侧对待加工件进行横向定位。The technical solution adopted by the present invention to solve the technical problem is: the curved panel tooling includes a reverse fixed workbench, a reverse longitudinal positioning mechanism and a reverse transverse positioning mechanism, and the reverse longitudinal positioning mechanism includes a first fixed on the reverse fixed workbench at intervals. The bracket and the second bracket, the workpiece to be processed fixed on the fixed workbench on the reverse side is an arc-shaped plate with both ends bent upwards, the workpiece to be processed is located between the first bracket and the second bracket, and the upper end of the first bracket is provided with a pressing and holding device. The reverse clamping mechanism at one end of the workpiece, the upper end of the second bracket is equipped with a clamping fixture that can be adjusted in height and clamps the other end of the workpiece to be processed; the reverse lateral positioning mechanism is set on both sides of the reverse fixed worktable to clamp the workpiece to be processed Lateral positioning of the workpiece to be processed on both sides.
优选的,所述夹持夹具包括夹具固定座、快速夹头、连杆以及推动连杆摆动的连杆驱动单元,夹具固定座高度可调的固定在第二支架上,快速夹头的一端和连杆驱动单元的一端分别铰接在夹具固定座上,连杆的一端与连杆驱动单元的输出端转动连接,连杆的另一端与快速夹头的中部转动连接,连杆驱动单元通过连杆带动快速夹头摆动,快速夹头的另一端压紧在待加工件的端部上侧。Preferably, the clamping fixture includes a clamp fixing base, a quick chuck, a connecting rod and a connecting rod drive unit that pushes the connecting rod to swing, the clamp fixing base is fixed on the second bracket with an adjustable height, one end of the quick chuck and One end of the connecting rod drive unit is respectively hinged on the fixture fixing seat, one end of the connecting rod is rotatably connected with the output end of the connecting rod drive unit, the other end of the connecting rod is rotatably connected with the middle part of the quick chuck, and the connecting rod drive unit passes through the connecting rod The quick chuck is driven to swing, and the other end of the quick chuck is pressed against the upper side of the end of the workpiece to be processed.
优选的,所述第一支架的上部还固定有一个反面纵向定位气缸,在第一支架的上部开设有一个定位辅助孔,定位辅助孔位于反面压持机构的下方,反面纵向定位气缸的活塞杆穿过定位辅助孔后推动待加工件纵向定位。利用反面纵向定位气缸的进一步推动待加工件进行纵向定位,待加工件固定更加牢固,定位也更加精确,提高了加工精度。Preferably, a reverse longitudinal positioning cylinder is also fixed on the upper part of the first bracket, and a positioning auxiliary hole is opened on the upper part of the first bracket, the positioning auxiliary hole is located below the reverse pressing mechanism, and the piston rod of the reverse longitudinal positioning cylinder After passing through the positioning auxiliary hole, promote the longitudinal positioning of the workpiece to be processed. Using the reverse longitudinal positioning cylinder to further push the workpiece to be processed for longitudinal positioning, the workpiece to be processed is fixed more firmly, and the positioning is more precise, which improves the processing accuracy.
优选的,还包括至少一个正面固定工作台,正面固定工作台设置在反面固定工作台的一侧,正面固定工作台上间隔固定有两个固定块,固定在正面固定工作台上的待加工件为两端向下弯曲的弧形板,待加工件固定在两个固定块之间,至少一个固定块沿正面固定工作台长度方向可滑动的设置,正面固定工作台的两侧设有正面横向定位机构;正面横向定位机构夹持待加工件的两侧对待加工件进行横向定位。Preferably, it also includes at least one front fixed workbench, the front fixed workbench is arranged on one side of the reverse fixed workbench, two fixed blocks are fixed at intervals on the front fixed workbench, and the workpiece to be processed fixed on the front fixed workbench It is an arc-shaped plate with both ends bent downward. The workpiece to be processed is fixed between two fixed blocks. At least one fixed block is slidable along the length direction of the front fixed workbench. The two sides of the front fixed workbench are provided with front transverse Positioning mechanism; the front lateral positioning mechanism clamps both sides of the workpiece to be processed for lateral positioning.
优选的,还包括X轴轨道板,所述正面固定工作台与反面固定工作台相对独立的滑动设置在X轴轨道板上,正面固定工作台和反面固定工作台分别与X轴轨道板之间设有驱动其滑动的工作台动力机构。Preferably, it also includes an X-axis track plate, the front fixed worktable and the reverse fixed workbench are relatively independently slidably arranged on the X-axis track plate, and the front fixed workbench and the reverse fixed workbench are respectively connected to the X-axis track plate. It is equipped with a worktable power mechanism to drive its sliding.
一种曲面板钻孔设备,其特征在于:包括上述的曲面板工装,在曲面板工装的上方还固定有至少一个龙门框架和机械臂,龙门框架的上部具有水平的Y轴横梁,Y轴横梁与反面固定工作台相互垂直设置,机械臂设置在Y轴横梁上,机械臂的下端设有钻孔机构和钻孔定位装置,机械臂与Y轴横梁之间设有驱动机械臂绕平行于Y轴横梁的轴线摆动的机械臂摆动机构,机械臂上还连接有带动钻孔机构升降的钻头升降机构,Y轴横梁与反面固定工作台在反面固定工作台长度方向能够相对移动。A curved panel drilling equipment, characterized in that: it includes the above-mentioned curved panel tooling, at least one gantry frame and a mechanical arm are fixed above the curved panel tooling, the upper part of the gantry frame has a horizontal Y-axis beam, and the Y-axis beam It is set perpendicular to the fixed workbench on the opposite side. The mechanical arm is set on the Y-axis beam. The lower end of the mechanical arm is equipped with a drilling mechanism and a drilling positioning device. A driving mechanical arm is installed between the mechanical arm and the Y-axis beam. The axis of the axis crossbeam swings the mechanical arm swing mechanism, and the mechanical arm is also connected with a drill lifting mechanism that drives the drilling mechanism to lift. The Y-axis crossbeam and the reverse fixed worktable can move relatively in the length direction of the reverse fixed workbench.
优选的,所述Y轴横梁上对称设有两个机械臂,机械臂与Y轴横梁之间还设有驱动机械臂沿Y轴横梁横向移动的机械臂横移机构;所述钻孔机构包括依次连接的伺服驱动器、钻孔伺服电机、减速机和钻头,伺服驱动器与控制器连接。Preferably, two mechanical arms are arranged symmetrically on the Y-axis crossbeam, and a mechanical arm traversing mechanism for driving the mechanical arm to move laterally along the Y-axis crossbeam is also provided between the mechanical arm and the Y-axis crossbeam; the drilling mechanism includes The servo driver, drilling servo motor, reducer and drill bit connected in sequence, the servo driver is connected with the controller.
优选的,所述钻孔定位装置包括定位滚轮和电子尺,电子尺竖向固定在机械臂上,定位滚轮通过磁铁吸合机构与电子尺下端的伸缩测距单元连接。Preferably, the drilling positioning device includes a positioning roller and an electronic ruler, the electronic ruler is vertically fixed on the mechanical arm, and the positioning roller is connected to the telescopic distance measuring unit at the lower end of the electronic ruler through a magnet attraction mechanism.
优选的,所述磁铁吸合机构包括强力磁铁、滚轮安装座和磁铁固定座,定位滚轮滚动设置在滚轮安装座上,滚轮安装座通过所述强力磁铁与磁铁固定座吸合;Preferably, the magnet attraction mechanism includes a powerful magnet, a roller mounting seat and a magnet fixing seat, the positioning roller is rolled and arranged on the roller mounting seat, and the roller mounting seat is attracted to the magnet fixing seat through the powerful magnet;
所述伸缩测距单元包括小型滑枕和直线导轨副,小型滑枕通过弹簧连接在电子尺的下端,小型滑枕滑动设置在直线导轨副上,磁铁固定座固定在直线导轨副上并推动小型滑枕升降。The telescopic ranging unit includes a small ram and a linear guide pair, the small ram is connected to the lower end of the electronic scale through a spring, the small ram is slidably arranged on the linear guide pair, and the magnet fixing seat is fixed on the linear guide pair and pushes the small Ram lift.
一种曲面板钻孔方法,包括上述的曲面板钻孔设备,其特征在于:包括以下步骤:A method for drilling a curved panel, including the above-mentioned curved panel drilling equipment, is characterized in that it includes the following steps:
步骤1),开机,系统回零;Step 1), power on, the system returns to zero;
步骤2),利用曲面板工装将待加工件固定,如果需要编程进入步骤3),否则进入步骤5);Step 2), use the curved plate tooling to fix the workpiece to be processed, if programming is required, go to step 3), otherwise go to step 5);
步骤3),编程,设定机械臂的摆动轨迹,设定待加工件的纵向移动速度和行程;Step 3), programming, setting the swing trajectory of the robotic arm, and setting the longitudinal movement speed and stroke of the workpiece to be processed;
步骤4),机械臂和待加工件空走,如果机械臂能够带动钻孔机构在待加工件的待钻孔位置进行钻孔,进入步骤5),否则返回步骤3);Step 4), the robot arm and the workpiece to be processed are empty, if the robot arm can drive the drilling mechanism to drill holes at the position of the workpiece to be processed, go to step 5), otherwise return to step 3);
步骤5),自动运行,曲面板工装带动待加工件纵向移动,机械臂摆动机构带动机械臂沿待加工件表面曲率进行摆动,钻孔定位装置与待加工件上表面接触,检测钻孔机构与待加工件表面的垂直距离,钻头升降机构带动钻孔机构升降,钻孔机构对待加工件进行钻孔;Step 5), automatic operation, the curved surface tooling drives the workpiece to be processed to move longitudinally, the mechanical arm swing mechanism drives the mechanical arm to swing along the surface curvature of the workpiece to be processed, the drilling positioning device contacts the upper surface of the workpiece to be processed, and the detection of the drilling mechanism and The vertical distance of the surface of the workpiece to be processed, the drill lifting mechanism drives the drilling mechanism to lift, and the drilling mechanism drills the workpiece to be processed;
步骤6),钻孔完成,将工件拆下;Step 6), the drilling is completed, and the workpiece is removed;
所述钻孔机构包括依次连接的伺服驱动器、钻孔伺服电机、减速机和钻头,伺服驱动器与控制器连接;钻孔定位装置与控制器连接;步骤5)中在钻孔机构对待加工件进行钻孔过程中,钻孔定位装置将检测到的数据发送至控制器,同时伺服驱动器检测钻孔伺服电机的电流并反馈给控制器,控制器根据钻孔伺服电机的电流判断钻头的受力情况,并通过伺服驱动器相应的改变钻孔伺服电机的转速。The drilling mechanism includes a servo driver connected in sequence, a drilling servo motor, a reducer and a drill bit, the servo driver is connected to the controller; the drilling positioning device is connected to the controller; in step 5), the drilling mechanism performs the processing on the workpiece to be processed. During the drilling process, the drilling positioning device sends the detected data to the controller. At the same time, the servo drive detects the current of the drilling servo motor and feeds it back to the controller. The controller judges the force of the drill bit according to the current of the drilling servo motor. , and correspondingly change the rotation speed of the drilling servo motor through the servo driver.
与现有技术相比,本发明所具有的有益效果是:Compared with prior art, the beneficial effect that the present invention has is:
1、第一支架上端设有压持待加工件一端的反面压持机构,第二支架上端设有高度可调并夹持待加工件另一端的夹持夹具,在一端利用反面压持机构对待加工件进行定位,另一端通过夹持夹具进行定位,避免了两端同时利用动作部件进行定位是发生相互干涉或者存在应力的情况,而且结构简单、操作方便,成本低。同时利用反面横向定位机构夹持待加工件的两侧对待加工件进行横向定位,进一步提高定位精度和工作效率。1. The upper end of the first bracket is provided with a reverse clamping mechanism that clamps one end of the workpiece to be processed, and the upper end of the second bracket is equipped with a clamping fixture that can be adjusted in height and clamps the other end of the workpiece to be processed. The workpiece is positioned, and the other end is positioned by the clamping fixture, which avoids mutual interference or stress when the two ends are positioned by the moving parts at the same time, and the structure is simple, the operation is convenient, and the cost is low. At the same time, the reverse side lateral positioning mechanism is used to clamp both sides of the workpiece to be processed to perform lateral positioning of the workpiece to further improve the positioning accuracy and work efficiency.
2、本发明通过钻孔定位装置实时检测钻孔机构与待加工件之间的垂直距离,利用钻头升降机构带动钻孔机构升降,保证钻孔机构与待加工件之间具有恒定的距离,然后利用机械臂摆动机构带动机械臂摆动,适应弧形的待加工件,使钻孔机构能够垂直于待加工件进行钻孔,Y轴横梁与工作台相对移动,从而使机械臂上的钻孔设备沿纵向对待加工件进行钻孔,实现了自动对异形板状的待加工件的钻孔,减轻作业强度、提高作业效率、降低加工成本、提高钻孔精度。2. The present invention detects the vertical distance between the drilling mechanism and the workpiece to be processed in real time through the drilling positioning device, and utilizes the drill lifting mechanism to drive the drilling mechanism to lift to ensure that there is a constant distance between the drilling mechanism and the workpiece to be processed, and then Use the mechanical arm swing mechanism to drive the mechanical arm to swing, adapt to the arc-shaped workpiece to be processed, so that the drilling mechanism can drill holes perpendicular to the workpiece to be processed, and the Y-axis beam and the worktable move relatively, so that the drilling equipment on the mechanical arm The workpiece to be processed is drilled along the longitudinal direction, which realizes the automatic drilling of special-shaped plate-shaped workpieces to be processed, reduces the working intensity, improves the working efficiency, reduces the processing cost and improves the drilling accuracy.
3、定位滚轮通过磁铁吸合机构与电子尺下端的伸缩测距单元连接,待加工件的表面往往比较粗糙,有时表面还会有一些凸起或凹陷的部分,尤其是弧形板,定位滚轮在行走过程容易受到冲击,通过磁铁吸合机构吸合定位滚轮与伸缩测距单元,能够在发生意外碰撞时使定位滚轮与伸缩测距单元分离,从而防止损坏零部件,尤其是价格较高的电子尺,降低运行成本,运行更加可靠。3. The positioning roller is connected to the telescopic distance measuring unit at the lower end of the electronic ruler through the magnetic attraction mechanism. The surface of the workpiece to be processed is often rough, and sometimes there are some raised or sunken parts on the surface, especially the curved plate. The positioning roller It is easy to be impacted during the walking process. The positioning roller and the telescopic distance measuring unit are attracted by the magnet suction mechanism, which can separate the positioning roller from the telescopic distance measuring unit in the event of an accidental collision, thereby preventing damage to parts, especially the higher priced ones. Electronic ruler reduces operating cost and makes operation more reliable.
4、工作台与X轴轨道板之间设有驱动工作台滑动的工作台动力机构。通过试验证实,将工作台设置的滑动的,在加工过程中移动工作台相对于移动龙门框架来说要简单,首先减少了所需要的空间,而且能够减少机械臂因为移动产生的误差,提高加工精度。4. There is a worktable power mechanism that drives the worktable to slide between the worktable and the X-axis track plate. It has been proved by experiments that if the workbench is set to slide, it is easier to move the workbench during the processing than to move the gantry frame. Firstly, it reduces the required space, and can reduce the error caused by the movement of the mechanical arm and improve the machining accuracy. .
5、当电流增大时,说明此处的待加工件材质较硬,钻头受到了较大的阻力,此时控制器通过伺服驱动器可以控制钻孔伺服电机的转速降低,从而可以有效的避免钻头受损甚至是直接断裂,同样,当电流减小时,说明此处的待加工件材质相对较软,钻头受到的阻力较小,此时控制器可以通过伺服驱动器控制钻孔伺服电机的转速提高,从而可以提高加工效率。5. When the current increases, it means that the material of the workpiece to be processed here is relatively hard, and the drill bit is subjected to greater resistance. At this time, the controller can control the rotation speed of the drilling servo motor to decrease through the servo driver, so that the drill bit can be effectively avoided. Damaged or even directly broken. Similarly, when the current decreases, it means that the material of the workpiece to be processed here is relatively soft, and the resistance of the drill bit is small. At this time, the controller can control the speed of the drilling servo motor to increase through the servo driver. Thereby, processing efficiency can be improved.
附图说明Description of drawings
图1为该曲面板工装实施例1的结构示意图。Fig. 1 is a structural schematic diagram of Embodiment 1 of the curved panel tooling.
图2为图1中A处的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
图3为图1中B处的局部放大图。Fig. 3 is a partially enlarged view of the place B in Fig. 1 .
图4为固定有待加工件的反面固定工作台的结构示意图。Fig. 4 is a schematic structural view of a reverse fixed workbench on which workpieces to be processed are fixed.
图5为该曲面板工装实施例2的结构示意图。Fig. 5 is a schematic structural view of Embodiment 2 of the curved panel tooling.
图6为图5中C处的局部放大图。FIG. 6 is a partially enlarged view at point C in FIG. 5 .
图7为曲面板钻孔设备的结构示意图。Fig. 7 is a structural schematic diagram of the curved panel drilling equipment.
图8为图7中D处的局部放大图。FIG. 8 is a partially enlarged view at D in FIG. 7 .
图9为图7中E处的结构示意图。FIG. 9 is a schematic diagram of the structure at E in FIG. 7 .
图10为钻孔定位机构的结构示意图。Fig. 10 is a structural schematic diagram of the drilling positioning mechanism.
图11为弧形板钻孔方法的逻辑框图。Fig. 11 is a logical block diagram of the drilling method for the curved plate.
图12为弧形板钻孔方法中具体钻孔原理框图。Fig. 12 is a block diagram of specific drilling principles in the method for drilling arc-shaped plates.
其中:1、立柱 2、Y轴横梁 3、报警器 4、Y轴导轨 5、Y轴齿条 6、机械臂摆动伺服电机 7、Y轴伺服电机 8、拖链固定架 801、支架侧板 9、机械臂 10、待加工件 11、反面固定工作台 12、正面固定工作台 13、第一支架 14、第二支架 15、X轴轨道板 16、固定块 17、机械臂固定座 18、机械臂摆动限位开关 19、测距固定板 20、动力头固定板 21、电子尺 22、弹簧 23、钻孔伺服电机 24、减速机 25、定位滚轮 26、钻头 27、强力磁铁 28、磁铁固定座29、小型滑枕 30、检测头 31、直线导轨副 32、滚轮安装座 33、压块 34、反面纵向定位气缸35、横向定位气缸 36、定位支架 37、定位块 38、定位辅助孔 39、夹具固定座 40、快速夹头41、连杆 42、夹具气缸 43、正面纵向定位气缸。Among them: 1. Column 2, Y-axis beam 3, alarm 4, Y-axis guide rail 5, Y-axis rack 6, mechanical arm swing servo motor 7, Y-axis servo motor 8, drag chain fixing frame 801, bracket side plate 9 , mechanical arm 10, workpiece to be processed 11, reverse fixed table 12, front fixed table 13, first bracket 14, second bracket 15, X-axis track plate 16, fixed block 17, mechanical arm fixing seat 18, mechanical arm Swing limit switch 19, ranging fixing plate 20, power head fixing plate 21, electronic scale 22, spring 23, drilling servo motor 24, reducer 25, positioning roller 26, drill bit 27, powerful magnet 28, magnet fixing seat 29 , small ram 30, detection head 31, linear guide rail pair 32, roller mounting seat 33, pressure block 34, reverse longitudinal positioning cylinder 35, lateral positioning cylinder 36, positioning bracket 37, positioning block 38, positioning auxiliary hole 39, fixture fixing Seat 40, quick chuck 41, connecting rod 42, clamp cylinder 43, front longitudinal positioning cylinder.
具体实施方式detailed description
下面结合附图1~12对本发明曲面板工装、钻孔设备及其钻孔方法做进一步说明。Below in conjunction with accompanying drawing 1~12, the curved plate frock, drilling equipment and drilling method thereof of the present invention are further described.
实施例1Example 1
参照图1,该曲面板工装,包括反面固定工作台11、反面纵向定位机构和反面横向定位机构,反面纵向定位机构包括间隔固定在反面固定工作台11上的第一支架13和第二支架14,固定在反面固定工作台11上的待加工件10为两端向上弯曲的弧形板,待加工件10位于第一支架13和第二支架14之间,第一支架13上端设有压持待加工件10一端的反面压持机构,第二支架14上端设有高度可调并夹持待加工件10另一端的夹持夹具;夹持夹具高度可调的设置在第二支架14上,这样可以适应不同弯曲高度的待加工件10,而且第一支架13和第二支架14下端均可以沿反面固定工作台11长度方向调整位置的固定在反面固定工作台11上,这样可以适应不同长度的待加工件10;而且反面压持机构压设与待加工件10的一端,夹持夹具动作并夹持待加工件10的另一端,从而完成对待加工件10的定位和固定,操作方便。Referring to Figure 1, the curved panel tooling includes a reverse fixed workbench 11, a reverse longitudinal positioning mechanism and a reverse transverse positioning mechanism, and the reverse longitudinal positioning mechanism includes a first bracket 13 and a second bracket 14 fixed on the reverse fixed workbench 11 at intervals , the workpiece 10 to be processed fixed on the fixed workbench 11 on the reverse side is an arc-shaped plate with both ends bent upwards, the workpiece 10 to be processed is located between the first bracket 13 and the second bracket 14, and the upper end of the first bracket 13 is provided with a pressing The reverse side pressing mechanism at one end of the workpiece 10 to be processed, the upper end of the second bracket 14 is provided with a clamping fixture that is adjustable in height and clamps the other end of the workpiece 10 to be processed; the height of the clamping fixture is adjustable on the second bracket 14, This can adapt to workpieces 10 of different bending heights, and the lower ends of the first support 13 and the second support 14 can be fixed on the reverse fixed workbench 11 along the lengthwise direction of the reverse fixed workbench 11, which can be adapted to different lengths. The workpiece 10 to be processed; and the reverse side pressing mechanism is pressed against one end of the workpiece 10 to be processed, the clamping fixture moves and clamps the other end of the workpiece 10 to be processed, thereby completing the positioning and fixing of the workpiece 10 to be processed, and the operation is convenient.
反面横向定位机构设置在反面固定工作台11的两侧,夹持待加工件10的两侧对待加工件10进行横向定位,具体的,反面横向定位机构包括多个横向定位气缸35、横向定位支架36以及多个定位块37,横向定位支架36固定在工作台的两侧,横向定位气缸35和定位块37高度可调的分别固定在相应的定位支架36上,横向定位气缸35与定位块37相对设置在待加工件10的两侧。The reverse lateral positioning mechanism is arranged on both sides of the reverse fixed workbench 11, clamping the two sides of the workpiece 10 to be processed and laterally positioning the workpiece 10. Specifically, the reverse lateral positioning mechanism includes a plurality of lateral positioning cylinders 35, lateral positioning brackets 36 and a plurality of positioning blocks 37, the lateral positioning bracket 36 is fixed on both sides of the workbench, the horizontal positioning cylinder 35 and the positioning block 37 are adjustable in height and are respectively fixed on the corresponding positioning bracket 36, the horizontal positioning cylinder 35 and the positioning block 37 They are oppositely arranged on both sides of the workpiece 10 to be processed.
参照图2,反面压持机构固定在第一支架13的前侧,进一步的,在第一支架13的后侧还固定有一个反面纵向定位气缸34,为配合反面纵向定位气缸34,在第一支架13的上部开设有一个定位辅助孔38,定位辅助孔38位于反面压持机构的下方,反面纵向定位气缸34的活塞杆穿过定位辅助孔38后可以推动待加工件10纵向定位,待加工件10固定更加牢固,定位也更加精确,提高了加工精度,当然为了更好的对待加工件10进行定位,可以在反面纵向定位气缸34活塞杆的前端固定一个推板。具体的,本实施例中的反面压持机构为一个L形的压块33。Referring to Fig. 2, the reverse pressing mechanism is fixed on the front side of the first support 13, further, a reverse longitudinal positioning cylinder 34 is also fixed on the rear side of the first support 13, for coordinating the reverse longitudinal positioning cylinder 34, on the first The top of support 13 is provided with a positioning auxiliary hole 38, and positioning auxiliary hole 38 is positioned at the below of reverse side press-and-holding mechanism, and the piston rod of reverse side longitudinal positioning cylinder 34 passes through positioning auxiliary hole 38 and can promote the longitudinal positioning of workpiece 10 to be processed. Part 10 is fixed more firmly, and positioning is also more accurate, has improved processing precision, and certainly in order to treat processing part 10 to be positioned better, can fix a push plate at the front end of longitudinal positioning cylinder 34 piston rods on the reverse side. Specifically, the reverse pressing mechanism in this embodiment is an L-shaped pressing block 33 .
参照图3和4,夹持夹具包括夹具固定座39、快速夹头40、连杆41以及推动连杆41摆动的夹具气缸42,夹具固定座39高度可调的固定在第二支架14上,快速夹头40的一端和夹具气缸42的一端分别铰接在夹具固定座39上,连杆41的一端与夹具气缸42的活塞杆转动连接,连杆41的另一端与快速夹头40的中部转动连接,夹具气缸42通过连杆41带动快速夹头40摆动,快速夹头40的另一端压紧在待加工件10的端部上侧。将待加工件10放置于工作台上,横向定位气缸35动作,推动待加工件10横向移动,使待加工件10夹紧在横向定位气缸35与定位块37之间,移动第一支架13和第二支架14,使第一支架13上端的压块33压设与待加工件10的一端,反面纵向定位气缸34动作并接触待加工件10的一端,推动待加工件10纵向移动,使待加工件10的另一端与第二支架14相接触,夹具气缸42动作,带动快速夹头40摆动,快速夹头40的另一端压紧在待加工件10的端部上侧,从而完成对待加工件10的定位和固定,操作方便。Referring to Figures 3 and 4, the clamping fixture includes a fixture holder 39, a quick chuck 40, a connecting rod 41 and a clamp cylinder 42 that pushes the connecting rod 41 to swing, and the holder holder 39 is fixed on the second support 14 with an adjustable height. One end of the quick chuck 40 and one end of the clamp cylinder 42 are respectively hinged on the clamp holder 39, one end of the connecting rod 41 is connected to the piston rod of the clamp cylinder 42 in rotation, and the other end of the connecting rod 41 is rotated with the middle of the quick chuck 40 Connect, the clamp cylinder 42 drives the quick chuck 40 to swing through the connecting rod 41, and the other end of the quick chuck 40 is pressed on the end upper side of the workpiece 10 to be processed. The workpiece 10 to be processed is placed on the workbench, and the lateral positioning cylinder 35 acts to push the workpiece 10 to move laterally, so that the workpiece 10 to be processed is clamped between the lateral positioning cylinder 35 and the positioning block 37, and the first support 13 and The second support 14 makes the briquetting block 33 on the upper end of the first support 13 be pressed against one end of the workpiece 10 to be processed, and the reverse longitudinal positioning cylinder 34 moves and contacts one end of the workpiece 10 to be processed, and promotes the workpiece 10 to move longitudinally, so that the workpiece 10 to be processed moves The other end of the workpiece 10 is in contact with the second bracket 14, and the clamp cylinder 42 moves to drive the quick chuck 40 to swing, and the other end of the quick chuck 40 is pressed against the upper side of the end of the workpiece 10 to be processed, thereby completing the processing The positioning and fixing of the part 10 is easy to operate.
实施例2Example 2
参照图5,本实施例与实施例1的区别在于,该曲面板工装还包括一个正面固定工作台12(图中未画出反面固定工作台11),正面固定工作台12设置在反面固定工作台11的一侧,正面固定工作台12和反面固定工作台11相互独立的滑动设置,固定在正面固定工作台12上的待加工件10为两端向下弯曲的弧形板,这样可以根据待加工件10的形状选择将待加工件10固定在正面固定工作台12还是反面固定工作台11,例如可以将表面较为光滑的一面作为上表面从而固定到相应的曲面板工装上。Referring to Figure 5, the difference between this embodiment and Embodiment 1 is that the curved panel tooling also includes a front fixed worktable 12 (the reverse fixed workbench 11 is not shown in the figure), and the front fixed workbench 12 is arranged on the reverse fixed workbench. On one side of the table 11, the front fixed workbench 12 and the reverse fixed workbench 11 are independently slidably arranged, and the workpiece 10 to be processed fixed on the front fixed workbench 12 is an arc-shaped plate bent downward at both ends, so that the The shape of the workpiece 10 to be processed is selected to fix the workpiece 10 on the front fixed table 12 or the reverse fixed table 11. For example, the smoother side can be used as the upper surface to be fixed on the corresponding curved panel tooling.
参照图5和6,正面固定工作台12上间隔固定有两个固定块16,固定在正面固定工作台12上的待加工件10为两端向下弯曲的弧形板,待加工件10固定在两个固定块16之间,至少一个固定块16沿正面固定工作台12长度方向可滑动的设置,正面固定工作台12的两侧设有正面横向定位机构,固定块16上固定有正面纵向定位气缸43,两个固定块16对待加工件10进行纵向初步定位,然后通过正面纵向定位气缸43推动待加工件10进行进一步的纵向定位,由于正面固定工作台12上的待加工件10是两端向下弯曲的弧形板,所以待加工件10的两端始终的落在下面,所以无需考虑高度的调整。正面横向定位机构固定在正面固定工作台12的两侧,夹持待加工件10的两侧对待加工件10进行横向定位。正面横向定位机构也包括多个横向定位气缸35和定位块37,两端的横向定位气缸35固定在固定块16上,中部的横向定位气缸35高度可调的固定在定位支架36上,横向定位气缸35与定位块37相对设置。Referring to Figures 5 and 6, two fixed blocks 16 are fixed at intervals on the front fixed workbench 12, and the workpiece 10 to be processed fixed on the front fixed workbench 12 is an arc-shaped plate with both ends bent downward, and the workpiece 10 to be processed is fixed Between the two fixed blocks 16, at least one fixed block 16 is slidably arranged along the length direction of the front fixed workbench 12, and the two sides of the front fixed workbench 12 are provided with front lateral positioning mechanisms, and the fixed block 16 is fixed with a front longitudinal Positioning cylinder 43, two fixed blocks 16 carry out longitudinal preliminary positioning of the workpiece 10 to be processed, and then promote the workpiece 10 to be processed by the front longitudinal positioning cylinder 43 to carry out further longitudinal positioning, because the workpiece 10 to be processed on the front fixed workbench 12 is two The arc-shaped plate with the ends bent downward, so the two ends of the workpiece 10 to be processed always fall below, so there is no need to consider the adjustment of the height. The front lateral positioning mechanism is fixed on both sides of the front fixed workbench 12, and clamps the two sides of the workpiece 10 to be processed to perform lateral positioning of the workpiece 10 to be processed. The front lateral positioning mechanism also includes a plurality of lateral positioning cylinders 35 and positioning blocks 37. The lateral positioning cylinders 35 at both ends are fixed on the fixed block 16, and the horizontal positioning cylinders 35 in the middle are fixed on the positioning bracket 36 with adjustable height. 35 is set opposite to the positioning block 37.
参照图7,本发明还提供一种曲面板钻孔设备,包括上述任一实施例的曲面板工装,在曲面板工装的上方还固定有至少一个龙门框架和机械臂9,龙门框架的上部具有水平的Y轴横梁2,Y轴横梁2与反面固定工作台11相互垂直设置,机械臂9设置在Y轴横梁2上,机械臂9的下端设有钻孔机构和钻孔定位装置,机械臂9与Y轴横梁2之间设有驱动机械臂9绕平行于Y轴横梁2的轴线摆动的机械臂摆动机构,机械臂9上还连接有带动钻孔机构升降的钻头升降机构,Y轴横梁2与反面固定工作台11在反面固定工作台11长度方向能够相对移动。本发明通过钻孔定位装置实时检测钻孔机构与待加工件10之间的垂直距离,利用钻头升降机构带动钻孔机构升降,保证钻孔机构与待加工件10之间具有恒定的距离,然后利用机械臂摆动机构带动机械臂9摆动,适应弧形的待加工件10,使钻孔机构能够垂直于待加工件10进行钻孔,Y轴横梁2与反面固定工作台11能够相对移动,从而使机械臂9上的钻孔设备沿纵向对待加工件10进行钻孔,实现了自动对异形板状的待加工件10的钻孔,减轻作业强度、提高作业效率、降低加工成本、提高钻孔精度。Referring to Fig. 7, the present invention also provides a curved panel drilling equipment, including the curved panel tooling of any of the above-mentioned embodiments, at least one gantry frame and mechanical arm 9 are fixed above the curved panel tooling, and the upper part of the gantry frame has The horizontal Y-axis crossbeam 2, the Y-axis crossbeam 2 and the fixed workbench 11 on the opposite side are arranged perpendicular to each other, the mechanical arm 9 is arranged on the Y-axis crossbeam 2, and the lower end of the mechanical arm 9 is provided with a drilling mechanism and a drilling positioning device. 9 and the Y-axis crossbeam 2 are provided with a mechanical arm swing mechanism that drives the mechanical arm 9 to swing around the axis parallel to the Y-axis crossbeam 2. The mechanical arm 9 is also connected with a drill lifting mechanism that drives the drilling mechanism up and down. The Y-axis crossbeam 2 and the reverse fixed worktable 11 can move relatively in the reverse fixed workbench 11 length direction. The present invention detects the vertical distance between the drilling mechanism and the workpiece 10 in real time through the drilling positioning device, and utilizes the drill lifting mechanism to drive the drilling mechanism up and down to ensure that there is a constant distance between the drilling mechanism and the workpiece 10, and then Utilize the mechanical arm swing mechanism to drive the mechanical arm 9 to swing, adapt to the arc-shaped workpiece 10 to be processed, so that the drilling mechanism can drill holes perpendicular to the workpiece 10 to be processed, and the Y-axis beam 2 and the fixed worktable 11 on the opposite side can move relatively, thereby Make the drilling equipment on the mechanical arm 9 drill the workpiece 10 to be processed in the longitudinal direction, realize the automatic drilling of the irregular plate-shaped workpiece 10 to be processed, reduce the working intensity, improve the working efficiency, reduce the processing cost, and improve the drilling efficiency. precision.
进一步的,上述实施例1或实施例2中的曲面板工装还包括X轴轨道板15,正面固定工作台12与反面固定工作台11相对独立的滑动设置在X轴轨道板15上,正面固定工作台12和反面固定工作台11分别与X轴轨道板15之间设有驱动其滑动的工作台动力机构。具体的,工作台动力机构包括固定在工作台下侧的X轴齿轮和固定在X轴轨道板15上侧的X轴齿条,工作台下部固定有驱动X轴齿轮的X轴伺服电机,X轴齿轮与X轴齿条啮合并带动工作台沿X轴方向滑动。Further, the curved panel tooling in the above-mentioned embodiment 1 or embodiment 2 also includes an X-axis track plate 15, the front fixed table 12 and the reverse fixed table 11 are relatively independently slidably arranged on the X-axis track plate 15, and the front fixed Between the workbench 12 and the fixed workbench 11 on the reverse side and the X-axis track plate 15, there is a workbench power mechanism to drive them to slide. Specifically, the power mechanism of the workbench includes an X-axis gear fixed on the lower side of the workbench and an X-axis rack fixed on the upper side of the X-axis track plate 15, and an X-axis servo motor driving the X-axis gear is fixed on the lower part of the workbench. The shaft gear meshes with the X-axis rack and drives the table to slide along the X-axis direction.
较佳的,本实施例中的龙门框架还包括两侧的立柱1,Y轴横梁2水平固定在两个支柱上,Y轴横梁2的两端固定报警器3,曲面板工装设置在两个立柱1之间。而且本实施例中Y轴横梁2上镜像设置有两个机械臂9,机械臂9与Y轴横梁2之间还设有驱动机械臂9沿Y轴横梁2横向移动的机械臂横移机构。本发明通过机械臂横移机构可以带动机械臂9在正面固定工作台12和反面固定工作台11之间移动,从而在加工一个工作台上的待加工件10时,可以将另一个待加工件10固定在另一工作台上,进一步提高工作效率。Preferably, the gantry frame in this embodiment also includes columns 1 on both sides, the Y-axis beam 2 is horizontally fixed on the two columns, the two ends of the Y-axis beam 2 are fixed with alarms 3, and the curved panel tooling is arranged on two between columns 1. Moreover, in this embodiment, two mechanical arms 9 are mirrored on the Y-axis beam 2 , and a mechanical arm traversing mechanism for driving the mechanical arm 9 to move laterally along the Y-axis beam 2 is provided between the robotic arms 9 and the Y-axis beam 2 . The present invention can drive the mechanical arm 9 to move between the front fixed workbench 12 and the reverse fixed workbench 11 through the mechanical arm traversing mechanism, so that when the workpiece 10 to be processed on one workbench is processed, another workpiece to be processed can be moved 10 is fixed on another workbench to further improve work efficiency.
机械臂9的一侧设有盖板,钻头升降机构固定在盖板与机械臂9之间,具体的,钻头升降机构包括丝杆组件和滑枕(图中均未示出),丝杆组件与盖板相对固定并连接机械臂9,通过丝杠组件带动机械臂9升降,滑枕设置在机械臂9与盖板之间,实现机械臂9升降的导向。当然本发明中的钻头升降机构还可以设置在机械臂9和钻孔机构之间,直接带动钻孔机构升降。One side of the mechanical arm 9 is provided with a cover plate, and the drill bit lifting mechanism is fixed between the cover plate and the mechanical arm 9. Specifically, the drill bit lifting mechanism includes a screw assembly and a ram (not shown in the figure), and the screw assembly It is relatively fixed with the cover plate and connected to the mechanical arm 9, and the mechanical arm 9 is driven up and down by the screw assembly, and the ram is arranged between the mechanical arm 9 and the cover plate to realize the guidance of the mechanical arm 9 lifting. Certainly the drill lifting mechanism among the present invention can also be arranged between mechanical arm 9 and the drilling mechanism, directly drives the drilling mechanism lifting.
参照图8,机械臂横移机构包括Y轴齿条5、Y轴齿轮(图中未画出)和机械臂固定座17,Y轴齿条5横向固定在Y轴横梁2上,Y轴横梁2上固定平行于Y轴齿条5的Y轴导轨4,机械臂固定座17通过滑块(图中未画出)滑动设置在Y轴导轨4上,Y轴齿轮固定在机械臂固定座17上并与Y轴齿条5啮合,机械臂固定座17上固定有驱动Y轴齿轮转动的Y轴伺服电机7。较佳的,本实施例中Y轴导轨4有上下两条,Y轴齿条5设置在两条Y轴导轨4之间,受力更加均匀。机械臂摆动机构为固定在机械臂固定座17上的机械臂摆动伺服电机6,机械臂摆动伺服电机6与上述的盖板连接并带动机械臂9摆动。Referring to Fig. 8, the mechanical arm traverse mechanism includes a Y-axis rack 5, a Y-axis gear (not shown in the figure) and a mechanical arm fixing seat 17, and the Y-axis rack 5 is laterally fixed on the Y-axis crossbeam 2, and the Y-axis crossbeam 2. Fix the Y-axis guide rail 4 parallel to the Y-axis rack 5. The mechanical arm fixing seat 17 is slid on the Y-axis guide rail 4 through a slider (not shown in the figure), and the Y-axis gear is fixed on the mechanical arm fixing seat 17. and meshes with the Y-axis rack 5, and the Y-axis servo motor 7 that drives the Y-axis gear to rotate is fixed on the mechanical arm holder 17. Preferably, in this embodiment, there are two upper and lower Y-axis guide rails 4, and the Y-axis rack 5 is arranged between the two Y-axis guide rails 4, so that the force is more uniform. The mechanical arm swing mechanism is a mechanical arm swing servo motor 6 fixed on the mechanical arm holder 17, and the mechanical arm swing servo motor 6 is connected with the above-mentioned cover plate and drives the mechanical arm 9 to swing.
机械臂固定座17的上侧固定有一个拖链固定架8,较佳的,机械臂9的上部一侧固定有两个机械臂摆动限位开关18,相应的拖链固定架8的一侧具有一个支架侧板801,机械臂9摆动到最大位置时,机械臂摆动限位开关18与支架侧板801配合接触或接近,从而防止机械臂9继续摆动而发生碰撞,两个机械臂摆动限位开关18可以实现一备一用,防止开关时效,提高可靠性。The upper side of mechanical arm holder 17 is fixed with a towline fixed mount 8, preferably, the upper side of mechanical arm 9 is fixed with two mechanical arm swing limit switches 18, one side of corresponding towline fixed mount 8 There is a support side plate 801, when the mechanical arm 9 swings to the maximum position, the mechanical arm swing limit switch 18 is in contact with or close to the support side plate 801, thereby preventing the mechanical arm 9 from continuing to swing and colliding. The bit switch 18 can realize one backup and one use, prevent the switch from aging, and improve reliability.
参照图9,本实施例中钻孔机构包括依次连接的伺服驱动器、钻孔伺服电机23、减速机24和钻头26,伺服驱动器与控制器(图中未画出)连接,伺服驱动器检测钻孔伺服电机23的电流并反馈给控制器,控制器通过电流可以实时判断钻头26的受力情况,当电流增大时,说明此处的待加工件10材质较硬,钻头26受到了较大的阻力,此时控制器通过伺服驱动器可以控制钻孔伺服电机23的转速降低,从而可以有效的避免钻头26受损甚至是直接断裂,同样,当电流减小时,说明此处的待加工件10材质相对较软,钻头26受到的阻力较小,此时控制器可以通过伺服驱动器控制钻孔伺服电机23的转速提高,从而可以提高加工效率。本实施例中的钻孔伺服电机23、减速机24和钻头26通过一个动力头固定板20固定在机械臂9的下端。Referring to Fig. 9, the drilling mechanism in this embodiment includes a servo driver, a drilling servo motor 23, a speed reducer 24 and a drill bit 26 connected in sequence, the servo driver is connected to the controller (not shown in the figure), and the servo driver detects the drilling The current of the servo motor 23 is fed back to the controller, and the controller can judge the stress situation of the drill bit 26 in real time through the current. When the current increases, it means that the material of the workpiece 10 to be processed here is relatively hard, and the drill bit 26 has been subjected to a large force. At this time, the controller can control the rotation speed of the drilling servo motor 23 to decrease through the servo driver, so that the drill bit 26 can be effectively prevented from being damaged or even directly broken. Similarly, when the current decreases, it means that the material of the workpiece 10 to be processed here is Relatively soft, the resistance to which the drill bit 26 is subjected is small. At this time, the controller can control the speed of the drilling servo motor 23 to increase through the servo driver, thereby improving the processing efficiency. The drilling servo motor 23 , the speed reducer 24 and the drill bit 26 among the present embodiment are fixed on the lower end of the mechanical arm 9 by a power head fixing plate 20 .
参照图10,作为进一步的改进,本实施例中的钻孔定位装置包括定位滚轮25和电子尺21,电子尺21竖向固定在机械臂9上,定位滚轮25固定在一个滚轮安装座32的下端,滚轮安装座32通过磁铁吸合机构与电子尺21下端的伸缩测距单元连接,待加工件10的表面往往比较粗糙,有时表面还会有一些凸起或凹陷的部分,尤其是弧形板,定位滚轮25在行走过程容易受到冲击,本实施例通过磁铁吸合机构吸合定位滚轮25与伸缩测距单元,能够在发生意外碰撞时使定位滚轮25与伸缩测距单元分离,从而防止损坏零部件,尤其是价格较高的电子尺21,降低运行成本,运行更加可靠。本实施例中的钻孔定位装置通过一个测距固定板19固定在动力头固定板20上,且测距固定板19与动力头固定板20相互垂直。Referring to Fig. 10, as a further improvement, the drilling positioning device in this embodiment includes a positioning roller 25 and an electronic ruler 21, the electronic ruler 21 is vertically fixed on the mechanical arm 9, and the positioning roller 25 is fixed on a roller mount 32 At the lower end, the roller mounting seat 32 is connected to the telescopic distance measuring unit at the lower end of the electronic ruler 21 through a magnetic attraction mechanism. The surface of the workpiece 10 to be processed is often rough, and sometimes there are some convex or concave parts on the surface, especially arc-shaped The positioning roller 25 is easily impacted during the walking process. In this embodiment, the positioning roller 25 and the telescopic distance-measuring unit are attracted by the magnet attraction mechanism, so that the positioning roller 25 can be separated from the telescopic distance-measuring unit when an accidental collision occurs, thereby preventing Damaged components, especially the electronic ruler 21 with a higher price, reduce the operating cost and make the operation more reliable. The drilling positioning device in this embodiment is fixed on the power head fixing plate 20 through a distance measuring fixing plate 19 , and the distance measuring fixing plate 19 and the power head fixing plate 20 are perpendicular to each other.
具体的,磁铁吸合机构包括强力磁铁27和磁铁固定座28,定位滚轮25滚动设置在滚轮安装座32上,滚轮安装座32通过所述强力磁铁27与磁铁固定座28吸合;伸缩测距单元包括小型滑枕29和直线导轨副31,小型滑枕29通过弹簧22连接在电子尺21的下端,小型滑枕29滑动设置在直线导轨副31上,小型滑枕29的下端固定有一个检测头30,磁铁固定座28固定在直线导轨副31上,磁铁固定座28上升后接触检测头30并推动小型滑枕29升降。Specifically, the magnet suction mechanism includes a powerful magnet 27 and a magnet holder 28, and the positioning roller 25 is rolled on the roller installation seat 32, and the roller installation seat 32 is attracted to the magnet holder 28 by the powerful magnet 27; The unit includes a small ram 29 and a linear guide rail pair 31. The small ram 29 is connected to the lower end of the electronic scale 21 through a spring 22. The small ram 29 is slidably arranged on the linear guide rail pair 31. A detection device is fixed at the lower end of the small ram 29. The head 30 and the magnet fixing seat 28 are fixed on the linear guide rail pair 31, and the magnet fixing seat 28 contacts the detection head 30 after rising and pushes the small ram 29 up and down.
本发明还提供一种曲面板钻孔方法,利用上述的曲面板钻孔设备,参照图11,具体包括以下步骤:The present invention also provides a method for drilling a curved panel, using the above-mentioned drilling equipment for a curved panel, referring to Figure 11, specifically comprising the following steps:
步骤1),开机,系统回零;Step 1), power on, the system returns to zero;
步骤2),利用曲面板工装将待加工件10固定,如果需要编程进入步骤3),否则进入步骤5),在加工新的待加工件10时需要重新编程,以适应新待加工件10的形状,而相同的待加工件10则不需要编程,直接利用相同的程序进行加工即可;Step 2), use the curved plate tooling to fix the workpiece 10 to be processed, if programming is required, go to step 3), otherwise, go to step 5), when the new workpiece 10 to be processed needs to be reprogrammed to adapt to the new workpiece 10 to be processed shape, and the same workpiece 10 does not need to be programmed, and can be directly processed by the same program;
步骤3),编程,设定机械臂9的摆动轨迹和钻头26的升降轨迹,设定待加工件10的纵向移动速度和行程;Step 3), programming, setting the swing trajectory of the mechanical arm 9 and the lifting trajectory of the drill bit 26, and setting the longitudinal moving speed and stroke of the workpiece 10 to be processed;
步骤4),机械臂9和待加工件10空走,如果机械臂9能够带动钻孔机构在待加工件10的待钻孔位置进行钻孔,进入步骤5),否则返回步骤3);Step 4), the mechanical arm 9 and the workpiece 10 are idling, if the mechanical arm 9 can drive the drilling mechanism to drill holes at the position of the workpiece 10 to be drilled, go to step 5), otherwise return to step 3);
步骤5),自动运行,曲面板工装带动待加工件10纵向移动,机械臂摆动机构带动机械臂9沿待加工件10表面曲率进行摆动,钻孔定位装置与待加工件10上表面接触,检测钻孔机构与待加工件10表面的垂直距离,钻头升降机构带动钻孔机构升降,动钻孔机构对待加工件10进行钻孔;Step 5), automatic operation, the curved panel tooling drives the workpiece 10 to move longitudinally, the mechanical arm swing mechanism drives the mechanical arm 9 to swing along the surface curvature of the workpiece 10 to be processed, the drilling positioning device contacts the upper surface of the workpiece 10 to detect The vertical distance between the drilling mechanism and the surface of the workpiece 10 to be processed, the drill lifting mechanism drives the drilling mechanism to lift, and the moving drilling mechanism drills the workpiece 10 to be processed;
步骤6,钻孔完成,将工件拆下;Step 6, the drilling is completed, and the workpiece is removed;
参照图12,步骤5)中在钻孔机构对待加工件10进行钻孔过程中,首先设定控制器的相关参数,包括钻头26与待加工件10表面的距离、钻孔伺服电机23的电流的上下限值,钻孔定位装置将检测到的数据发送至控制器,控制器将该数据转换为钻头26与待加工件10表面的垂直距离,伺服驱动器检测钻孔伺服电机23的电流并反馈给控制器,控制器根据钻孔伺服电机23的电流和控制器中所设定的参数,判断钻头26的受力情况,并通过伺服驱动器相应的改变钻孔伺服电机23的转速,图中所示的动力头指的是钻头26、钻孔伺服电机以及机械臂9。具体的,当电流增大时,说明此处的待加工件10材质较硬,钻头26受到了较大的阻力,此时控制器通过伺服驱动器可以控制钻孔伺服电机23的转速降低,从而可以有效的避免钻头26受损甚至是直接断裂,同样,当电流减小时,说明此处的待加工件10材质相对较软,钻头26受到的阻力较小,此时控制器可以通过伺服驱动器控制钻孔伺服电机23的转速提高,从而可以提高加工效率。当然还可以通过控制器调节钻头26轴向进给的速度来适应钻头26所受到的阻力,具体的,当电流增大时,控制器通过机械臂升降机构降低钻头26轴向进给的速度,从而可以有效的避免钻头26受损甚至是直接断裂,当电流减小时,控制器通过机械臂升降机构提高钻头26轴向进给的速度,从而可以提高加工效率。Referring to Fig. 12, in step 5), in the process of drilling the workpiece 10 to be processed by the drilling mechanism, first set the relevant parameters of the controller, including the distance between the drill bit 26 and the surface of the workpiece 10 to be processed, the current of the drilling servo motor 23 The upper and lower limits of the drilling positioning device send the detected data to the controller, the controller converts the data into the vertical distance between the drill bit 26 and the surface of the workpiece 10 to be processed, and the servo driver detects the current of the drilling servo motor 23 and feeds back To the controller, the controller judges the force situation of the drill bit 26 according to the current of the drilling servo motor 23 and the parameters set in the controller, and changes the rotating speed of the drilling servo motor 23 correspondingly through the servo driver, as shown in the figure The power head shown refers to drill bit 26, drilling servo motor and mechanical arm 9. Specifically, when the current increases, it means that the material of the workpiece 10 to be processed here is relatively hard, and the drill bit 26 is subject to greater resistance. At this time, the controller can control the rotation speed of the drilling servo motor 23 to decrease through the servo driver, so that Effectively prevent the drill bit 26 from being damaged or even directly broken. Similarly, when the current decreases, it means that the material of the workpiece 10 to be processed here is relatively soft, and the resistance received by the drill bit 26 is small. At this time, the controller can control the drill bit through the servo drive. The rotation speed of the hole servo motor 23 is increased, so that the machining efficiency can be improved. Of course, the speed of the axial feed of the drill bit 26 can also be adjusted by the controller to adapt to the resistance suffered by the drill bit 26. Specifically, when the current increases, the controller reduces the speed of the axial feed of the drill bit 26 through the mechanical arm lifting mechanism. Therefore, the drill bit 26 can be effectively prevented from being damaged or even directly broken. When the current decreases, the controller increases the axial feeding speed of the drill bit 26 through the lifting mechanism of the mechanical arm, thereby improving the processing efficiency.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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CN111230537B (en) * | 2020-02-26 | 2022-03-22 | 江苏大学 | A digital auxiliary clamping device for curved surface parts |
CN111230995B (en) * | 2020-03-16 | 2024-04-16 | 沈阳飞机工业(集团)有限公司 | Drilling tool for U-shaped parts with multiple curvature composite materials |
CN111347082B (en) * | 2020-04-27 | 2022-01-21 | 中国铁建重工集团股份有限公司 | Lathe for drilling shield tail of shield machine |
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CN113441799B (en) * | 2021-06-30 | 2022-10-11 | 重庆理工大学 | A Rope-driven Long-Hole Machining Device for Spatial Curves |
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