CN114367786A

CN114367786A - Adjustable pipe seam type anchor rod machining device

Info

Publication number: CN114367786A
Application number: CN202111598889.4A
Authority: CN
Inventors: 高静; 王建和
Original assignee: Jiangsu Xinpeng Energy Science & Technology Co ltd
Current assignee: Jiangsu Xinpeng Energy Science & Technology Co ltd
Priority date: 2021-12-24
Filing date: 2021-12-24
Publication date: 2022-04-19

Abstract

The utility model relates to the technical field of pipe seam type anchor rod processing, and discloses an adjustable pipe seam type anchor rod processing device which comprises a device bottom plate, wherein a butt joint mechanism and a gas purification mechanism are arranged at the top of the device bottom plate; the butt joint mechanism comprises a motor protection cover, a first motor shaft, a rotating rod, a threaded wall, a fixing block, a moving block, a bearing, a fixing rod, a first rod body clamping pipe, a second motor and a second motor shaft. The two moving blocks and the rod body clamping pipe can be driven to move simultaneously by utilizing the thread wall and the rotating rod, so that the welding butt joint of the two end fixing anchor rods and the central fixing anchor rod is realized, and when the anchor rod needs to be subjected to thread tapping or port polishing, the second rod body clamping pipe can be driven to rotate through the second motor, so that a thread drill bit or a grinding disc on the rod body clamping pipe faces the first rod body clamping pipe, the anchor rod fixed on the first rod body clamping pipe is subjected to thread tapping and port polishing, and the butt joint mechanism is combined with the tapping polishing mechanism.

Description

Adjustable pipe seam type anchor rod machining device

Technical Field

The utility model relates to the technical field of pipe seam type anchor rod processing, in particular to an adjustable pipe seam type anchor rod processing device.

Background

Patent No. CN201921760800.8 discloses a tube seam formula stock processingequipment with adjustable, including the processing platform, processing bracing piece, waste heat recess, the plug socket, the preheating tube can cushion the support frame structure, and adjustable transport seat structure can cushion die mould frame structure, die mould seat, die mould groove, delivery wheel, preheat switch and delivery switch, the upper end of processing bracing piece weld respectively in the lower extreme four corners position of processing platform. According to the utility model, the conveying frame, the through hole, the adjusting seat and the wing bolt are matched with each other, so that the height of the conveying motor and the height of the conveying roller can be adjusted, and materials with different thicknesses can be conveyed conveniently to increase the adjusting function; the arrangement of the conveying frame, the adjusting seat, the conveying motor and the conveying roller is favorable for conveying materials and processing the anchor rod conveniently; the L-shaped supporting rod, the buffer tube and the supporting wheel are arranged, so that material supporting work is facilitated, and the material prying influence on processing in the processing process is prevented.

However, current seam formula stock processingequipment is in the use, to seam formula stock welding position, can't carry out both ends butt joint when being convenient, promotes welded convenience, can not carry out screw thread trompil and port to seam formula stock fast moreover and polish, the functional of the device that leads to is relatively poor to current welding purification mechanism generally all sets up inside equipment or outside equipment, can't combine together with the mechanism in the equipment, reduces purification mechanism's whole volume.

Disclosure of Invention

The utility model aims to provide an adjustable tube seam type anchor rod machining device, which solves the problems in the prior art.

In order to achieve the purpose, the utility model provides the following technical scheme: an adjustable pipe seam type anchor rod processing device comprises a device bottom plate, wherein a butt joint mechanism and a gas purification mechanism are arranged at the top of the device bottom plate;

the butt joint mechanism comprises a motor protection cover, a first motor shaft, a rotating rod, a threaded wall, a fixed block, a moving block, a bearing, a fixed rod, a first rod body clamping pipe, a second motor shaft, a second rod body clamping pipe, a double-head motor, a third motor shaft, a fourth motor shaft, a threaded drill bit and a grinding disc; the device comprises a device bottom plate, a device cover, a motor, a bearing, a fixed block, a fixed rod, a first rod clamping pipe, a second motor shaft, a first motor shaft, a rotary rod, a second motor shaft, a first motor shaft, a second motor shaft, a first rod clamping pipe, a second motor shaft, a first rod clamping pipe, a second rod clamping pipe, a first rod clamping pipe, a second rod clamping pipe, a first clamping pipe, a second motor shaft, a second clamping pipe and a second clamping pipe, a second rod clamping pipe is fixedly connected to the top of the second motor shaft, a double-head motor penetrates through one end, away from the first rod clamping pipe, of the second rod clamping pipe, the second rod clamping pipe is fixed to the outer side of the double-head motor, a third motor shaft and a fourth motor shaft are rotatably connected to two ends of the double-head motor respectively, a threaded drill bit is connected to one end, away from the double-head motor, of the third motor shaft in a threaded mode, and a grinding disc is connected to one end, away from the double-head motor, of the fourth motor shaft in a threaded mode;

the gas purification mechanism comprises an arc-shaped hole, an active carbon filter screen, a third motor, a fifth motor shaft and an exhaust fan blade; the fan comprises a first rod body clamping pipe, a second rod body clamping pipe, a plurality of third motors, a fifth motor shaft and a fan blade, wherein an arc-shaped hole is formed in the top of the first rod body clamping pipe, a cavity is formed in the first rod body clamping pipe, the bottom ends of the cavities are connected with the third motors in an equidistant mode through bolts, one end of each third motor is connected with the fifth motor shaft, and one end, far away from the third motors, of the fifth motor shaft is fixedly connected with the fan blade.

As a preferred embodiment of the present invention, the top ends of the left and right sides of the inner wall of the first rod clamping tube are both provided with a clamping groove, one end of the inside of the clamping groove is connected with a first electric telescopic cylinder by a bolt, and the other end of the first electric telescopic cylinder is fixedly connected with a pressing plate.

In a preferred embodiment of the present invention, an electric slide rail is bolted to the top end inside the processing box, an electric slide block is slidably connected to the bottom of the electric slide rail, and a second electric telescopic cylinder is bolted to the bottom of the electric slide block.

In a preferred embodiment of the present invention, a welding head is bolted to the bottom of the second electric telescopic cylinder, a welding machine is bolted to the right side of the second electric telescopic cylinder, and a wireless network binocular camera is bolted to the left side of the second electric telescopic cylinder.

As a preferred embodiment of the present invention, moving rods penetrate through the fixed block and the moving block, and the left and right sides of each moving rod are fixedly connected with a processing box.

As a preferred embodiment of the present invention, four corners of the bottom plate of the device are welded with supporting bases.

As a preferred embodiment of the present invention, a hinge is fixedly connected to the left end of the front side of the processing box, a box baffle is rotatably connected to the front side of the hinge, a handle is welded to the right end of the front side of the box baffle, and an observation window is fixedly embedded in the front side of the box baffle.

Compared with the prior art, the utility model has the following beneficial effects:

1. the two moving blocks and the rod body clamping pipe can be driven to move simultaneously by utilizing the thread wall and the rotating rod, so that the welding butt joint of the two end fixing anchor rods and the central fixing anchor rod is realized, and when the anchor rod needs to be subjected to thread hole forming or port polishing, the second rod body clamping pipe can be driven to rotate through the second motor, so that a thread drill bit or a grinding disc on the rod body clamping pipe faces the first rod body clamping pipe, the anchor rod fixed on the first rod body clamping pipe is subjected to thread hole forming and port polishing, the butt joint mechanism is combined with the hole forming polishing mechanism, and the adjustable pipe seam type anchor rod processing device is more practical.

2. According to the adjustable pipe seam type anchor rod processing device, the motor and the activated carbon filter screen are arranged in the first rod body clamping pipe, so that the gas filter mechanism can be combined with the rod body clamping pipe, in the process that the first rod body clamping pipe is clamped into the anchor rod in butt welding, external gas can be sucked in through the fan blades driven by the motor, and the gas is filtered through the activated carbon filter screen, so that an additional gas purification mechanism is omitted, the external space is occupied, and the adjustable pipe seam type anchor rod processing device is more practical.

3. According to the adjustable pipe seam type anchor rod processing device, the first electric telescopic cylinder and the pressing plate are arranged on the first rod body clamping pipe, so that the anchor rod can be fixed by moving the pressing plate through the first electric telescopic cylinder after the anchor rod is clamped into the rod body clamping pipe, the stability of the anchor rod in the processes of welding, perforating and polishing is improved, and the adjustable pipe seam type anchor rod processing device is more practical.

4. According to the utility model, the wireless network binocular camera is arranged on the second electric telescopic cylinder, so that the wireless network binocular camera can be used for being connected with an external computer, after the connection is completed, video signals and 3D data of a workpiece can be transmitted, 3D modeling is carried out on the workpiece, and pre-analysis of a welding position is carried out on the external computer, so that remote processing operation is realized, and the adjustable pipe seam type anchor rod processing device is more practical.

Drawings

Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic overall structure diagram of an adjustable tube seam type anchor rod processing device of the utility model;

FIG. 2 is a schematic view of the internal structure of an adjustable tube seam type anchor rod processing device;

fig. 3 is a schematic view of the internal structure of a first rod clamping tube of the adjustable tube seam type anchor rod processing device;

fig. 4 is a schematic view of the internal structure of a second rod clamping tube of the adjustable tube seam type anchor rod processing device.

In the figure: 1. a device chassis; 2. processing the box body; 3. a hinge; 4. an observation window; 5. a handle; 6. a support base; 7. a motor protection cover; 8. a first motor; 9. a first motor shaft; 10. rotating the rod; 11. a threaded wall; 12. a moving block; 13. a second motor; 14. a second motor shaft; 15. the second rod body is clamped with the tube; 16. a fixed block; 17. fixing the rod; 18. a first rod body clamping tube; 19. a bearing; 20. a travel bar; 21. an electric slide rail; 22. an electric slider; 23. a second electric telescopic cylinder; 24. a welding machine; 25. welding a head; 26. a double-headed motor; 27. a third motor shaft; 28. a fourth motor shaft; 29. a thread drill bit; 30. a grinding disc; 31. a third motor; 32. a fifth motor shaft; 33. an extraction fan blade; 34. a card slot; 35. pressing a plate; 36. an arc-shaped hole; 37. an active carbon filter screen; 38. a wireless network binocular camera; 39, a cavity; 40. a first electric telescopic cylinder; 41. and a baffle plate of the box body.

Detailed Description

Referring to fig. 1-4, the present invention provides a technical solution: an adjustable pipe seam type anchor rod processing device comprises a device bottom plate 1, wherein a butt joint mechanism and a gas purification mechanism are arranged at the top of the device bottom plate 1;

the butt joint mechanism comprises a motor protective cover 7, a first motor 8, a first motor shaft 9, a rotating rod 10, a threaded wall 11, a fixed block 16, a moving block 12, a bearing 19, a fixed rod 17, a first rod body clamping pipe 18, a second motor 13, a second motor shaft 14, a second rod body clamping pipe 15, a double-head motor 26, a third motor shaft 27, a fourth motor shaft 28, a threaded drill 29 and a grinding disc 30; the top of the device bottom plate 1 is bolted with a processing box body 2, the bottom of the right side of the processing box body 2 is bolted with a motor protective cover 7, the right side inside the motor protective cover 7 is bolted with a first motor 8, the left side of the first motor 8 is connected with a first motor shaft 9, the left side of the first motor shaft 9 penetrates through the processing box body 2 and is fixedly connected with a rotary rod 10, the left side of the rotary rod 10 penetrates through a fixed block 16 and is rotatably connected with a bearing 19, the left side of the bearing 19 is fixedly connected with the processing box body 2, the left and right ends of the outer side of the rotary rod 10 are both provided with threaded walls 11, the two threaded walls 11 are opposite, a movable block 12 penetrates through the outer side of the threaded wall 11, the threaded wall 11 is in threaded connection with a screw hole in the movable block 12, the top of the fixed block 16 is fixedly connected with a fixed rod 17, the top of the fixed rod 17 is bolted with a first rod body clamping pipe 18, a second motor 13 is connected to the top of the moving block 12 through a bolt, a second motor shaft 14 is connected to the top of the second motor 13, a second rod clamping pipe 15 is fixedly connected to the top of the second motor shaft 14, a double-headed motor 26 penetrates through one end, away from the first rod clamping pipe 18, of the second rod clamping pipe 15, the outer side of the double-headed motor 26 is fixedly provided with the second rod clamping pipe 15, two ends of the double-headed motor 26 are respectively and rotatably connected with a third motor shaft 27 and a fourth motor shaft 28, a threaded drill 29 is connected to one end, away from the double-headed motor 26, of the third motor shaft 28 through a thread, and a grinding disc 30 is connected to one end, away from the double-headed motor 26, of the fourth motor shaft 28 through a thread;

the gas purification mechanism comprises an arc-shaped hole 36, an active carbon filter screen 37, a third motor 31, a fifth motor shaft 32 and an exhaust fan blade 33; the top of the first rod clamping tube 18 is provided with an arc-shaped hole 36, a cavity 39 is formed in the first rod clamping tube 18, a plurality of third motors 31 are connected to the bottom end of the cavity 39 at equal intervals through bolts, one end of each third motor 31 is connected with a fifth motor shaft 32, and one end, far away from the third motor 31, of the fifth motor shaft 32 is fixedly connected with an exhaust fan blade 33.

It should be noted that, two moving blocks 12 and two rod clamping pipes can be driven to move simultaneously by using the threaded wall 11 and the rotating rod 10, thereby realizing the welding butt joint of the two end fixing anchor rods and the center fixing anchor rod, and when the anchor rod needs to be threaded and holed or polished with a port, the second motor 13 can drive the second rod clamping pipe 15 to rotate, so that the threaded drill bit 29 or the millstone 30 on the rod clamping pipe faces the first rod clamping pipe 18, the anchor rod fixed on the first rod clamping pipe 18 is threaded and holed and polished with a port, the butt joint mechanism is combined with the holed polishing mechanism, because the motor and the activated carbon filter screen 37 are arranged inside the first rod clamping pipe 18, the gas filtering mechanism can be combined with the rod clamping pipe, in the process of butt welding the first rod clamping pipe 18 clamped into the anchor rod, the fan 33 can be driven by the motor to suck in the external gas, the gas is filtered by the active carbon filter screen 37, so that an additional gas purification mechanism is omitted, and the external space is occupied.

Referring to fig. 1 in this embodiment, the top ends of the left and right sides of the inner wall of the first rod clamping tube 18 are both provided with a clamping groove 34, one end of the inside of the clamping groove 34 is connected with a first electric telescopic cylinder 40 by a bolt, and the other end of the first electric telescopic cylinder 40 is fixedly connected with a pressing plate 35.

It should be noted that, because the first electric telescopic cylinder 40 and the pressing plate 35 are arranged on the first rod clamping tube 18, after the anchor rod is clamped into the rod clamping tube, the pressing plate 35 is moved by the first electric telescopic cylinder 40 to fix the anchor rod, so that the stability of the anchor rod in the processes of welding, perforating and polishing is improved.

Referring to fig. 1 in this embodiment, an electric slide rail 21 is connected to the top end of the interior of the processing box 2 by a bolt, an electric slide block 22 is connected to the bottom of the electric slide rail 21 in a sliding manner, and a second electric telescopic cylinder 23 is connected to the bottom of the electric slide block 22 by a bolt.

Referring to fig. 1 in this embodiment, a welding head 25 is bolted to the bottom of the second electric telescopic cylinder 23, a welding machine 24 is bolted to the right side of the second electric telescopic cylinder 23, and a wireless network binocular camera 38 is bolted to the left side of the second electric telescopic cylinder 23.

It should be noted that, because the wireless network binocular camera 38 is disposed on the second electric telescopic cylinder 23, the wireless network binocular camera 38 can be used to connect with an external computer, after the connection is completed, the video signal and the 3D data of the workpiece can be transmitted, the 3D modeling of the workpiece is performed, and the pre-analysis of the welding position is performed on the external computer, so as to implement the remote machining operation.

Referring to fig. 1 in this embodiment, a moving rod 20 penetrates through the fixed block 16 and the moving block 12, and the processing box 2 is fixedly connected to the left and right sides of the moving rod 20.

In the embodiment, referring to fig. 1, four corners of the bottom of the device bottom plate 1 are welded with supporting bases 6.

In this embodiment, referring to fig. 1, a hinge 3 is fixedly connected to the left end of the front side of the processing box 2, a box baffle 41 is rotatably connected to the front side of the hinge 3, a handle 5 is welded to the right end of the front side of the box baffle 41, and an observation window 4 is fixedly embedded in the front side of the box baffle 41.

When the adjustable pipe seam type anchor rod processing device is used, it is to be noted that the first motor 8, the second motor 13, the double-end motor 26, the third motor 31, the welding machine 24, the electric slide rail 21 and the wireless network double-eye camera 38 are electrically connected with an external power supply, then the first motor 8, the second motor 13, the double-end motor 26, the third motor 31, the welding machine 24, the electric slide rail 21 and the wireless network double-eye camera 38 are connected with an external control switch through signals, after the connection is completed, the anchor rod to be welded is firstly placed into the first rod body clamping tube 18, then the first electric telescopic cylinder 40 is opened, the first electric telescopic cylinder 40 drives the pressure plate 35 to fix the anchor rod, then the welding pieces at two ends are placed into the second rod body clamping tube 15, after the clamping is completed, the first motor 8 is opened, the first motor 8 drives the first motor shaft 9, the first motor shaft 9 drives the rotating rod 10, the thread wall 11 on the rotating rod 10 drives the two moving blocks 12 to move towards the first rod clamping tube 18 simultaneously, so that the welded part is butted with the anchor rod, then the electric slide rail 21 is opened, the electric slide rail 21 drives the electric slide block 22, the electric slide block 22 drives the second electric telescopic cylinder 23 and the welding head 25 to weld the welding position, when the threaded hole or the port of the anchor rod needs to be drilled, the second motor 13 can be opened, the second motor 13 drives the second motor shaft 14, the second motor shaft 14 drives the second rod clamping tube 15, the second rod clamping tube 15 drives the double-head motor 26 to move, the double-head motor 26 drives the threaded drill bit 29 and the grinding disc 30 to move, when the threaded drill bit 29 faces the anchor rod, the threaded drill bit 29 which is rotated by the thread wall 11 and the rotating rod 10 can be drilled on the thread of the anchor rod, when the grinding disc 30 is clamped at two ends of the anchor rod, the rotary grinding disc 30 can polish the end port of the anchor rod, the wireless network binocular camera 38 can be connected with an external computer, after the connection is completed, video signals and 3D data of a workpiece can be transmitted, 3D modeling is carried out on the workpiece, and pre-analysis of a welding position is carried out on the external computer, so that remote machining operation is realized; 2. processing the box body; 3. a hinge; 4. an observation window; 5. a handle; 6. a support base; 7. a motor protection cover; 8. a first motor; 9. a first motor shaft; 10. rotating the rod; 11. a threaded wall; 12. a moving block; 13. a second motor; 14. a second motor shaft; 15. the second rod body is clamped with the tube; 16. a fixed block; 17. fixing the rod; 18. a first rod body clamping tube; 19. a bearing; 20. a travel bar; 21. an electric slide rail; 22. an electric slider; 23. a second electric telescopic cylinder; 24. a welding machine; 25. welding a head; 26. a double-headed motor; 27. a third motor shaft; 28. a fourth motor shaft; 29. a thread drill bit; 30. a grinding disc; 31. a third motor; 32. a fifth motor shaft; 33. an extraction fan blade; 34. a card slot; 35. pressing a plate; 36. an arc-shaped hole; 37. an active carbon filter screen; 38. a wireless network binocular camera; 39, a cavity; 40. a first electric telescopic cylinder; 41. the structure and principle of the box baffle plate and the parts are all universal standard parts or parts known by those skilled in the art, and can be known by technical manuals or conventional experimental methods.

Claims

1. The utility model provides a pipe seam formula stock processingequipment with adjustable, includes device bottom plate (1), its characterized in that: the top of the device bottom plate (1) is provided with a butt joint mechanism and a gas purification mechanism;

the butt joint mechanism comprises a motor protective cover (7), a first motor (8), a first motor shaft (9), a rotating rod (10), a threaded wall (11), a fixing block (16), a moving block (12), a bearing (19), a fixing rod (17), a first rod body clamping pipe (18), a second motor (13), a second motor shaft (14), a second rod body clamping pipe (15), a double-head motor (26), a third motor shaft (27), a fourth motor shaft (28), a thread drill (29) and a grinding disc (30); the device is characterized in that the top of a bottom plate (1) of the device is connected with a processing box body (2) through a bolt, the bottom of the right side of the processing box body (2) is connected with a motor protective cover (7) through a bolt, the right side of the inside of the motor protective cover (7) is connected with a first motor (8) through a bolt, the left side of the first motor (8) is connected with a first motor shaft (9), the left side of the first motor shaft (9) penetrates through the processing box body (2) and is fixedly connected with a rotary rod (10), the left side of the rotary rod (10) penetrates through a fixed block (16) and is rotatably connected with a bearing (19), the left side of the bearing (19) is fixedly connected with the processing box body (2), the left end and the right end of the outer side of the rotary rod (10) are both provided with thread walls (11), the two thread walls (11) are opposite, the outer side of the thread walls (11) penetrates through a moving block (12), and the thread walls (11) are in threaded connection with screw holes in the moving block (12), a fixed rod (17) is fixedly connected with the top of the fixed block (16), a first rod body clamping pipe (18) is connected with the top of the fixed rod (17) through a bolt, the top of the moving block (12) is connected with a second motor (13) through a bolt, the top of the second motor (13) is connected with a second motor shaft (14), the top of the second motor shaft (14) is fixedly connected with a second rod body clamping pipe (15), a double-end motor (26) penetrates through one end of the second rod body clamping pipe (15) far away from the first rod body clamping pipe (18), a second rod body clamping pipe (15) is fixed on the outer side of the double-head motor (26), a third motor shaft (27) and a fourth motor shaft (28) are respectively and rotatably connected with the two ends of the double-head motor (26), one end of the third motor shaft (28) far away from the double-head motor (26) is connected with a threaded drill bit (29) in a threaded manner, one end of the fourth motor shaft (28) far away from the double-head motor (26) is in threaded connection with a grinding disc (30);

the gas purification mechanism comprises an arc-shaped hole (36), an active carbon filter screen (37), a third motor (31), a fifth motor shaft (32) and an exhaust fan blade (33); arc hole (36) have been seted up at first body of rod card pipe (18) top, cavity (39) have been seted up to first body of rod card pipe (18) inside, the inside bottom equidistance bolted connection of cavity (39) has a plurality of third motors (31), third motor (31) one end is connected with fifth motor shaft (32), the one end fixedly connected with exhaust fan leaf (33) of third motor (31) are kept away from in fifth motor shaft (32).

2. An adjustable tube seam anchor processing device according to claim 1, wherein: the clamping groove (34) is formed in the top ends of the left side and the right side of the inner wall of the first rod body clamping pipe (18), a first electric telescopic cylinder (40) is connected to one end of the inside of the clamping groove (34) through a bolt, and a pressing plate (35) is fixedly connected to the other end of the first electric telescopic cylinder (40).

3. An adjustable tube seam anchor processing device according to claim 1, wherein: the processing box body (2) is internally connected with an electric sliding rail (21) through a bolt at the top end, the bottom of the electric sliding rail (21) is connected with an electric sliding block (22) in a sliding mode, and the bottom of the electric sliding block (22) is connected with a second electric telescopic cylinder (23) through a bolt.

4. An adjustable tube seam anchor processing device according to claim 3, wherein: the bottom of the second electric telescopic cylinder (23) is connected with a welding head (25) through a bolt, the right side of the second electric telescopic cylinder (23) is connected with a welding machine (24) through a bolt, and the left side of the second electric telescopic cylinder (23) is connected with a wireless network binocular camera (38) through a bolt.

5. An adjustable tube seam anchor processing device according to claim 1, wherein: the movable block is characterized in that movable rods (20) penetrate through the fixed block (16) and the movable block (12), and the left side and the right side of each movable rod (20) are fixedly connected with processing box bodies (2).

6. An adjustable tube seam anchor processing device according to claim 1, wherein: four corners of the bottom of the device bottom plate (1) are welded with supporting bases (6).

7. An adjustable tube seam anchor processing device according to claim 1, wherein: processing box (2) front side left end fixedly connected with hinge (3), hinge (3) front side rotation is connected with box baffle (41), the welding of box baffle (41) front side right-hand member has handle (5), box baffle (41) front side embedding is fixed with observation window (4).