CN114345626B - Wax dipping device - Google Patents

Wax dipping device Download PDF

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Publication number
CN114345626B
CN114345626B CN202111646949.5A CN202111646949A CN114345626B CN 114345626 B CN114345626 B CN 114345626B CN 202111646949 A CN202111646949 A CN 202111646949A CN 114345626 B CN114345626 B CN 114345626B
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wax dipping
vertical
workpiece
wax
vertical rod
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CN114345626A (en
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尤春健
华毅
胡治国
顾湘如
杨凌云
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Heiphar Machinery Wuxi Co ltd
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Heiphar Machinery Wuxi Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a wax dipping device, which relates to the technical field of wax dipping devices and comprises a wax dipping part, a workpiece horizontal moving supporting part and a workpiece vertical moving part, wherein the wax dipping part comprises a wax dipping box and a wax dipping groove; the workpiece horizontal moving part comprises a conveying mechanism, a vertical rod and a mechanical claw, the mechanical claw is connected to the bottom of the vertical rod, and the vertical rod is fixed on the conveying mechanism in a straddling mode through an elastic resetting mechanism; the workpiece horizontal movement supporting part comprises a front baffle, a rear baffle and a supporting rod, wherein the front baffle and the rear baffle are two L-shaped plates which are symmetrically arranged, and bottom plates of the front baffle and the rear baffle are oppositely arranged; the vertical moving part of the workpiece comprises a rear plate, a rotary plate and a stepping motor, the rear plate is vertically and fixedly installed at the rear end of the wax dipping box, and a plurality of clamping grooves matched with the top shape of the vertical rod are reserved at equal intervals on the side edge of the rotary plate fixedly installed on an output shaft at the front end of the stepping motor. This wax dipping device, degree of automation is high, can effectively reduce the cost of labor.

Description

Wax dipping device
Technical Field
The invention relates to the technical field of wax dipping devices, in particular to a wax dipping device.
Background
Along with the popularization of automobiles, more and more people use the automobiles, according to statistics, 90% of automobile parts need to exert force through wax dipping, the wax dipping is to add a layer of protective layer on the surface of the automobile parts, and the functions of dust prevention, water prevention and the like are achieved according to different functions.
Disclosure of Invention
The invention aims to provide a wax dipping device to solve the problem of low automation degree of the prior wax dipping device proposed in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a wax dipping device comprises a wax dipping part, a workpiece horizontal moving supporting part and a workpiece vertical moving part, wherein the wax dipping part comprises a wax dipping box and a wax dipping groove, the wax dipping groove is positioned in the middle of the top of the wax dipping box, a circulating pump is installed on the outer side wall of the wax dipping box, and the circulating pump is communicated with the wax dipping groove;
the workpiece horizontal moving part comprises a conveying mechanism, a vertical rod and a mechanical claw, the conveying mechanism comprises two horizontally arranged conveying chains, a plurality of vertical rods are arranged at equal intervals along the arrangement direction of the conveying mechanism, the vertical rods are positioned in the middle of the conveying mechanism, the bottom of each vertical rod is connected with the mechanical claw, and the vertical rods are straddled and fixed on the conveying mechanism through an elastic resetting mechanism;
the workpiece horizontal movement supporting part comprises a front baffle, a rear baffle and supporting rods, the front baffle and the rear baffle are symmetrically arranged to form an L-shaped plate, the bottom plates of the front baffle and the rear baffle are oppositely arranged, two ends of the conveying mechanism are respectively positioned on the bottom plates of the front baffle and the rear baffle, and two ends of the bottom of the front baffle and the bottom of the rear baffle are fixed on two sides of the top of the wax dipping box through the supporting rods;
the workpiece vertical moving part comprises a rear plate, a turntable and a stepping motor, the rear plate is vertically and fixedly installed at the rear end of the wax dipping box, the stepping motor is fixedly installed at the front end of the rear plate, the turntable is fixedly installed on an output shaft at the front end of the stepping motor, and a plurality of clamping grooves matched with the top shape of the vertical rod are reserved at equal intervals on the side edge of the output shaft at the front end of the stepping motor, on which the turntable is fixedly installed;
the vertical rod is rotatably matched with the clamping groove in the upper portion through the rotary disc, after the vertical rod moves to the clamping groove, the clamping groove continues to move downwards, the vertical rod is pressed downwards, parts below the vertical rod enter the wax dipping groove to be subjected to wax dipping treatment, the vertical rod continues to move rightwards along with further rotation of the rotary disc, and meanwhile the vertical rod resets under the driving of the elastic resetting mechanism.
Preferably, the elastic reset mechanism comprises a pressing sheet, a spring and a connecting plate, the connecting plate is striden and fixed in the middle of the conveying mechanism, the vertical rod penetrates through the connecting plate, the spring sleeved on the vertical rod is installed at the top of the connecting plate, the pressing sheet is arranged at the top of the spring, and the pressing sheet is fixedly connected with the vertical rod.
Preferably, dip in wax inslot wall from top to bottom and install a plurality of level sensor, level sensor and circulating pump's well accuse electrical connection.
Preferably, the wax dipping device further comprises a vertical lifting part, the vertical lifting part comprises a workpiece horizontal moving part lifting structure and a workpiece vertical moving part lifting structure, and the workpiece horizontal moving part lifting structure and the workpiece vertical moving part lifting structure are controlled to lift through a liquid level sensor and the wax dipping device.
Further preferably, work piece horizontal migration portion elevation structure includes diaphragm and electric telescopic handle, and electric telescopic handle installs in the inside both sides of wax dipping incasement portion, and electric telescopic handle's top is connected with the diaphragm, diaphragm and bracing piece fixed connection, electric telescopic handle and level sensor's well accuse electrical connection.
Further preferably, the workpiece vertical moving part lifting structure comprises a guide rail and a traveling mechanism, the guide rail is arranged at the front end of the rear plate, the traveling mechanism is installed on the guide rail, a stepping motor is fixedly installed at the front end of the traveling mechanism, and the traveling mechanism is electrically connected with the central control of the liquid level sensor.
Compared with the prior art, the invention has the beneficial effects that: this waxing device can carry out pipelined waxing to auto parts and handle, goes on along with the waxing process simultaneously, and aqueous wax in the wax bath becomes few, and the device can be according to the height of the high real-time guiding mechanism of liquid level in the waxing groove, guarantees that the device can soak completely in wax, and the device also can highly reach the critical point at the liquid level and in time supply aqueous wax, and this waxing device degree of automation is high, can effectively reduce the cost of labor.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a side view of the present invention.
In the figure: 1. a wax leaching box; 2. a rear plate; 3. a wax dipping tank; 4. a liquid level sensor; 5. a gripper; 6. a circulation pump; 7. a guide rail; 8. a turntable; 9. a traveling mechanism; 10. a stepping motor; 11. a front baffle; 12. a tailgate; 13. a support bar; 14. a transverse plate; 15. an electric telescopic rod; 16. a conveying mechanism; 17. a vertical rod; 18. tabletting; 19. a spring; 20. a connecting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: the wax dipping device is characterized in that: the automatic wax dipping device comprises a wax dipping part, a workpiece horizontal moving supporting part and a workpiece vertical moving part, wherein the wax dipping part comprises a wax dipping box 1 and a wax dipping groove 3, the wax dipping groove 3 is positioned in the middle of the top of the wax dipping box 1, a circulating pump 6 is installed on the outer side wall of the wax dipping box 1, and the circulating pump 6 is communicated with the wax dipping groove 3;
as preferred, a plurality of level sensor 4 are installed from top to bottom to 3 inner walls of wax dipping tank, and level sensor 4 is connected with circulating pump 6's well accuse electricity, monitors the liquid level through level sensor 4, can in time replenish aqueous wax.
The workpiece horizontal moving part comprises a conveying mechanism 16, a vertical rod 17 and a mechanical claw 21, the conveying mechanism 16 comprises two conveying chains which are horizontally arranged, the vertical rod 17 is arranged at equal intervals along the arrangement direction of the conveying mechanism 16, the vertical rod 17 is positioned in the middle of the conveying mechanism 16, the bottom of the vertical rod 17 is connected with the mechanical claw 5, the vertical rod 17 is fixed on the conveying mechanism 16 in a riding mode through an elastic resetting mechanism, and the mechanical claw 5 is used for grabbing automobile parts;
the workpiece horizontal movement supporting part comprises a front baffle plate 11, a rear baffle plate 12 and a supporting rod 13, wherein the front baffle plate 11 and the rear baffle plate 12 are made of L-shaped plates which are symmetrically arranged, the bottom plates of the front baffle plate 11 and the rear baffle plate 12 are oppositely arranged, two ends of a conveying mechanism 16 are respectively positioned on the bottom plates of the front baffle plate 11 and the rear baffle plate 12, two ends of the bottom of the front baffle plate 11 and the bottom of the rear baffle plate 12 are respectively fixed on two sides of the top of the wax dipping box 1 through the supporting rod 13, the conveying chain is supported through the front baffle plate 11 and the rear baffle plate 12, and the height of a vertical rod 17 on other positions of the conveying chain is not influenced when the vertical rod 17 is pressed down;
the vertical moving part of work piece includes backplate 2, carousel 8, step motor 10, and the vertical fixed mounting of backplate 2 is in the rear end of wax dipping case 1, and 2 front end fixed mounting of backplate have step motor 10, and fixed mounting has carousel 8 on the front end output shaft of step motor 10, and the equidistant reservation of side that has carousel 8 on the front end output shaft of step motor 10 has a plurality of draw-in grooves that agree with montant 17 top shape.
Preferably, the elastic reset mechanism comprises a pressing sheet 18, a spring 19 and a connecting plate 20, the connecting plate 20 is fixed in the middle of the conveying mechanism 16 in a straddling manner, the vertical rod 17 penetrates through the connecting plate 20, the spring 19 sleeved on the vertical rod 17 is installed at the top of the connecting plate 20, the pressing sheet 18 is arranged at the top of the spring 19, and the pressing sheet 18 is fixedly connected with the vertical rod 17.
The device passes through the draw-in groove above the 8 swivelling joints of carousel, after montant 17 moved the draw-in groove position, the draw-in groove continued to move down to push down montant 17, let the part of montant 17 below enter into and carry out the wax dipping in wax groove 3 and handle, along with carousel 8 further rotates, montant 17 continues to move to the right, resets under canceling release mechanical system's drive simultaneously, whole process installation assembly line automated processing, and efficiency is showing and is promoting.
Preferably, the wax dipping device further comprises a vertical lifting part, the vertical lifting part comprises a workpiece horizontal moving part lifting structure and a workpiece vertical moving part lifting structure, the workpiece horizontal moving part lifting structure and the workpiece vertical moving part lifting structure are controlled to lift through the liquid level sensor 4 and the wax dipping device, the liquid level height is checked through the liquid level sensor 4 in real time, when the liquid level is lowered, the device is controlled to move downwards integrally through controlling the workpiece horizontal moving part lifting structure and the workpiece vertical moving part lifting structure, and therefore the liquid level is adapted, and the workpiece can be completely soaked.
Preferably, the lifting structure of the horizontal moving part of the workpiece comprises a horizontal plate 14 and an electric telescopic rod 15, the electric telescopic rod 15 is installed on two sides inside the wax dipping box 1, the horizontal plate 14 is connected to the top of the electric telescopic rod 15, the horizontal plate 14 is fixedly connected to a supporting rod 13, the electric telescopic rod 15 is electrically connected to a central control of the liquid level sensor 4, and the lifting structure of the horizontal moving part of the workpiece is driven by the electric telescopic rod 15.
Preferably, the workpiece vertical moving part lifting structure comprises a guide rail 7 and a traveling mechanism 9, the guide rail 7 is arranged at the front end of the rear plate 2, the traveling mechanism 9 is installed on the guide rail 7, a stepping motor 10 is fixedly installed at the front end of the traveling mechanism 9, the traveling mechanism 9 is electrically connected with the central control of the liquid level sensor 4, the workpiece vertical moving part lifting structure is realized through the guide rail 7 and the traveling mechanism 9, the guide rail 7 and the traveling mechanism 9 are matched with an electric telescopic rod 15, the height of the device can be effectively changed, and the device is adaptive to the liquid level height of the water-based wax.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A wax dipping device is characterized in that: the automatic wax dipping machine comprises a wax dipping part, a workpiece horizontal moving supporting part and a workpiece vertical moving part, wherein the wax dipping part comprises a wax dipping box (1) and a wax dipping groove (3), the wax dipping groove (3) is positioned in the middle of the top of the wax dipping box (1), a circulating pump (6) is installed on the outer side wall of the wax dipping box (1), and the circulating pump (6) is communicated with the wax dipping groove (3);
the workpiece horizontal moving part comprises a conveying mechanism (16), a plurality of vertical rods (17) and mechanical claws (21), the conveying mechanism (16) comprises two horizontally arranged conveying chains, the vertical rods (17) are arranged at equal intervals along the arrangement direction of the conveying mechanism (16), the vertical rods (17) are positioned in the middle of the conveying mechanism (16), the mechanical claws (5) are connected to the bottoms of the vertical rods (17), and the vertical rods (17) are fixed on the conveying mechanism (16) in a straddling manner through elastic resetting mechanisms;
the workpiece horizontal movement supporting part comprises a front baffle plate (11), a rear baffle plate (12) and a supporting rod (13), wherein the front baffle plate (11) and the rear baffle plate (12) are symmetrically arranged into L-shaped plates, bottom plates of the front baffle plate (11) and the rear baffle plate (12) are oppositely arranged, two ends of a conveying mechanism (16) are respectively positioned on the bottom plates of the front baffle plate (11) and the rear baffle plate (12), and two ends of the bottoms of the front baffle plate (11) and the rear baffle plate (12) are fixed on two sides of the top of the wax dipping box (1) through the supporting rod (13);
the workpiece vertical moving part comprises a rear plate (2), a turntable (8) and a stepping motor (10), the rear plate (2) is vertically and fixedly installed at the rear end of the wax dipping box (1), the stepping motor (10) is fixedly installed at the front end of the rear plate (2), the turntable (8) is fixedly installed on an output shaft at the front end of the stepping motor (10), and a plurality of clamping grooves matched with the top of the vertical rod (17) are reserved at equal intervals on the side edge of the output shaft at the front end of the stepping motor (10) on which the turntable (8) is fixedly installed;
the vertical rod (17) is rotatably matched with the clamping groove in the upper portion through the rotary disc (8), after the vertical rod (17) moves to the clamping groove, the clamping groove continuously moves downwards, so that the vertical rod (17) is pressed downwards, parts below the vertical rod (17) enter the wax dipping groove (3) to be subjected to wax dipping treatment, and the vertical rod (17) continuously moves rightwards along with the further rotation of the rotary disc (8) and is reset under the driving of the elastic resetting mechanism.
2. The wax dipping device according to claim 1, wherein: the elastic reset mechanism comprises a pressing sheet (18), a spring (19) and a connecting plate (20), the connecting plate (20) is striden and fixed in the middle of the conveying mechanism (16), the vertical rod (17) penetrates through the connecting plate (20), the spring (19) sleeved on the vertical rod (17) is installed at the top of the connecting plate (20), the pressing sheet (18) is arranged at the top of the spring (19), and the pressing sheet (18) is fixedly connected with the vertical rod (17).
3. The wax dipping device according to claim 1, wherein: soak wax groove (3) inner wall and from top to bottom install a plurality of level sensor (4), level sensor (4) and the well accuse electric connection of circulating pump (6).
4. The wax dipping device according to claim 1, wherein: the wax dipping device further comprises a vertical lifting part, the vertical lifting part comprises a workpiece horizontal moving part lifting structure and a workpiece vertical moving part lifting structure, and the workpiece horizontal moving part lifting structure and the workpiece vertical moving part lifting structure are controlled to lift through the liquid level sensor (4) and the wax dipping device.
5. The wax dipping device according to claim 4, wherein: work piece horizontal migration portion elevation structure includes diaphragm (14) and electric telescopic handle (15), and electric telescopic handle (15) are installed in the inside both sides of wax dipping case (1), and the top of electric telescopic handle (15) is connected with diaphragm (14), diaphragm (14) and bracing piece (13) fixed connection, and electric telescopic handle (15) and level sensor (4) the well accuse electrical connection.
6. The wax dipping device according to claim 4, wherein: the lifting structure of the vertical moving part of the workpiece comprises a guide rail (7) and a traveling mechanism (9), wherein the guide rail (7) is arranged at the front end of the rear plate (2), the traveling mechanism (9) is installed on the guide rail (7), a stepping motor (10) is fixedly installed at the front end of the traveling mechanism (9), and the traveling mechanism (9) is electrically connected with the central control of the liquid level sensor (4).
CN202111646949.5A 2021-12-30 2021-12-30 Wax dipping device Active CN114345626B (en)

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CN114345626B true CN114345626B (en) 2023-04-18

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CN114769566A (en) * 2022-06-02 2022-07-22 眉山中车制动科技股份有限公司 Wax boiling post-treatment equipment and process for railway vehicle accessories

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