CN114347324B - Device and method for automatically collecting vulcanized rubber plug sheets - Google Patents
Device and method for automatically collecting vulcanized rubber plug sheets Download PDFInfo
- Publication number
- CN114347324B CN114347324B CN202111632880.0A CN202111632880A CN114347324B CN 114347324 B CN114347324 B CN 114347324B CN 202111632880 A CN202111632880 A CN 202111632880A CN 114347324 B CN114347324 B CN 114347324B
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- frame
- sheet material
- sides
- conveying belt
- cylinder
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000004636 vulcanized rubber Substances 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 60
- 239000003292 glue Substances 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000004073 vulcanization Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 3
- 238000010057 rubber processing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Abstract
The invention provides a device for automatically collecting vulcanized rubber plug sheets and a collecting method thereof. The rubber supporting plate is used for suspending edges of two sides of a sheet material, the rubber clamping cylinder and the clamping jaw are used for clamping the edges of the sheet material, and the rubber plug sheet clamping device is pushed to move to the blanking position through the first cylinder or the second driving motor.
Description
Technical Field
The invention relates to the field of rubber processing, in particular to a device and a method for automatically collecting vulcanized rubber plug sheets.
Background
In the rubber processing field, after the raw rubber sheet is subjected to a vulcanization molding process, the vulcanized cooked rubber plug sheet needs to be manually taken down, then manually transferred and collected into a transfer trolley, and then put in storage. In the manual transfer process, the body part is required to be stretched into the vulcanizing machine to take the high-temperature film, so that the working strength is high, and scalding is easy to occur. Thus, intensive researches have been conducted to solve the defects of the prior art, and the proposal has been made.
Disclosure of Invention
The invention mainly aims to provide a device and a method for automatically collecting vulcanized rubber plug sheets, which solve the problems that in the manual transfer process, a body part is required to be stretched into a vulcanizing machine to take high-temperature rubber sheets, the working strength is high, and scalding is easy to cause.
In order to solve the technical problems, the invention adopts the following technical scheme: the device for automatically collecting the vulcanized rubber plug sheets is characterized in that a frame is arranged at the top of the frame, two sides of the frame are in sliding connection with the frame, a driving device is arranged on the frame and drives the frame to slide, a plurality of rubber clamping cylinders are symmetrically arranged on two sides of the frame, two clamping jaws which are symmetrically arranged up and down are arranged at the output ends of the rubber clamping cylinders, a conveying belt is further arranged on one side of the frame, and the rubber clamping cylinders are arranged on two sides of the conveying belt;
the clamping jaw clamps the sheet material on the conveying belt, and the driving device moves the frame to move and collect the sheet material.
In the preferred scheme, the conveyor support comprises a plurality of cross bars, the cross bars form a support frame on the frame, support columns are arranged at two ends of the cross bars, the conveyor belt is arranged at the end parts of the support columns, rubber supporting plates are arranged at two sides of the conveyor belt, two ends of the rubber supporting plates are rotationally connected with the support columns of the conveyor support, the end parts of the support columns are provided with rotating fixing blocks, and the end parts of the rubber supporting plates are rotationally connected with the rotating fixing blocks;
a second air cylinder is arranged between the rubber supporting plate and the cross rod of the conveyor bracket, and two ends of the second air cylinder are respectively hinged with the cross rod and the rubber supporting plate;
the rubber supporting plates on two sides of the conveying belt are turned downwards, so that the edges on two sides of the sheet material are suspended, and the sheet material is clamped by the clamping jaws.
In the preferred scheme, one side of the conveyor support is provided with a first driving motor, and the first driving motor is connected with a conveyor belt rotating shaft through a transmission belt.
In the preferred scheme, a plurality of hanging rods are arranged on the frame, and a glue clamping cylinder is arranged at the end parts of the hanging rods;
the telescopic ejector rod on the laminating cylinder is provided with first racks on two sides, one end of each single clamping jaw is provided with a first gear, the first gear is rotationally connected with the laminating cylinder, and the first gear is meshed with the first racks.
In the preferred scheme, the end part of the laminating air cylinder is also provided with a limit baffle, and the end part of the ejector rod is propped against the inside of the limit baffle to limit.
In the preferred scheme, the frame both sides are equipped with the slide rail, and the frame both sides are equipped with the slider, slider and slide rail sliding connection.
In the preferred scheme, the driving device is driven by a first air cylinder, a first air cylinder body is arranged on the frame, and a first air cylinder telescopic rod is connected with the frame.
In the preferred scheme, the driving device is driven by a second driving motor, the rack is provided with a second rack, the second driving motor is arranged on the frame, the output end of the second driving motor is provided with a second gear, and the second gear is meshed with the second rack.
In the preferred scheme, an infrared sensor is further arranged on the frame, the infrared sensor is arranged above the conveyor belt, a control center is further arranged, and the control center is electrically connected with the infrared sensor, an electric control switch of the glue clamping cylinder and the driving device.
The method comprises the following steps:
s1, pushing a frame into one side of a discharge hole of a vulcanization molding machine, enabling discharged sheet materials to enter a conveying belt, conveying the sheet materials by the conveying belt, and detecting the positions of the sheet materials on the conveying belt by an infrared sensor;
s2, enabling the sheet material to reach the middle of the conveying belt, detecting the sheet material by the infrared sensor, stopping conveying the conveying belt, and enabling the second cylinders on two sides of the conveying belt to shrink to drive the glue supporting plate to turn down so that the edges on two sides of the sheet material are suspended;
s3, the clamping jaw is pushed to fold by the adhesive clamping cylinder to clamp the edge positions of two sides of the sheet material, so that the sheet material is lifted, and the distance between the lifted sheet material and the conveying belt is 1-3mm;
s4, the first cylinder drives the telescopic rod to retract into the frame, or the second driving motor is meshed with the second rack through the second gear, so that the frame moves above the collecting box, and the clamping jaw is opened to enable the sheet material to fall into the collecting box;
s5, after the material is taken out, returning the frame to the upper part of the conveyor belt, and repeating the steps to form the cyclic material taking.
The invention provides a device and a method for automatically collecting vulcanized rubber plug sheets, which are used for collecting vulcanized rubber plug sheets and have the characteristics of high automation degree, orderly blanking and placing and the like. The rubber supporting plate is used for suspending the edges of two sides of a sheet material, the rubber clamping cylinder and the clamping jaw are used for clamping the edges of the sheet material, the rubber plug sheet clamping device is pushed by the first cylinder or the second driving motor to move to the blanking position, sheet products fall into the storage device after the clamping jaw is loosened and can fall onto the finished product conveying belt, the cylinder is retracted to enable the rubber plug sheet clamping device to return to the upper part of the conveying belt mechanism, the whole structure is simple, the sheet product conveying process is short, and the influence on the appearance and quality of the sheet products is reduced.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a general block diagram of the present invention;
FIG. 2 is a preferred construction view of a second drive motor of the drive apparatus of the present invention;
FIG. 3 is a front view block diagram of the present invention;
FIG. 4 is a block diagram of the mounting of the frame and conveyor of the present invention;
FIG. 5 is a block diagram of a frame glue-in cylinder of the present invention;
FIG. 6 is a second cylinder mounting block diagram of the conveyor belt of the present invention;
FIG. 7 is a block diagram of the installation of the bracket of the present invention;
FIG. 8 is a clamping jaw clamping structure of the glue clamping cylinder of the present invention;
FIG. 9 is a block diagram of a glue-laminated cylinder according to the present invention;
in the figure: a frame 1; a first cylinder 2; a telescopic rod 201; a frame 3; a conveyor belt 4; a glue clamping cylinder 5; ejector pins 501; a first rack 502; a limit baffle 503; a clamping jaw 6; a first gear 601; a boom 7; a glue supporting plate 8; rotating the fixed block 801; a second cylinder 9; a conveyor support 10; support column 1001; a cross bar 1002; a first drive motor 11; a transmission belt 1101; a slide rail 12; a slider 13; a second rack 14; a second drive motor 15; a second gear 16; an infrared sensor 17; a control center 18; a collection box 19; a sheet material 20.
Detailed Description
Example 1
As shown in fig. 1-9, a device for automatically collecting rubber plug sheets after vulcanization is provided with a frame 3 at the top of a frame 1, two sides of the frame 3 are slidably connected with the frame 1, the frame 1 is provided with a driving device, the driving device drives the frame 3 to slide on the frame 1, two sides of the frame 3 are symmetrically provided with a plurality of rubber clamping cylinders 5, the output end of each rubber clamping cylinder 5 is provided with two clamping claws 6 which are vertically symmetrically arranged, one side of the frame 1 is also provided with a conveying belt 4, the rubber clamping cylinders 5 are arranged at two sides of the conveying belt 4, the clamping claws 6 clamp sheet materials 20 on the conveying belt 4, and the frame 3 is moved by the driving device to collect the sheet materials 20. The clamping cylinders 5 at the two sides of the frame 3 drive the clamping jaws 6 which are arranged symmetrically up and down to clamp the sheet material 20, and the sheet material 20 of the frame 3 is moved by the driving device.
In the preferred scheme, conveyer support 10 includes a plurality of horizontal poles 1002, and a plurality of horizontal poles 1002 constitute the support frame and are installed in frame 1, and horizontal pole 1002 both ends are equipped with support column 1001, and conveyer belt 4 is established in support column 1001 tip, and conveyer belt 4 both sides are equipped with and hold in the palm the offset plate 8, hold in the palm the offset plate 8 both ends and rotate with the support column 1001 of conveyer support 10 to be connected, and support column 1001 tip is equipped with and rotates fixed block 801, holds in the palm the offset plate 8 tip and rotates fixed block 801 to rotate to be connected. A second air cylinder 9 is arranged between the glue supporting plate 8 and the cross rod 1002 of the conveyor bracket 10, two ends of the second air cylinder 9 are respectively hinged with the cross rod 1002 and the glue supporting plate 8, the glue supporting plates 8 on two sides of the conveyor belt 4 are turned downwards, the edges on two sides of the sheet material 20 are suspended, and the sheet material 20 is clamped by the clamping jaws 6. The glue supporting plate 8 is used for suspending the edges of two sides of the sheet material 20, the glue clamping cylinder 5 and the clamping jaw 6 are used for clamping the edges of the sheet material 20, the frame 3 of the rubber plug sheet clamping device is pushed by the first cylinder 2 or the second driving motor 15 to move to the blanking position, the sheet product falls into the storage device after the clamping jaw 6 is released, and can also fall onto the finished product conveying belt, the cylinder is retracted to enable the frame of the rubber plug sheet clamping device to return to the upper part of the conveying belt mechanism, the whole structure is simple,
in a preferred embodiment, a first driving motor 11 is disposed on one side of the conveyor support 10, and the first driving motor 11 is rotatably connected to the conveyor belt 4 through a driving belt 1101. The first driving motor 11 drives
In the preferred scheme, a plurality of hanging rods 7 are arranged on the frame 3, and the glue clamping cylinder 5 is arranged at the end part of the hanging rods 7. The boom 7 is used for installing the glue-clamping cylinder 5, and the boom 7 is used for being installed inside the frame 3.
The telescopic ejector rod 501 on the doubling cylinder 5 is provided with first racks 502 on two sides, one end of a single clamping jaw 6 is provided with a first gear 601, the first gear 601 is rotationally connected with the doubling cylinder 5, and the first gear 601 is meshed with the first racks 502. The ejector rod 501 of the laminating air cylinder 5 drives the first racks 502 at two sides to translate, and the first racks 502 at the tail ends of the single clamping jaws 6 are meshed to drive the clamping jaws 6 at two sides to clamp the sheet material 20.
In the preferred scheme, the end of the doubling cylinder 5 is also provided with a limit baffle 503, and the end of the ejector rod 501 abuts against the limit baffle 503 to limit the inside of the limit baffle. The limit baffle 503 limits the pushing distance of the ejector rod 501, so that the clamping jaw 6 is unfolded to be in a parallel structure.
In the preferred scheme, slide rails 12 are arranged on two sides of the frame 1, sliding blocks 13 are arranged on two sides of the frame 3, and the sliding blocks 13 are in sliding connection with the slide rails 12. The driving device is driven by a first air cylinder 2, the cylinder body of the first air cylinder 2 is arranged on the frame 1, and the telescopic rod of the first air cylinder 2 is connected with the frame 3. The driving device adopts a first cylinder 2 for driving.
In the preferred scheme, the driving device is driven by a second driving motor 15, the rack 1 is provided with a second rack 14, the second driving motor 15 is arranged on the frame 3, the output end of the second driving motor 15 is provided with a second gear 16, and the second gear 16 is meshed with the second rack 14. The driving device adopts a second driving motor 15 to drive a second gear 16, and the second gear 16 is meshed with the second rack 14.
In the preferred scheme, an infrared sensor 17 is further arranged on the frame 1, the infrared sensor 17 is arranged above the conveying belt 4, a control center 18 is further arranged, and the control center 18 is electrically connected with the infrared sensor 17, an electric control switch of the laminating air cylinder 5 and a driving device. The conveyor belt 4 conveys the sheet material 20, and the infrared sensor 17 detects the position of the sheet material 20 on the conveyor belt 4.
Example 2
1-9, S1, pushing the frame 1 to one side of a discharge port of the vulcanization molding machine, feeding the discharged sheet material 20 to the conveyor belt 4, conveying the sheet material 20 by the conveyor belt 4, and detecting the position of the sheet material 20 on the conveyor belt 4 by the infrared sensor 17;
s2, the sheet material 20 reaches the middle of the conveying belt 4, the infrared sensor 17 detects the sheet material 20, the conveying belt 4 stops conveying, and the second air cylinders 9 on two sides of the conveying belt 4 shrink to drive the glue supporting plates 8 to turn downwards, so that the edges on two sides of the sheet material 20 are suspended;
s3, the clamping jaw 6 is pushed to fold by the adhesive clamping cylinder 5 to clamp the edge positions of two sides of the sheet material 20, so that the sheet material 20 is lifted, and the distance between the lifted sheet material 20 and the conveying belt 4 is 1-3mm;
s4, the first cylinder 2 drives the telescopic rod 201 to retract into the frame 3, or the frame 3 is moved above the collecting box 19 by meshing the second rack 14 through the second gear 16 by the second driving motor 15, and the clamping jaw 6 is opened to enable the sheet material 20 to fall into the collecting box 19;
s5, after the material is taken out, the frame 3 returns to the position above the conveying belt 4, and the steps are repeated to form the cyclic material taking.
The above embodiments are only preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the scope of the present invention should be defined by the claims, including the equivalents of the technical features in the claims. I.e., equivalent replacement modifications within the scope of this invention are also within the scope of the invention.
Claims (7)
1. The utility model provides a device of plug piece automatic collection after vulcanizing which characterized in that: the top of the frame (1) is provided with a frame (3), two sides of the frame (3) are in sliding connection with the frame (1), the frame (1) is provided with a driving device, the driving device drives the frame (3) to slide on the frame (1), two sides of the frame (3) are symmetrically provided with a plurality of adhesive clamping cylinders (5), the output end of each adhesive clamping cylinder (5) is provided with two clamping claws (6) which are vertically symmetrically arranged, one side of the frame (1) is also provided with a conveying belt (4), and the adhesive clamping cylinders (5) are arranged at two sides of the conveying belt (4);
the clamping jaw (6) clamps the sheet material (20) on the conveying belt (4), and the frame (3) is moved by the driving device to collect the sheet material (20) in a moving way;
the conveyor support (10) comprises a plurality of cross bars (1002), the cross bars (1002) form a support frame on the frame (1), support columns (1001) are arranged at two ends of the cross bars (1002), the conveyor belt (4) is arranged at the end parts of the support columns (1001), glue supporting plates (8) are arranged at two sides of the conveyor belt (4), two ends of each glue supporting plate (8) are rotatably connected with the support columns (1001) of the conveyor support (10), rotating fixing blocks (801) are arranged at the end parts of the support columns (1001), and the end parts of the glue supporting plates (8) are rotatably connected with the rotating fixing blocks (801);
a second air cylinder (9) is arranged between the rubber supporting plate (8) and a cross rod (1002) of the conveyor bracket (10), and two ends of the second air cylinder (9) are respectively hinged with the cross rod (1002) and the rubber supporting plate (8);
the rubber supporting plates (8) at two sides of the conveying belt (4) are downwards turned over to suspend the edges at two sides of the sheet material (20), and the sheet material (20) is clamped by the clamping jaw (6);
a plurality of hanging rods (7) are arranged on the frame (3), and the glue clamping cylinder (5) is arranged at the end part of the hanging rods (7);
the two sides of a telescopic ejector rod (501) on the laminating cylinder (5) are provided with first racks (502), one end of a single clamping jaw (6) is provided with a first gear (601), the first gear (601) is rotationally connected with the laminating cylinder (5), and the first gear (601) is meshed with the first racks (502);
an infrared sensor (17) is further arranged on the frame (1), the infrared sensor (17) is arranged above the conveying belt (4), a control center (18) is further arranged, and the control center (18) is electrically connected with the infrared sensor (17), an electric control switch of the glue clamping cylinder (5) and a driving device.
2. The device for automatically collecting vulcanized rubber stopper sheets according to claim 1, wherein the device is characterized in that: one side of the conveyor support (10) is provided with a first driving motor (11), and the first driving motor (11) is connected with a rotating shaft of the conveyor belt (4) through a transmission belt (1101).
3. The device for automatically collecting vulcanized rubber stopper sheets according to claim 1, wherein the device is characterized in that: the end part of the laminating air cylinder (5) is also provided with a limit baffle (503), and the end part of the ejector rod (501) is propped against the limit baffle (503) to limit the inside.
4. The device for automatically collecting vulcanized rubber stopper sheets according to claim 1, wherein the device is characterized in that: slide rails (12) are arranged on two sides of the frame (1), sliding blocks (13) are arranged on two sides of the frame (3), and the sliding blocks (13) are in sliding connection with the slide rails (12).
5. The device for automatically collecting vulcanized rubber stopper sheets according to claim 1, wherein the device is characterized in that: the driving device is driven by a first air cylinder (2), the cylinder body of the first air cylinder (2) is arranged on the frame (1), and the telescopic rod of the first air cylinder (2) is connected with the frame (3).
6. The device for automatically collecting vulcanized rubber stopper sheets according to claim 1, wherein the device is characterized in that: the driving device is driven by a second driving motor (15), the frame (1) is provided with a second rack (14), the second driving motor (15) is arranged on the frame (3), the output end of the second driving motor (15) is provided with a second gear (16), and the second gear (16) is meshed with the second rack (14).
7. The method for collecting the device for automatically collecting the vulcanized rubber stopper sheets according to any one of claims 1 to 6, wherein the method comprises the following steps:
the method comprises the following steps:
s1, pushing a frame (1) into one side of a discharge hole of a vulcanization molding machine, enabling a discharged sheet material (20) to enter a conveying belt (4), conveying the sheet material (20) by the conveying belt (4), and detecting the position of the sheet material (20) on the conveying belt (4) by an infrared sensor (17);
s2, enabling the sheet material (20) to reach the middle of the conveying belt (4), detecting the sheet material (20) by the infrared sensor (17), stopping conveying the conveying belt (4), and enabling the second air cylinders (9) on two sides of the conveying belt (4) to shrink to drive the glue supporting plate (8) to turn downwards so that the edges on two sides of the sheet material (20) are suspended;
s3, pushing the clamping jaw (6) to fold by the adhesive clamping cylinder (5) to clamp the edge positions of two sides of the sheet material (20) so as to lift the sheet material (20), wherein the distance between the lifted sheet material (20) and the conveying belt (4) is 1-3mm;
s4, the first cylinder (2) drives the telescopic rod (201) to retract the frame (3), or the frame (3) is moved above the collecting box (19) through the engagement of the second driving motor (15) on the second rack (14) through the second gear (16), and the clamping jaw (6) is opened to enable the sheet material (20) to fall into the collecting box (19);
s5, after the material is taken out, the frame (3) returns to the position above the conveying belt (4), and the steps are repeated to form the cyclic material taking.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111632880.0A CN114347324B (en) | 2021-12-29 | 2021-12-29 | Device and method for automatically collecting vulcanized rubber plug sheets |
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CN202111632880.0A CN114347324B (en) | 2021-12-29 | 2021-12-29 | Device and method for automatically collecting vulcanized rubber plug sheets |
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CN114347324A CN114347324A (en) | 2022-04-15 |
CN114347324B true CN114347324B (en) | 2023-11-28 |
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GB1334168A (en) * | 1970-02-26 | 1973-10-17 | Baxter Laboratories Inc | Mould stripping machine |
JP2002284477A (en) * | 2001-03-28 | 2002-10-03 | Noritake Co Ltd | Board suspending hanger, gripping device and suspension carrying type board heat treatment device |
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CN104966794A (en) * | 2015-07-03 | 2015-10-07 | 平南县富时达自动化设备有限公司 | Battery assembling production line |
CN107054713A (en) * | 2016-11-28 | 2017-08-18 | 浙江理工大学 | A kind of 3 points of hooks pressure type medical infusion lines automatic fetching device |
CN107399036A (en) * | 2017-06-30 | 2017-11-28 | 江阴市海华橡塑有限公司 | A kind of semi-automatic plug vulcanizer and vulcanize and blade technolgy |
CN111347473A (en) * | 2020-04-23 | 2020-06-30 | 苏州迈展自动化科技有限公司 | Film tape cutting device and film tape cutting method |
CN214242821U (en) * | 2021-01-13 | 2021-09-21 | 东莞宏立材料有限公司 | Port treasure piles up device |
CN217196528U (en) * | 2021-12-29 | 2022-08-16 | 湖北华强科技股份有限公司 | Automatic collection device for vulcanized rubber plug |
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2021
- 2021-12-29 CN CN202111632880.0A patent/CN114347324B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1334168A (en) * | 1970-02-26 | 1973-10-17 | Baxter Laboratories Inc | Mould stripping machine |
JP2002284477A (en) * | 2001-03-28 | 2002-10-03 | Noritake Co Ltd | Board suspending hanger, gripping device and suspension carrying type board heat treatment device |
KR20080075384A (en) * | 2007-02-12 | 2008-08-18 | 주식회사 금호엔티시 | Auto parking device of engine valve |
CN104966794A (en) * | 2015-07-03 | 2015-10-07 | 平南县富时达自动化设备有限公司 | Battery assembling production line |
CN107054713A (en) * | 2016-11-28 | 2017-08-18 | 浙江理工大学 | A kind of 3 points of hooks pressure type medical infusion lines automatic fetching device |
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CN111347473A (en) * | 2020-04-23 | 2020-06-30 | 苏州迈展自动化科技有限公司 | Film tape cutting device and film tape cutting method |
CN214242821U (en) * | 2021-01-13 | 2021-09-21 | 东莞宏立材料有限公司 | Port treasure piles up device |
CN217196528U (en) * | 2021-12-29 | 2022-08-16 | 湖北华强科技股份有限公司 | Automatic collection device for vulcanized rubber plug |
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