CN114351200A - High-speed steel belt annular continuous rack plating line - Google Patents
High-speed steel belt annular continuous rack plating line Download PDFInfo
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- CN114351200A CN114351200A CN202111430936.4A CN202111430936A CN114351200A CN 114351200 A CN114351200 A CN 114351200A CN 202111430936 A CN202111430936 A CN 202111430936A CN 114351200 A CN114351200 A CN 114351200A
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- 238000007747 plating Methods 0.000 title claims abstract description 58
- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 229
- 238000004140 cleaning Methods 0.000 claims abstract description 126
- 239000007788 liquid Substances 0.000 claims abstract description 104
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 44
- 238000009713 electroplating Methods 0.000 claims abstract description 37
- 230000004913 activation Effects 0.000 claims abstract description 32
- 238000011084 recovery Methods 0.000 claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 18
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052709 silver Inorganic materials 0.000 claims abstract description 17
- 239000004332 silver Substances 0.000 claims abstract description 17
- 238000007605 air drying Methods 0.000 claims abstract description 13
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims description 34
- 230000003213 activating effect Effects 0.000 claims description 14
- 238000001802 infusion Methods 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 9
- 239000003792 electrolyte Substances 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000003116 impacting effect Effects 0.000 abstract description 9
- 239000000243 solution Substances 0.000 description 10
- 238000012546 transfer Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000003929 acidic solution Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention discloses a high-speed steel belt annular continuous hanging plating line which comprises a hanging mechanism, an ultrasonic mechanism, two electrolysis mechanisms, a first cleaning assembly, a first activation mechanism, a second cleaning assembly, a nickel impacting mechanism, a first recovery mechanism, a third cleaning assembly, a nickel plating mechanism, two second recovery mechanisms, a fourth cleaning assembly, a first reversing mechanism, a second activation mechanism, a fifth cleaning assembly, a pre-silver mechanism, a treatment mechanism, a water washing protection assembly, an air drying mechanism, a hanging stripping mechanism, a sixth cleaning assembly, a second reversing mechanism and a plurality of liquid level adjusting mechanisms. According to the invention, the first water inlet pump, the first liquid conveying pipe, the first T-shaped liquid adding head, the adjusting pipe and the water discharge pump are arranged, and the purpose that the liquid level height in the electroplating pool can be adjusted along with the requirement of the selectively plated product is realized through the first water inlet pump, the first liquid conveying pipe, the first T-shaped liquid adding head, the adjusting pipe and the water discharge pump, so that the selectively plated product does not need to be wrapped, and the purposes of reducing cost and improving efficiency are realized.
Description
Technical Field
The invention relates to the technical field of electroplating, in particular to a high-speed steel belt annular continuous hanging plating line.
Background
The rack plating is that workpieces are clamped on a rack, is suitable for large parts, and has a small number of products capable of being plated in each batch. Rack plating, also known as hang plating, is the electroplating process performed by hanging a workpiece using a hanger, and is the most common electroplating process. The hanger is required to be firmly contacted with the part, so that the current is ensured to uniformly flow through the plating part. The form of the hanging tool needs to be designed according to the actual production situation, and the hanging tool needs to be convenient to assemble and disassemble. The electroplating modes are divided into rack plating, barrel plating, brush plating, continuous plating and the like, and the selection of the electroplating modes is mainly related to the size and the batch of the piece to be plated. The electroplating solution comprises an acidic solution, an alkaline solution and a neutral solution. Regardless of the plating method, the plating tank, the hanger and the like which are in contact with the product to be plated and the plating solution have certain universality.
The rack plating production line is selecting to plate the during operation to the product, in order to avoid carrying out electroplating work to the region that the product need not to electroplate, work can carry out parcel work to the region that the product need not electroplate, this work load and intensity of labour that will increase staff have improved manufacturing cost, simultaneously because artifical parcel required time is longer, so prolonged the whole rack plating work's of product operating time, reduced the work efficiency of product rack plating work.
Disclosure of Invention
The invention aims to provide a high-speed steel belt annular continuous coating line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a high-speed steel belt annular continuous hanging plating line comprises a hanging mechanism and a plurality of liquid level adjusting mechanisms, wherein an ultrasonic mechanism is arranged on one side of the hanging mechanism, two electrolytic mechanisms are arranged on one side of the ultrasonic mechanism, a first cleaning assembly is arranged on one side of one electrolytic mechanism, a first activating mechanism is arranged on one side of the first cleaning assembly, a second cleaning assembly is arranged on one side of the first activating mechanism, a nickel impact mechanism is arranged on one side of the second cleaning assembly, a first recovery mechanism is arranged on one side of the nickel impact mechanism, a third cleaning assembly is arranged on one side of the first recovery mechanism, a nickel plating mechanism is arranged on one side of the third cleaning assembly, two second recovery mechanisms are arranged on one side of the nickel plating mechanism, a fourth cleaning assembly is arranged on one side of the second recovery mechanism, and a first reversing mechanism is arranged on one side of the fourth cleaning assembly, a second activating mechanism is arranged on one side of the first reversing mechanism, a fifth cleaning assembly is arranged on one side of the second activating mechanism, a silver pre-drying mechanism is arranged on one side of the fifth cleaning assembly, a processing mechanism is arranged on one side of the silver pre-drying mechanism, a water cleaning protection assembly is arranged on one side of the processing mechanism, an air drying mechanism is arranged on one side of the water cleaning protection assembly, a stripping and hanging mechanism is arranged on one side of the air drying mechanism, a sixth cleaning assembly is arranged on one side of the stripping and hanging mechanism, and a second reversing mechanism is arranged on one side of the sixth cleaning assembly;
the nickel plating mechanism comprises an electroplating pool, an electroplating solution storage box is arranged below the electroplating pool, a plurality of first water inlet pumps are fixedly arranged on the top of the electroplating solution storage box at equal intervals, the output ends of the first water inlet pumps are fixedly connected with first liquid conveying pipes, and the top ends of the first liquid conveying pipes penetrate through the bottom of the electroplating pool and are fixedly connected with first T-shaped liquid feeding heads;
the liquid level regulating mechanism comprises two regulating pipes, wherein the bottom ends of the two regulating pipes penetrate through the bottom of the inner wall of the electroplating pool and are fixedly provided with a drainage pump.
Preferably, hang the mechanism and include the mounting bar, H type mounting bracket is installed through bolt and nut to one side of mounting bar, one side of H type mounting bracket is equipped with the fly leaf, one side of fly leaf is equipped with the connecting block, one side fixedly connected with mounting panel of connecting block, the bilateral symmetry fixedly connected with couple of mounting panel.
Preferably, the ultrasonic mechanism includes the ultrasonic wave pond, the below in ultrasonic wave pond is equipped with the liquid reserve tank, the top fixedly connected with second intake pump of liquid reserve tank, the output end fixedly connected with second transfer line of second intake pump, the bottom and the fixedly connected with second T type liquid feeding head in ultrasonic wave pond are run through on the top of second transfer line.
Preferably, the electrolysis mechanism includes the electrolytic cell, the below of electrolytic cell is equipped with the electrolyte hutch, the top fixed mounting of electrolyte hutch has the third water intaking pump, the output fixedly connected with third transfer line of third water intaking pump, the bottom and the fixedly connected with third T type liquid feeding head of electrolytic cell are run through on the top of third transfer line.
Preferably, the first activation mechanism comprises an activation tank, an activation liquid storage tank is arranged below the activation tank, a fourth water inlet pump is fixedly mounted at the top of the activation liquid storage tank, a fourth infusion tube is fixedly connected to the output end of the fourth water inlet pump, and a fourth T-shaped liquid feeding head is fixedly connected to the top end of the fourth infusion tube and penetrates through the bottom of the activation tank.
Preferably, strike nickel mechanism including strikeing the nickel pond, the below in strikeing the nickel pond is equipped with strikes liquid hutch, the top fixed mounting who strikes liquid hutch has the fifth intake pump, the output fixedly connected with fifth transfer line of fifth intake pump, the bottom and the fixedly connected with fifth T type liquid feeding head in strikeing the nickel pond are run through to the top of fifth transfer line.
Preferably, the first cleaning assembly, the second cleaning assembly, the third cleaning assembly, the fourth cleaning assembly and the sixth cleaning assembly are all composed of three cleaning mechanisms, and the fifth cleaning assembly is composed of four cleaning mechanisms.
Preferably, the washing protection assembly is composed of two third recovery mechanisms, six cleaning mechanisms, three pure washing mechanisms, two silver protection mechanisms and two ultrasonic washing mechanisms.
Preferably, the cleaning mechanism comprises a cleaning pool, a cleaning liquid storage box is arranged at the bottom of the cleaning pool, a pump is fixedly mounted at the top of the cleaning liquid storage box, a two-way valve is fixedly connected to the output end of the pump, and cleaning pipes are symmetrically and fixedly connected to the top of the two-way valve and penetrate through the bottom of the cleaning pool.
The invention has the technical effects and advantages that:
(1) according to the invention, the first water inlet pump, the first liquid conveying pipe, the first T-shaped liquid adding head, the adjusting pipe and the water discharge pump are arranged, the work of liquid level rising in the electroplating pool is realized through the first water inlet pump, the first liquid conveying pipe and the first T-shaped liquid adding head, and the work of liquid level falling in the electroplating pool is realized through the adjusting pipe and the water discharge pump, so that the purpose that the liquid level height in the electroplating pool can be adjusted along with the requirement of selectively plating products is realized, the selectively plated products do not need to be wrapped, and the purposes of cost reduction and efficiency improvement are realized;
(2) according to the electroplating device, the installation plate and the two hooks are arranged, so that products can be quickly hung in a single-layer mode and a double-layer mode through the installation plate and the two hooks, the conditions of electroplating liquid passing through each product are the same, and the electroplating uniformity of the products is improved;
(3) according to the invention, by means of the arrangement of the stripping and hanging mechanism, a completely closed loop assembly line is realized through the stripping and hanging mechanism, and meanwhile, products do not need to be conveyed to a special stripping and hanging area for stripping and hanging, so that the trouble is saved, and the convenience of operation is improved.
Drawings
FIG. 1 is a schematic view of a top-down rear structure of a plating line according to the present invention.
FIG. 2 is a schematic view of the front view of the hanging plate line of the present invention.
FIG. 3 is a front rear structural view of the rack plating line of the present invention.
FIG. 4 is a front structural view of a rack-plating line according to the present invention.
Fig. 5 is a schematic structural diagram of an ultrasonic mechanism according to the present invention.
FIG. 6 is a schematic view of the electrolytic mechanism of the present invention.
Fig. 7 is a schematic structural diagram of a first activation mechanism according to the present invention.
FIG. 8 is a schematic structural diagram of a nickel-impact mechanism according to the present invention.
FIG. 9 is a schematic structural diagram of a nickel plating mechanism according to the present invention.
FIG. 10 is a schematic view of the cleaning mechanism of the present invention.
FIG. 11 is a schematic cross-sectional side view of a rack plating line according to the present invention.
FIG. 12 is an enlarged view of a portion of FIG. 11.
In the figure: 1. a suspension mechanism; 101. mounting a bar; 102. an H-shaped mounting rack; 103. a movable plate; 104. connecting blocks; 105. mounting a plate; 106. hooking; 2. an ultrasonic mechanism; 201. an ultrasonic wave pool; 202. a liquid storage tank; 203. a second water inlet pump; 204. a second infusion tube; 205. a second T-shaped liquid feeding head; 3. an electrolysis mechanism; 301. an electrolytic cell; 302. an electrolyte storage tank; 303. a second water inlet pump; 304. a third infusion tube; 305. a third T-shaped liquid feeding head; 4. a first cleaning assembly; 5. a first activation mechanism; 501. an activation tank; 502. an activation liquid storage tank; 503. a fourth water inlet pump; 504. a fourth infusion tube; 505. a fourth T-shaped liquid adding head; 6. a second cleaning assembly; 7. a nickel impacting mechanism; 701. impacting the nickel pool; 702. a shock liquid storage tank; 703. a fifth water inlet pump; 704. a fifth infusion tube; 705. a fifth T-shaped liquid adding head; 8. a first recovery mechanism; 9. a third cleaning assembly; 10. a nickel plating mechanism; 1001. an electroplating pool; 1002. a plating solution storage tank; 1003. a first water inlet pump; 1004. a first infusion tube; 1005. a first T-shaped liquid feeding head; 1006. an adjusting tube; 1007. draining pump; 11. a second recovery mechanism; 12. a fourth cleaning assembly; 13. a first reversing mechanism; 14. a second activation mechanism; 15. a fifth cleaning component; 16. a pre-silver mechanism; 17. a processing mechanism; 18. washing the protection component; 1801. a third recovery mechanism; 1802. a pure water washing mechanism; 1803. a silver protection mechanism; 1804. an ultrasonic water washing mechanism; 19. an air drying mechanism; 20. a stripping and hanging mechanism; 21. a sixth cleaning assembly; 22. a second reversing mechanism; 23. a cleaning tank; 24. a cleaning liquid storage tank; 25. a pump machine; 26. a two-way valve; 27. and (4) flushing the pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a high-speed steel belt annular continuous hanging plating line as shown in figures 1-12, which comprises a hanging mechanism 1 and a plurality of liquid level adjusting mechanisms, wherein the liquid level adjusting mechanisms are used for adjusting liquid levels in all the tanks, so that the operation convenience is improved, the positions of an ultrasonic tank 201, an electrolytic tank 301, an activation tank 501, an impact nickel tank 701, an electroplating tank 1001 and a cleaning tank 23 are all provided with the liquid level adjusting mechanisms, the structures of the liquid level adjusting mechanisms at all the positions are the same, one side of the hanging mechanism 1 is provided with an ultrasonic mechanism 2, the ultrasonic mechanism 2 carries out ultrasonic cleaning work on products, one side of the ultrasonic mechanism 2 is provided with two electrolytic mechanisms 3, the structures of the two electrolytic mechanisms 3 are the same, the electrolytic mechanisms 3 carry out electrolytic treatment on the products, one side of one electrolytic mechanism 3 is provided with a first cleaning component 4, one side of the first cleaning component 4 is provided with a first activating mechanism 5, the product is activated by the first activation mechanism 5, the second cleaning assembly 6 is arranged on one side of the first activation mechanism 5, the nickel impacting mechanism 7 is arranged on one side of the second cleaning assembly 6, the product is subjected to nickel impacting treatment by the nickel impacting mechanism 7, the first recovery mechanism 8 is arranged on one side of the nickel impacting mechanism 7, the first recovery mechanism 8 is used for recovering residual liquid or residue, the structure of the first recovery mechanism 8 is the same as that of the cleaning mechanism, the third cleaning assembly 9 is arranged on one side of the first recovery mechanism 8, the nickel plating mechanism 10 is arranged on one side of the third cleaning assembly 9, the product is subjected to nickel plating work by the nickel plating mechanism 10, the two second recovery mechanisms 11 are arranged on one side of the nickel plating mechanism 10, the second recovery mechanisms 11 and the first recovery mechanisms 8 have the same function, the fourth cleaning assembly 12 is arranged on one side of one of the second recovery mechanisms 11, and the first reversing mechanism 13 is arranged on one side of the fourth cleaning assembly 12, the integral rack plating line is arranged in an annular loop shape through a first reversing mechanism 13 and a second reversing mechanism 22, a second activating mechanism 14 is arranged on one side of the first reversing mechanism 13, a fifth cleaning component 15 is arranged on one side of the second activating mechanism 14, a pre-silver mechanism 16 is arranged on one side of the fifth cleaning component 15, the pre-silver mechanism 16 and the processing mechanism 17 perform pre-silver and processing work on products, a processing mechanism 17 is arranged on one side of the pre-silver mechanism 16, a water washing protection component 18 is arranged on one side of the processing mechanism 17, an air drying mechanism 19 is arranged on one side of the water washing protection component 18, the air drying mechanism 19 performs air drying work on the products, four sets of equipment are required for the air drying equipment, a stripping mechanism 20 is arranged on one side of the air drying mechanism 19, the stripping mechanism 20 is used for stripping the products on the hook 106, a sixth cleaning component 21 is arranged on one side of the stripping mechanism 20, and the second reversing mechanism 22 is arranged on one side of the sixth cleaning component 21;
the nickel plating mechanism 10 comprises an electroplating pool 1001, an electroplating solution storage box 1002 is arranged below the electroplating pool 1001, a plurality of first water inlet pumps 1003 are fixedly arranged on the top of the electroplating solution storage box 1002 at equal intervals, an external switch of the first water inlet pumps 1003 is turned on, electroplating solution can be added into the electroplating pool 1001 through first infusion pipes 1004 and first T-shaped liquid adding heads 1005 by the first water inlet pumps 1003, the first infusion pipes 1004 are fixedly connected to the output ends of the first water inlet pumps 1003, and the top ends of the first infusion pipes 1004 penetrate through the bottom of the electroplating pool 1001 and are fixedly connected with the first T-shaped liquid adding heads 1005;
the liquid level regulating mechanism comprises two regulating pipes 1006, the bottom ends of the two regulating pipes 1006 penetrate through the bottom of the inner wall of the electroplating pool 1001, a drainage pump 1007 is fixedly installed at the bottom end of each regulating pipe 1006, an external switch of the drainage pump 1007 is turned on, and the drainage pump 1007 can drain liquid in the electroplating pool 1001 through the regulating pipes 1006, so that the purpose of liquid level reduction is achieved;
the suspension mechanism 1 comprises a mounting bar 101, an H-shaped mounting frame 102 is mounted on one side of the mounting bar 101 through bolts and nuts, a movable plate 103 is arranged on one side of the H-shaped mounting frame 102, a connecting block 104 is arranged on one side of the movable plate 103, a mounting plate 105 is fixedly connected to one side of the connecting block 104, hooks 106 are symmetrically and fixedly connected to two sides of the mounting plate 105, and the two hooks 106 are used for double-layer or single-layer hanging of a product;
the ultrasonic mechanism 2 comprises an ultrasonic pool 201, a liquid storage tank 202 is arranged below the ultrasonic pool 201, a second water inlet pump 203 is fixedly connected to the top of the liquid storage tank 202, an external switch of the second water inlet pump 203 is turned on, the second water inlet pump 203 can add cleaning liquid into the ultrasonic pool 201 through a second liquid conveying pipe 204 and a second T-shaped liquid adding head 205, the output end of the second water inlet pump 203 is fixedly connected with the second liquid conveying pipe 204, and the top end of the second liquid conveying pipe 204 penetrates through the bottom of the ultrasonic pool 201 and is fixedly connected with the second T-shaped liquid adding head 205;
the electrolysis mechanism 3 comprises an electrolysis cell 301, an electrolyte storage box 302 is arranged below the electrolysis cell 301, a third water inlet pump 303 is fixedly arranged at the top of the electrolyte storage box 302, an external switch of the third water inlet pump 303 is turned on, electrolyte is added into the electrolysis cell 301 by the third water inlet pump 303 through a third liquid conveying pipe 304 and a third T-shaped liquid feeding head 305, the output end of the third water inlet pump 303 is fixedly connected with the third liquid conveying pipe 304, and the top end of the third liquid conveying pipe 304 penetrates through the bottom of the electrolysis cell 301 and is fixedly connected with the third T-shaped liquid feeding head 305;
the first activation mechanism 5 comprises an activation pool 501, an activation liquid storage box 502 is arranged below the activation pool 501, a fourth water inlet pump 503 is fixedly installed at the top of the activation liquid storage box 502, an external switch of the fourth water inlet pump 503 is turned on, the fourth water inlet pump 503 can add activation liquid into the activation pool 501 through a fourth liquid conveying pipe 504 and a fourth T-shaped liquid adding head 505, the output end of the fourth water inlet pump 503 is fixedly connected with a fourth liquid conveying pipe 504, and the top end of the fourth liquid conveying pipe 504 penetrates through the bottom of the activation pool 501 and is fixedly connected with the fourth T-shaped liquid adding head 505;
the impact nickel mechanism 7 comprises an impact nickel pool 701, an impact liquid storage box 702 is arranged below the impact nickel pool 701, a fifth water inlet pump 703 is fixedly installed at the top of the impact liquid storage box 702, an external switch of the fifth water inlet pump 703 is turned on, the fifth water inlet pump 703 can add working liquid into the impact nickel pool 701 through a fifth liquid conveying pipe 704 and a fifth T-shaped liquid adding head 705, a fifth liquid conveying pipe 704 is fixedly connected to the output end of the fifth water inlet pump 703, and the top end of the fifth liquid conveying pipe 704 penetrates through the bottom of the impact nickel pool 701 and is fixedly connected with the fifth T-shaped liquid adding head 705;
the first cleaning component 4, the second cleaning component 6, the third cleaning component 9, the fourth cleaning component 12 and the sixth cleaning component 21 are all composed of three cleaning mechanisms, the fifth cleaning component 15 is composed of four cleaning mechanisms, the first cleaning component 4, the second cleaning component 6, the third cleaning component 9, the fourth cleaning component 12, the fifth cleaning component 15 and the sixth cleaning component 21 are used for cleaning products, the structures of all the cleaning mechanisms are the same, the water cleaning protection component 18 is composed of two third recovery mechanisms 1801, six cleaning mechanisms, three pure water cleaning mechanisms 1802, two silver protection mechanisms 1803 and two ultrasonic water cleaning mechanisms 1804, and the sequence is composed of two third recovery mechanisms 1801, two cleaning mechanisms, one pure water cleaning mechanism 1802, one silver protection mechanism 1803, one pure water cleaning mechanism 1804, Two wiper mechanisms, a pure washing mechanism 1802 and two ultrasonic wave washing mechanism 1804, the wiper mechanism is including wasing pond 23, the bottom of wasing pond 23 is equipped with washing liquid hutch 24, the top fixed mounting of washing liquid hutch 24 has pump machine 25, the output fixedly connected with two-way valve 26 of pump machine 25, the top symmetry fixedly connected with flushing pipe 27 of two-way valve 26, two flushing pipes 27 all run through the bottom of wasing pond 23.
The working principle of the invention is as follows:
when the rack plating line is used for rack plating of products, firstly, two hooks 106 are adopted for double-layer hanging operation or one hook 106 is adopted for single-layer hanging operation according to the quantity of the products, after the hanging operation of the products is completed at the position of the hanging mechanism 1, the hanging mechanism 1 drives the products to move to the position of the ultrasonic mechanism 2 through the driving mechanism, the products can be subjected to ultrasonic cleaning operation at the position of the ultrasonic mechanism 2, after the ultrasonic cleaning operation is finished, the products can move to the position of the electrolytic mechanism 3, at the moment, the electrolytic mechanism 3 can perform electrolytic operation on the products, after the products are subjected to two times of electrolytic operation, the products are subjected to first cleaning operation through the three cleaning mechanisms at the position of the first cleaning component 4, after the first cleaning operation is finished, the products can move to the position of the first activating mechanism 5, at the moment, the first activating mechanism 5 can perform first activating treatment on the products, then, the product can be cleaned for the second time through the three cleaning mechanisms at the second cleaning assembly 6, after the second cleaning operation is finished, the product can move to the nickel impacting mechanism 7 and is subjected to nickel impacting operation, then the product needs to sequentially pass through the first recovery mechanism 8 and the third cleaning assembly 9, and after residues are recovered and the third cleaning operation is carried out, the product can enter the nickel plating mechanism 10 and is subjected to nickel plating operation;
after the nickel plating work of the product is finished, the product is recycled through the residue residual liquid of the second recycling mechanism 11 and cleaned for the fourth time through the fourth cleaning component 12, then the product is transferred to the other side of the annular hanging plating line through the first reversing mechanism 13, the product just reaching the other side of the annular hanging plating line needs to be subjected to second activation treatment through the second activation mechanism 14, then the product is subjected to fifth cleaning work through the fifth cleaning component 15, after the fifth cleaning work is finished, the product sequentially passes through the pre-silver mechanism 16 and the treatment mechanism 17, after the pre-silver treatment work is finished, the product is subjected to water washing, recycling and protection work again through the water washing protection component 18, then the product can be sent to the air drying mechanism 19 for air drying, after the product is dried, the product can be peeled off from the hook 106 at the peeling mechanism 20, and then the hook 106 is cleaned through the sixth cleaning component 21, the hook 106 can be readjusted to the initial end of the annular hang-plating line by the second reversing mechanism 22, so that the whole process of hang-plating work is completed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. A high-speed steel belt annular continuous hanging plating line comprises a hanging mechanism (1) and a plurality of liquid level adjusting mechanisms, and is characterized in that an ultrasonic mechanism (2) is arranged on one side of the hanging mechanism (1), two electrolytic mechanisms (3) are arranged on one side of the ultrasonic mechanism (2), a first cleaning assembly (4) is arranged on one side of each electrolytic mechanism (3), a first activating mechanism (5) is arranged on one side of each first cleaning assembly (4), a second cleaning assembly (6) is arranged on one side of each first activating mechanism (5), an impact nickel mechanism (7) is arranged on one side of each second cleaning assembly (6), a first recovery mechanism (8) is arranged on one side of each impact nickel mechanism (7), a third cleaning assembly (9) is arranged on one side of each first recovery mechanism (8), and a nickel plating mechanism (10) is arranged on one side of each third cleaning assembly (9), one side of the nickel plating mechanism (10) is provided with two second recovery mechanisms (11), one side of one second recovery mechanism (11) is provided with a fourth cleaning component (12), one side of the fourth cleaning component (12) is provided with a first reversing mechanism (13), one side of the first reversing mechanism (13) is provided with a second activating mechanism (14), one side of the second activating mechanism (14) is provided with a fifth cleaning component (15), one side of the fifth cleaning component (15) is provided with a silver pre-coating mechanism (16), one side of the silver pre-coating mechanism (16) is provided with a processing mechanism (17), one side of the processing mechanism (17) is provided with a water-cleaning protection component (18), one side of the water-cleaning protection component (18) is provided with an air-drying mechanism (19), one side of the air-drying mechanism (19) is provided with a stripping and hanging mechanism (20), one side of the stripping and hanging mechanism (20) is provided with a sixth cleaning component (21), a second reversing mechanism (22) is arranged on one side of the sixth cleaning component (21);
the nickel plating mechanism (10) comprises an electroplating pool (1001), an electroplating solution storage box (1002) is arranged below the electroplating pool (1001), a plurality of first water inlet pumps (1003) are fixedly mounted on the top of the electroplating solution storage box (1002) at equal intervals, the output ends of the first water inlet pumps (1003) are fixedly connected with first infusion tubes (1004), and the top ends of the first infusion tubes (1004) penetrate through the bottom of the electroplating pool (1001) and are fixedly connected with first T-shaped liquid adding heads (1005);
the liquid level regulating mechanism comprises two regulating pipes (1006), wherein the bottom ends of the regulating pipes (1006) all penetrate through the bottom of the inner wall of the electroplating pool (1001) and are fixedly provided with a drainage pump (1007).
2. The high-speed steel band ring-shaped continuous hanging and plating line according to claim 1, wherein the hanging mechanism (1) comprises a mounting bar (101), an H-shaped mounting rack (102) is mounted on one side of the mounting bar (101) through bolts and nuts, a movable plate (103) is arranged on one side of the H-shaped mounting rack (102), a connecting block (104) is arranged on one side of the movable plate (103), a mounting plate (105) is fixedly connected to one side of the connecting block (104), and hooks (106) are fixedly connected to two sides of the mounting plate (105) symmetrically.
3. The high-speed steel belt ring-shaped continuous hanging plating line according to claim 1, wherein the ultrasonic mechanism (2) comprises an ultrasonic tank (201), a liquid storage tank (202) is arranged below the ultrasonic tank (201), a second water inlet pump (203) is fixedly connected to the top of the liquid storage tank (202), a second liquid conveying pipe (204) is fixedly connected to the output end of the second water inlet pump (203), and the top end of the second liquid conveying pipe (204) penetrates through the bottom of the ultrasonic tank (201) and is fixedly connected with a second T-shaped liquid adding head (205).
4. The high-speed steel belt ring-shaped continuous hanging and plating line as claimed in claim 1, wherein the electrolysis mechanism (3) comprises an electrolysis cell (301), an electrolyte storage box (302) is arranged below the electrolysis cell (301), a third water inlet pump (303) is fixedly mounted on the top of the electrolyte storage box (302), a third liquid conveying pipe (304) is fixedly connected to the output end of the third water inlet pump (303), and the top end of the third liquid conveying pipe (304) penetrates through the bottom of the electrolysis cell (301) and is fixedly connected with a third T-shaped liquid feeding head (305).
5. The high-speed steel belt ring-shaped continuous hanging plating line as claimed in claim 1, wherein the first activation mechanism (5) comprises an activation tank (501), an activation liquid storage tank (502) is arranged below the activation tank (501), a fourth water inlet pump (503) is fixedly mounted at the top of the activation liquid storage tank (502), a fourth liquid conveying pipe (504) is fixedly connected to the output end of the fourth water inlet pump (503), and the top end of the fourth liquid conveying pipe (504) penetrates through the bottom of the activation tank (501) and is fixedly connected with a fourth T-shaped liquid feeding head (505).
6. The high-speed steel belt ring-shaped continuous hanging plating line as claimed in claim 1, wherein the nickel impact mechanism (7) comprises a nickel impact tank (701), an impact liquid storage tank (702) is arranged below the nickel impact tank (701), a fifth water inlet pump (703) is fixedly mounted at the top of the impact liquid storage tank (702), a fifth liquid conveying pipe (704) is fixedly connected to the output end of the fifth water inlet pump (703), and the top end of the fifth liquid conveying pipe (704) penetrates through the bottom of the nickel impact tank (701) and is fixedly connected with a fifth T-shaped liquid feeding head (705).
7. The high-speed steel belt loop type continuous hang-plating line according to claim 1, characterized in that the first cleaning assembly (4), the second cleaning assembly (6), the third cleaning assembly (9), the fourth cleaning assembly (12) and the sixth cleaning assembly (21) are each composed of three cleaning mechanisms, and the fifth cleaning assembly (15) is composed of four cleaning mechanisms.
8. The high-speed steel band ring-type continuous coating line according to claim 1, wherein the water washing protection assembly (18) is composed of two third recovery mechanisms (1801), six cleaning mechanisms, three pure water washing mechanisms (1802), two silver protection mechanisms (1803), and two ultrasonic water washing mechanisms (1804).
9. The high-speed steel belt ring-type continuous hanging plating line as claimed in claim 7, wherein the cleaning mechanism comprises a cleaning tank (23), a cleaning solution storage tank (24) is arranged at the bottom of the cleaning tank (23), a pump (25) is fixedly mounted at the top of the cleaning solution storage tank (24), a two-way valve (26) is fixedly connected to the output end of the pump (25), flushing pipes (27) are symmetrically and fixedly connected to the top of the two-way valve (26), and both flushing pipes (27) penetrate through the bottom of the cleaning tank (23).
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| CN202111430936.4A CN114351200B (en) | 2021-11-29 | 2021-11-29 | High-speed steel belt annular continuous hanging plating line |
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| CN202111430936.4A CN114351200B (en) | 2021-11-29 | 2021-11-29 | High-speed steel belt annular continuous hanging plating line |
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| CN114351200A true CN114351200A (en) | 2022-04-15 |
| CN114351200B CN114351200B (en) | 2024-04-09 |
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| CN114351200B (en) | 2024-04-09 |
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