CN114345721A - V-arrangement part pin expands shaping device that contracts - Google Patents
V-arrangement part pin expands shaping device that contracts Download PDFInfo
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- CN114345721A CN114345721A CN202111433890.1A CN202111433890A CN114345721A CN 114345721 A CN114345721 A CN 114345721A CN 202111433890 A CN202111433890 A CN 202111433890A CN 114345721 A CN114345721 A CN 114345721A
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Abstract
The invention belongs to the field of precision machining, and discloses a V-shaped part pin expansion and contraction shaping device which comprises a shaping plate, a conveyor belt, an expansion unit, a contraction unit and a control part, wherein the shaping plate is horizontally arranged and is provided with a shaping notch; one end of the conveyor belt corresponds to the shaping gap, the shape expanding unit comprises a horizontally arranged expanding block and a two-dimensional driving assembly, and the expanding block corresponds to the V-shaped opening in the horizontal direction; the two-dimensional driving assembly is used for driving the expanding block to stretch into the V-shaped part, the contracting unit comprises a contracting driving assembly and a contracting block, the contracting block is located on one side of the shaping gap, the contracting driving assembly is used for driving the contracting block to move, so that the opening size of the shaping opening facing the conveyor belt is changed, and when the contracting block is located at an initial position, the opening distance of the shaping opening is smaller than a preset minimum distance; the control part comprises a detection unit, the detection unit comprises a grating ruler, and a reading head of the grating ruler is connected with the shrinkage block through a connecting piece.
Description
Technical Field
The invention belongs to the field of precision machining, and particularly relates to a V-shaped part pin expansion and contraction shaping device.
Background
Under the development trend of intelligent industrialization, the requirements on the machining and measurement accuracy of small-size parts are increasingly increased. In the process of mass industrial production, the manual visual inspection of the product quality is not only low in efficiency but also low in precision. Meanwhile, misjudgment and omission are easy to occur due to individual difference and long-term fatigue work, and the situation is difficult to avoid no matter how quality supervision is enhanced.
The V-shaped part is a small part with two part pins, the two part pins respectively form two sections of V-shaped straight line segments, and before the V-shaped part is assembled, the distance size of an opening between the part pins of the V-shaped part needs to be measured, and whether the technical indexes are met or not is judged. If not, the distance of the openings between the leads needs to be corrected to a predetermined standard size.
The traditional correction method depends on an experienced operator to read the human eyes and calculate the deviation, and finally, the manual correction is carried out, and the process of correction-measurement-correction needs to be repeated, so that the operation efficiency is low, and the missing rate is difficult to reduce due to the long-time continuous manual operation.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the V-shaped part pin expansion and contraction shaping device which can realize automatic expansion and contraction shaping of a V-shaped part through a grating ruler, so that the operation efficiency is greatly improved, and the occurrence of missing detection is avoided.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a V-arrangement part pin expands shaping device that contracts for the distance to the free end of two isometric part pins of V-arrangement part is adjusted, and two part pin symmetries are isometric, regard the opening that the free end of two part pins formed as V-arrangement opening, interval as V-arrangement opening distance, and the minimum value of V-arrangement opening distance is predetermined minimum distance, its characterized in that includes: the base frame comprises a leveling plate which is horizontally arranged and is provided with a leveling gap; the conveying belt is arranged on the base frame along a first horizontal direction and is coplanar with the shaping plate, one end of the conveying belt corresponds to the shaping notch, the conveying belt is used for conveying the V-shaped part to the shaping notch, the free end of the part pin is far away from the shaping notch relative to the rest part of the V-shaped part, and the shape expanding unit comprises a two-dimensional driving assembly arranged on the shaping plate and a horizontally arranged shape expanding block, and the shape expanding block is positioned right above the conveying belt and corresponds to the V-shaped opening in the first horizontal direction; the two-dimensional driving assembly is used for driving the expanding block to stretch into the V-shaped part, the contracting unit comprises a contracting driving assembly and a contracting block which are arranged on the shaping plate, the contracting block is arranged outside the shaping plate and is positioned on one side of the shaping gap along a second horizontal direction, the second horizontal direction is vertical to the first horizontal direction, the contracting driving assembly is used for driving the contracting block to move along the second horizontal direction, so that the opening size of the shaping opening facing the conveyor belt is changed, and when the contracting block is positioned at an initial position, the opening distance of the shaping opening along the second horizontal direction is smaller than a preset minimum distance; the control part comprises a processing unit and a detection unit, the processing unit comprises a processor and a memory, the memory is used for storing a processing program, the processor is used for executing the processing program, the memory stores the preset minimum distance in a data form and serves as reference data, the detection unit comprises a shielding sensor and a grating ruler, the shielding sensor is arranged between the conveyor belt and the shaping notch, and a reading head of the grating ruler is connected with the shrinking block.
Preferably, the shaping target of the V-shaped part is to make the distance of the V-shaped opening equal to a predetermined standard distance, the memory further stores the predetermined standard distance in a data form and uses the predetermined standard distance as target data, the processing program comprises a positioning program, a measurement comparison program, a shape expanding program and a shape contracting program, when the V-shaped part is conveyed by the conveyor belt and passes through the shielding sensor, the shielding sensor generates a push signal, the positioning program controls the two-dimensional driving component to drive the expanding block to extend into the V-shaped part according to the push signal and push and fit the V-shaped part into the shaping notch, when the V-shaped part enters the shaping notch, the two part pins move the reading head of the grating ruler through the connecting piece, so that the grating ruler generates a movement amount in a data form and uses the movement amount as distance increment data, the measurement comparison program compares the sum of the distance increment data and the reference data as measurement data with the target data, when the measured data is less than the target data, the two-dimensional driving assembly is controlled by the shape expanding program to drive the shape expanding block to continuously extend into the V-shaped part for a preset shape expanding distance and keep for a preset shape expanding time, so that the V-shaped opening is expanded to a preset standard distance, when the measured data is greater than the target data, the two-dimensional driving assembly is controlled by the shape contracting program to drive the shape expanding block to return to the initial position, then the shape contracting driving assembly is controlled to drive the shape contracting block to move for a preset shape contracting distance in the second horizontal direction and keep for a preset shape contracting time, and therefore the V-shaped opening is reduced to a preset standard distance.
Further, the expanding block is in a round-angle conical shape, and in the process that the expanding block extends into the V-shaped part, the expanding block is in line contact with the end parts of the free ends of the pins of the two parts.
Further, the bed frame still includes the top stop block, and the top stop block is along the fixed one side that sets up at the plastic breach of second horizontal direction to the top stop block sets up and the level corresponds with the shape piece that contracts relatively, and when the shape piece extrudeed the V-arrangement part, the top stop block carries out the top to the V-arrangement part.
Furthermore, the processing program also comprises a reset program, the shape expanding program and the shape shrinking program send out reset signals when the execution of the shape expanding program and the shape shrinking program is finished, and the reset program controls the shape shrinking driving assembly to drive the shape shrinking block to return to the initial position according to the reset signals.
Still further, the bed frame still includes removal door subassembly and accepts the box, and removal door subassembly includes electric putter and removal door plant, and the removal door plant sets up the lower surface at the plastic board to sheltering from the setting to the plastic breach, electric putter is used for moving along the horizontal direction drive for the plastic board, accepts the box setting under the plastic breach and upper portion opening.
Still further, the processing program also comprises a storage program, and the storage program controls the electric push rod to drive the movable door panel to return to the initial position after driving the movable door panel to drive the movable door panel to blank for a preset blanking time according to the reset signal.
Preferably, the two-dimensional driving assembly comprises a horizontal driving cylinder and a vertical driving cylinder, the horizontal driving cylinder is provided with an output end arranged along the first horizontal direction, the vertical driving cylinder is connected to the output end of the horizontal driving cylinder, the vertical driving cylinder is provided with an output end arranged vertically, and the expanding block is arranged at the output end of the vertical driving cylinder.
Preferably, the shape reduction driving assembly comprises a shape reduction linear motor which is used for driving the shape reduction block to move.
Compared with the prior art, the invention has the beneficial effects that:
1. because the invention comprises the base frame, the conveyor belt, the shape expanding unit, the shape contracting unit and the control part, the base frame comprises the horizontally arranged shaping plate, and the shaping plate is provided with the shaping notch; one end of the conveyor belt corresponds to the shaping gap, the conveyor belt is used for conveying the V-shaped part to the shaping gap, the shape expanding unit comprises an expanding block and a two-dimensional driving assembly which are horizontally arranged, and the expanding block is positioned right above the conveyor belt and corresponds to the V-shaped opening in the horizontal direction; the two-dimensional driving assembly is used for driving the expanding block to stretch into the V-shaped part, the contracting unit comprises a contracting driving assembly and a contracting block, the contracting block is located on one side of the shaping gap, the contracting driving assembly is used for driving the contracting block to move, so that the opening size of the shaping opening facing the conveyor belt is changed, and when the contracting block is located at an initial position, the opening distance of the shaping opening along a second horizontal direction is smaller than a preset minimum distance; the control part comprises a detection unit, the detection unit comprises a shielding sensor and a grating ruler, the shielding sensor is arranged between a conveyor belt and a shaping notch, a reading head of the grating ruler is connected with a shrinking block through a connecting piece, when a V-shaped part is conveyed into the shaping notch through the conveyor belt, when the V-shaped part passes through the shielding sensor, the expanding block pushes the V-shaped part into the shaping notch, then the V-shaped opening of the V-shaped part obtained by combining the variation amount of the grating ruler and the control part is the actual measurement size, and the V-shaped part is shaped through the expanding unit or the shrinking unit, so that the automatic expanding and shrinking shaping of the V-shaped part can be realized through the grating ruler, the operation efficiency is greatly improved, and meanwhile, the omission inspection is also avoided.
Drawings
FIG. 1 is a schematic view of a V-shaped part of an embodiment of the present invention;
FIG. 2 is a first schematic view of a V-shaped device for expanding and shrinking pins according to an embodiment of the present invention;
FIG. 3 is a second schematic view of the V-shaped device for expanding and shrinking pins according to the embodiment of the present invention;
FIG. 4 is a third schematic view of the V-shaped device for expanding and shrinking pins according to the embodiment of the present invention;
FIG. 5 is an enlarged view of portion B of FIG. 2;
fig. 6 is an enlarged schematic view of a portion C in fig. 4.
In the figure: A. v-arrangement part, A1, part pin, 100, V-arrangement part pin expand and contract shaping device, 10, bed frame, D1, first horizontal direction, D2, second horizontal direction, 11, shaping plate, 111, shaping gap, 12, top stop block, 13, moving door subassembly, 131, electric putter, 132, moving door panel, 14, receiving box, 20, conveyer belt, 30, expand the shape unit, 31, expand the piece, 32, two-dimensional drive assembly, 321, horizontal drive cylinder, 322, vertical drive cylinder, 40, contract the shape unit, 41, contract the piece, 42, contract the shape drive assembly, 421, contract the linear motor, 422, drive connecting rod, 51, shelter from sensor, 52, grating chi.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the following embodiments are specifically described in the V-shaped part pin expanding and shrinking shaping device of the invention with reference to the drawings, and it is to be noted that the description of the embodiments is provided for facilitating understanding of the invention, but the invention is not limited thereto.
As shown in fig. 1, the V-shaped part pin expanding and contracting reshaping device in this embodiment is used for adjusting the distance between the free ends of two part pins a1 with equal length of a V-shaped part a, the two part pins a1 are symmetrically equal in length, the opening formed by the free ends of the two part pins a1 is used as a V-shaped opening, the distance is used as a V-shaped opening distance, the minimum value of the V-shaped opening distance is a predetermined minimum distance, and the reshaping target of the V-shaped part a is to make the V-shaped opening distance equal to a predetermined standard distance.
As shown in fig. 2 to 4, the V-shaped pin expanding and contracting shaping device 100 includes a base frame 10, a conveyor belt 20, an expanding unit 30, and a contracting unit 40.
The pedestal 10 includes a shaping plate 11, a top stop 12, a moving door assembly 13, and a carrying case 14.
As shown in fig. 5, the shaping plate 11 is horizontally disposed, the shaping plate 11 has a shaping notch 111, the stop block 12 is disposed on one side of the shaping notch 111, and the receiving box 14 is disposed right below the shaping notch 111 and has an upper opening, specifically, the receiving box 14 is used for receiving the V-shaped part a falling from the shaping notch 111.
As shown in fig. 6, the movable door assembly 13 includes an electric push rod 131 and a movable door 132, the movable door 132 is disposed on the lower surface of the shaping plate 11 and is disposed to shield the shaping notch 111, the electric push rod 131 is used to drive the movable door 132 to move in the horizontal direction relative to the shaping plate 11, specifically, when the V-shaped part a is in the shaping notch 111, the movable door 132 supports the V-shaped part a, and when the movable door 132 moves, the V-shaped part a falls into the receiving box 14 from the shaping notch.
The conveyor 20 is disposed on the base frame 10 in the first horizontal direction D1 coplanar with the reforming plate 11, and one end of the conveyor 20 corresponds to the reforming notch 111, the conveyor 20 is used to convey the V-shaped part a toward the reforming notch 111, and the free end of the part pin a1 is distant from the reforming notch 111 with respect to the rest of the V-shaped part.
The shaping unit 30 includes a shaping block 31 and a two-dimensional driving assembly 32.
The expanding block 31 is horizontally arranged, the expanding block 31 is positioned right above the conveyor belt 20 and corresponds to the V-shaped opening in the first horizontal direction D1, the two-dimensional driving assembly 32 is used for driving the expanding block 31 to extend into the V-shaped part A, and particularly, the expanding block 31 is in a round-cornered conical shape.
A two-dimensional drive assembly 32 is provided on the shaping plate 11, the two-dimensional drive assembly 32 comprising a horizontal drive cylinder 321 and a vertical drive cylinder 322.
The horizontal driving cylinder 321 has an output end disposed in the first horizontal direction D1, the vertical driving cylinder 322 is connected to the output end of the horizontal driving cylinder 321, and the vertical driving cylinder 322 has an output end disposed vertically, and the expanding block 31 is disposed at the output end of the vertical driving cylinder 322.
The reducing unit 40 includes a reducing block 41 and a reducing driving assembly 42.
The reducing block 41 is arranged on the outer upper surface of the shaping plate 11 and is located on one side of the shaping notch 111 along the second horizontal direction D2, the second horizontal direction D2 is perpendicular to the first horizontal direction D1, the reducing driving assembly 42 is used for driving the reducing block 41 to move along the second horizontal direction D2, so that the opening size of the shaping opening 111 facing the conveyor belt 20 changes, when the reducing block 41 is located at the initial position, the opening distance of the shaping opening 111 along the second horizontal direction D2 is smaller than a preset minimum distance, specifically, the top stop block 12 and the reducing block 41 are fixedly arranged opposite to each other along the second horizontal direction D2 and horizontally correspond to each other, and the two part pins a1 vertically correspond to one side surface of the top stop block 12 and one side surface of the reducing block 41 respectively.
The reduction driving assembly 42 is arranged on the shaping plate 11, and the reduction driving assembly 42 comprises a reduction linear motor 421 and a driving connecting rod 422.
The shrinkage linear motor 421 is used for driving the shrinkage block 41 to move along the second horizontal direction D, that is, when the V-shaped part a extends into the shaping notch 111, the shrinkage linear motor 421 drives the driving connecting rod 422 to drive the shrinkage block 41 to extrude the V-shaped part, and meanwhile, the top stop block 12 stops the V-shaped part a.
In this embodiment, the driving link 422 has a "U" shape and bypasses the surface of the tapered linear motor 421.
The control section (not shown in the drawings) includes a processing unit including a processor and a memory for storing a processing program, and a detection unit for executing the processing program.
The detection unit includes a shield sensor 51 and a grating scale 52.
The shielding sensor 51 is arranged between the conveyor belt 20 and the shaping notch 111, and the reading head of the grating ruler 52 is connected with the contraction block 41 through the driving connecting rod 422.
The memory stores a predetermined standard distance in the form of data as target data and a predetermined minimum distance in the form of data as reference data.
The processing procedures comprise a positioning procedure, a measurement and comparison procedure, an expansion procedure, a contraction procedure, a reset procedure and a storage procedure,
when the conveyor belt 20 conveys the V-shaped part a to pass through the blocking sensor 51, the blocking sensor 51 generates a pushing signal, and the in-place program controls the two-dimensional driving assembly 32 to drive the expanding block 31 to extend into the V-shaped part a according to the pushing signal, and pushes and fits the V-shaped part a into the shaping notch 111.
When the V-shaped part a enters the shaping notch 111, the two part pins a1 move the reading head of the grating scale 52 through the reduction block 41 and the driving connecting rod 422 serving as the connecting member, so that the reading head of the grating scale 52 moves, the grating scale 52 collects the movement amount of the driving connecting rod 422 along the second horizontal direction D2 reflected by the movement of the reading head, and generates the movement amount in a data form as distance increment data.
The measurement comparison process compares the sum of the distance increment data and the reference data as measurement data with the target data,
when the measured data is smaller than the target data, the two-dimensional driving assembly 32 is controlled by the expanding program to drive the expanding block 31 to continuously extend into the V-shaped part A for a preset expanding distance and keep for a preset expanding time, so that the V-shaped opening is expanded to a preset standard distance, specifically, in the process that the expanding block 31 extends into the V-shaped part A, the expanding block 31 keeps in line contact with the end parts of the free ends of the two part pins A1, and the V-shaped opening is continuously expanded as the expanding block 31 continuously extends into the V-shaped part A.
When the measured data is greater than the target data, the reduction program controls the two-dimensional driving assembly 32 to drive the expanding block 31 to return to the initial position, and then controls the reduction linear motor 421 to drive the reduction block 41 to move along the second horizontal direction D2 for a predetermined reduction distance and keep the predetermined reduction time, so as to reduce the V-shaped opening to a predetermined standard distance, specifically, when the reduction block 41 pushes the driving connecting rod 422 so that the grating scale 52 generates distance increment data, the reduction linear motor 421 is in an unpowered state, that is, the driving connecting rod 422 can move freely relative to the reduction linear motor 421, and when the reduction program is executed, the reduction linear motor is powered on, so that the reduction linear motor 421 is in driving coupling with the driving connecting rod 422.
And the reset program controls the shape reduction driving component 42 to drive the shape reduction block 41 to return to the initial position according to the reset signal.
The storage program controls the electric push rod 131 to drive the movable door panel 132 to return to the initial position after a preset blanking time according to the reset signal, that is, the storage program and the reset program are executed simultaneously.
The above-described embodiments are preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and changes can be made by those skilled in the art without inventive work within the scope of the appended claims.
Claims (9)
1. The utility model provides a V-arrangement part pin expands shaping device that contracts, is used for right the distance of the free end of two isometric part pins of V-arrangement part is adjusted, two the part pin symmetry is isometric, will the opening that the free end of two part pins formed is as V-arrangement opening, interval as V-arrangement opening distance, and the minimum of this V-arrangement opening distance is predetermined minimum distance, its characterized in that includes:
the base frame comprises a horizontally arranged shaping plate, and the shaping plate is provided with a shaping notch;
the conveyor belt is arranged on the base frame along a first horizontal direction and is coplanar with the shaping plate, one end of the conveyor belt corresponds to the shaping notch, the conveyor belt is used for conveying the V-shaped part to the shaping notch, and the free end of the part pin is far away from the shaping notch relative to the rest part of the V-shaped part,
the shape expanding unit comprises a two-dimensional driving assembly arranged on the shaping plate and a horizontally arranged shape expanding block, and the shape expanding block is positioned right above the conveyor belt and corresponds to the V-shaped opening in the first horizontal direction; the two-dimensional driving component is used for driving the expanding block to extend into the V-shaped part,
the shape reducing unit comprises a shape reducing driving assembly and a shape reducing block, the shape reducing driving assembly is arranged on the shaping plate, the shape reducing block is arranged outside the shaping plate and is positioned on one side of the shaping gap along a second horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction, the shape reducing driving assembly is used for driving the shape reducing block to move along the second horizontal direction, so that the opening size of the shaping opening facing the conveyor belt is changed, and when the shape reducing block is positioned at an initial position, the opening distance of the shaping opening along the second horizontal direction is smaller than the preset minimum distance;
a control section including a processing unit including a processor and a memory for storing a processing program, and a detection unit for detecting a detection state of the detection unit,
the detection unit comprises a shielding sensor and a grating ruler, the shielding sensor is arranged between the conveyor belt and the shaping notch, and a reading head of the grating ruler is connected with the contraction block.
2. The V-shaped part pin expanding and contracting shaping device according to claim 1, wherein:
wherein the shaping of the V-shaped part is aimed at making the V-shaped opening distance equal to a predetermined standard distance,
the memory further stores the predetermined standard distance in the form of data, and as target data,
the processing procedures comprise a positioning procedure, a measurement comparison procedure, a shape expanding procedure and a shape contracting procedure,
when the V-shaped part is transmitted by the conveyor belt to pass through the shielding sensor, the shielding sensor generates a pushing signal, the in-place program controls the two-dimensional driving assembly to drive the expanding block to extend into the V-shaped part according to the pushing signal and pushes and fits the V-shaped part into the shaping notch,
when the V-shaped part enters the reshaping notch, the two part pins move the reading head of the grating ruler through the connecting piece, so that the grating ruler generates movement amount in a data form and the movement amount is used as distance increment data,
the measurement comparison process compares the sum of the distance increment data and the reference data as measurement data with the target data,
when the measured data is smaller than the target data, the shape expanding program controls the two-dimensional driving assembly to drive the expanding block to continuously extend into the V-shaped part for a preset shape expanding distance and keep for a preset shape expanding time, so that the V-shaped opening is expanded to the preset standard distance,
when the measured data is larger than the target data, the reduction program controls the two-dimensional driving assembly to drive the expansion block to return to the initial position, and then controls the reduction driving assembly to drive the reduction block to move for a preset reduction distance along the second horizontal direction and keep for a preset reduction time, so that the V-shaped opening is reduced to the preset standard distance.
3. The V-shaped part pin expanding and contracting shaping device according to claim 2, wherein:
the flaring block is in a round-angle conical shape, and in the process that the flaring block extends into the V-shaped part, the flaring block is in line contact with the end parts of the free ends of the pins of the two parts.
4. The V-shaped part pin expanding and contracting shaping device according to claim 2, wherein:
wherein the base frame further comprises a top stop block which is fixedly arranged on one side of the shaping gap along the second horizontal direction, and the top stop block and the shrinkage block are oppositely arranged and horizontally correspond to each other,
when the V-shaped part is extruded by the shrinkage block, the V-shaped part is jacked by the jacking block.
5. The V-shaped part pin expanding and contracting shaping device according to claim 2, wherein:
wherein the processing program further comprises a reset program,
and the reset program controls the shape reduction driving assembly to drive the shape reduction block to return to the initial position according to the reset signal.
6. The V-shaped part pin expanding and contracting shaping device according to claim 5, wherein:
wherein the pedestal further comprises a moving door assembly and a receiving box,
the movable door assembly comprises an electric push rod and a movable door plate, the movable door plate is arranged on the lower surface of the shaping plate and shields the shaping notch, the electric push rod is used for driving the movable door plate to move along the horizontal direction relative to the shaping plate,
the receiving box is arranged right below the shaping notch, and the upper part of the receiving box is provided with an opening.
7. The V-shaped part pin expanding and contracting shaping device according to claim 6, wherein:
wherein the processing program further comprises a storing program,
and the accommodating program controls the electric push rod to drive the movable door panel to return to the initial position after driving the movable door panel to blank for a preset blanking time according to the reset signal.
8. The V-shaped part pin expanding and contracting shaping device according to claim 1, wherein:
wherein the two-dimensional driving assembly comprises a horizontal driving cylinder and a vertical driving cylinder,
the horizontal driving cylinder is provided with an output end arranged along the first horizontal direction, the vertical driving cylinder is connected to the output end of the horizontal driving cylinder, the vertical driving cylinder is provided with an output end arranged vertically, and the expanding block is arranged at the output end of the vertical driving cylinder.
9. The V-shaped part pin expanding and contracting shaping device according to claim 1, wherein:
the shape-reducing driving assembly comprises a shape-reducing linear motor, and the shape-reducing linear motor is used for driving the shape-reducing block to move.
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