CN114345450A - Ceramic clay processing device - Google Patents
Ceramic clay processing device Download PDFInfo
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- CN114345450A CN114345450A CN202111655059.0A CN202111655059A CN114345450A CN 114345450 A CN114345450 A CN 114345450A CN 202111655059 A CN202111655059 A CN 202111655059A CN 114345450 A CN114345450 A CN 114345450A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention discloses a ceramic clay processing device which comprises a material collecting cover, a grinding mechanism, a conveying mechanism, a feeding mechanism and a mixing mechanism, wherein a grinding head of the grinding mechanism can move up and down in the material collecting cover, and a material containing disc of the grinding mechanism can horizontally swing relative to the material collecting cover, so that a ceramic clay additive in the material collecting cover can be clamped between the grinding head and the material containing disc and is ground by the grinding head; the upper feeding end of the conveying mechanism is opposite to the discharge hole of the material containing disc, so that the ground ceramic clay additive can be conveyed into the feeding mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the feeding mechanism, and the mixing mechanism can stir the ceramic clay additive fed by the feeding mechanism. After the technical scheme is adopted, the ceramic clay processing device provided by the invention can be used for fully automatically grinding, weighing, putting and mixing the ceramic clay additive, so that the production efficiency is greatly improved, and the product stability is high.
Description
Technical Field
The invention relates to the field of ceramic processing equipment, in particular to a ceramic clay processing device.
Background
The clay is one of main materials for manufacturing the ceramic, the ceramic product is deeply loved by people as a living article or a decoration, with the development of economy, the pursuit of people for the living quality is higher and higher, and the requirement on the common ceramic product in life is higher and higher, so that the ceramic product is not only manufactured by adopting the traditional clay, but also different additives can be added according to the requirement.
Most of the additives for ceramic products are required to be rolled in advance to be in a fine particle shape, and then are mixed with other materials to be clay, the clay is manufactured by adopting the common manufacturing process of manual grinding, manual weighing, manual putting and manual mixing, and the method is low in efficiency and poor in product stability.
Disclosure of Invention
In view of the above problems, the present invention provides a ceramic clay processing apparatus.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a processing device for ceramic clay comprises a material collecting cover, a grinding mechanism, a conveying mechanism, a feeding mechanism and a mixing mechanism, wherein a grinding head of the grinding mechanism can move up and down in the material collecting cover, a material containing disc of the grinding mechanism is arranged below the material collecting cover and can horizontally swing relative to the material collecting cover, so that a ceramic clay additive in the material collecting cover can be clamped between the grinding head and the material containing disc and is ground by the grinding head; the upper feeding end of the conveying mechanism is opposite to the discharge hole of the material containing disc, so that the ground ceramic clay additive can be conveyed into the feeding mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the feeding mechanism, and the mixing mechanism can stir the ceramic clay additive fed by the feeding mechanism.
Preferably, the grinding mechanism comprises a grinding head, a material containing disc, a lifting part device for driving the grinding head to move up and down and a swinging part device for driving the grinding head and the material collecting cover to horizontally swing; the lifting part comprises a lifting support, a pressurizing motor, a lead screw, a lifting guide block, a pressurizing shaft and a seat plate, wherein the lead screw is longitudinally and rotatably connected to the lifting support, the lead screw is connected with the pressurizing motor through a coupler, one end of the lifting guide block is slidably connected with the lifting guide column, the middle part of the lifting guide block is in threaded connection with the lead screw, the other end of the lifting guide block is fixedly connected with a lifting connecting rod, the lifting connecting rod is sleeved on the pressurizing shaft, a spring is further sleeved at the part of the pressurizing shaft, which is located between the seat plate and the lifting connecting rod, and the grinding head is locked on the bottom surface of the seat plate; the upper end surface of the material containing disc is connected with a steel brush, and the discharge port is formed in the bottom surface of the material containing disc; swing portion dress includes triple arm, rocking arm and rubs and grinds the motor, triple arm is fixed to be installed on the lateral surface of holding together the material cover, triple arm's three edge all articulates there is a rocking arm, and the other end of this rocking arm rotates to be connected in the frame, rub and grind and be connected through the transmission portion dress between motor and the rocking arm.
Preferably, the transmission portion dress includes driving gear and driven gear that intermeshing connects, the driving gear cover is established on rubbing the output shaft of motor, driven gear cover is established on the axis of rotation of rocking arm.
Preferably, one end of the material containing disc is hinged to the frame, the other end of the material containing disc is hinged to a telescopic rod of the material cleaning cylinder, a cylinder body of the material cleaning cylinder is connected to one side, far away from the material containing disc, of the frame, and a waste chute is further connected to the position, below the material cleaning cylinder, of the frame; the clear material cylinder of drive, clear material cylinder can be with the one end of containing tray toward keeping away from the direction swing of holding together the material cover in order to pour the waste material or the clout of containing tray in into the waste material chute in order to carry out centralized processing.
Preferably, conveying mechanism includes material storage hopper, screw motor and pay-off spiral, material storage hopper fixed connection is located the discharge gate of containing tray in the frame under, the vertical rotation of pay-off spiral is connected on material storage hopper, and this screw motor's output shaft is connected with the pay-off spiral.
Preferably, the feeding mechanism comprises a weighing hopper and weighing sensors arranged on two sides of the weighing hopper, and the feeding end of the weighing hopper is connected with the discharging end of the material storage hopper.
Preferably, the discharging end of the weighing hopper is hinged with a discharging door, the side wall of the weighing hopper is hinged with a discharging cylinder, and a telescopic rod of the discharging cylinder is hinged on the discharging door.
Preferably, the mixing mechanism is a mixer, the feeding end of the mixer is positioned under the weighing hopper, the middle part of the mixer is hinged with a discharge door, the side wall of the mixer is hinged with a discharge cylinder, and a telescopic rod of the discharge cylinder is hinged on the discharge door.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:
1. according to the ceramic clay processing device provided by the invention, the pressurizing motor and the kneading and grinding motor are cooperated, so that the mechanical structure can highly restore the action of manual kneading and grinding, and the grinding effect is better.
2. According to the ceramic clay processing device provided by the invention, the spring is arranged on the pressurizing shaft, so that the pressurizing process is softer, the grinding is finer, and the damage to equipment is smaller.
3. According to the ceramic clay processing device provided by the invention, the storage hopper is additionally arranged, so that the grinding and weighing are transited, and the automation process is more reasonable.
4. According to the ceramic clay processing device provided by the invention, the storage hopper adopts spiral feeding, so that the processing is more accurate.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of a ceramic clay processing apparatus according to the present invention;
FIG. 2 is a top view of a ceramic clay processing apparatus according to the present invention;
FIG. 3 is a schematic view of the connection between the material collecting cover and the grinding mechanism of the ceramic clay processing device according to the present invention;
FIG. 4 is a schematic view of the connection between the conveying mechanism and the throwing mechanism of the ceramic clay processing device according to the present invention;
FIG. 5 is a schematic view of a mixing mechanism of a ceramic clay processing apparatus according to the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Examples
As shown in fig. 1 to 5, a ceramic clay processing device comprises a material collecting cover 1, a grinding mechanism, a conveying mechanism, a feeding mechanism and a mixing mechanism, wherein a grinding head 21 of the grinding mechanism can move up and down in the material collecting cover 1, a material containing tray 22 of the grinding mechanism is arranged below the material collecting cover 1, and the material containing tray 22 can horizontally swing relative to the material collecting cover 1, so that a ceramic clay additive in the material collecting cover 1 can be clamped between the grinding head 21 and the material containing tray 22 and ground by the grinding head; the upper feeding end 3a of the conveying mechanism is opposite to the discharge hole 221 of the material containing disc 22, so that the ground ceramic clay additive can be conveyed into the feeding mechanism; the feeding end 5a of the mixing mechanism is opposite to the discharging end 4a of the feeding mechanism, and the mixing mechanism can stir the ceramic clay additive fed by the feeding mechanism. Adopt this structure, this processingequipment can carry out full-automatic grinding, weigh, input, mix to ceramic clay additive promptly, has improved production efficiency greatly, and product stability is high.
As shown in fig. 1 and 3, the grinding mechanism comprises a grinding head 21, a material containing tray 22, a lifting unit for driving the grinding head 21 to move up and down, and a swinging unit for driving the grinding head 21 and the material collecting cover 1 to swing horizontally; the lifting part comprises a lifting bracket 231, a pressurizing motor 232, a screw rod 233, a lifting guide block 234, a pressurizing shaft 235 and a seat plate 236, the screw rod 233 is longitudinally and rotatably connected to the lifting bracket 231, the screw rod 233 and the pressurizing motor 232 are connected through a coupler 238, one end of the lifting guide block 234 is slidably connected with a lifting guide post 239, the middle part of the lifting guide block 234 is in threaded connection with the screw rod 233, the other end of the lifting guide block 234 is fixedly connected with a lifting connecting rod 237, the lifting connecting rod 237 is sleeved on the pressurizing shaft 235, a spring 240 is further sleeved at the part of the pressurizing shaft 235 between the seat plate 236 and the lifting connecting rod 237, and the rolling head 21 is locked on the bottom surface of the seat plate 236; the upper end surface of the material containing tray 22 is connected with a steel brush 24, and a material outlet 221 is arranged on the bottom surface of the material containing tray 22; the swinging part comprises a triple arm 251, a rocker arm 252 and a kneading motor 253, the triple arm 251 is fixedly arranged on the outer side surface of the material collecting cover 1, three corners of the triple arm 251 are hinged with the rocker arm 252, the other end of the rocker arm 252 is rotatably connected to the rack 6, and the kneading motor 253 is connected with the rocker arm 252 through a transmission part. By adopting the structure, namely, additive blocks or large-particle additives are put into the material gathering cover, the pressurizing motor is started, the screw rod is driven to rotate through the coupler, and the screw rod is in threaded connection with the lifting guide block, so that the lifting guide block drives the lifting connecting rod to descend under the driving of the screw rod, and the rolling head gradually descends until contacting with the additives. Simultaneously, rub and grind the motor and pass through the transmission between driving gear and the driven gear, drive and rotate through the rocking arm of key-type connection between the driven gear, under the drive of rocking arm, the trigeminy arm and be fixed in it hold together material cover etc. and swing together, take place arc displacement between with the containing tray. Under the combined action of the pressurizing motor and the kneading motor, the grinding of the additive by the grinding head is realized; the pressurizing motor and the kneading and grinding motor are cooperated, so that the mechanical structure can highly restore the action of manual kneading and grinding, and the grinding effect is better; through having installed the spring on the pressurization axle for the pressurization process is softer, grinds more meticulously, and is also littleer to the damage of equipment.
As shown in fig. 1 and 3, the transmission unit includes a driving gear 261 and a driven gear 262 engaged with each other, the driving gear 261 is sleeved on the output shaft of the kneading motor 253, and the driven gear 262 is sleeved on the rotating shaft of the rocker arm 252. By adopting the structure, the stability of transmission can be improved.
As shown in fig. 1 and 3, one end of the material containing tray 22 is hinged to the frame 6, the other end of the material containing tray 22 is hinged to the telescopic rod of the material cleaning cylinder 271, the cylinder body of the material cleaning cylinder 271 is connected to one side of the frame 6 far away from the material containing tray 22, and the frame 6 is also connected with a waste chute 272 below the material cleaning cylinder 271; the material cleaning cylinder 271 is driven, and the material cleaning cylinder 271 can swing one end of the material containing tray 22 in the direction away from the material collecting cover 1 so as to pour the waste materials or the residual materials in the material containing tray 22 into the waste material chute 272 for centralized treatment. Adopt this structure, when having waste material or the production completion to have the clout in the production process promptly, start clear material cylinder, the telescopic link of clear material cylinder stretches out, can drive the containing tray swing, and the slope is poured waste material or clout into the waste material chute, does benefit to and carries out centralized processing to waste material or clout.
As shown in fig. 1 and 4, the conveying mechanism includes a storage hopper 31, a screw motor 32 and a feeding screw 33, the storage hopper 31 is fixedly connected to the frame 6 and positioned right below the discharge port 221 of the material containing tray 22, the feeding screw 33 is longitudinally and rotatably connected to the storage hopper 31, and an output shaft of the screw motor 32 is connected to the feeding screw 33. By adopting the structure, the transition between grinding and weighing is realized by adding the material storage hopper, and the automatic process is more reasonable; the material storage hopper adopts spiral feeding, and is more accurate.
As shown in fig. 1 and 4, the feeding mechanism includes a weighing hopper 41 and weighing sensors 42 disposed on both sides of the weighing hopper 41, and a feeding end of the weighing hopper 41 is connected to a discharging end of the storage hopper 31.
As shown in fig. 1 and 4, a discharge door 43 is hinged to the discharge end of the weighing hopper 41, a discharge cylinder 44 is hinged to the side wall of the weighing hopper 41, and the telescopic rod of the discharge cylinder 44 is hinged to the discharge door 43.
As shown in fig. 1 and 5, the mixing mechanism is a mixer, the feeding end 5a of the mixer 5 is located right below the weighing hopper 41, a discharging door 51 is hinged at the middle part of the mixer 5, a discharging cylinder 52 is hinged on the side wall of the mixer 5, and the telescopic rod of the discharging cylinder 52 is hinged on the discharging door 51.
The working principle is as follows:
the additive blocks or large-particle additives are put into the material collecting cover 1, the pressurizing motor 232 is started, the screw rod 233 is driven to rotate through the coupling 238, the screw rod 233 is in threaded connection with the lifting guide slide block 234, therefore, the lifting guide slide block 234 drives the lifting connecting rod 237 to descend under the driving of the screw rod 233, and the rolling head 21 gradually descends until the additive is contacted.
Meanwhile, the kneading motor 253 drives the rocker arm 252 connected with the driven gear 262 through key connection to rotate through transmission between the driving gear 261 and the driven gear 262, and under the driving of the rocker arm 252, the triple arm 251 and the material gathering cover 1 fixed thereon swing together to generate arc displacement with the material containing tray 22.
Under the combined action of the pressurizing motor 232 and the kneading motor 253, the additive is ground by the grinding head 21.
A plurality of discharge holes 221 are distributed in the middle of the material containing tray 22, and after the additive is ground into the required grain size, the additive falls into the material storage hopper 31 from the discharge holes 221. The screw motor 32 drives the feeding screw 33 to feed the additive into the weighing hopper 41, and after weighing is finished, the additive is put into the stirring machine 5 to be mixed with other materials into clay.
When waste exists in the production process or excess materials exist after production is finished, the material cleaning cylinder 271 drives the material containing tray 22 to swing and incline, and the waste or the excess materials are poured into the waste chute 272.
It should be noted that the electrical components appearing in the present application are all connected to an external power supply and control system, wherein the discharge cylinder, the discharge cylinder and the material cleaning cylinder are connected to an external air source, and the control system may adopt a structure in the prior art for controlling the operation of the discharge cylinder, the material cleaning cylinder, the pressurizing motor, the kneading motor, the screw motor and the stirrer.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A processing device of ceramic clay is characterized in that: the grinding mechanism comprises a material collecting cover, a grinding mechanism, a conveying mechanism, a feeding mechanism and a mixing mechanism, wherein a grinding head of the grinding mechanism can move up and down in the material collecting cover, a material containing disc of the grinding mechanism is arranged below the material collecting cover and can horizontally swing relative to the material collecting cover, so that a ceramic clay additive in the material collecting cover can be clamped between the grinding head and the material containing disc and is ground by the grinding head; the upper feeding end of the conveying mechanism is opposite to the discharge hole of the material containing disc, so that the ground ceramic clay additive can be conveyed into the feeding mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the feeding mechanism, and the mixing mechanism can stir the ceramic clay additive fed by the feeding mechanism.
2. The ceramic clay processing apparatus according to claim 1, wherein: the grinding mechanism comprises a grinding head, a material containing disc, a lifting part device for driving the grinding head to move up and down and a swinging part device for driving the grinding head and the material collecting cover to horizontally swing; the lifting part comprises a lifting support, a pressurizing motor, a lead screw, a lifting guide block, a pressurizing shaft and a seat plate, wherein the lead screw is longitudinally and rotatably connected to the lifting support, the lead screw is connected with the pressurizing motor through a coupler, one end of the lifting guide block is slidably connected with the lifting guide column, the middle part of the lifting guide block is in threaded connection with the lead screw, the other end of the lifting guide block is fixedly connected with a lifting connecting rod, the lifting connecting rod is sleeved on the pressurizing shaft, a spring is further sleeved at the part of the pressurizing shaft, which is located between the seat plate and the lifting connecting rod, and the grinding head is locked on the bottom surface of the seat plate; the upper end surface of the material containing disc is connected with a steel brush, and the discharge port is formed in the bottom surface of the material containing disc; swing portion dress includes triple arm, rocking arm and rubs and grinds the motor, triple arm is fixed to be installed on the lateral surface of holding together the material cover, triple arm's three edge all articulates there is a rocking arm, and the other end of this rocking arm rotates to be connected in the frame, rub and grind and be connected through the transmission portion dress between motor and the rocking arm.
3. The ceramic clay processing apparatus according to claim 2, wherein: the transmission portion dress includes driving gear and driven gear that intermeshing connects, the driving gear cover is established on rubbing the output shaft of grinding the motor, driven gear overlaps and establishes in the axis of rotation of rocking arm.
4. A ceramic clay processing apparatus according to claim 3, wherein: one end of the material containing disc is hinged to the rack, the other end of the material containing disc is hinged to the telescopic rod of the material cleaning cylinder, the cylinder body of the material cleaning cylinder is connected to one side, far away from the material containing disc, of the rack, and a waste chute is further connected to the position, below the material cleaning cylinder, of the rack; the clear material cylinder of drive, clear material cylinder can be with the one end of containing tray toward keeping away from the direction swing of holding together the material cover in order to pour the waste material or the clout of containing tray in into the waste material chute in order to carry out centralized processing.
5. The apparatus for processing ceramic clay according to claim 4, wherein: the conveying mechanism comprises a material storage hopper, a spiral motor and a feeding spiral, the material storage hopper is fixedly connected under a discharge port of the material containing disc positioned on the rack, the feeding spiral is longitudinally and rotatably connected onto the material storage hopper, and an output shaft of the spiral motor is connected with the feeding spiral.
6. The apparatus for processing ceramic clay according to claim 5, wherein: the feeding mechanism comprises a weighing hopper and weighing sensors arranged on two sides of the weighing hopper, and the feeding end of the weighing hopper is connected with the discharging end of the material storage hopper.
7. The apparatus for processing ceramic clay according to claim 6, wherein: the material discharging device is characterized in that a discharging door is hinged to the discharging end of the weighing hopper, a discharging cylinder is hinged to the side wall of the weighing hopper, and a telescopic rod of the discharging cylinder is hinged to the discharging door.
8. The apparatus for processing ceramic clay according to claim 7, wherein: the mixing mechanism is a stirrer, the feeding end of the stirrer is positioned under the weighing hopper, the middle part of the stirrer is hinged with a discharge door, the side wall of the stirrer is hinged with a discharge cylinder, and a telescopic rod of the discharge cylinder is hinged on the discharge door.
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CN202111655059.0A CN114345450B (en) | 2021-12-30 | 2021-12-30 | Processing device for ceramic clay |
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CN202111655059.0A CN114345450B (en) | 2021-12-30 | 2021-12-30 | Processing device for ceramic clay |
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CN114345450B CN114345450B (en) | 2023-08-18 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115301370A (en) * | 2022-08-08 | 2022-11-08 | 江西科技学院 | Device and process for efficient dispersion of copper tailing powder |
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