CN114345450B - Processing device for ceramic clay - Google Patents

Processing device for ceramic clay Download PDF

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Publication number
CN114345450B
CN114345450B CN202111655059.0A CN202111655059A CN114345450B CN 114345450 B CN114345450 B CN 114345450B CN 202111655059 A CN202111655059 A CN 202111655059A CN 114345450 B CN114345450 B CN 114345450B
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China
Prior art keywords
ceramic clay
grinding
material containing
hinged
containing disc
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CN202111655059.0A
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Chinese (zh)
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CN114345450A (en
Inventor
曾俩丰
曾俩相
曾两旺
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Fujian Province Dehua Tongxin Ceramic Co ltd
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Fujian Province Dehua Tongxin Ceramic Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Mixers Of The Rotary Stirring Type (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The application discloses a processing device of ceramic clay, which comprises a material collecting cover, a grinding mechanism, a conveying mechanism, a throwing mechanism and a mixing mechanism, wherein a rolling head of the grinding mechanism can move up and down in the material collecting cover, and a material containing disc of the grinding mechanism can horizontally swing relative to the material collecting cover, so that a ceramic clay additive in the material collecting cover can be clamped between the rolling head and the material containing disc and rolled and ground by the rolling head; the upper feeding end of the conveying mechanism is opposite to the discharge port of the material containing disc, so that the grinded ceramic clay additive can be conveyed into the throwing mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the throwing mechanism, and the mixing mechanism can stir the ceramic clay additive thrown in by the throwing mechanism. After the technical scheme is adopted, the ceramic clay processing device provided by the application can carry out full-automatic grinding, weighing, throwing and mixing on the ceramic clay additive, so that the production efficiency is greatly improved, and the product stability is high.

Description

Processing device for ceramic clay
Technical Field
The application relates to the field of ceramic processing equipment, in particular to a ceramic clay processing device.
Background
Clay is one of the main materials for manufacturing ceramics, ceramic products are deeply favored by people as an article or ornament for daily use, along with the development of economy, the pursuit of people on the quality of life is also higher and higher, and the requirements on common ceramic products in life are also higher and higher, so that the ceramic products are not manufactured by adopting traditional clay only, but are added with different additives according to the needs.
Most additives for ceramic products are rolled into fine particles in advance and then mixed with other materials to form clay, and common manufacturing processes are to manufacture the clay by adopting modes of manual grinding, manual weighing, manual throwing and manual mixing, so that the efficiency of the modes is low and the stability of products is poor.
Disclosure of Invention
In view of the above problems, the present application provides a device for processing ceramic clay.
In order to solve the technical problems, the application adopts the following technical scheme: the processing device of the ceramic clay comprises a material gathering cover, a grinding mechanism, a conveying mechanism, a throwing mechanism and a mixing mechanism, wherein a rolling head of the grinding mechanism can move up and down in the material gathering cover, a material containing disc of the grinding mechanism is arranged below the material gathering cover and can horizontally swing relative to the material gathering cover, so that a ceramic clay additive in the material gathering cover can be clamped between the rolling head and the material containing disc and rolled and ground by the rolling head; the upper feeding end of the conveying mechanism is opposite to the discharge port of the material containing disc, so that the grinded ceramic clay additive can be conveyed into the throwing mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the throwing mechanism, and the mixing mechanism can stir the ceramic clay additive thrown in by the throwing mechanism.
Preferably, the grinding mechanism comprises a grinding head, a material containing disc, a lifting part for driving the grinding head to move up and down and a swinging part for driving the grinding head and the material collecting cover to swing horizontally; the lifting part comprises a lifting support, a pressurizing motor, a screw rod, a lifting guide sliding block, a pressurizing shaft and a seat plate, wherein the screw rod is longitudinally connected to the lifting support in a rotating way, the screw rod is connected with the pressurizing motor through a coupler, one end of the lifting guide sliding block is in sliding connection with a lifting guide post, the middle part of the lifting guide sliding block is in threaded connection with the screw rod, the other end of the lifting guide sliding block is fixedly connected with a lifting connecting rod, the lifting connecting rod is sleeved on the pressurizing shaft, a spring is sleeved at the part of the pressurizing shaft between the seat plate and the lifting connecting rod, and the rolling head is locked on the bottom surface of the seat plate; the upper end face of the material containing disc is connected with a steel brush, and the material outlet is formed in the bottom face of the material containing disc; the swing part comprises a triple arm, a rocker arm and a rolling motor, wherein the triple arm is fixedly arranged on the outer side face of the material collecting cover, the rocker arm is hinged to three corners of the triple arm, the other end of the rocker arm is rotationally connected to the frame, and the rolling motor is connected with the rocker arm through a transmission part.
Preferably, the transmission part comprises a driving gear and a driven gear which are connected with each other in a meshed mode, the driving gear is sleeved on an output shaft of the rolling motor, and the driven gear is sleeved on a rotating shaft of the rocker arm.
Preferably, one end of the material containing disc is hinged on the frame, the other end of the material containing disc is hinged on a telescopic rod of the material cleaning cylinder, a cylinder body of the material cleaning cylinder is connected on one side, far away from the material containing disc, of the frame, and a waste chute is further connected below the material cleaning cylinder; the drive is clear to expect the cylinder, and clear the cylinder can be with holding the one end of charging tray and be kept away from the direction swing of gathering the material cover in order to will place in the waste material or the clout of charging tray and can follow pouring to the waste material chute in order to carry out centralized processing.
Preferably, the conveying mechanism comprises a storage hopper, a spiral motor and a feeding spiral, wherein the storage hopper is fixedly connected under a discharge hole of the Cheng Liao tray, the feeding spiral is longitudinally and rotatably connected to the storage hopper, and an output shaft of the spiral motor is connected with the feeding spiral.
Preferably, the feeding mechanism comprises a weighing hopper and weighing sensors arranged on two sides of the weighing hopper, and the feeding end of the weighing hopper is connected with the discharging end of the storage hopper.
Preferably, the discharging end of the weighing hopper is further hinged with a discharging door, the side wall of the weighing hopper is hinged with a discharging cylinder, and the telescopic rod of the discharging cylinder is hinged to the discharging door.
Preferably, the mixing mechanism is a stirrer, the feeding end of the stirrer is positioned under the weighing hopper, a discharging door is hinged at the middle part of the stirrer, a discharging cylinder is hinged on the side wall of the stirrer, and a telescopic rod of the discharging cylinder is hinged on the discharging door.
As can be seen from the above description of the structure of the present application, compared with the prior art, the present application has the following advantages:
1. the ceramic clay processing device provided by the application has the advantages that the pressurizing motor and the kneading motor are cooperated, so that the mechanical structure can highly reduce the manual kneading action, and the grinding effect is better.
2. According to the ceramic clay processing device, the spring is arranged on the pressurizing shaft, so that the pressurizing process is softer, the grinding is finer, and the damage to equipment is smaller.
3. According to the ceramic clay processing device, the storage hopper is additionally arranged, so that transition is formed between grinding and weighing, and the automatic process is more reasonable.
4. The ceramic clay processing device provided by the application has the advantages that the storage hopper adopts spiral feeding, and the ceramic clay processing device is more accurate.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is a front view of a ceramic clay processing apparatus according to the present application;
FIG. 2 is a top view of a ceramic clay processing apparatus according to the present application;
FIG. 3 is a schematic view of a material collecting cover and grinding mechanism of a ceramic clay processing device of the present application;
FIG. 4 is a schematic diagram of the connection of a delivery mechanism and a delivery mechanism of a ceramic clay processing device of the present application;
FIG. 5 is a schematic view of a mixing mechanism of a ceramic clay processing apparatus according to the present application.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art in a specific case.
The application will be described in detail below with reference to the drawings in connection with embodiments.
Examples
As shown in fig. 1 to 5, a processing device for ceramic clay comprises a material collecting cover 1, a grinding mechanism, a conveying mechanism, a throwing mechanism and a mixing mechanism, wherein a rolling head 21 of the grinding mechanism can move up and down in the material collecting cover 1, a material containing disc 22 of the grinding mechanism is arranged below the material collecting cover 1, and the material containing disc 22 can horizontally swing relative to the material collecting cover 1, so that a ceramic clay additive in the material collecting cover 1 can be clamped between the rolling head 21 and the material containing disc 22 and rolled and ground by the rolling head; the upper feeding end 3a of the conveying mechanism is opposite to the discharge hole 221 of the material containing disc 22, so that the grinded ceramic clay additive can be conveyed into the throwing mechanism; the feeding end 5a of the mixing mechanism is opposite to the discharging end 4a of the throwing mechanism, and the mixing mechanism can stir the ceramic clay additive thrown in by the throwing mechanism. By adopting the structure, the processing device can carry out full-automatic grinding, weighing, throwing and mixing on the ceramic clay additive, thereby greatly improving the production efficiency and having high product stability.
As shown in fig. 1 and 3, the grinding mechanism comprises a grinding head 21, a material containing disc 22, a lifting part for driving the grinding head 21 to move up and down and a swinging part for driving the grinding head 21 and the material collecting cover 1 to swing horizontally; the lifting part comprises a lifting support 231, a pressurizing motor 232, a screw rod 233, a lifting guide sliding block 234, a pressurizing shaft 235 and a seat plate 236, wherein the screw rod 233 is longitudinally connected to the lifting support 231 in a rotating way, the screw rod 233 is connected with the pressurizing motor 232 through a coupler 238, one end of the lifting guide sliding block 234 is in sliding connection with a lifting guide column 239, the middle part of the lifting guide sliding block 234 is in threaded connection with the screw rod 233, the other end of the lifting guide sliding block 234 is fixedly connected with a lifting connecting rod 237, the lifting connecting rod 237 is sleeved on the pressurizing shaft 235, a spring 240 is sleeved at the part of the pressurizing shaft 235 between the seat plate 236 and the lifting connecting rod 237, and the grinding head 21 is locked on the bottom surface of the seat plate 236; the upper end surface of the material containing disc 22 is connected with a steel brush 24, and a discharge hole 221 is formed in the bottom surface of the material containing disc 22; the swinging part comprises a triple arm 251, a rocker 252 and a rolling motor 253, wherein the triple arm 251 is fixedly arranged on the outer side face of the material collecting cover 1, the rocker 252 is hinged at three corners of the triple arm 251, the other end of the rocker 252 is rotationally connected to the frame 6, and the rolling motor 253 is connected with the rocker 252 through a transmission part. By adopting the structure, the additive blocks or large-particle additives are put into the material collecting cover, the pressurizing motor is started, the screw rod is driven to rotate through the coupler, and the screw rod is in threaded connection with the lifting guide sliding block, so that the lifting guide sliding block drives the lifting connecting rod to descend under the driving of the screw rod, and the rolling head is gradually lowered until the rolling head is contacted with the additives. Meanwhile, the kneading and grinding motor drives the rocker arm connected with the driven gear through a key to rotate through the transmission between the driving gear and the driven gear, and the triple arm and the material collecting cover fixed on the triple arm swing together under the driving of the rocker arm to perform arc displacement with the material containing disc. Under the combined action of the pressurizing motor and the kneading and grinding motor, the grinding of the additive by the grinding head is realized; the pressurizing motor is cooperated with the kneading and grinding motor, so that the mechanical structure can highly restore the manual kneading and grinding action, and the grinding effect is better; by installing the spring on the pressing shaft, the pressing process is softer, the grinding is finer, and the damage to equipment is smaller.
As shown in fig. 1 and 3, the transmission unit includes a driving gear 261 and a driven gear 262 which are engaged with each other, the driving gear 261 is sleeved on the output shaft of the kneading motor 253, and the driven gear 262 is sleeved on the rotation shaft of the swing arm 252. With this structure, the stability of the transmission can be improved.
As shown in fig. 1 and 3, one end of a material containing disc 22 is hinged on a frame 6, the other end of the material containing disc 22 is hinged on a telescopic rod of a material cleaning cylinder 271, a cylinder body of the material cleaning cylinder 271 is connected on one side of the frame 6 far away from the material containing disc 22, and a waste chute 272 is also connected below the material cleaning cylinder 271 on the frame 6; the purge cylinder 271 is driven, and the purge cylinder 271 can swing one end of the tray 22 in a direction away from the collection hood 1 so that the waste or the surplus material placed in the tray 22 can be poured into the waste chute 272 for centralized processing. By adopting the structure, when waste materials exist in the production process or excess materials exist after the production is finished, the material cleaning cylinder is started, the telescopic rod of the material cleaning cylinder extends out and can drive the material containing tray to swing and incline, and the waste materials or the excess materials are poured into the waste material chute, so that the waste materials or the excess materials are subjected to centralized treatment.
As shown in fig. 1 and 4, the conveying mechanism comprises a storage hopper 31, a screw motor 32 and a feeding screw 33, wherein the storage hopper 31 is fixedly connected under a discharge hole 221 of the tray 22 of the frame 6, the feeding screw 33 is longitudinally and rotatably connected to the storage hopper 31, and an output shaft of the screw motor 32 is connected with the feeding screw 33. By adopting the structure, the transition between grinding and weighing is realized by adding the storage hopper, so that the automatic process is more reasonable; the storage hopper adopts spiral feeding, and is more accurate.
As shown in fig. 1 and 4, the dispensing mechanism includes a weighing hopper 41, and weighing sensors 42 disposed on both sides of the weighing hopper 41, and a feeding end of the weighing hopper 41 is connected to a discharging end of the storage hopper 31.
As shown in fig. 1 and 4, a discharging door 43 is further hinged to the discharging end of the weighing hopper 41, a discharging cylinder 44 is hinged to the side wall of the weighing hopper 41, and a telescopic rod of the discharging cylinder 44 is hinged to the discharging door 43.
As shown in fig. 1 and 5, the mixing mechanism is a mixer, a feeding end 5a of the mixer 5 is located under the weighing hopper 41, a discharging door 51 is hinged at the middle part of the mixer 5, a discharging cylinder 52 is hinged on the side wall of the mixer 5, and a telescopic rod of the discharging cylinder 52 is hinged on the discharging door 51.
Working principle:
the additive blocks or large-particle additives are put into the material collecting cover 1, the pressurizing motor 232 is started, the screw rod 233 is driven to rotate through the coupler 238, and the screw rod 233 is in threaded connection with the lifting guide sliding block 234, so that the lifting guide sliding block 234 drives the lifting connecting rod 237 to descend under the driving of the screw rod 233, and the grinding head 21 is gradually lowered until the additives are contacted.
Meanwhile, the kneading motor 253 drives the rocker 252 connected with the driven gear 262 through a key to rotate through the transmission between the driving gear 261 and the driven gear 262, and the triple arm 251 and the material collecting cover 1 fixed on the triple arm 251 swing together under the driving of the rocker 252 to perform arc displacement with the material containing disc 22.
Grinding of the additive by the grinding head 21 is achieved under the combined action of the pressurizing motor 232 and the kneading motor 253.
A plurality of discharge holes 221 are distributed in the middle of the tray 22, and after the additive is ground into a required particle size, the additive falls into the storage hopper 31 from the discharge holes 221. The screw motor 32 drives the feeding screw 33 to feed the additive into the weighing hopper 41, and the additive is put into the stirrer 5 to be mixed with other materials to form clay after weighing.
When there is waste in the production process or there is excess at the end of production, the material cleaning cylinder 271 drives the material containing tray 22 to swing and incline, and the waste or the excess is poured into the waste chute 272.
It should be noted that the electrical components in the application are all connected with an external power supply and a control system, wherein the discharging cylinder, the discharging cylinder and the cleaning cylinder are connected with an external air source, and the control system can adopt the structure in the prior art for controlling the operations of the discharging cylinder, the cleaning cylinder, the pressurizing motor, the rolling motor, the spiral motor and the stirring machine.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.

Claims (7)

1. A device for processing ceramic clay, which is characterized in that: the grinding machine comprises a material collecting cover, a grinding mechanism, a conveying mechanism, a throwing mechanism and a mixing mechanism, wherein a rolling head of the grinding mechanism can move up and down in the material collecting cover, a material containing disc of the grinding mechanism is arranged below the material collecting cover and can horizontally swing relative to the material collecting cover, so that a ceramic clay additive in the material collecting cover can be clamped between the rolling head and the material containing disc and rolled and ground by the rolling head; the upper feeding end of the conveying mechanism is opposite to the discharge port of the material containing disc, so that the grinded ceramic clay additive can be conveyed into the throwing mechanism; the feeding end of the mixing mechanism is opposite to the discharging end of the throwing mechanism, and the mixing mechanism can stir the ceramic clay additive thrown in by the throwing mechanism; the grinding mechanism comprises a grinding head, a material containing disc, a lifting part for driving the grinding head to move up and down and a swinging part for driving the grinding head and the material collecting cover to swing horizontally; the lifting part comprises a lifting support, a pressurizing motor, a screw rod, a lifting guide sliding block, a pressurizing shaft and a seat plate, wherein the screw rod is longitudinally connected to the lifting support in a rotating way, the screw rod is connected with the pressurizing motor through a coupler, one end of the lifting guide sliding block is in sliding connection with a lifting guide post, the middle part of the lifting guide sliding block is in threaded connection with the screw rod, the other end of the lifting guide sliding block is fixedly connected with a lifting connecting rod, the lifting connecting rod is sleeved on the pressurizing shaft, a spring is sleeved at the part of the pressurizing shaft between the seat plate and the lifting connecting rod, and the rolling head is locked on the bottom surface of the seat plate; the upper end face of the material containing disc is connected with a steel brush, and the material outlet is formed in the bottom face of the material containing disc; the swing part comprises a triple arm, a rocker arm and a rolling motor, wherein the triple arm is fixedly arranged on the outer side face of the material collecting cover, the rocker arm is hinged to three corners of the triple arm, the other end of the rocker arm is rotationally connected to the frame, and the rolling motor is connected with the rocker arm through a transmission part.
2. A ceramic clay processing apparatus according to claim 1, wherein: the transmission part comprises a driving gear and a driven gear which are connected with each other in a meshed mode, the driving gear is sleeved on an output shaft of the rolling motor, and the driven gear is sleeved on a rotating shaft of the rocker arm.
3. A ceramic clay processing apparatus according to claim 2, wherein: one end of the material containing disc is hinged to the frame, the other end of the material containing disc is hinged to a telescopic rod of the material cleaning cylinder, a cylinder body of the material cleaning cylinder is connected to one side, away from the material containing disc, of the frame, and a waste chute is further connected below the material cleaning cylinder; the drive is clear to expect the cylinder, and clear the cylinder can be with holding the one end of charging tray and be kept away from the direction swing of gathering the material cover in order to will place in the waste material or the clout of charging tray and can follow pouring to the waste material chute in order to carry out centralized processing.
4. A ceramic clay processing apparatus according to claim 3 wherein: the conveying mechanism comprises a storage hopper, a spiral motor and a feeding spiral, wherein the storage hopper is fixedly connected under a discharge hole of a Cheng Liao disc, the feeding spiral is longitudinally and rotatably connected to the storage hopper, and an output shaft of the spiral motor is connected with the feeding spiral.
5. The apparatus for processing ceramic clay according to claim 4, wherein: the feeding mechanism comprises a weighing hopper and weighing sensors arranged on two sides of the weighing hopper, and a feeding end of the weighing hopper is connected with a discharging end of the storage hopper.
6. The apparatus for processing ceramic clay according to claim 5, wherein: and a discharging door is hinged on the discharging end of the weighing hopper, a discharging cylinder is hinged on the side wall of the weighing hopper, and a telescopic rod of the discharging cylinder is hinged on the discharging door.
7. The apparatus for processing ceramic clay according to claim 6, wherein: the stirring mechanism is a stirrer, the feeding end of the stirrer is positioned under the weighing hopper, a discharging door is hinged at the middle part of the stirrer, a discharging cylinder is hinged on the side wall of the stirrer, and a telescopic rod of the discharging cylinder is hinged on the discharging door.
CN202111655059.0A 2021-12-30 2021-12-30 Processing device for ceramic clay Active CN114345450B (en)

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Application Number Priority Date Filing Date Title
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CN115301370A (en) * 2022-08-08 2022-11-08 江西科技学院 Device and process for efficient dispersion of copper tailing powder

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