CN114345729A - Automatic Bluetooth headset testing equipment and testing method thereof - Google Patents
Automatic Bluetooth headset testing equipment and testing method thereof Download PDFInfo
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Abstract
The invention provides automatic Bluetooth headset testing equipment which comprises a rack frame with a workbench, an XYZR module mechanism, a shielding box mechanism, a CCD mechanism and a jig plastic sucking disc rail mechanism, wherein the XYZR module mechanism comprises a manipulator with a plurality of suction head assemblies, an X shaft assembly, a Y shaft assembly and a vacuum supply system, the X shaft assembly is used for controlling the manipulator, the shielding box mechanism comprises a testing box and a testing drawer connected with the testing box, the CCD mechanism comprises a first CCD assembly arranged on the manipulator and a second CCD assembly arranged on the jig plastic sucking disc rail mechanism, and the jig plastic sucking disc rail mechanism comprises a rail frame, a bottom jig belt fixed on the rail frame, an upper plastic sucking disc belt, a top swing disc and a defective product tray. The invention realizes the whole-process automatic test, has higher detection speed and higher detection efficiency, and can trace products.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of earphone testing, in particular to automatic Bluetooth earphone testing equipment and a testing method thereof.
[ background of the invention ]
The Bluetooth earphone applies the Bluetooth technology to the hands-free earphone, so that users can avoid annoying wiring stumbling and can use the earphone easily in various ways. Since the advent of bluetooth headsets, it has been a good tool for the mobile commerce industry to increase efficiency.
The TWS Bluetooth headset is a Wireless headset based on a Bluetooth chip technology, and the TWS is called True Wireless Stereo after all. The working principle of the TWS Bluetooth headset is that the mobile phone is connected with the main headset, and then the main headset is quickly connected with the auxiliary headset in a wireless mode, so that real wireless separation use of left and right sound channels of Bluetooth is realized.
In order to meet the use requirements of consumers, each type of the pcb of the bluetooth headset needs to be subjected to strict function tests, wherein the tests comprise a current test, a verification test, an audio test and the like. In the prior art, the used test equipment can only test one function, and the whole test process needs to be performed among a plurality of pieces of equipment in sequence, so that a plurality of feeding and discharging and material moving actions exist, and the test efficiency is low.
Therefore, it is necessary to provide an automatic bluetooth headset testing apparatus with high testing efficiency and a testing method thereof to solve the above technical problems.
[ summary of the invention ]
The invention aims to provide automatic Bluetooth headset testing equipment and a testing method thereof so as to solve the problems in the related art.
In order to achieve the above purpose, the invention provides an automatic bluetooth headset testing device, which comprises a rack frame with a workbench, and an XYZR module mechanism, a shielding box mechanism, a CCD mechanism and a jig plastic sucking disc track mechanism which are arranged on the workbench, wherein the XYZR module mechanism comprises a robot hand with a plurality of suction head assemblies, an X shaft assembly, a Y shaft assembly and a vacuum supply system, the X shaft assembly, the Y shaft assembly and the vacuum supply system are used for controlling the robot hand, the shielding box mechanism comprises a testing box and a testing drawer connected with the testing box, the CCD mechanism comprises a first CCD assembly arranged on the robot hand and a second CCD assembly arranged on the jig plastic sucking disc track mechanism, and the jig plastic sucking disc track mechanism comprises a track frame, and a bottom jig belt, an upper plastic sucking disc belt, a top layer swinging disc and a defective product tray which are fixed on the track frame.
Preferably, the rack frame further comprises an outer cover assembled on the workbench and a computer, and the computer is connected with the shielding box mechanism.
Preferably, the X axle subassembly includes X axle track and the high gentle winding displacement tow chain of X axle, the Y axle subassembly is including connecting respectively first Y axle track, second Y axle track and the high gentle winding displacement tow chain of Y axle at X axle track both ends.
Preferably, a plurality of suction head subassemblies are arranged into one row along the Y axle direction, every a plurality of suction head subassemblies are including being located Z axle direction the lifter, connecting the rotating assembly of lifter and connecting rotating assembly's suction head.
Preferably, the test drawer comprises a slide rail, a test bench connected with the slide rail, and a drawer cover plate for closing the test box.
Preferably, the jig plastic sucking disc track mechanism further comprises a first fixing component capable of fixing the jig, a first lifter located below the first fixing component, a second fixing component capable of fixing the plastic sucking disc, and a second lifter located below the second fixing component.
Preferably, the first CCD assembly is arranged on the robot arm and is arranged in a row with the plurality of suction head assemblies, and the second CCD assembly is arranged on the jig plastic sucking disc track mechanism and is adjacent to the first fixing assembly.
In order to achieve the above object, the present invention further provides a testing method of an automatic bluetooth headset testing device, comprising the steps of: s1, placing a plurality of jigs of products to be tested into a bottom jig belt of the jig plastic sucking disc track mechanism, placing a plastic sucking disc for placing qualified products on the top swing disc, driving the jigs to enter a material taking position by the bottom jig belt, jacking the jigs by the first lifter, and clamping and fixing the jigs by the first fixing component; s2, the manipulator moves to the position above the jig along the X-axis track, the first Y-axis track and the second Y-axis track, the first CCD component photographs, identifies and screens the products to be tested, and then burn defective products are screened out, a suction head of the manipulator moves along the Z-axis direction to suck 4 products to be tested, and the second CCD component photographs the 4 products to be tested, determines the test box to be sent, and uploads the test box to an MES system; s3, the test drawer of the test box is opened, the manipulator moves to the position above the test drawer along the X-axis track, the first Y-axis track and the second Y-axis track, the suction head moves along the Z-axis direction, a product to be tested is placed on the test board by the suction head, after the product is placed, the manipulator moves along the first Y-axis track and the second Y-axis track, the suction head takes the tested product on the test board away, a qualified product is placed on the plastic sucking disc according to a test result, and a defective product is placed on the defective product tray; and S4, when the plastic sucking discs are full of qualified products, the second lifter descends the plastic sucking discs of the top layer rail, and the plastic sucking discs are conveyed to flow out.
The automatic Bluetooth headset testing equipment and the testing method thereof have the technical effects that: through XYZR module mechanism, shielded cell mechanism, CCD mechanism and tool plastic sucking disc track mechanism's cooperation, realized full automation's test, detection speed is faster, and detection efficiency is higher, and CCD mechanism shoots the discernment and sweeps sign indicating number and upload MES system to the product that awaits measuring moreover, has fast, automatic identification's advantage, and can trace back the product.
[ description of the drawings ]
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a perspective assembly view of an automated Bluetooth headset testing apparatus of the present invention;
FIG. 2 is a partial perspective assembly view of the invention shown in FIG. 1 with the outer cover removed;
FIG. 3 is an enlarged view of a portion of the region R shown in FIG. 2;
FIG. 4 is a perspective assembly view of the XYZR module mechanism of the present invention;
FIG. 5 is a perspective assembly view of the robot of the present invention;
fig. 6 is a perspective assembly view of the jig plastic sucking disk track mechanism of the present invention.
[ detailed description ] embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and fig. 2, an automatic bluetooth headset testing apparatus 100 of the present invention includes a rack frame 1, and an xyz cr module mechanism 2, a shielding box mechanism 3, a CCD mechanism 4, and a jig blister tray rail mechanism 5 assembled to the rack frame 1.
As shown in fig. 2, the rack frame 1 is a box structure, and the rack frame 1 includes a table 11 and a cover 12 assembled to the table 11. The XYZR module mechanism 2, the shielding box mechanism 3, the CCD mechanism 4 and the jig plastic sucking disc track mechanism 5 are arranged on the workbench 11. The housing 12 can protect the XYZR module mechanism 2, the shielding box mechanism 3, the CCD mechanism 4 and the jig blister tray rail mechanism 5. The rack frame 1 further comprises a computer 13 assembled on the workbench 11, the computer 13 is connected with the shielding box mechanism 3, and the computer 13 is used for controlling and monitoring the working state of the Bluetooth headset testing equipment.
As shown in fig. 4, the XYZR module mechanism 2 includes a robot hand 21, an X-axis assembly 22, a Y-axis assembly 23, and a vacuum supply system 24. The X-axis assembly 22 includes an X-axis track 221 and an X-axis high-flexibility cable drag chain 222. The Y-axis assembly 23 includes a first Y-axis track 231, a second Y-axis track 232 and a Y-axis high-flexibility cable tow chain 233 respectively connected to two ends of the X-axis track 221.
The X-axis assembly 22, the Y-axis assembly 23, and the vacuum supply system 24 cooperate to move the robot 21 in both the X-axis and Y-axis directions.
As shown in fig. 5, the robot hand 21 includes a plurality of suction head assemblies 211 arranged in a row in the Y-axis direction. The tip assembly 211 includes lift pins 2111 in the Z-axis direction, a rotation assembly 2112 connected to the lift pins 2111, and a tip 2113 connected to the rotation assembly 2112. The lifting rod 2111 can drive the suction head 2113 to lift along the Z-axis direction, and the rotating assembly 2112 can drive the suction head 2113 to rotate around the Z-axis. The suction head 2113 can grab and place products.
As shown in fig. 2 and 3, the shielding box mechanism 3 includes a plurality of test boxes 31 disposed on the work table 11 and a test drawer 32 connected to the test boxes 31. The test drawer 32 includes a slide 321, a test station 322 coupled to the slide 321, and a drawer cover 323. The test box 31 is used for testing various performances of the product, including current test, verification test, audio test and the like. The testing platform 322 is used for placing a product to be tested, the slide rail 321 drives the testing platform 322 to enter the testing box 31, and when the testing box 31 tests the product to be tested, the drawer cover 323 seals the testing box 31.
As shown in fig. 6, the jig blister tray track mechanism 5 includes a track frame 50, a bottom jig belt 51 fixed on the track frame 50, an upper blister tray belt 52, a top swing tray 53, a first fixing assembly 54, a first lifter 55 located below the first fixing assembly 54, a second fixing assembly 56, a second lifter 57 located below the second fixing assembly 56, and a defective product tray 58.
The jig plastic sucking disc track mechanism 5 is used for automatic in and out of products. The product that awaits measuring is placed on tool A, and the quantity of the product that awaits measuring can be a plurality of, and tool A places on bottom tool belt 51, and bottom tool belt 51 drives tool A and gets the material position, and tool A jack-up is fixed to first lift 55, and tool A is fixed to first fixed subassembly 54 centre gripping.
The plastic sucking disc B is placed on the top layer swinging disc 53, the second fixing assembly 56 clamps and fixes the plastic sucking disc B, qualified products passing the test are placed on the plastic sucking disc B by the robot hand 21, and when the plastic sucking disc B is fully placed with the qualified products, the second lifter 57 descends the top layer swinging disc 53, and the plastic sucking disc B is conveyed to flow out.
As shown in fig. 2 to 5, the CCD mechanism 4 includes a first CCD assembly 41 and a second CCD assembly 42. The first CCD assembly 41 is disposed on the robot arm 21 and aligned with the suction head assembly 211, and the first CCD assembly 41 takes a picture of the two-dimensional code of the product to be measured on the fixture a to identify and screen out a defective product. The second CCD assembly 42 is arranged on the jig plastic sucking disc track mechanism 5 and is adjacent to the first fixing assembly 54, the second CCD assembly 42 is used for shooting the two-dimensional code of the product to be tested, determining the test box 31 into which the product to be tested enters, and simultaneously scanning the code and uploading the code to the MES system.
The first CCD assembly 41 is used for photographing and recognizing the two-dimensional code of the product to be detected, a plurality of products to be detected can be photographed at one time, the existence of errors can be detected while photographing, and defective products with bad codes are eliminated. The second CCD component 42 photographs and positions the product to be tested, determines the test box 31 into which the product to be tested enters, and simultaneously inputs an MES system, wherein the MES system is a manufacturing execution system, namely a manufacturing execution system.
In the present embodiment, the number of the first fixing assembly 54, the first lifter 55, the top swing plate 53, the second fixing assembly 56, the second lifter 57, and the defective tray 58 is 2. In other embodiments, the number of first fixing assemblies 54, first lifters 55, top decks 53, second fixing assemblies 56, second lifters 57, defective trays 58 may be increased or decreased.
The invention discloses a testing method of automatic Bluetooth headset testing equipment 100, which comprises the following steps:
s1, placing a jig A with a plurality of products to be tested into a bottom jig belt 51 of a jig plastic sucking disc track mechanism 5, placing a plastic sucking disc B for placing qualified products into a top swing disc 53, driving the jig A into a material taking position by the bottom jig belt 51, jacking the jig A by a first lifter 55, and clamping and fixing the jig A by a first fixing component 54;
s2, the mechanical arm 21 moves to the position above the jig A along the X-axis direction and the Y-axis direction, the first CCD component 41 photographs, identifies, screens and burns defective products to be tested, the suction head 2113 of the mechanical arm 21 moves along the Z-axis direction to suck 4 products to be tested, the second CCD component 42 photographs 4 products to be tested to determine the test box 31 to be sent, and scans codes and uploads the codes to an MES system;
s3, the test drawer 32 of the test box 31 is opened, the manipulator 21 moves to the position above the test drawer 32 along the X-axis and Y-axis directions, the suction head 2113 moves along the Z-axis direction, the suction head 2113 places a product to be tested on the test board 322, after the product is placed, the manipulator 21 moves along the Y-axis, the suction head 2112 takes away the tested product on the test board 322, the qualified product is placed on the plastic sucking disc B according to the test result, and the unqualified and unqualified product is placed on the defective product tray 58;
and S4, when the plastic sucking disk B is full of qualified products, the second lifter 57 descends the plastic sucking disk of the top track, and the plastic sucking disk B is conveyed to flow out.
In steps S1, S2, S3, and S4, some operations are performed simultaneously.
In this embodiment, the product to be tested is a pcb of a bluetooth headset, and in other embodiments, the product may also be a pcb of another headset or an entire headset, and the test box may also test other functions, such as a charge and discharge test.
Compared with the prior art, the automatic testing equipment 100 for the Bluetooth headset provided by the invention realizes full-automatic testing of a pcb of the Bluetooth headset through the cooperation of the XYZR module mechanism 2, the shielding box mechanism 3, the CCD mechanism 4 and the jig plastic sucking disc track mechanism 5, and has the advantages of higher detection speed and higher detection efficiency. CCD mechanism 4 shoots the discernment and sweeps sign indicating number and upload MES system to the two-dimensional code of the product that awaits measuring, has fast, the advantage of automatic discernment, and can trace back the product.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions.
Claims (8)
1. The utility model provides an automatic change bluetooth headset test equipment, its including the frame that has the workstation and set up in XYZR module mechanism, shielded cell mechanism, CCD mechanism, the tool blister disk track mechanism of workstation, its characterized in that: XYZR module mechanism is including the robot that has a plurality of suction head subassembly and controlling the X axle subassembly, Y axle subassembly, the vacuum feed system of robot, shielding case mechanism includes the test box and connects the test drawer of test box, CCD mechanism including set up in the first CCD subassembly of robot and set up in tool plastic uptake dish track mechanism's second CCD subassembly, tool plastic uptake dish track mechanism includes track frame and is fixed in bottom tool belt, upper plastic uptake dish belt, top layer balance weight, defective products tray of track frame.
2. The automated bluetooth headset testing apparatus of claim 1, wherein the rack frame further comprises a housing assembled to the table and a computer, the computer being connected to the shielded box mechanism.
3. The automated Bluetooth headset testing device of claim 2, wherein the X-axis assembly comprises an X-axis track and an X-axis high-flexibility cable tow chain, and the Y-axis assembly comprises a first Y-axis track, a second Y-axis track and a Y-axis high-flexibility cable tow chain respectively connected to two ends of the X-axis track.
4. The automatic Bluetooth headset testing equipment of claim 3, wherein the plurality of suction head assemblies are arranged in a row along the Y-axis direction, and each suction head assembly comprises a lifting rod located in the Z-axis direction, a rotating assembly connected with the lifting rod, and a suction head connected with the rotating assembly.
5. The automated bluetooth headset testing apparatus of claim 4, wherein the test drawer comprises a slide rail, a test bed connected to the slide rail, and a drawer cover closing the test box.
6. The automatic bluetooth headset testing equipment of claim 5, wherein the jig plastic sucking disk track mechanism further comprises a first fixing component capable of fixing a jig, a first lifter located below the first fixing component, a second fixing component capable of fixing a plastic sucking disk, and a second lifter located below the second fixing component.
7. The automatic Bluetooth headset testing device of claim 6, wherein the first CCD assembly is disposed on the robot hand and aligned with the plurality of suction head assemblies, and the second CCD assembly is disposed on the jig plastic sucking disc track mechanism and adjacent to the first fixing assembly.
8. A testing method using an automated bluetooth headset testing apparatus as claimed in claims 1-7, comprising the steps of:
s1, placing a plurality of jigs of products to be tested into a bottom jig belt of the jig plastic sucking disc track mechanism, placing a plastic sucking disc for placing qualified products on the top swing disc, driving the jigs to enter a material taking position by the bottom jig belt, jacking the jigs by the first lifter, and clamping and fixing the jigs by the first fixing component;
s2, the manipulator moves to the position above the jig along the X-axis track, the first Y-axis track and the second Y-axis track, the first CCD component photographs, identifies and screens the products to be tested, and then burn defective products are screened out, a suction head of the manipulator moves along the Z-axis direction to suck 4 products to be tested, and the second CCD component photographs the 4 products to be tested, determines the test box to be sent, and uploads the test box to an MES system;
s3, the test drawer of the test box is opened, the manipulator moves to the position above the test drawer along the X-axis track, the first Y-axis track and the second Y-axis track, the suction head moves along the Z-axis direction, a product to be tested is placed on the test board by the suction head, after the product is placed, the manipulator moves along the first Y-axis track and the second Y-axis track, the suction head takes the tested product on the test board away, a qualified product is placed on the plastic sucking disc according to a test result, and a defective product is placed on the defective product tray;
and S4, when the plastic sucking discs are full of qualified products, the second lifter descends the plastic sucking discs of the top layer rail, and the plastic sucking discs are conveyed to flow out.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210022937.3A CN114345729B (en) | 2022-01-10 | 2022-01-10 | Automatic Bluetooth headset testing equipment and testing method thereof |
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| CN202210022937.3A CN114345729B (en) | 2022-01-10 | 2022-01-10 | Automatic Bluetooth headset testing equipment and testing method thereof |
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| CN114345729A true CN114345729A (en) | 2022-04-15 |
| CN114345729B CN114345729B (en) | 2024-03-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116099766A (en) * | 2023-03-06 | 2023-05-12 | 江苏和睿半导体科技有限公司 | Intelligent sorting equipment for semiconductor quality test |
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