CN114336138A - Bidirectional double-sided electric connector - Google Patents

Bidirectional double-sided electric connector Download PDF

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Publication number
CN114336138A
CN114336138A CN202111551280.1A CN202111551280A CN114336138A CN 114336138 A CN114336138 A CN 114336138A CN 202111551280 A CN202111551280 A CN 202111551280A CN 114336138 A CN114336138 A CN 114336138A
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CN
China
Prior art keywords
terminals
variation
terminal
rows
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111551280.1A
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Chinese (zh)
Inventor
蔡周贤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jie Li Intellectual Property Co ltd
Original Assignee
Jie Li Intellectual Property Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jie Li Intellectual Property Co ltd filed Critical Jie Li Intellectual Property Co ltd
Priority to CN202111551280.1A priority Critical patent/CN114336138A/en
Priority to TW111113010A priority patent/TW202247539A/en
Priority to CN202280027404.2A priority patent/CN117157839A/en
Priority to PCT/CN2022/084910 priority patent/WO2022206972A1/en
Publication of CN114336138A publication Critical patent/CN114336138A/en
Priority to CN202211635768.7A priority patent/CN116345204A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/712Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/716Coupling device provided on the PCB
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/72Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/722Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/516Means for holding or embracing insulating body, e.g. casing, hoods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/652Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding   with earth pin, blade or socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00Coupling parts supported only by co-operation with counterpart
    • H01R31/06Intermediate parts for linking two coupling parts, e.g. adapter
    • H01R31/065Intermediate parts for linking two coupling parts, e.g. adapter with built-in electric apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention provides a bidirectional double-sided electric connector, which comprises: two insulation base bodies, wherein the insulation base bodies are integrally provided with a base part and a butt joint part, the inner surfaces of the two insulation base bodies are provided with a row of barriers which are divided into a row of terminal grooves extending forwards and backwards, the terminal grooves extend from the base to the butt joint part and can be inserted into the terminals from the up-down direction; two rows of terminals assembled into the two rows of terminal grooves of the two insulating base bodies in the up-down direction, the terminals are integrally provided with a springing part, a fixing part and a pin from front to back, the front section of the springing part corresponds to the butt joint part and is bent to be provided with a contact part protruding in the up-down direction, the springing part can be bounced up and down, the rear section of the springing part and the fixing part are in the same horizontal state and abut against the bottom surface of the terminal groove, the insulating base body is provided with a pressing block for fixing the fixing part of the row of terminals, the rear section of the springing part of the row of terminals can still abut against the bottom surface of the terminal groove to bounce up and down, and a metal shell covers the two insulating base bodies.

Description

Bidirectional double-sided electric connector
Technical Field
The present invention relates to an electrical connector, and more particularly to a two-way dual-sided electrical connector.
Background
Since the functions of various electronic products are becoming more and more powerful and handheld devices are becoming more and more popular, the signal transmission between various products or devices is becoming more and more demanding, wherein the signal transmission between these devices is performed through the signal interface. The signal interface is, for example, an Electrical connector or a complementary Electrical connector mated with the Electrical connector, wherein the Electrical connector is an Electrical connector socket (Electrical plug) and the complementary Electrical connector is an Electrical connector plug (Electrical plug).
Before the electrical connection plug and the electrical connection socket are butted, the electrical connection plug and the electrical connection socket are butted only by directing the electrical connection plug towards the electrical connection socket in a correct direction, that is, the electrical connection socket has a plugging direction, which is commonly called a fool-proof function, and the function is to ensure that a connection interface on the electrical connection plug can be contacted with a contact terminal on the electrical connection socket. However, most users do not have the habit of directing the electrical connection plug to the electrical connection socket in the correct direction, and the foolproof function causes the docking failure between the electrical connection plug and the electrical connection socket, and then the user turns over the electrical connection plug to achieve the correct docking. In other words, the fool-proof function causes the user's trouble.
Therefore, a bidirectional electrical connector with a double-sided mating function is provided in the market, which is provided with two sets of contact terminals to eliminate the plugging direction of the bidirectional electrical connector. The user can mate the bi-directional electrical connector with the complementary electrical connector in either direction. However, the conventional bi-directional electrical connector has high manufacturing cost and low reliability of its function. Therefore, it is a common effort in the industry to provide a bi-directional electrical connector with stable reliability and reduce the cost of the electrical connector.
Please refer to fig. 1A, which is 2018/80044168.9 of the applicant's application, which is a bidirectional double-sided USB TYPE-C3.0 electrical connector having two insulating base bodies 10, two rows of terminals 20, a metal latch 30, two grounding pieces 40, and a metal shell 50, wherein:
the insulation base 10 is integrally provided with a base 11 and a butt joint portion 12, the butt joint portion 12 is connected to the front end of the base 11, the two insulation base 20 are vertically overlapped, the inner surfaces of the base 11 of the two insulation base are provided with joint surfaces for abutting, the inner surfaces of the two insulation base 10 are respectively provided with a row of barriers 141 separated into a row of terminal grooves 142 extending forward and backward, the terminal grooves 142 extend from the base 11 to the butt joint portion 12 and can be inserted into terminals from the vertical direction, the butt joint portion 12 is provided with a bottom plate 121 and two side plates connected to the left and right sides of the bottom plate 121, the front section of the inner surface of the bottom plate 12 is provided with a front section surface 144 and the rear section is provided with a rear section surface 143, the rear section surface 143 protrudes a height from the front section surface 144, and a connection groove 125 is formed between the inner surfaces of the bottom plates 121 of the two insulation base.
The two rows of terminals 20 are assembled into the two rows of terminal slots 142 of the two insulation base 10 in the up-down direction, each terminal 20 is integrally provided with a springing portion 22, a fixing portion 23 and a pin 24 from front to back, the front section 222 of the springing portion bends and extends upwards in an inclined manner and is provided with a contact portion 221 protruding out of the rear section 143, the springing portion 22 can bounce up and down, the rear section 223 of the springing portion and the fixing portion 23 are in the same level and abut against the bottom surface of the terminal slot 142, the depth of the terminal slot 142 is larger than the material thickness of the terminal, so that the rear section 223 and the fixing portion 23 of the springing portion are sunk into the terminal slot 142, then the fixing structure 140 is formed by secondary processing and sealing the position corresponding to the fixing portion 23, and the fixing structure 140 fixes the fixing portions 23 of the two rows of terminals 20.
As shown in fig. 1B, when the springing portion 22 of the two rows of terminals is sprung by a force, the rear section of the springing portion of the terminal horizontally abuts against the bottom surface of the terminal slot to have a springing arm middle section supporting effect, i.e. the springing portion is formed with a middle section fulcrum 224 supported by the bottom surface 1421 of the terminal slot, i.e. when the contact portion 221 is sprung toward the bottom surface 1421 of the terminal slot by a force, the rear section 223 of the springing portion behind the middle section fulcrum 224 will bounce in the opposite direction, so that the rear section 223 of the springing portion behind the middle section fulcrum 24 bends and springs to form a gap GP between the bottom surface 1421 of the terminal slot of the base and the rear section 223 of the springing portion, thus increasing the positive force and elasticity of the terminal contact.
The above-mentioned conventional structure has the following disadvantages:
1. as shown in fig. 1B, the inner end 1251 of the connecting slot 125 is located behind the middle fulcrum 224, and since the tongue (not shown) of the mating connector is inserted into the inner end 1251, the rear section 223 of the springing portion behind the middle fulcrum 224 may be interfered by the tongue of the mating connector and cannot be sprung reversely.
2. As shown in fig. 1C, the spring portion front section 222 of the terminal 20 is bent and extends obliquely upward, so that the height of the contact portion 221 of each row of the terminal 20 is not easily controlled to be the same, for example, the height of the spring portion front section 222 between the middle fulcrum 224 and the contact portion 221 is 2mm, if the elevation angle of the spring portion front section 222 is 8 degrees, the protrusion height of the contact portion 221 is 2mm sin (8 degrees) is 0.278mm, if the elevation angle of the spring portion front section 222 is 9 degrees, the protrusion height of the contact portion 221 is 2mm sin (9 degrees) is 0.313mm, and if the elevation angle is 1 degree, the error is 0.313mm-0.278 mm, such error number is quite large.
Disclosure of Invention
The present invention provides a bi-directional double-sided electrical connector, which can reduce the manufacturing and assembling cost and has a double-sided docking function.
To achieve the above object, the present invention provides a bidirectional double-sided electrical connector, which comprises: two insulation base bodies, the insulation base body is integrally provided with a base part and a butt joint part, the butt joint part is connected with the front end of the base part, the butt joint part is provided with a bottom plate and two side plates, the inner surfaces of the base parts of the two insulation base bodies are provided with butt joint surfaces which are mutually butted and overlapped up and down, a connecting groove is formed between the bottom plates of the butt joint parts of the two insulation base bodies, the front section of the bottom plate is provided with a low surface, the rear section of the bottom plate is provided with a high surface, the two side plates of the butt joint parts of the two insulation base bodies are mutually butted to form a sleeve joint frame body, the inner surfaces of the two insulation base bodies are provided with a row of barriers which are separated into a row of terminal grooves extending back and forth, and the terminal grooves extend from the base to the butt joint part and can be placed into the terminals from the up and down direction; two rows of terminals assembled into two rows of terminal slots of the two insulating base body in the up-down direction, the terminals are integrally provided with a springing part, a fixing part and a pin from front to back, the front section of the springing part corresponds to the butt joint part and is bent to be provided with a contact part protruding out of the high surface in the up-down direction, the springing part can be bounced up and down, the rear section of the springing part and the fixing part are in the same horizontal abutting against the bottom surface of the terminal slot, the depth of the terminal slot is larger than the material thickness of the terminals, so that the rear section of the springing part and the fixing part are sunk into the terminal slot, the insulating base body is provided with a pressing block for fixing the fixing part of the row of terminals, the rear section of the springing part of the row of terminals can still abut against the bottom surface of the terminal slot for up-down bouncing, the pin extends to the rear end of the base part to be exposed, and the same contact point circuit serial numbers of the contact parts of the two rows of the terminals are arranged in reverse direction; and a metal shell which covers the two insulating base bodies and is provided with a four-side wrapped main shell body, the four-side wrapped main shell body covers the butt joint part of the two insulating base bodies, the two insulating base bodies form a butt joint structure, and the butt joint structure can be positioned on a butt joint connector in a positive and negative two-way mode.
The back sections of the springing parts of the two rows of terminals and the fixed part are horizontally abutted against the bottom surface of the terminal groove in the same level, so that the terminal can be easily assembled, the stamping is simplified, the manufacturing cost is reduced, and the back sections of the springing parts of the terminals are horizontally abutted against the bottom surface of the terminal groove to have the supporting effect of the middle sections of the springing arms, thereby increasing the positive force and the elasticity of the contact of the terminals.
The above and other objects, advantages and features of the present invention will become more apparent from the following detailed description of the preferred embodiments when taken in conjunction with the accompanying drawings.
Drawings
FIG. 1A is a cross-sectional side view of a conventional electrical connector.
FIG. 1B is a side sectional view of a conventional electrical connector in a use state.
FIG. 1C is a side view of a terminal of a conventional electrical connector.
Fig. 1 is a top view of a first embodiment of the present invention.
Fig. 2 is a front view of the first embodiment of the present invention.
FIG. 3 is a side sectional view of the first embodiment of the present invention.
FIG. 3A is a side sectional view of the first embodiment of the present invention in use.
Fig. 4 is an exploded perspective view of the first embodiment of the present invention.
Fig. 5 is an exploded perspective view of the first embodiment of the present invention.
Fig. 6 is an exploded perspective view of the insulative housing and a row of terminals according to the first embodiment of the present invention.
Fig. 7 is a perspective assembly view of the metal buckle and the pressing block according to the first embodiment of the present invention.
Fig. 8 is an exploded perspective view of the metal buckle and the pressing block according to the first embodiment of the present invention.
FIG. 9 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 9A is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 10 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 10A is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 11 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 12 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 13 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 14 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 15 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 16 is a perspective view of the manufacturing process of the first embodiment of the present invention.
FIG. 17 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 18 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 19 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 20 is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 20A is a perspective view of a manufacturing process of the first embodiment of the present invention.
FIG. 20B is a perspective view of a first alternate implementation of the first embodiment of the present invention.
FIG. 20C is a side cross-sectional view of a second alternate implementation of the first embodiment of the present invention.
FIG. 20D is a side cross-sectional view of a third alternate implementation of the first embodiment of the present invention.
Fig. 21 to 25 are perspective views of a manufacturing flow of a fourth variation of the first embodiment of the present invention.
FIG. 26 is a perspective assembly view of a fifth alternate implementation of the first embodiment of the present invention.
Fig. 27 is an exploded perspective view of a fifth alternate implementation of the first embodiment of the present invention.
FIG. 28 is an inverted perspective assembly view of a fifth alternate implementation of the first embodiment of the present invention.
Fig. 29 is an inverted perspective exploded view of a fifth alternate implementation of the first embodiment of the present invention.
Fig. 30 is an exploded perspective view of a sixth alternative implementation of the first embodiment of the present invention.
Fig. 31 is an exploded perspective view of a seventh alternate implementation of the first embodiment of the present invention.
Fig. 32 is an exploded perspective view of a seventh alternate implementation of the first embodiment of the present invention.
Fig. 33 is an exploded perspective view of a seventh alternate implementation of the first embodiment of the present invention.
Fig. 34 is an exploded perspective view of an eighth alternate implementation of the first embodiment of the present invention.
Fig. 35 is an exploded perspective view of an eighth alternate implementation of the first embodiment of the present invention.
FIG. 36 is a side cross-sectional view of a second embodiment of the present invention.
FIG. 37 is a side sectional view of the second embodiment of the present invention in use.
Fig. 38 is an exploded perspective view of a second embodiment of the present invention.
Fig. 39 is an exploded perspective view of a second embodiment of the present invention.
Fig. 40 to 43 are perspective views of a manufacturing flow of the second embodiment of the present invention.
Fig. 44 is a side view of a terminal of a second embodiment of the present invention.
FIG. 45 is a side sectional view of a defective design in accordance with a second embodiment of the present invention.
FIG. 46 is a perspective view of a first alternate implementation of the second embodiment of the present invention.
FIG. 47 is a perspective view of a second alternate implementation of the second embodiment of the present invention.
FIG. 48 is a side cross-sectional view of a third alternate implementation of the second embodiment of the present invention.
FIG. 49 is a side cross-sectional view of a fourth alternative implementation of the second embodiment of the present invention.
FIG. 50 is a side cross-sectional view of a fifth alternative implementation of the second embodiment of the present invention.
Fig. 51 is an exploded perspective view of a sixth alternate implementation of the second embodiment of the present invention.
FIG. 52 is a perspective view of a seventh alternate implementation of the second embodiment of the present invention.
FIG. 53 is a perspective view of an eighth alternate implementation of the second embodiment of the present invention.
Fig. 54 is a plan view of a row of terminals in a ninth alternate implementation of the second embodiment of the present invention.
Fig. 55 to 58C are perspective views of a manufacturing flow of a ninth variation implementation of the second embodiment of the present invention.
FIG. 58D is a side cross-sectional view of a ninth alternate implementation of the second embodiment of the present invention.
FIG. 58E is a side cross-sectional view of a ninth alternate implementation of the second embodiment of the present invention.
Fig. 59 is a perspective view of a row of terminals in a tenth alternate implementation of the second embodiment of the present invention.
Fig. 60 is an exploded perspective view of an eleventh alternate implementation of the second embodiment of the present invention.
FIG. 61 is a top view of a twelfth alternative implementation of the second embodiment of the present invention.
FIG. 62 is a front view of a twelfth alternative implementation of the second embodiment of the invention.
FIG. 63 is a top view of a thirteenth alternative implementation of the second embodiment of the present invention.
FIG. 64 is a front view of a thirteenth alternative implementation of the second embodiment of the present invention.
FIG. 65 is a side cross-sectional view of a fourteenth alternate implementation of the second embodiment of the present invention.
FIG. 66 is a side cross-sectional view of a fifteenth alternative implementation of the second embodiment of the present invention.
Fig. 66A is an exploded perspective view of a sixteenth alternative implementation of the second embodiment of the present invention.
Fig. 66B is a perspective assembly view of a sixteenth variation implementation of the second embodiment of the present invention.
Fig. 66C is an exploded perspective view of another implementation of the sixteenth variation implementation of the second embodiment of the present invention.
Fig. 66D is an exploded perspective view of a seventeenth variation implementation of the second embodiment of the present invention.
FIG. 66E is a side cross-sectional view of a seventeenth alternate implementation of the second embodiment of the present invention.
FIG. 66F is a top view of a seventeenth variation of the second embodiment of the present invention.
Fig. 67 is a top view of the third embodiment of the present invention.
Fig. 68 is a front view of the third embodiment of the present invention.
Fig. 69 to 74 are perspective views showing a manufacturing flow of the third embodiment of the present invention.
Fig. 75 to 81 are perspective views of the manufacturing flow of the first variation of the third embodiment of the present invention.
Fig. 82 to 85 are perspective views showing a manufacturing flow of a second variation of the third embodiment of the present invention.
Fig. 86 to 89 are perspective views of a manufacturing flow of the fourth embodiment of the present invention.
FIG. 90 is a perspective view of a manufacturing flow for a first alternate implementation of a fourth embodiment of the present invention.
Fig. 91 to 93 are perspective views showing a manufacturing flow of a second variation of the fourth embodiment of the present invention.
Fig. 94 to 96 are perspective views of a manufacturing flow of a third variation implementation of the fourth embodiment of the present invention.
FIG. 97 is a top view of a fourth alternate implementation of the fourth embodiment of the present invention.
FIG. 98 is a perspective view of a two-row terminal assembly in a fourth alternate implementation of the fourth embodiment of the present invention.
Fig. 99 is another perspective view of a two-row terminal assembly in a fourth alternate implementation of the fourth embodiment of the present invention.
FIG. 100 is a top view of a fifth alternative implementation of the fourth embodiment of the present invention.
Fig. 101 is a perspective view of a two-row terminal assembly in a fifth alternative implementation of the fourth embodiment of the present invention.
Fig. 102 is another perspective view of a two-row terminal assembly in a fifth alternate implementation of the fourth embodiment of the present invention.
Fig. 103 to 108 are perspective views showing a manufacturing flow of a sixth variation of the fourth embodiment of the present invention.
Fig. 109 to 116 are perspective views showing a manufacturing flow of a seventh variation of the fourth embodiment of the present invention.
Fig. 117 to 122 are perspective views showing a manufacturing flow of a ninth variation of the fourth embodiment of the present invention.
Fig. 123 to 126 are perspective views showing a manufacturing flow of a tenth modified example of the fourth embodiment of the present invention.
FIG. 127 is a top view of an eleventh alternative implementation of the fourth embodiment of the present invention.
FIG. 128 is a top view of a twelfth alternative implementation of the fourth embodiment of the present invention.
FIG. 129 is a top view of another version of the twelfth variation implementation of the fourth embodiment of the present invention.
Fig. 130 to 136 are perspective views showing a manufacturing flow of a thirteenth variation of the fourth embodiment of the present invention.
FIG. 137 is a side sectional view of a fourteenth alternate implementation of the fourth embodiment of the present invention.
FIG. 138 is a bottom view of a fourteenth alternate implementation of the fourth embodiment of the present invention.
Fig. 139 to 146 are perspective views showing a manufacturing flow of a fifteenth modification of the fourth embodiment of the present invention.
Fig. 147 to 151 are perspective views showing a manufacturing flow in a sixteenth modification of the fourth embodiment of the present invention.
Fig. 152 to 157 are perspective views showing a manufacturing flow in a seventeenth modification of the fourth embodiment of the present invention.
Fig. 158 is a perspective view of an eighteenth modified implementation of the fourth embodiment of the present invention.
Fig. 158A is a perspective view of a nineteenth modified implementation of the fourth embodiment of the present invention.
Fig. 159 to 163 are perspective views showing a manufacturing flow of a twentieth modified example of the fourth embodiment of the invention.
FIG. 164 is a perspective view of a twenty-first alternative implementation of a fourth embodiment of the invention.
FIG. 165 is a perspective view of a twenty-second alternate implementation of the fourth embodiment of the present invention.
Fig. 166 to 168 are perspective views showing a manufacturing flow of a twenty-third modified example of the fourth embodiment of the present invention.
Fig. 169 to 171 are perspective views showing a manufacturing flow of a twenty-fourth modified example of the fourth embodiment of the present invention.
FIG. 172 is a perspective view of a twenty-fifth alternative implementation of the fourth embodiment of the present invention.
Fig. 172A is a perspective view of a twenty-sixth alternative implementation of the fourth embodiment of the present invention.
Fig. 173 to 176 are perspective views of a manufacturing flow of a twenty-seventh modified implementation of the fourth embodiment of the invention.
Fig. 176A is a perspective view of upper and lower ground terminals according to a twenty-eighth variation of the fourth embodiment of the present invention.
Fig. 176B is a perspective view of a twenty-ninth alternative implementation of the fourth embodiment of the present invention.
Fig. 176C is a perspective view of another perspective view of a twenty-ninth implementation of the fourth embodiment of the invention.
Fig. 176D is an exploded perspective view of a thirtieth variation of the fourth embodiment of the present invention.
Fig. 176E is a perspective assembly view of a thirtieth variation implementation of the fourth embodiment of the present invention.
FIG. 176F is a perspective assembly view from another perspective of a thirtieth variation of the fourth embodiment of the present invention.
Fig. 176G is an exploded perspective view of a thirty-first alternative implementation of the fourth embodiment of the present invention.
Fig. 176H is a perspective assembly view of a thirty-first alternative implementation of the fourth embodiment of the present invention.
Fig. 176I is an exploded perspective view of a thirty-second alternative implementation of the fourth embodiment of the present invention.
Fig. 177-179 are perspective views of a manufacturing flow of a thirty-third alternative implementation of the fourth embodiment of the present invention.
Fig. 179A is a perspective view of a ground terminal according to a thirty-fourth modified example of the fourth embodiment of the present invention.
FIG. 179B is a perspective view of the ground terminal assembly in the inner insulating base in the thirty-fourth variation of the fourth embodiment of the present invention.
Fig. 179C is a perspective view of a ground terminal in a thirty-fifth modified embodiment of the fourth embodiment of the present invention.
Fig. 180 to 182C are perspective views of a manufacturing flow of a thirty-sixth modified implementation of the fourth embodiment of the present invention.
Fig. 183 is a perspective view of a metal snap plate according to a thirty-seventh variation of the fourth embodiment of the present invention.
Fig. 184 to 188 are perspective views of a manufacturing flow of a thirty-eighth modified example of the fourth embodiment of the present invention.
Fig. 189 is a perspective view of a metal locking plate according to a thirty-ninth variation of the fourth embodiment of the present invention.
Fig. 190 is a perspective view of a manufacturing flow in a fortieth modification of the fourth embodiment of the present invention.
FIG. 191 is an expanded plan view of a forty-first alternative implementation of the fourth embodiment of the present invention.
FIG. 192 is an expanded plan view of a forty-second alternative implementation of the fourth embodiment of the present invention.
Fig. 193 is a perspective view of a forty-third alternative implementation of the fourth embodiment of the present invention.
FIG. 194 is a perspective view of a forty-fourth alternative implementation of a fourth embodiment of the present invention.
FIG. 195 is a cross-sectional side view of a forty-fifth alternative implementation of a fourth embodiment of the present invention.
FIG. 196 is a side cross-sectional view of a forty-sixth alternative implementation of the fourth embodiment of the present invention.
FIG. 197 is a cross-sectional side view of a forty-seventh alternative implementation of the fourth embodiment of the present invention.
Fig. 198 is a top view of a forty-seventh alternative implementation of the fourth embodiment of the present invention.
Fig. 199 is a side sectional view of a forty-seventh variation of the fourth embodiment of the present invention after implementation.
Fig. 200 is a perspective view of a forty-seventh modified embodiment of the fourth embodiment of the present invention.
Fig. 201 is a side sectional view of a forty-eighth alternative implementation of a fourth embodiment of the present invention.
Fig. 202 is a perspective view of a forty-eighth alternative embodiment of the fourth embodiment of the present invention.
Fig. 203 to 204 are perspective views of a manufacturing flow of a fifth embodiment of the present invention.
Fig. 205 to 206 are perspective views showing a manufacturing flow of a first variation of the fifth embodiment of the present invention.
FIG. 207 is a perspective view of a manufacturing flow for a second alternate implementation of a fifth embodiment of the present invention.
FIG. 208 is a front elevation view of a manufacturing flow of a second alternative implementation of the fifth embodiment of the present invention.
FIG. 209 is a perspective view of a manufacturing flow for a second alternate implementation of a fifth embodiment of the present invention.
FIG. 210 is a perspective view of a manufacturing flow for a third alternate implementation of the fifth embodiment of the present invention.
FIG. 211 is a perspective view of a manufacturing flow of a third variation implementation of the fifth embodiment of the present invention.
FIG. 212 is a perspective view of a manufacturing process of a third variation implementation of the fifth embodiment of the present invention.
FIG. 213 is a front view of a manufacturing flow for a third alternate implementation of the fifth embodiment of the present invention.
FIG. 214 is a perspective view of a manufacturing flow of a third alternate implementation of the fifth embodiment of the present invention.
Fig. 215 to 218 are perspective views showing a manufacturing flow of a fourth variation implementation of the fifth embodiment of the present invention.
Fig. 219 to 223 are perspective views of a manufacturing flow of a fifth variation implementation of the fifth embodiment of the present invention.
Fig. 224 is a perspective view of a terminal in a sixth variation of the fifth embodiment of the present invention.
Fig. 225 to 229 are perspective views showing a manufacturing flow of the sixth embodiment of the present invention.
Fig. 230 is a top view of a sixth embodiment of the present invention.
FIG. 231 is a perspective view of a metal latch plate according to a first variation of the sixth embodiment of the present invention.
FIG. 232 is a top view of a first alternate implementation of a sixth embodiment of the present invention.
Fig. 233 is a perspective view of a metal snap plate according to a second variation of the sixth embodiment of the present invention.
FIG. 234 is a perspective view of a second alternate implementation of the sixth embodiment of the present invention.
Fig. 235 is a perspective view of a metal snap plate according to a third variation of the sixth embodiment of the present invention.
FIG. 236 is a top view of a third alternative implementation of the sixth embodiment of the invention.
Fig. 237 is a perspective view of a metal hook plate according to a fourth variation of the sixth embodiment of the present invention.
FIG. 238 is a top view of a metal latch plate in a fourth alternative implementation of a sixth embodiment of the present invention.
FIG. 239 is a top view of the metal latch plate and lower row terminal assembly in a fourth alternative implementation of the sixth embodiment of the present invention.
FIG. 240 is a top view of the top row of terminals in a fourth alternate implementation of the sixth embodiment of the invention.
FIG. 241 is a top view of a bottom row of terminals in a fourth alternate implementation of the sixth embodiment of the present invention.
Fig. 242 to 244 are perspective views showing a manufacturing flow of a fifth variation of the sixth embodiment of the present invention.
Fig. 245 to 247 are perspective views of a manufacturing flow of a sixth variation of the sixth embodiment of the present invention.
FIG. 248 is a top view of the combination of the metal latch plate and the lower row of terminals in a sixth variation of the sixth embodiment of the present invention.
Fig. 249-251 are perspective views illustrating a manufacturing flow of a seventh variation of the sixth embodiment of the present invention.
Fig. 252 is an exploded perspective view of a seventh embodiment of the present invention.
FIGS. 253-257 are perspective views illustrating a manufacturing process according to a seventh embodiment of the present invention.
FIG. 257A is a sectional side view showing a seventh embodiment of the present invention in use.
FIG. 258 is an exploded perspective view of a first alternate implementation of the seventh embodiment of the present invention.
Fig. 259 to 264 are perspective views showing a manufacturing flow of a first variation of the seventh embodiment of the present invention.
FIG. 265 is a cross-sectional perspective view of a first alternate implementation of the seventh embodiment of the present invention.
Fig. 265A is an exploded perspective view of a second alternate implementation of the seventh embodiment of the present invention.
Fig. 265B is an exploded perspective view of the lower row of terminals and the lower insulative housing in accordance with a second alternative implementation of the seventh embodiment of the present invention.
Fig. 265C is an exploded perspective view of the upper row of terminals and the upper insulative housing in accordance with a second alternative implementation of the seventh embodiment of the present invention.
FIG. 265D is a perspective assembly view of a second alternate implementation of the seventh embodiment of the present invention.
FIG. 265E is a top view of a second alternative implementation of the seventh embodiment of the present invention.
FIG. 265F is a perspective view of a third alternate implementation of the seventh embodiment of the present invention.
FIG. 265G is a bottom view of a third alternative implementation of the seventh embodiment of the present invention.
FIG. 265H is a perspective view of a fourth alternative implementation of the seventh embodiment of the present invention.
FIG. 265I is a top view of a fourth alternative implementation of the seventh embodiment of the present invention.
FIG. 265J is a perspective view of a fifth alternative implementation of the seventh embodiment of the present invention.
Fig. 265K is a bottom perspective view of a fifth alternate implementation of the seventh embodiment of the present invention.
Fig. 266 to 269 are perspective views illustrating a manufacturing process of an eighth embodiment of the present invention.
FIG. 268A is a front cross-sectional view of an eighth embodiment of the present invention.
Fig. 270 to 272 are perspective views showing a manufacturing flow of the first variation implementation of the eighth embodiment of the present invention.
Fig. 273 to 275 are perspective views of the manufacturing flow of the second variation of the eighth embodiment of the present invention.
Fig. 276-278 are perspective views of a manufacturing flow of a third alternate implementation of the eighth embodiment of the present invention.
Fig. 279 to 281 are perspective views of a manufacturing flow of a fourth variation implementation of the eighth embodiment of the present invention.
Fig. 282 to 284 are perspective views showing a manufacturing flow of a fifth variation of the eighth embodiment of the present invention.
Fig. 285 to 287 are perspective views showing the manufacturing flow of a sixth variation of the eighth embodiment of the present invention.
Fig. 288 to 290 are perspective views showing a manufacturing flow of a seventh variation of the eighth embodiment of the present invention.
Fig. 291 to 293 are perspective views showing a manufacturing flow of an eighth variation of the eighth embodiment of the present invention.
Fig. 294 is an exploded perspective view of a ninth alternate implementation of the eighth embodiment of the present invention.
Fig. 295 is an exploded perspective view of a tenth alternate implementation of the eighth embodiment of the present invention.
Fig. 296 is an exploded perspective view of an eleventh alternate implementation of the eighth embodiment of the present invention.
Fig. 297 is a perspective view of a latch plate according to a twelfth variation of the eighth embodiment of the present invention.
FIG. 298 is a top view of a latch plate in accordance with a twelfth alternative implementation of the eighth embodiment of the present invention.
Fig. 299 is a perspective view of a locking plate according to a thirteenth modification of the eighth embodiment of the present invention.
FIG. 300 is a top view of a latch plate in accordance with a thirteenth alternative implementation of the eighth embodiment of the present invention.
Fig. 300A to 300B are perspective views illustrating a manufacturing flow of a fourteenth variation of the eighth embodiment of the present invention.
FIG. 300C is a top view of a manufacturing flow for a fourteenth alternative implementation of the eighth embodiment of the present invention.
Fig. 300D to 300F are perspective views illustrating a manufacturing process of a fifteenth variation of the eighth embodiment of the present invention.
Fig. 300G is an exploded perspective view of a sixteenth alternative implementation of the eighth embodiment of the present invention.
Fig. 300H to 300I are perspective views showing a manufacturing flow in a seventeenth modification of the eighth embodiment of the present invention.
Fig. 300J is a perspective view of a row of terminals in an eighteenth variation of the eighth embodiment of the present invention.
Fig. 300K to 300N are perspective views of a manufacturing flow of a nineteenth variation implementation of the eighth embodiment of the present invention.
Fig. 300O is a perspective view showing a state of use of a nineteenth modification of the eighth embodiment of the present invention.
FIGS. 300P to 300R are views showing a manufacturing flow of a twentieth modified embodiment of the eighth embodiment of the present invention
FIG. 301 is a perspective assembly view of the ninth embodiment of the present invention.
FIG. 302 is a side cross-sectional view of a ninth embodiment of the present invention.
Fig. 303 is a front view of the ninth embodiment of the invention.
Fig. 304 is an exploded perspective view of a ninth embodiment of the present invention.
Fig. 305 is an exploded perspective view of a ninth embodiment of the present invention.
Fig. 306 is an exploded perspective view of a ninth embodiment of the present invention.
Fig. 307 is a perspective view of a power terminal set according to a ninth embodiment of the present invention.
FIG. 308 is a perspective view of a first alternate implementation of the ninth embodiment of the present invention.
Fig. 309 is an exploded perspective view of a second alternate implementation of the ninth embodiment of the present invention.
FIG. 310 is a perspective view of a second alternative embodiment of a two-spring latch in accordance with the present invention.
Fig. 311 is an exploded perspective view of a third alternate implementation of the ninth embodiment of the present invention.
FIG. 312 is a perspective view of a second elastic buckle according to a third variation of the ninth embodiment of the present invention.
FIG. 313 is a perspective view of a third alternate implementation of the ninth embodiment of the present invention.
FIG. 314 is a perspective assembly view of a third alternate implementation of the ninth embodiment of the present invention.
Fig. 315 is an exploded perspective view of a fourth alternate implementation of the ninth embodiment of the present invention.
Fig. 316 is an exploded perspective view of a fifth alternate implementation of the ninth embodiment of the present invention.
Fig. 317 is an exploded perspective view of a sixth alternate implementation of the ninth embodiment of the present invention.
Fig. 318 is an exploded perspective view of a seventh alternate implementation of the ninth embodiment of the present invention.
FIG. 319 is a perspective view of a seventh alternate implementation of the ninth embodiment of the invention.
Fig. 320 is an exploded perspective view of an eighth alternate implementation of the ninth embodiment of the present invention.
Fig. 321 is an exploded perspective view of a ninth alternate implementation of the ninth embodiment of the invention.
FIG. 322 is a perspective view of a ninth alternate implementation of the ninth embodiment of the present invention.
Fig. 323 is an exploded perspective view of a tenth modified example of the ninth embodiment of the present invention.
Fig. 324 is an exploded perspective view of a tenth alternate implementation of the ninth embodiment of the present invention.
Fig. 325 is a perspective assembly view of a tenth modified example of the ninth embodiment of the present invention.
Fig. 326 is a perspective view showing an assembly of a tenth embodiment of the ninth embodiment of the present invention.
Fig. 327 is an exploded perspective view of an eleventh alternative implementation of the ninth embodiment of the present invention.
Fig. 328 is an exploded perspective view of an eleventh alternate implementation of the ninth embodiment of the present invention.
FIG. 329 is a perspective view showing an assembly of an eleventh variation of the ninth embodiment of the present invention.
Fig. 330 is a perspective view of a detection terminal set according to a twelfth variation of the ninth embodiment of the present invention.
Fig. 331 is a perspective view of two terminals in a thirteenth variation of the ninth embodiment of the present invention.
Fig. 332 is an exploded perspective view of a fourteenth modification of the ninth embodiment of the present invention.
Fig. 333 is an exploded perspective view of a fourteenth modified example of the ninth embodiment of the present invention.
FIG. 334 is a perspective view of a fourteenth implementation variant of the ninth embodiment of the invention.
Fig. 335 is an exploded perspective view of a fifteenth alternative implementation of the ninth embodiment of the invention.
Fig. 336 is an exploded perspective view of a fifteenth modified implementation of the ninth embodiment of the invention.
FIG. 337 is a perspective view of a fifteenth variation implementation of the ninth embodiment of the invention.
Fig. 338 is a side cross-section view of a tenth embodiment of the invention.
Fig. 339 is an exploded perspective view of a tenth embodiment of the present invention.
Fig. 340 is a top view of the upper and lower insulative housing bodies according to the tenth embodiment of the present invention.
Fig. 341 is an exploded perspective view of the tenth embodiment of the present invention.
Fig. 342 is a perspective assembly view of the tenth embodiment of the present invention.
Fig. 343 is a front cross-sectional view of a tenth embodiment of the present invention.
FIG. 344 is a perspective view of the tenth embodiment of the present invention.
Fig. 345 is a perspective assembly view of the tenth embodiment of the invention.
Fig. 346 is a schematic top view of the tenth embodiment of the present invention.
Fig. 347 is a schematic top view of a tenth embodiment of the invention.
FIG. 348 is a schematic top view of a tenth embodiment of the invention.
FIG. 349 is a top view of a first alternate implementation of the tenth embodiment of the present invention.
Fig. 350 to 352 are assembled perspective views of a first variation of the tenth embodiment of the present invention.
Fig. 353 is an exploded perspective view of a second alternate implementation of the tenth embodiment of the invention.
Fig. 353A is an exploded perspective view of a second alternative implementation of the tenth embodiment of the invention.
Fig. 354 is a cross-sectional side view of a third alternate implementation of the tenth embodiment of the present invention.
FIG. 355 is an exploded perspective view of a third alternate implementation of the tenth embodiment of the invention.
Fig. 356 is an exploded perspective view of a third alternate implementation of the tenth embodiment of the present invention.
FIG. 357 is a perspective view of a third alternate implementation of the tenth embodiment of the present invention.
FIG. 358 is a perspective view of a third alternate implementation of the tenth embodiment of the present invention.
Fig. 359 is an exploded perspective view of a fourth alternate implementation of the tenth embodiment of the present invention.
Fig. 360 is an exploded perspective view of a fifth alternate implementation of the tenth embodiment of the present invention.
Fig. 361 is an exploded perspective view of a sixth alternative implementation of the tenth embodiment of the invention.
Fig. 362 is a perspective view of a sixth variation of the tenth embodiment of the present invention.
Fig. 363 is a perspective view of a sixth variation of the tenth embodiment of the present invention.
Fig. 364 is an exploded perspective view of a seventh alternate implementation of the tenth embodiment of the present invention.
Fig. 365 is an exploded perspective view of a seventh alternate implementation of the tenth embodiment of the invention.
Fig. 366 is an exploded perspective view of an eighth alternate implementation of the tenth embodiment of the present invention.
Fig. 367 is an exploded perspective view of an eighth alternative implementation of the tenth embodiment of the invention.
Fig. 368 is an exploded perspective view of a ninth alternate implementation of the tenth embodiment of the invention.
Fig. 369 is an exploded perspective view of a ninth alternate embodiment of the tenth embodiment of the present invention.
Fig. 370 is an exploded perspective view of a tenth modified embodiment of the tenth embodiment of the present invention.
Fig. 371 is an exploded perspective view of a tenth alternate implementation of the tenth embodiment of the present invention.
FIG. 372 is a perspective view of a tenth alternate embodiment of the tenth embodiment of the present invention.
Fig. 373 is a perspective view of a fixing structure according to an eleventh variation of the tenth embodiment of the present invention.
Fig. 374, 374A and 379 are exploded perspective views of a twelfth alternative implementation of the tenth embodiment of the invention.
Fig. 375, 376, 377, and 381 are perspective assembly views of a twelfth variation implementation of the tenth embodiment of the present invention.
Fig. 378 is a perspective view of a second elastic buckle implemented by the twelfth variation of the tenth embodiment of the present invention.
FIG. 380 is a cross-sectional front view illustrating a twelfth alternative embodiment of the present invention.
FIG. 382 is a cross-sectional side view of a thirteenth alternative implementation of the tenth embodiment of the invention.
Fig. 383 is an exploded perspective view of a fourteenth alternate implementation of the tenth embodiment of the invention.
Fig. 384 is an exploded perspective view of a fifteenth alternative implementation of the tenth embodiment of the invention.
Fig. 385 and 385A are exploded perspective views of a sixteenth modification of the tenth embodiment of the present invention.
FIG. 386 is a perspective assembly view of a sixteenth alternate implementation of the tenth embodiment of the invention.
Fig. 387 is a sectional front view of a sixteenth variation of the tenth embodiment of the invention.
Fig. 388 is a perspective assembled sectional view of a sixteenth modified implementation of the tenth embodiment of the invention.
Fig. 389 and 390 are exploded perspective views showing a seventeenth modification of the tenth embodiment of the present invention.
Fig. 391 and 392 are exploded perspective views of an eighteenth modified embodiment of the tenth embodiment of the present invention.
A three-dimensional combination drawing.
Fig. 393 and 394 are perspective views of a particular female housing mated in accordance with an eighteenth variation implementation of the tenth embodiment of the invention.
Figure 395 is an exploded isometric view of a nineteenth alternate implementation of the tenth embodiment of the present invention.
Fig. 396, 397, 398, 399 and 401 are perspective assembly views of a nineteenth variation of the tenth embodiment of the present invention.
Fig. 400 is a cross-sectional view, after a nineteenth variation of the tenth embodiment of the invention has been implemented.
Fig. 402 and 403 are perspective assembly views illustrating the press-manufacturing of the power terminal set according to the nineteenth variation of the tenth embodiment of the present invention.
Fig. 404 and 405 are perspective assembly views illustrating the press-manufacturing of the ground terminal set according to the nineteenth variation of the tenth embodiment of the present invention.
Fig. 406 is a cross-sectional view, after a twentieth variation of the tenth embodiment of the invention has been implemented.
FIG. 407 is a cross-sectional view after a twenty-first variation of the tenth embodiment of the invention has been implemented.
Fig. 408 is a perspective view of a twenty-second alternative implementation of the tenth embodiment of the invention.
Fig. 409 is a perspective view of a twenty-third alternative implementation of the tenth embodiment of the invention.
Fig. 410 is an exploded perspective view of a twenty-fourth alternate implementation of a tenth embodiment of the invention.
Fig. 411 is a cross-sectional view after implementation of a twenty-fourth variation of the tenth embodiment of the invention.
Fig. 411A is a perspective view of a twenty-fifth alternative implementation of a tenth embodiment of the invention.
Fig. 411B and 411C are perspective views of a twenty-sixth alternative implementation of the tenth embodiment of the invention.
Fig. 411D is a cross-sectional side view of a twenty-seventh alternate implementation of a tenth embodiment of the invention.
Fig. 411E is a perspective view of a twenty-seventh modified implementation of the tenth embodiment of the invention.
Fig. 411F is a top view of a circuit board soldered in a twenty-seventh variation of the tenth embodiment of the present invention.
Fig. 411G is a perspective view of a twenty-eighth modified implementation of the tenth embodiment of the invention.
Fig. 411H is a top view of a circuit board at the time of soldering in which a twenty-eighth variation of the tenth embodiment of the present invention is implemented.
Fig. 411I is a top view of a circuit board when a twenty-ninth variation of the tenth embodiment of the present invention is implemented in soldering.
Fig. 411J is a top view of a circuit board at the time of soldering in which a thirtieth modification of the tenth embodiment of the present invention is implemented.
Fig. 412 is an exploded perspective view of the eleventh embodiment of the invention.
Fig. 413 is a front view of the eleventh embodiment of the present invention.
FIG. 414 is a side sectional view of the eleventh embodiment of the invention.
Fig. 415 is an exploded perspective view of a first alternate implementation of the eleventh embodiment of the present invention.
FIG. 416 is a front elevational view of a first alternate implementation of the eleventh embodiment of the present invention.
FIG. 417 is a side cross-sectional view of a first alternate implementation of the eleventh embodiment of the present invention.
Fig. 418 is an exploded perspective view of a second alternate implementation of the eleventh embodiment of the present invention.
FIG. 419 is a front elevational view of a second alternative embodiment of the eleventh embodiment of the invention.
FIG. 420 is a front cross-sectional view of a second variation of the eleventh embodiment of the invention.
FIG. 421 is a perspective, cross-sectional view of a second alternate implementation of the eleventh embodiment of the present invention.
Fig. 421A is a perspective, cross-sectional view of a third alternate implementation of the eleventh embodiment of the invention.
Fig. 421B is a bottom perspective view of a third alternate implementation of the eleventh embodiment of the present invention.
Fig. 421C is a perspective cross-sectional view of a fourth alternate implementation of the eleventh embodiment of the invention.
Fig. 421D is a bottom perspective view of a fourth alternative implementation of the eleventh embodiment of the invention.
FIGS. 422 to 429 are perspective views illustrating a manufacturing process according to a twelfth embodiment of the present invention.
FIG. 430 is a perspective view of a manufacturing flow of a first variation implementation of the twelfth embodiment of the invention.
Fig. 431 to 432 are perspective views of a thirteenth embodiment of the present invention.
Fig. 431 to 434 are perspective views of a fourteenth embodiment of the present invention.
Fig. 435 is a perspective view of a fifteenth embodiment of the invention.
Fig. 436 is a perspective view of a sixteenth embodiment of the present invention.
FIG. 437 is a perspective view of a seventeenth embodiment of the invention.
Fig. 438 is a perspective view of an eighteenth embodiment of the invention.
Fig. 439 is a perspective view of a nineteenth embodiment of the invention.
FIG. 440 is a schematic plan view of a twentieth embodiment of the invention.
FIG. 441 is a schematic plan view of a twenty-first embodiment of the invention.
Detailed Description
While the invention may be susceptible to embodiment in different forms, there is shown in the drawings and will herein be described in detail only some specific embodiments, with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to that as illustrated.
Thus, a feature indicated in this specification is intended to describe one of the features of an embodiment of the invention and does not imply that every embodiment of the invention necessarily has the described feature. Further, it should be noted that this specification describes many features. Although some features may be combined to show a possible system, these features may also be used in other combinations not explicitly described. Thus, the combinations illustrated are not intended to be limiting unless otherwise specified.
In the embodiments shown in the drawings, directional references (such as up, down, left, right, front, and rear) are used to explain the structure and motion of the various components of the present invention and are not absolute but relative. These illustrations are appropriate when these components are in the positions shown in the figures. If the description of the positions of these components changes, the indication of these directions changes accordingly.
Referring to fig. 1 to 8, this embodiment is a bidirectional dual-sided USB TYPE-C2.0 electrical connector plug according to a first embodiment of the present invention, which includes two insulating base bodies 10, two rows of terminals 20, a metal buckle 30, a metal shell 50, a pressing block 60 and a circuit board 930, wherein:
The two insulation base bodies 10 have the same structure, the rear section 11 of the insulation base body 10 is wider than the front section 12, the outer surface of the rear section 11 is protruded than the outer surface of the front section 12, the inner surface of the insulation base body 10 is provided with a joint surface 13, a first plane 14, a second plane 15, a third plane 16 and a fourth plane 19, the joint surface 13 of the two insulation base bodies 10 is jointed up and down, the first plane 14, the second plane 15, the third plane 16 and the fourth plane 19 are all recessed than the joint surface 13, the first plane 14 is the largest area of the insulation base body 10, and is provided with a row of barriers 17 arranged at intervals and extending in the front-back direction, wherein the second plane 15 is located at the front of the first plane 14 and at the left and right sides of the front section, the first plane 14 is recessed than the second plane 15, the second plane 15 is recessed with a row of grooves 115, the row of grooves 115 is recessed than the first plane 14, the third plane 16 is located at the rear section and left and right sides of the rear section of the first plane 14, the second plane 15 is recessed from the third plane 16, a locking post 110 is provided on the third plane 16 at one side of the rear section of the first plane 14, a locking hole 112 is provided on the third plane 16 at the other side of the rear section of the first plane 14, the fourth plane 19 is located at the left and right sides of the front section of the first plane 14, the rear end of the fourth plane 19 is connected to the third plane 16 and is slightly recessed from the third plane 16, the front section of the fourth plane 19 is connected to the outer side of the second plane 15 and is protruded from the second plane 15, the middle section of each partition 17 is a lower partition 171, 172 and the front and rear sections are higher partitions 173, 174, the partitions 171, 172 are lower than the third plane 16, the partition 171 is located in front of the partition 172 and is lower, each terminal groove 18 is provided with a locking slot 182 in a partition 171, and the upper part of the row of the partition 173 is a part of the connection surface 13, the upper surface of the row of spacers 174 is a part of the third plane 16, one side of the front end of the inner surface of the insulating base is provided with a front sidewall 116 and the other side is provided with a clamping portion 118, one side of the rear end of the inner surface of the insulating base is provided with a rear sidewall 120, when the joint surfaces 13 of the two insulating bases 10 are jointed up and down, the front sidewall 116 of one insulating base 10 is jointed with the clamping portion 118 of the other insulating base 10, a connecting groove 117 is formed between the front sidewall 116 of the two insulating bases 10 and the two second planes 15, and two openings 119 are formed on the left and right sides of the two front sections of the two insulating bases 10.
The two rows of terminals 20 are assembled into the two rows of terminal slots 18 of the two insulating housings 10 in the up-down direction, the two rows of terminals 20 are respectively 8, as shown in fig. 2, the upper row of terminals is represented by a, the serial numbers of the contact circuits are arranged from right to left and are sequentially a1, a4, a5, a6, a7, A8, a9, a12, the lower row of terminals is represented by B, the serial numbers of the contact circuits are arranged from right to left and are sequentially B12, B9, B8, B7, B6, B5, B4, B1, the two rows of terminals 20 lack 4 terminals such as the serial numbers of the contact circuits 2,3,10,11, etc., each terminal 20 is integrally provided with an elastic portion 22, a fixed portion 23 and a pin 24 from front to back, the front section of the elastic portion 22 is opposite to the groove 115 and is bent to be provided with a contact portion 221 protruding the second plane 15 in the up-down direction, the elastic portion 22 can be up-down direction, the elastic portion is opposite to the same as the horizontal groove 223, that is, the thickness of the material of the terminal 20 is equal to or slightly greater than the height of the row of the barriers 171 on the first plane 14, the fixing portion 23 is provided with a protrusion 231 protruding in the left-right direction, the protrusion 231 is locked in the locking slot 182 of the terminal slot 18, so that the terminal 20 is locked in the front-back direction, the thickness of the material of the terminal 20 is slightly smaller than the height of the row of the barriers 172, the row of the barriers 172 is cold impacted to form a fixing structure 124 for fixing the rear section of the row of the fixing portion 23, the pins 24 horizontally extend out of the rear end of the insulating base 10, the contact portions 221 of the two rows of the terminals are arranged at equal intervals according to the serial number of the contact circuits, and the serial numbers of the same contact circuits of the two rows of the contact portions are arranged in opposite directions.
As shown in fig. 3A, the rear section of the spring portion of the terminal horizontally abuts against the bottom surface of the terminal slot to have a spring arm middle section supporting effect, i.e. a middle section fulcrum 224 is formed to support the bottom surface 1421 of the terminal slot, i.e. when the contact portion 221 is forced to spring toward the bottom surface 1421 of the terminal slot, the rear section 223 of the spring portion behind the middle section fulcrum 224 will spring reversely, so as to increase the positive force and elasticity of the terminal contact.
The circuit signal according to the contact circuit number of USB TYPE-C specified by the USB Association is described as follows: the design of the present invention is that a pair of ground terminals 1 and 12 are arranged in bilateral symmetry, a pair of power terminals 4 and 9 are arranged in bilateral symmetry, a pair of high differential signal terminals (TX +, TX-), another pair of high differential signal terminals (RX +, RX-), 6 and 7 are arranged in bilateral symmetry, a pair of low differential signal terminals (D +, D-), 5 and 8 are detection terminals, wherein the ground terminals and the power terminals have a requirement for transmitting large current, and the other terminals do not have a requirement for transmitting large current.
The serial numbers of the contact circuits of the two rows of terminals are the same or similar circuit signals.
The metal buckle 30 is disposed between the two insulation bases 10 and jointed to the third plane 16, the metal buckle plate 30 is integrally provided with a positioning portion 31, two elastic buckles 33 and a buckling portion 35, a hollow portion 32 is disposed in the middle of the metal buckle 30, an elastic buckle 33 is disposed on each of the left and right sides of the positioning portion 31, the elastic buckle 33 extends forward to form an elastic arm 331, a buckle 332 is disposed at the front end of the elastic arm 331, a positioning hole 34 is disposed on each of the left and right sides of the positioning portion 31, the buckling portion 35 is two protruding pieces, the two protruding pieces are respectively connected to the two elastic arms 331 and protrude to the hollow portion 32, the positioning portion 31 is jointed to the third plane 16 of the two insulation bases 10, the two positioning holes 34 are jointed to the two buckling columns 110, and the two elastic buckles can bounce left and right corresponding to the opening 119.
The pressing block 60 has two upper and lower pressing surfaces 61 and a locking portion 62, the locking portion 62 is four locking pieces, the four locking pieces are protruded from the front and back direction and are disposed at four corners of one of the pressing surfaces 61, the pressing block 60 is assembled and positioned at the hollow portion 32 of the metal buckle 30, the locking portion 62 of the pressing block 60 is locked at the locking portion 35 of the metal buckle 30, the two pressing surfaces 61 are protruded from the upper and lower surfaces of the metal buckle 30, respectively, and the two pressing surfaces 61 are pressed and fixed to the two rows of fixing portions 23 of the two rows of terminals 20.
The metal shell 50 is formed by drawing and extending metal, and is used for covering and positioning the two insulation base bodies 10, the metal shell 50 is provided with a four-surface-covered main shell 51 and a positioning portion 52, the four-surface-covered main shell 51 covers the front sections of the two insulation base bodies 10, the two front sections and the front sections form a butt joint structure, the butt joint structure can be positioned on a butt joint connector in a positive and negative two-way manner, the positioning portion 52 is higher than the four-surface-covered main shell 51 and is provided with a plurality of clamping holes 53, the positioning portion 52 covers and positions the rear sections 11 of the two insulation base bodies 10, and the clamping holes 53 clamp the clamping blocks 122 of the two insulation base bodies 10.
The circuit board 930 is disposed at the rear end of the two insulation bases 10, and the pins 24 of the two rows of terminals are electrically connected to the circuit board 930.
As shown in fig. 3, the rear section 223 of the springing portion of the terminal horizontally abuts against the bottom surface of the terminal slot to have a supporting effect of the middle section of the springing arm, as shown in fig. 3A, when the tongue plate 68 of a pair of electrical connectors is abutted, the two rows of contact portions 221 are electrically connected with the two rows of contacts 681 on the upper and lower surfaces of the tongue plate 68, at this time, the springing portion forms a middle section fulcrum 224 to support the first plane 14 (the bottom surface of the terminal slot), when the contact portion 221 is forced to bounce towards the first plane 14, the rear section 223 of the springing portion behind the middle section fulcrum 224 will spring reversely, so as to increase the positive force and elasticity of the terminal contact.
The manufacturing method of this embodiment is as follows:
referring to fig. 9, a plurality of rows of metal fasteners 30 are provided, in this embodiment, 5 rows of metal fasteners 30 are formed by continuously stamping the same metal sheet, and are connected to a material strip 900, the arrow direction is the traveling direction of the material strip 900, five rows of main material strips 904 extending in the left-right direction are formed on the material strip 900 corresponding to the 5 rows of metal fasteners 30, a plurality of spaced front-back material strips 906 are disposed between the five rows of main material strips 904 for connection, fig. 9A shows a unit body in fig. 9, the structure of each metal fastener 30 is as described in this embodiment, a material bridge 907 is connected to each of the two sides of the rear end of each metal fastener 30, the plurality of material bridges 907 is connected to the main material strips 904, and a positioning hole 901 is disposed on the main material strip 904 corresponding to each metal fastener 30.
Referring to fig. 10 and fig. 10A, each metal buckle 30 is assembled and clamped with a pressing block 60, and upper and lower pressing surfaces 61 of the pressing block 60 protrude from upper and lower surfaces of the metal buckle 30, respectively.
FIGS. 11-19 below are generally the same as FIG. 9 in the 5-row configuration, but only a single cell is partially shown for the sake of clarity.
Referring to fig. 11, 5 rows of continuously punched terminals are provided, the same metal sheet is continuously punched to form 5 rows of continuously punched terminals connected to a material strip 910, the material strip 910 is formed with five rows of left and right extending main material strips 914 corresponding to the 5 rows of continuously punched terminals, the five rows of main material strips 914 are connected with a plurality of spaced front and back material strips 916, each row of continuously punched terminals has a plurality of sets of terminals 20 at intervals, each set of terminals 20 has 8 terminals 20, each terminal 20 has a structure as described in this embodiment, the rear ends of the fixing portions of the terminals on both sides of each set of terminals 20 are respectively connected with a material bridge 917, the plurality of material bridges 917 are connected to the main material strip 914, the main material strip 914 is provided with positioning holes 911 at intervals, the front end of one row of elastic portions 22 of each set of terminals 20 is connected to a front material strip 912, the rear end of one row of pins 24 of each set of terminals 20 is connected to a rear material strip 913, the front and back sub-strips 912,913 are each free of the main strip 914 and the back strip 916.
A plurality of insulative housing 10 are provided, and the structure of each insulative housing 10 is as described in this embodiment.
Referring to fig. 12, each set of terminals 20 is assembled and positioned in a row of terminal slots 18 of each insulative housing 10 from the top-bottom direction, and the protrusions 231 of each terminal are locked in the locking slots 182 of the terminal slots 18, so that each terminal 20 is locked in the front-back direction.
Referring to fig. 13, a row of partitions 172 of each insulative housing 10 is cold impacted to form a fixing structure 124 for fixing the rear section of the fixing portion 23 of each terminal.
Referring to fig. 14, the sub-material tape 913 is disconnected after the rear end of one row of pins 24 of each set of terminals 20.
The above-mentioned fig. 11 to fig. 14 are repeated once, that is, the two tapes 910 are respectively combined with the plurality of sets of terminals 20 and the plurality of insulation bases 10 and the rear tape 913 is disconnected.
Referring to fig. 15 and fig. 16, the material strip 900 is stacked up and down between two material strips 910, the joint surfaces 13 of the two insulating base bodies 10 of each unit body are jointed up and down, the pressing block 60 and the metal buckle 30 are clamped and positioned between the two insulating base bodies 10, and the upper and lower pressing surfaces 61 of the pressing block 60 press and fix the two rows of fixing portions 23 of the two sets of terminals 20 of the two insulating base bodies 10.
Referring to fig. 17, the two tape strips 910 are broken, and only the tape strip 900 is left.
Referring to fig. 18, each material bridge 907 is bent downward to make each unit body perpendicular to the material belt 900.
Referring to fig. 19, the front sub-material tape 912 at the front end of each unit is cut off, and a metal housing 50 is assembled from bottom to top, and the structure of each metal housing 50 is as described in this embodiment.
Referring to fig. 20 and fig. 20A, five rows of circuit boards 930 are provided, each row of circuit boards 930 is connected to a material tape 920 at intervals, the five rows of circuit boards 930 are assembled between the rear ends of the two insulating bases 10 of each unit body at one time or a plurality of times, and the two rows of pins of the two insulating bases 10 of each unit body are electrically connected to a circuit board 930.
After the circuit board 930 is assembled, the tape 920 is removed, and finally the tape 900 is removed to complete the product.
Please refer to fig. 20B, which is a first variation of the first embodiment, which is substantially the same as the first embodiment, wherein the difference is that in the manufacturing method of the variation, when the tape 900 is stacked between the two tapes 910, the front and back tapes 916 and 906 of the two tapes 910 are staggered up and down and not overlapped up and down, so that it is convenient to break the tapes.
Referring to fig. 20C, a second variation of the first embodiment is substantially the same as the first embodiment, wherein the difference is that a rear section of the fixing portion 23 of each terminal 20 of the present variation is provided with a bending portion 233 which is inclined and protruded, and the bending portion 233 abuts against an inclined surface 125 of the insulating housing 10, so that the terminal can be prevented from moving backwards.
Referring to fig. 20D, a third variation of the first embodiment is substantially the same as the second variation of the first embodiment, wherein the difference is that a rear section of the fixing portion 23 behind the bending portion 233 of each terminal 20 of the present variation is further provided with a convex portion 232, and the barrier performs cold impact to form a fixing structure 124 to fix the convex portion 232 behind the fixing portion 23 of each terminal, so that the fixing structure 124 is closer to the pin 24.
Referring to fig. 21 to 25, a fourth variation of the first embodiment is shown, which is substantially the same as the first embodiment, wherein the difference is that a row of the partition 17 of the first plane 14 of the insulation base 10 of this variation is only provided with partitions 173 and 174 with higher front and rear sections, the area 228 between the partitions 173 and 174 is not provided with a protruding partition, the rear section of the terminal slot 18 is provided with a locking part 182, and the locking part 182 is a pressing protrusion for pressing the rear section of the fixing part 23 of the terminal.
The manufacturing method of this embodiment is as follows:
referring to fig. 21, two rows of continuously punched terminals are provided, each row of continuously punched terminals is formed by continuously punching the same metal sheet to have a plurality of sets of terminals 20 connected to a material strip 910 at intervals, the material strip 910 is provided with a main material strip 914 extending in the left-right direction, each set of terminals 20 includes 8 terminals 20, each terminal 20 is configured as described in this embodiment, the rear ends of the fixing portions of the terminals on both sides of each set of terminals 20 are respectively connected to a material bridge 917, the plurality of material bridges 917 are connected to the main material strip 914, the main material strip 914 is provided with positioning holes 911 at intervals, the front end of one row of resilient portions 22 of each set of terminals 20 is connected to a front material strip 912, the rear end of one row of pins 24 of each set of terminals 20 is connected to a rear material strip 913, and neither of the front and rear material strips 912, 913 is connected to the main material strip 914.
A plurality of insulation base bodies 10 are provided, and the structure of each insulation base body 10 is as described in this embodiment.
Each set of terminals 20 is assembled and positioned in a row of terminal slots 18 of each insulating housing 10 from the top-bottom direction, and the rear section of the fixing portion of each terminal is locked in the locking portion 182 of the terminal slot 18, so that each terminal 20 is locked in the front-back direction.
The front carrier tape 912 connected to each set of terminals 20 is broken.
Referring to fig. 22 and 23, a row of metal buckles 30 is provided, a plurality of metal buckles 30 arranged at intervals by continuously stamping the same metal sheet are connected to a material belt 900, the material belt 910 is provided with a main material belt 904 extending left and right, the structure of each metal buckle 30 is as described in the present embodiment, the rear end of each metal buckle 30 is connected to a material bridge 907, the plurality of material bridges 907 are connected to the main material belt 904, and the main material belt 904 is provided with a positioning hole 901 corresponding to each metal buckle 30.
Each metal buckle 30 is assembled and clamped with a pressing block 60, and the upper and lower pressing surfaces 61 of the pressing block 60 protrude from the upper and lower surfaces of the metal buckle 30 respectively.
The material strip 900 is stacked up and down between the two material strips 910, the joint surfaces 13 of the two insulating base bodies 10 of each unit body are jointed up and down, the pressing block 60 and the metal buckle 30 are clamped and positioned between the two insulating base bodies 10, and the upper and lower pressing surfaces 61 of the pressing block 60 press and fix the two rows of fixing portions of the two sets of terminals 20 of the two insulating base bodies 10.
Referring to fig. 25, a metal shell 50 is assembled from the front to the back to cover two insulating base bodies 10 of each unit body, and finally the material belts 910 and 900 are removed to complete the product.
Please refer to fig. 26 to fig. 29, which are a fifth variation of the first embodiment, which are substantially the same as the fourth variation of the first embodiment, wherein the difference is that the locking portion 35 of the metal buckle 30 of this variation is a transverse rod, the locking portion 35 extends transversely between the hollow portion 32 and is connected to the inner side of the rear end of the two elastic buckles 33, the locking portion 62 of the pressing block 60 is a transverse groove, the locking portion 62 is recessed into a pressing surface 61, the locking portion 62 of the pressing block 60 is locked to the locking portion 35 of the metal buckle 30, the two pressing surfaces 61 are respectively protruded above and below the metal buckle 30, and the two pressing surfaces 61 are pressed to fix the two row fixing portions of the two rows of terminals.
Please refer to fig. 30, which is a sixth implementation of the first embodiment, and is substantially the same as the fifth implementation of the first embodiment and the fifth implementation of the first embodiment, wherein a concave plane 126 is extended forward from the inner surface of the front section of the two insulation seat bodies 10 in this implementation, and the concave plane 126 is recessed from the second plane 15.
Please refer to fig. 31 to 33, which are a seventh variation of the first embodiment, and substantially the same as the sixth variation of the first embodiment, wherein the difference is that the present variation is implemented as a bidirectional dual-sided USB TYPE-C3.0 electrical connection plug, each of the two rows of terminals 20 is 12, and is respectively a circuit signal of contact circuit serial numbers 1 to 12 of USB TYPE-C conforming to the aforementioned USB association, in addition, each of the outer surfaces of the two insulative housing 10 is positioned with a grounding member 40, the grounding member 40 is provided with three elastic contact portions 42 protruding out of the concave plane 126 through three openings 128, the locking portions 35 of the metal buckle 30 are two longitudinal rods extending in the front-back direction, each of the two sides of the rear end of the positioning portion 31 is provided with a pin 38 extending in the back direction, the end of one pin 38 is horizontal and higher than the positioning portion 31, the end of the other pin 38 is horizontal and lower than the positioning portion 31, the locking portion 62 of the pressing block 60 is formed as two locking holes extending in the front-back direction, a groove 64 is disposed behind the pressing block 60, the locking portion 62 of the pressing block 60 is locked to the locking portion 35 of the metal buckle 30 and the positioning portion 31 is locked to the groove 64, the two pressing surfaces 61 respectively protrude from the upper and lower surfaces of the metal buckle 30, and the two pressing surfaces 61 press and fix the two rows of fixing portions of the two rows of terminals 20.
Referring to fig. 34, it is a eighth variation of the first embodiment, which is substantially the same as the seventh variation of the first embodiment, wherein the difference is that a row of barriers 17 of each insulating base 10 of the present variation is provided with lower barriers 176 in the area between the higher barriers at the front and rear sections, the height of the barriers 176 is slightly larger than the material thickness of the terminals 20, the two pressing surfaces 61 of the pressing block 60 are a plurality of convex surfaces 651 and concave surfaces 652 alternately spaced, the plurality of convex surfaces 65 of the two pressing surfaces 61 press and fix the two rows of fixing portions of the two rows of terminals 20, and the plurality of concave surfaces 652 are fitted over the barriers 176.
Referring to fig. 35, a ninth variation of the first embodiment is substantially the same as the eighth variation of the first embodiment, wherein the difference is that a row of the bars 17 of each insulating housing 10 of this variation is provided with a lower bar 176 between the front and rear higher bars only at two sides to separate a pair of high-differential signal terminals (TX +, TX-, contact circuit serial number 2,3) and a pair of high-differential signal terminals (RX +, RX-, contact circuit serial number 10,11), the height of the bar 176 is slightly larger than the material thickness of the terminal 20, the two pressing surfaces 61 of the pressing block 60 are a plurality of alternately spaced convex surfaces 651 and concave surfaces 652, the plurality of convex surfaces 65 of the two pressing surfaces 61 press and fix the two row fixing portions of the two rows of terminals 20, and the plurality of concave surfaces 652 are fitted over the bar 176.
Please refer to fig. 36 to fig. 43 for a second embodiment of the present invention, which is a bidirectional dual-sided USB TYPE-C3.0 electrical connection plug, including two insulating base bodies 10, two rows of terminals 20, a metal buckle 30, two grounding pieces 40, a fixing structure 60 and a metal shell 50, wherein:
the insulation base 10 is integrally provided with a base 11 and a butt-joint part 12, the butt-joint part 12 is connected to the front end of the base 11, the inner surfaces of the bases 11 of the two insulation base are respectively provided with a joint surface 13 for abutting, one side of the inner surface of the base 11 of each insulation base is provided with a through hole 112 and the other side is provided with a clamping column 110, the rear section of the outer surface of the base 11 is higher than the front section, the inner surface of the insulation base 10 is provided with a row of partition rails 17 to be divided into a row of terminal grooves 18 extending forwards and backwards, the terminal grooves 18 extend from the base 11 to the butt-joint part 12 and can be provided with terminals from the up and down direction, the terminal grooves 18 are provided with a first bottom surface F and an inclined surface 183 on the base 11, the inclined surface 183 is located behind the first bottom surface 185, so that the bottom surface of the terminal grooves 18 behind the inclined surface 183 has a height difference with the first bottom surface 185, one side of the terminal grooves 18 behind the inclined surface 183 is provided with a convex part 184, the rear section of the first bottom 185 is not provided with a partition 17 but is a recessed area 113, the abutting portion 12 is provided with a bottom plate 15 and two side plates 16, the two side plates 16 are connected to the left and right sides of the bottom plate 15, the rear section of the inner surface of the bottom plate 15 is provided with a first connecting surface 151 and a concave 153, the front section is provided with a second connecting surface 152, the first connecting surface 152 protrudes a height higher than the second connecting surface 151, the concave 153 is also divided into a row of terminal slots 18 extending forward and backward by the row of partitions 17, the concave 153 is provided with a second bottom 154, the second bottom 154 is more recessed than the first bottom 185 and the first and second connecting surfaces 151, 152, the second connecting surface 152 is provided with three through holes 155, the outer surface of the insulating base 10 is provided with a first concave 131 and is provided with a second concave 132 corresponding to the three through holes 155, the second concave 132 is more recessed than the first concave 132, the two insulating bases 10 are overlapped up and down, the joint surfaces 13 of the two insulation seat bodies are abutted, the front sections of the two side plates 16 of the abutting parts 12 of the two insulation seat bodies are mutually jointed to form a sleeve joint frame 135, a connecting groove 117 is formed between the first connecting surface 151 and the second connecting surface 152 on the inner surfaces of the bottom plates 15 of the two insulation seat bodies, and the rear end 118 of the connecting groove 117 is flush with the rear end of the concave part 153.
The two rows of terminals 20 are assembled into the two rows of terminal slots 17 of the two insulating base bodies 10 in the up-down direction, the two rows of terminals 20 are 12, as shown in fig. 39, the upper row of terminals is denoted by a, the serial numbers of the contact circuits are arranged from right to left as a1, a2, A3 … a12, the lower row of terminals is denoted by B, the serial numbers of the contact circuits are arranged from right to left as B12, B11, B10 … B1, each terminal 20 is integrally provided with a contact portion 21, a spring portion 22, a fixed portion 23 and a pin 24 from front to back, the spring portion 22 can spring up and down, the spring portion 22 extends horizontally and is provided with a spring portion front portion 222, a break fulcrum 224 and a spring portion rear portion 223, the break fulcrum 224 abuts against the front end of the first break bottom surface 185, the break bottom surface 224 is approximately flush with the rear end 118 of the connecting slot 117, the spring portion rear portion and the fixed portion 23 abut against the first break slot 185, the depth of the terminal slot 18 is larger than the material thickness of the terminal, so that the rear section 223 of the spring part is sunk into the terminal slot 18, the contact part 21 is connected to the front end of the spring part 22 and protrudes from the first connecting surface 152 to the connecting slot 117, the contact part 21 is provided with a most protruded contact point 211, a front inclined surface 212 and a rear inclined surface 213, the front section 222 of the spring part and the contact part 21 correspond to the concave part 153, the front section 222 of the spring part can be sprung up and down in the concave part 153, the rear inclined surface 213 of the contact part 21 is very short and cannot be sprung, the fixing part 23 is provided with an inclined bending part 233, so that the front and rear sections of the fixing part 23 have a height difference, one side of the rear section of the fixing part 23 is provided with a concave part 234, the bending part 233 abuts against the inclined surface 183, the concave part 234 is engaged with the convex part 184, so as to prevent the terminal from moving forward and backward, the contact part 24 horizontally protrudes out of the rear end of the base part, the contact parts 21 of the two rows of the terminal are arranged at equal intervals according to the serial number of the contact circuit, and the serial numbers of the same contact circuits of the two rows of contact parts are arranged in reverse.
The contact circuit number of USB TYPE-C specified by the USB Association is as follows: 1 and 12 are a pair of ground terminals arranged in bilateral symmetry, 4 and 9 are a pair of power terminals arranged in bilateral symmetry, 2 and 3 are a pair of high-differential signal terminals (TX +, TX-), 10 and 11 are another pair of high-differential signal terminals (RX +, RX-), 6 and 7 are a pair of low-differential signal terminals (D +, D-), 5 and 8 are detection terminals.
The metal buckle 30 is disposed between the two insulation bases 10, the metal buckle 30 has a main board surface 36, the left and right sides of the main board surface 36 respectively extend forward to integrally form an elastic buckle 33 and extend backward to integrally form a horizontal connecting pin 37, the elastic buckle 33 extends forward to form an elastic arm 331, the front end of the elastic arm 331 is provided with a buckle 332, the two elastic buckles 33 are disposed at the left and right sides of the connecting groove 117 and can be elastically moved left and right, and the left and right sides of the main board surface 36 are respectively provided with a positioning hole 34.
The fixing structure 60 is two insulating sheets, which are joined to the upper and lower surfaces of the main board surface 36 of the metal clip 30, and the upper and lower pressing surfaces 61 of the fixing structure 60 press and fix the two rows of fixing portions 23 of the two rows of terminals 20.
The two grounding members 40 are respectively connected and positioned outside the two insulation base bodies 10, the grounding member 40 is provided with a positioning plate 41, two side arms 43 and a twisting plate 45, the two side arms 43 are connected to the left and right sides of the front end of the positioning plate 41 and extend forwards, the twisting plate 45 is connected to the front end of the two side arms 43 and extends leftwards and rightwards, the middle of the positioning plate is arranged in a continuous U-shaped bending shape in the front-back direction, the twisting plate 45 is integrally connected with three U-shaped elastic sheets 46, the three elastic sheets 46 can be bounced up and down, the positioning plate 41 and the two side arms 43 are connected with the first concave surface 131, the twisting plate 45 is placed on the second concave surface 132, and the three elastic sheets 46 pass through the three through holes 155 and protrude out of the second connecting surface 151.
The metal housing 50 is formed by drawing and extending metal, and covers the two insulating base bodies 10 and abuts against the two grounding pieces 40, the twisting piece 45 of the grounding piece 40 is jointed between the second concave surface 132 and the metal housing 50, there is still a gap for twisting, the metal housing 50 is provided with a four-sided packaging main housing 51 and a positioning portion 52, the four-sided packaging main housing 51 covers the abutting portion 12 of the two insulating base bodies 10 and forms an abutting structure 75 together, the abutting structure 75 can be positioned on an abutting connector in both directions, and the positioning portion 52 is higher than the four-sided packaging main housing 51.
As shown in fig. 37, when the tongue-shaped portion 68 of the mating connector is inserted into the connecting groove 117, when the elastic portion 22 of the two rows of terminals is elastically pushed, the elastic portion rear section 223 of the terminal abuts against the bottom surface of the terminal groove, so as to have an elastic arm middle section supporting effect, that is, the elastic portion is formed with a middle section fulcrum 224 supported by the first bottom surface 185 of the terminal groove, that is, when the contact portion 21 is pressed to make the elastic portion front section 222 elastically push towards the concave portion 153, the elastic portion rear section 223 after the middle section fulcrum 224 will be separated from the first bottom surface 185 to bend and elastically push to form a gap GP between the first bottom surface 185 and the elastic portion rear section 223, so as to increase the positive force and elasticity of the terminal contact. And since the interruption fulcrum 224 of each terminal is substantially flush with the rear end 118 of the connecting slot 117, the interruption fulcrum 224 is not located in front of the rear end 118 of the connecting slot 117, so that the rear section 223 of the spring portion is not interfered by the tongue plate 68 to affect the spring action.
The manufacturing method of this example is as follows:
referring to fig. 40, two rows of terminals 20 are provided, the two rows of terminals 20 are all stamped by the same metal sheet to be arranged adjacently, and both ends of the two rows of terminals 20 are connected to a material belt 910, two insulating base bodies 10 are provided, and the structures of the two rows of terminals 20 and the two insulating base bodies 10 are as described in this embodiment.
Referring to fig. 41, next, two rows of terminals 20 are assembled into two rows of terminal slots 18 of two insulating base bodies 10 in the vertical direction, the rear sections 223 of the springing portions of the two rows of terminals 20 and the fixing portions 23 abut against the first bottom surfaces 185 of the two rows of terminal slots 18 of the two insulating base bodies 10 in the same horizontal direction, and the depth of the terminal slots 18 is greater than the material thickness of the terminals 20, so that the rear sections 223 of the springing portions and the fixing portions 23 sink into the terminal slots 142.
Please refer to fig. 42, which provides a fixing structure 60, wherein the fixing structure 60 is two insulating sheets, and the two insulating sheets are respectively placed in the recessed regions 113 of the bases of the two insulating base bodies 10.
Referring to fig. 43, a metal buckle 30 is provided, the structure of the metal buckle 30 is as described in this embodiment, the rear end of the metal buckle 30 is connected to a material belt 900, and the metal buckle 30 is disposed on the fixing structure 60 of an insulating base 10.
Then, the material tape at the front ends of the two rows of terminals 20 of the two insulating base bodies 10 is cut off, the two insulating base bodies 10 are connected up and down, and the two clamping posts 110 of the two insulating base bodies 10 pass through the two clamping holes at the left and right sides of the metal buckle 30 and the two through holes 112 of the two insulating base bodies 10.
Then, the two clamping posts 110 are riveted to clamp the two insulating base bodies 10, and at this time, the upper and lower abutting surfaces 61 of the fixing structure 60 abut against and fix the two rows of fixing portions 23 of the two rows of terminals 20.
Next, two grounding members 40 are provided, the structure of the two grounding members 40 is as described in this embodiment, and the two grounding members 40 are disposed and joined outside the two insulation base bodies 10.
Next, a metal shell 50 is provided, the structure of the metal shell 50 is as described in this embodiment, the metal shell 50 is assembled from front to back and is wrapped and fixed on the two insulating base bodies 10, and finally, the material tape at the rear ends of the two rows of terminals 20 and the material tape at the rear ends of the metal buckles 30 are cut off.
The present embodiment can also be manufactured in the same manner as the first embodiment.
Referring to fig. 44, the rear inclined plane 213 of the contact portion 21 of each terminal 20 of the present embodiment is not bounced about 0.4mm, the front section 222 and the rear section 223 of the elastic portion both extend horizontally and are bounced up and down about 2mm each, since the obliquely upwardly extending rear inclined surface 213 of the contact portion 21 of the terminal 20 is only about 0.4mm, it is easier to control the height of each contact portion 21 of each row of terminals 20 to be the same, for example, the rear inclined plane 213 should be controlled to have an elevation angle of 46 degrees, the protruding height of the contact point 211 is 0.4mm sin (46 degrees) is 0.288mm, if the rear inclined plane 213 is 45 degrees, the contact point 211 protrusion height is 0.4mm sin (45 degrees) 0.283mm, thus, when the difference of the elevation angles is 1 degree, the error is 0.288 mm-0.283-0.005 mm, such error figures are small, so that the configuration of the present embodiment is easy to control the height of each contact portion 21 of each row of terminals 20 to be the same height.
Referring to fig. 45, if the rear end 118 of the connecting slot 117 is located behind the recess 153 and the interruption point 224, when the tongue 68 of the mating connector is inserted into the connecting slot 117, the rear section 223 of the spring part after the middle point 224 is separated from the first bottom 185 to be bent and sprung, and the rear section 223 of the spring part is interfered by the tongue 68 to affect the spring.
As described by the above configuration, the present invention has the following advantages:
1. as shown in fig. 36 and fig. 40, since the rear sections 223 of the springing portions of the two rows of terminals and the fixing portions 23 are horizontally abutted against the bottom surface of the terminal groove, the assembly is easy, the stamping is simplified, and the manufacturing cost is reduced. As shown in fig. 37, when the springing portion 22 of the two rows of terminals is springed by a force, the middle fulcrum 224 of the springing portion rear section 223 is supported by the first bottom surface 185 of the terminal groove, so that the springing portion rear section 223 except behind the middle fulcrum 224 can still be springed by bending to form a gap GP between the first bottom surface 185 of the terminal groove of the base 11 and the springing portion rear section 223, thereby increasing the positive force and elasticity of the terminal contact.
2. Since the front section 222 and the rear section 223 of the spring part both extend horizontally, i.e. the spring part 22 extends horizontally, and the front end of the spring part 22 is connected to a protruding contact part 21, the rear slope 213 of the contact part 21 is short and will not spring, so that the height of each contact part 21 of each row of terminals 20 can be easily controlled to be at the same height.
3. Since the interruption fulcrum 224 of each terminal is substantially flush with the rear end 118 of the connecting slot 117, the interruption fulcrum 224 is not located in front of the rear end 118 of the connecting slot 117, so that the rear section 223 of the spring portion is not interfered by the tongue plate 68 to affect the spring movement.
Please refer to fig. 46, which is a first variation of the second embodiment and is substantially the same as the second embodiment, wherein the difference is that the fixing structure 60 of the present variation is an insulating pressing block, the fixing structure 60 is assembled on the metal buckle 30, or the fixing structure 60 and the metal buckle 30 are formed by injection molding of plastic, and the upper and lower pressing surfaces 61 of the fixing structure 60 protrude from the upper and lower surfaces of the metal buckle 30.
Referring to fig. 47, a second variation of the second embodiment is substantially the same as the first variation of the second embodiment, wherein the difference is that the upper and lower pressing surfaces 61 of the fixing structure 60 of this variation are arranged in a concave-convex manner at intervals in accordance with a row of terminal slots of the insulating base.
Referring to fig. 48, a third variation of the second embodiment is substantially the same as the first variation of the second embodiment, wherein the difference is that the rear end 118 of the connecting slot 117 of this variation is located in front of the interruption fulcrum 224, so that the spring portion front 222 of the spring portion 22 of the terminal in front of the interruption fulcrum 224 is increased, and thus the positive force of the terminal contact is small.
Referring to fig. 49, a fourth variation of the second embodiment is substantially the same as the second embodiment, wherein the difference is that the contact portion 21 of each terminal of the present variation is formed by impact extrusion, i.e. the thickness of the front slope 212 is reduced to form a convex contact point 211.
Fig. 50 shows a fifth variation of the second embodiment, which is substantially the same as the fourth variation of the second embodiment, wherein the difference is that the contact portion 21 of each terminal of the present variation is formed by half-punching and half-bending.
Please refer to fig. 51, which is a sixth variation of the second embodiment, and is substantially the same as the second embodiment, wherein the difference is that the two rows of terminals 20 of the present variation are 4, the upper row of terminals is denoted by a, the contact circuit numbers are arranged from right to left and are sequentially a1, a4, a9, a12, the lower row of terminals is denoted by B, the contact circuit numbers are arranged from right to left and are sequentially B12, B9, B4, B1, the two rows of terminals 20 are respectively a pair of ground terminals (a1/a12, B12/B1) and a pair of power terminals (a4/a9, B9/B4), the spring portion 22 and the fixed portion 23 of each terminal 20 are both wide plates, which is favorable for transmitting large current, and the pair of power terminals (a4/a9, B9/B4) are integrally connected.
Referring to fig. 52, a seventh variation of the second embodiment is substantially the same as the sixth variation of the second embodiment, wherein the difference is that the two rows of pins 24 of the two rows of terminals 20 of this variation are wide boards and have the same width as the fixing portion 23.
Referring to fig. 53, an eighth variation of the second embodiment is substantially the same as the sixth variation of the second embodiment, wherein the difference is that the fixing structure 60 of this variation is formed by injection molding or hot melting, and the fixing structure 60 directly covers the two rows of fixing portions 23 of the two rows of terminals 20. So that the two rows of fixing portions 23 are fixed to the two insulating housing bodies 10.
Please refer to fig. 54 to fig. 58E, which are substantially the same as the second embodiment, illustrating a ninth variation of the second embodiment, wherein:
as shown in fig. 54 and 55, a pair of ground terminals (contact circuit numbers 1, 12) and a pair of power terminals (contact circuit numbers 4, 9) of each row of terminals 20, the spring portion 22 and the fixed portion 23 of each row of terminals 20 are wide, which is advantageous for transmitting large current, and the spring portion 22 to the fixed portion 23 of one pair of high-differential signal terminals (TX +, TX-, contact circuit numbers 2, 3) of each row of terminals 20 are close to each other, and the spring portion 22 to the fixed portion 23 of the other pair of high-differential signal terminals (RX +, RX-, contact circuit numbers 10, 11) are close to each other.
As shown in fig. 55 and fig. 56, each of the partitions 17 of the insulative housing 10 is provided with a first partition 171, a second partition 172, a third partition 173, and a fourth partition 174 from front to back, the second partition 172 and the fourth partition 172 have the same height, the first partition 171 is higher than the second partition 172, the second partition 172 is higher than the third partition 173, the height of the third partition 173 is not greater than the thickness of the terminal 20, and the heights of the first, second, and fourth partitions 171, 172, 174 are all greater than the thickness of the terminal 20.
As shown in fig. 56 and 57, the fixing structure 60 is an insulating pressing block, the fixing structure 60 and the metal buckle 30 are formed by plastic injection molding, and the upper and lower pressing surfaces 61 of the fixing structure 60 are located at the middle sections of the upper and lower surfaces of the main board surface 36 of the metal buckle 30 and are relatively protruded.
As shown in fig. 58D, when each terminal 20 is placed in the terminal slot 18, the flexible portion 22 is bent toward the first bottom 185 of the terminal slot relative to the fixing portion 23, as shown in fig. 58E, after the fixing structure 60 presses and fixes the fixing portion 23 of each terminal 20, the flexible portion 22 of each terminal 20 has elastic overflow pressure toward the first bottom 185 of the terminal slot, so as to ensure that the two rows of terminals 20 can have consistent height when assembled in the terminal slot, i.e., each row of contact portions 21 can have consistent height. In addition, the bottom surface of the rear section of the concave portion 153 is a slope 155.
The manufacturing method of this variation is substantially the same as the second embodiment, with the following steps:
referring to fig. 55, two rows of terminals 20 and the two rows of terminals 20 are provided, and the structures of the two rows of terminals 20 and the two insulating base bodies 10 are as described in the second embodiment.
Referring to fig. 56, next, two rows of terminals 20 are assembled into two rows of terminal slots 18 of two insulating base bodies 10 in the vertical direction, the rear sections 223 of the springing portions of the two rows of terminals 20 and the fixing portions 23 abut against the first bottom surfaces 185 of the two rows of terminal slots 18 of the two insulating base bodies 10 in the same horizontal direction, and the depth of the terminal slots 18 is greater than the material thickness of the terminals 20, so that the rear sections 223 of the springing portions and the fixing portions 23 sink into the terminal slots 18.
A fixing structure 60 and a metal buckle 30 are provided, the structure of the metal buckle 30 is shown in the second embodiment, the fixing structure 60 is an insulating pressing block, the fixing structure 60 and the metal buckle 30 are formed by plastic injection molding, and upper and lower pressing surfaces 61 of the fixing structure 60 are located at the middle sections of the upper and lower surfaces of the main board surface 36 of the metal buckle 30 and are relatively protruded.
Referring to fig. 57 and fig. 58, the metal clip 30 is disposed on the inner surface of the base of an insulating base 10, the main board 36 of the metal clip 30 abuts against the second and fourth barriers 172 and 174, and the main board 36 does not touch the terminal 20.
Referring to fig. 58A, two grounding pieces 40 are provided, the structure of the two grounding pieces 40 is as described in this embodiment, and the two grounding pieces 40 are joined to the outer surfaces of the two insulating base bodies 10.
Referring to fig. 58B, the two insulating base bodies 10 are then joined together, the two posts 110 of the two insulating base bodies 10 pass through the two holes on the left and right sides of the metal buckle 30 and the two through holes 112 of the two insulating base bodies 10, and the two posts 110 are riveted to fix the two insulating base bodies 10, at this time, the upper and lower pressing surfaces 61 of the fixing structure 60 press and fix the two rows of fixing portions 23 of the two rows of terminals 20.
Referring to fig. 58C, a metal shell 50 is provided, and the structure of the metal shell 50 is as described in this embodiment, and the metal shell 50 is assembled from front to back to be wrapped and fixed on the two insulating base bodies 10.
In the above step, the two grounding members 40 may be bonded to the outer surfaces of the two insulating base bodies 10, and then the two insulating base bodies 10 may be bonded vertically.
Referring to fig. 59, a tenth variation of the second embodiment is substantially the same as the ninth variation of the second embodiment, wherein the difference is that the material thickness of a pair of ground terminals (contact circuit numbers 1 and 12) and a pair of power terminals (contact circuit numbers 4 and 9) in each row of terminals of the present variation is thicker than that of the other terminals.
Referring to fig. 60, for an eleventh implementation of the second embodiment, the structure of the second embodiment can be applied to the implementation of fig. 139 in PCT/CN2019/075090, that is, the structure of the second embodiment is matched with the main implementation of PCT/CN2019/075090, that is, a pad 607 is disposed outside the rear section of the base of the upper insulating base 10, a row of grooves 608 is disposed on the pad 607, an opening 609 is disposed in the front section of the row of grooves 608, a row of bumps 614 arranged at intervals is disposed inside the rear section of the base 611 of the lower base 602, and inner and outer U-shaped grooves 613 are disposed inside the rear sections of the bases 11 of the upper and lower insulating bases 10.
Two rows of terminals 620 are provided, wherein two terminals A1/A12, two terminals A4/A9, two terminals B1/B12 and two terminals B4/B9 are integrally connected by a U-shaped connecting plate 625, wherein the U-shaped connecting plate 625 of the two terminals A1/A12 and the U-shaped connecting plate 625 of the two terminals B1/B12 are overlapped up and down and placed outside the U-shaped groove 613 to form an electrical connection, the U-shaped connecting plate 625 of the two terminals A4/A9 and the U-shaped connecting plate 625 of the two terminals B4/B9 are overlapped up and down and placed inside the U-shaped groove 613 to form an electrical connection, wherein only the terminals A1, A5, A6, A7, B5 and A9 are provided with pins 624, each pin 624 is supported by a bump 614, and the 6 pins 624 correspond to the row of openings 609 up and down.
In addition, the fixed portion of the terminal A4 and the fixed portion of the terminal A5 are both electrically connected to a resistor 690.
Please refer to fig. 61 and 62, which are a twelfth variation of the second embodiment, and are substantially the same as the eleventh variation of the second embodiment, the difference is that the number of the upper row of terminals of the present variation is only 4, the contact circuit numbers are arranged from right to left as a1, a4, a9 and a12, the number of the lower row of terminals is only 4, and the contact circuit numbers are arranged from right to left as B12, B9, B4 and B1.
Please refer to fig. 63 and fig. 64, which are a thirteenth variation of the second embodiment, and are substantially the same as the eleventh variation of the second embodiment, the difference is that the number of the upper row terminals of the variation is only 5, the serial numbers of the contact circuits are arranged from right to left as a1, a4, a5, a9 and a12, the serial numbers of the lower row terminals are only 5, and the serial numbers of the contact circuits are arranged from right to left as B12, B9, B5, B4 and B1.
Referring to fig. 65, a fourteenth variation of the second embodiment is substantially the same as the second embodiment, except that the bevel angle of the inclined surface 213 is larger after the contact portion of the present variation.
Please refer to fig. 66, which is a fifteenth variation of the second embodiment, and is substantially the same as the second embodiment, wherein the elastic portion of each terminal of the present variation is recessed in the first connecting surface 151.
Please refer to fig. 66A and 66B, which are a sixteenth modification of the second embodiment, and substantially the same as the ninth modification of the second embodiment, the difference is that the left and right sides of the base of each insulating housing 10 of the present modification are respectively provided with a locking slot 190, the left and right terminals of each row of terminals 20 are respectively provided with a locking plate 26, the locking plate 26 is connected to the outer side of the fixing portion 23, two sides of the locking plate 26 are respectively provided with barbs 27, the two locking plates 26 of each row of terminals 20 can be locked in the two locking slots 190, the barbs 27 can prevent the locking plates 26 from being removed from the locking slots 190, and the stability of each row of terminals 20 assembled in each insulating housing 10 can be enhanced by the two locking plates 26 of each row of terminals 20 being locked in the two locking slots 190.
Referring to fig. 66C, another embodiment of the locking piece 26 according to this variation is shown.
Please refer to fig. 66D to fig. 66E, which are a seventeenth variation of the second embodiment, and are substantially the same as the sixteenth variation of the second embodiment, the difference is that the left and right sides of the fixing structure 60 of this variation are respectively provided with a notch 67, and the ground terminals of the two rows of terminals are provided with protrusions 29 capable of abutting against the metal buckle 30.
Please refer to fig. 66F, which is an eighteenth variation of the second embodiment, and is substantially the same as the seventeenth variation of the second embodiment, and the difference is that the pair of high-differential signal terminals (TX +, TX-, contact serial numbers 2,3) and the pair of high-differential signal terminals (RX +, RX-, contact serial numbers 10,11) of the present variation are all equal in length, and the ground terminal is expanded outward.
Referring to fig. 67 to 74, a third embodiment of the present invention is a sinking plate TYPE bidirectional dual-sided USB TYPE-C3.0 electrical connection socket, which includes an insulating base 70, two rows of terminals 80, a metal latch plate 40, an inner insulating base 300, a grounding shield 60 and a metal shell 50.
As shown in fig. 68 and 73, the two rows of terminals 80 are 12 terminals each, the upper row of terminals is denoted by a, the contact circuit numbers are arranged from left to right and are sequentially a1, a2, … a11, a12, the lower row of terminals is denoted by B, the contact circuit numbers are arranged from left to right and are sequentially B12, B11, … B2, B1, and the contact circuit numbers of USB TYPE-C specified by the USB association are described as follows: 1 and 12 are a pair of ground terminals and are arranged in bilateral symmetry, 4 and 9 are a pair of power terminals and are arranged in bilateral symmetry, 2 and 3 are a pair of high-differential signal terminals (TX +, TX-), 10 and 11 are another pair of high-differential signal terminals (RX +, RX-), 6 and 7 are a pair of low-differential signal terminals (D +, D-), 5 and 8 are detection terminals, and in design, the ground terminals aligned up and down can be lapped, and the power terminals aligned up and down can be lapped, and the pair of low-differential signal terminals (D +, D-) aligned up and down can be lapped.
Each row of terminals 80 includes two ground terminals 86 at the left and right sides and 10 terminals 88 in the middle, and each terminal is integrally provided with a contact portion 82, an extending portion 83 and a pin 84 from front to back.
The configuration of the present embodiment can be explained by the following manufacturing method, which includes the steps of:
referring to fig. 69, a metal latch plate 40 is provided, the front sections of the left and right sides of the metal latch plate 40 are respectively provided with a concave latch 41, the front end of the metal latch plate is provided with a concave portion 42, and the thickness of the material of the metal latch plate 40 is about 0.1 mm.
Referring to fig. 70, four ground terminals 86 are provided, each of the ground terminals 86 is made of a material with a thickness of about 0.3mm, a recessed latch 85 is disposed on an outer side surface of a front section of each ground terminal 86, two ground terminals 86 are vertically aligned and joined to left sides of upper and lower surfaces of the metal latch plate 40, two latches 85 of two ground terminals 86 are aligned and joined to a latch 41 on the left side of the metal latch plate 40, another two ground terminals 86 are vertically aligned and joined to right sides of the upper and lower surfaces of the metal latch plate 40, and two latches 85 of two ground terminals 86 are aligned and joined to a latch 41 on the right side of the metal latch plate 40.
Referring to fig. 71, an inner insulating base 300 is provided, the inner insulating base 300, the metal locking plate 40 and the four ground terminals 86 are formed by plastic injection molding, the inner insulating base 300 has two upper and lower supporting surfaces 301 and two upper and lower concave surfaces 303, the two supporting surfaces 301 are respectively located on the upper and lower surfaces of the metal locking plate 40, the two supporting surfaces 301 are respectively provided with a row of barriers in a protruding manner and are respectively separated into a row of terminal positioning slots 305, and the two concave surfaces 303 are located in the concave portion 42 of the metal locking plate 40. At this time, a metal snap structure 93 is formed on each of the left and right sides of the inner insulating base 300, the metal snap structure 93 is formed by overlapping two snaps of the two ground terminals 86 and the snaps 41 of the metal snap plate 40, so that the metal snap structure 93 has a snap height of 0.3mmX2+0.1mm ═ 0.7mm, which achieves a very good snap strength, and the metal snap structure 93 is provided with a concave bottom surface 931 and a snap surface 932 made of metal material.
Referring to fig. 72, two rows of 10 terminals 88 are provided, and a front end 81 is disposed in front of the contact portion 82 of each terminal 88, and the front end 81 is recessed from the contact portion 82 by a height. Each row of 10 terminals 88 is formed by stamping and bending a sheet of metal of about 0.15mm to 0.2mm into a continuous array of terminals, the front end 81 and the leg 84 of each terminal being connected to a strip of material.
Referring to fig. 73, the two rows of 10 terminals 88 are respectively disposed in the two rows of terminal positioning slots 305 of the upper and lower supporting surfaces 301 of the inner insulating base 300, the contact portion 82 of each terminal 88 abuts against the supporting surface 301, and the front end portions 81 of the plurality of terminals 88 abut against the concave surfaces 303.
Referring to fig. 74, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the metal buckle plate 40 and the two rows of terminals 80 are formed by plastic injection molding, the insulating base 70 is integrally formed with a base 71 and a tongue plate 72, the front end of the base 71 is protruded with the tongue plate 72, the inner end of the tongue plate 72 is connected to the base 122, the thickness of the base 71 is larger than that of the tongue plate 72, two connecting surfaces with larger plate surfaces are arranged above and below the tongue plate 72, the thickness of the tongue plate 72 is such that the rear section is thicker than the front section so that the rear sections 722 of the two connecting surfaces are protruded than the front sections 721 of the two connecting surfaces, one row 82 of terminals is fixed on the tongue plate 72 at the same height and is exposed to slightly protruded from the front sections 721 of the two connecting surfaces, each pin 84 extends out of the rear end of the base 71 and the end section is horizontal, each front end 81 is integrally embedded in the tongue plate 72, the two rows 82 of the terminals 80 are respectively exposed to the front sections 21 of the two connecting surfaces of the tongue plate 72 and aligned up and down, the contact portions 82 of the two rows of terminals are in two rows with different lengths, and the 4 longer contact portions 82 and the 8 shorter contact portions 82 are longer than the middle 4 contact portions 82, and the metal buckle structure 93 is exposed on the left and right side surfaces of the front section of the tongue plate.
Next, a ground shield 60 is provided, and the ground shield 60 is sleeved on the two connecting surface rear sections 722 and the upper and lower surfaces of the base 71 from front to back.
Finally, a metal shell 50 is provided, and the metal shell 340 is assembled into the insulating housing 70 from front to back.
Referring to fig. 67 and 73, the ends of the two rows of pins 84 of the two rows of terminals are arranged in a row with the same height, wherein the pins 84 of the four pairs of terminals, i.e., the upper and lower pairs of ground terminals (a1/B12, a12/B1) and the upper and lower pairs of power terminals (a4/B9, a9/B4), are abutted or close to each other, the pins 84 of the two terminals a6 and B6 are also abutted or close to each other, and the two pins 84 of each pair of differential signal terminals (a2/A3, a10/a11, B2/B3, B10/B11) are arranged adjacently.
Please refer to fig. 75 to 81, which are substantially similar to the third embodiment, in which:
the manufacturing method of the present embodiment includes the steps of:
referring to fig. 75, a metal buckle plate 40 is provided, the metal buckle plate 40 is substantially similar to the third embodiment, and the left and right sides of the metal buckle plate 40 are connected to a material belt 900.
Referring to fig. 76, an inner insulating base 300 is provided, the inner insulating base 300 and the metal locking plate 40 are formed by plastic injection molding, the inner insulating base 300 is substantially the same as the third embodiment, and a contact surface 306 is formed on each of the left and right sides of the front section of the upper and lower supporting surfaces 301.
Referring to fig. 77, two rows of terminals 80 are provided, each row of terminals 80 includes two ground terminals 86 on the left and right sides and 10 terminals 88 in the middle, each row of terminals 80 is formed by stamping and bending a metal sheet with a thickness of about 0.15mm into continuously arranged terminals, the front end of each terminal and the pin 84 are respectively connected to a material belt 912, 913, the two ground terminals 86 are connected to a material belt 910, the middle 10 terminals 88 are substantially the same as the third embodiment, the extending portion 83 of each ground terminal 86 is recessed with respect to the extending portion 83 of each terminal 88 in the middle, the extending portion 83 of each ground terminal 86 is connected to a flat plate portion 810 with the same height forward, a recessed buckle 85 is arranged on the outer side of the flat plate portion 810, a contact portion 82 protrudes from the flat plate portion 810 by stamping on the inner side of the flat plate portion 810, and the contact portion 82 of the ground terminal 86 protrudes 0.15mm with respect to the flat plate portion 810 and is at the same height as the contact portion 82 of each terminal 88.
Referring to fig. 78, when the plate portion 810 protrudes the contact portion 82, one side of the contact portion 82 is connected to the plate portion 810 by the inclined surface 816 without tearing.
Referring to fig. 79, the two rows of terminals 80 are disposed on the upper and lower support surfaces 301 of the inner insulating base 300, 10 terminals 88 of each row of terminals are disposed on the terminal positioning grooves 305 of each row, the contact portion 82 of each terminal 88 abuts against the support surface 301, the front end portions 81 of the plurality of terminals 88 abut against the concave surface 303, the flat plate portions 810 and the extending portions 83 of the four ground terminals 86 of the two rows of terminals are flatly joined to the left and right sides of the two surfaces of the metal locking plate 40, the two locking tabs 85 of each pair of vertically aligned ground terminals 86 are aligned with the locking tabs 41 of the metal locking plate 40, the contact portion 82 of the ground terminal 86 is joined to the abutment surface 306 of the support surface, and the contact portion 82 of the ground terminal 86 is not suspended and has good strength. At this time, a metal snap structure 93 is formed on the left and right sides of the inner insulating base 300, the metal snap structure 93 is formed by overlapping two snaps of the two ground terminals 86 and the snaps 41 of the metal snap plate 40, so that the metal snap structure 93 has a snap height of 0.15mmX2+0.1mm to 0.4mm, which achieves an excellent snap strength, and the metal snap structure 93 is provided with a concave bottom surface 931 and a snap surface 932 made of metal material.
Referring to fig. 80, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the metal latch 40 and the two rows of terminals 80 are formed by injection molding, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections 21 of the two connecting surfaces of the tongue plate 72 and are aligned up and down, and the left and right side surfaces of the front section of the tongue plate are respectively exposed out of the metal latch 93. .
Referring to fig. 81, the carrier tape is removed.
Next, the same third embodiment provides a ground shield and a metal housing.
Please refer to fig. 82 to fig. 85, which are a second variation of the third embodiment, substantially the same as the first variation of the third embodiment, wherein the difference is that the variation is a bidirectional dual-sided USB TYPE-C2.0 electrical connection socket, each row of terminals 80 includes two ground terminals 86 at the left and right sides and 6 terminals 88 in the middle, the serial number of the connection circuit is 1, 4, 5, 6, 7, 8, 9, 12, and there are no two pairs of high-differential signal terminals.
The manufacturing method of the embodiment comprises the following steps:
referring to fig. 82, an inner insulating base 300 is provided, the inner insulating base 300 is formed by plastic injection molding, the inner insulating base 300 has two upper and lower supporting surfaces 301, and the two supporting surfaces 301 are respectively protruded with a row of barriers and respectively separated into a row of terminal positioning slots 305.
Referring to fig. 83, two rows of terminals 80 are provided, each row of terminals 80 includes two ground terminals 86 on the left and right sides and 6 terminals 88 in the middle, each row of terminals 80 is formed by stamping and bending a metal sheet of about 0.15mm to 0.2mm to form terminals arranged continuously, each terminal is integrally provided with a contact portion 82, an extension portion 83 and a pin 84 from front to back, the contact portion 82 and the extension portion 83 are at the same height, the outer side of the contact portion 82 of each ground terminal 86 is stamped and recessed to form a recess 812, and the outer side of the recess 812 is provided with a buckle 85.
Referring to fig. 84, the two rows of 10 terminals 88 are respectively disposed in the two rows of terminal positioning slots 305 of the upper and lower supporting surfaces 301 of the inner insulating base 300, the contact portion 82 of each terminal 88 abuts against the supporting surface 301, the latches 85 of the two grounding terminals 86 aligned vertically are mutually engaged to form a metal latch structure 93, at this time, a metal latch structure 93 is respectively formed on the left and right sides of the inner insulating base 300, and the metal latch structure 93 is provided with a recessed bottom surface 931 and a latch surface 932 made of metal material.
Referring to fig. 85, an insulating housing 70 is provided, the insulating housing 70 is formed by injection molding the inner insulating housing 300 and the two rows of terminals 80, and the structure of the insulating housing 70 is substantially the same as that of the third embodiment.
Please refer to fig. 86 to fig. 89, which are substantially the same as the first variation of the third embodiment of the present invention, wherein the difference is that each row of terminals 80 of the charging TYPE bidirectional dual-sided USB TYPE-C electrical connection socket includes only two grounding terminals 86 at the left and right sides and two power terminals 87 in the middle, and the serial numbers of the contact circuits are 1, 4, 9, and 12, respectively.
The manufacturing method of the present embodiment includes the steps of:
referring to fig. 86, two rows of terminals 80 are provided, each row of terminals 80 includes two ground terminals 86 at left and right sides and two power terminals 87 in the middle, each row of terminals 80 is formed by stamping and bending a metal sheet of about 0.2mm into continuously arranged terminals, each terminal is integrally provided with a flat plate portion 810, an extending portion 83 and a pin 84 from front to back, the front section of the extending portion 83 is flat and protrudes a contact portion 82 by stamping, wherein the flat plate portion 810 and the extending portion 83 of the two power terminals 87 are integrally connected to form a large plate surface, the front ends of the flat plate portions 810 of the two ground terminals 86 are integrally connected by a connecting piece 812, the pin 824 of each terminal is connected to a material belt 910 when each row of terminals 80 is stamped, the two rows of terminals 80 are stacked up and down, the extending portions 83 of the two rows of terminals 80 are mutually abutted, the tail sections of the pins 84 are horizontal and have the same row height, each of the ground terminals 86 has a concave latch on the outer side of the flat portion 810, and the latches 85 of the two ground terminals 86 aligned up and down are engaged with each other to form a metal latch structure 93, and the metal latch structure 93 has a concave bottom surface 931 and a latch surface 932 made of metal material.
Referring to fig. 87, the contact portion 82 protrudes 0.15mm more than the extension portion 83, and the thickness of the metal sheet is about 0.2mm, so that one side of the contact portion 82 is still connected to the extension portion 83 and will not be torn, and the other side of the contact portion 82 is connected to the extension portion 83 by the inclined surface 816 to increase the strength, referring to fig. 88, which is another type with poor strength.
Referring to fig. 89, an insulating base 70 is provided, the insulating base 70 and the two rows of terminals 80 are formed by plastic injection molding, the structure of the insulating base 70 is substantially the same as that of the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the metal snap structure 93 is exposed out of each of the left and right side surfaces of the front section of the tongue plate.
Finally, the same third embodiment provides a metal housing that is assembled into the insulating housing 70 from the front to the back.
Please refer to fig. 90, which is a first variation of the fourth embodiment, and is substantially the same as the fourth embodiment, wherein the difference is that the two power terminals 87 are integrally connected to each other to form a larger board.
Please refer to fig. 91 to fig. 93, which are a second variation of the fourth embodiment, and are substantially the same as the fourth embodiment, wherein the difference is that the two flat plate portions 810 and the two extending portions 83 of the two power terminals 87 of each row of terminals 80 are separated, the front ends of the two flat plate portions 810 of the two power terminals 87 are integrally connected by a connecting piece 812, a detecting terminal 89 (contact circuit number 5) is added between the two power terminals 87 of each row of terminals 80, the detecting terminal 89 is identical in structure to the power terminal 87, the front ends of the two ground terminals 86 are not connected, and the extending portions of the two ground terminals 86 are connected to the tape 910 by a bridge 916.
Referring to fig. 93, after the tape 910 is cut, the electroless plating cuts 813 are exposed on both sides of the rear section of the tongue plate.
Please refer to fig. 94 to fig. 96, which are substantially the same as the second variation of the fourth embodiment, wherein the front and rear ends of each row of terminals 80 are connected to the tape 910.
Please refer to fig. 97 to 99, which are similar to the fourth embodiment of the fourth embodiment, wherein the difference is that the extension 83 of the four terminals, such as the two ground terminals 86 and the two power terminals 87, of each row of terminals 80 to the end of the pin 84 are designed to be wide boards.
Please refer to fig. 100 to fig. 102, which are a fifth variation of the fourth embodiment, and are substantially the same as the fourth variation of the fourth embodiment, wherein the difference is that the extension portion 83 of the four terminals, such as the two ground terminals 86 and the two power terminals 87, of each row of terminals 80 and the vertical section 831 of the extension portion are designed as wide boards and the horizontal pins 84 are designed as narrow boards.
Please refer to fig. 103 to 108, which are about the same as the second variation of the fourth embodiment, wherein:
the manufacturing method of the present embodiment includes the steps of:
Referring to fig. 103, an inner insulating base 300 is provided, the inner insulating base 300 is formed by plastic injection molding, the inner insulating base 300 has two upper and lower supporting surfaces, each of the two supporting surfaces is protruded with a row of partitions and is separated into a row of terminal positioning slots 305.
Referring to fig. 104, two rows of terminals 80 are provided, each row of terminals 80 includes two ground terminals 86 ( contact circuit numbers 1, 12, respectively), two power terminals 87 (contact circuit numbers 4, 9, respectively), and 4 terminals 88 ( contact circuit numbers 5, 6, 7, 8, respectively) in the middle, wherein two ground terminals 86 and two power terminals 87 are the same as the second variation of the fourth embodiment, each terminal 88 is integrally provided with a contact portion 82, an extension portion 83 and a pin 84 from front to back, the contact portion 82 and the extension portion 83 are at the same height, each row of terminals 80 is formed by stamping and bending about 0.15mm to 0.2mm of metal sheet into a continuous array of terminals, the pins 84 of each terminal are connected to a strip of material 910, the extensions of the two ground terminals 86 are connected to a strip of material 910, and the front ends of the two ground terminals 86 and the two power terminals 87 are connected to a strip of material 912.
Referring to fig. 105, the terminals 88 of the two rows of terminals 80 are disposed in the two rows of terminal positioning slots 305 on the upper and lower supporting surfaces of the inner insulating housing 300, the two flat plate portions of each pair of upper and lower aligned ground terminals 86 of the two rows of terminals 80 are directly overlapped, and the two flat plate portions of each pair of upper and lower aligned power terminals 87 are directly engaged.
Referring to fig. 106, the carrier tape 912 is removed.
Referring to fig. 107, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300 and the two rows of terminals 80 are formed by plastic injection molding, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the metal snap structure 93 is respectively exposed out of the left and right side surfaces of the front section of the tongue plate.
Referring to fig. 108, the tape 910 is removed. Alternatively, a metal shell can be provided, which is assembled into the insulating housing 70 from the front and then the tape 910 is removed.
Please refer to fig. 109 to 112, which are substantially identical to the sixth variation of the fourth embodiment, wherein:
as shown in fig. 109 and 110, the insulating housing 70 is directly embedded with the two rows of terminals 80 by plastic injection molding, at this time, the lower row of terminals 80 is only embedded with the two ground terminals 86 and the two power terminals 87, and a row of four terminal positioning slots 76 is formed below the insulating housing 70.
As shown in fig. 111, 4 terminals 88 of the lower row of terminals 80 are provided.
As shown in fig. 112, the 4 terminals 88 of the lower row of terminals 80 are assembled into the row of four terminal positioning grooves 76.
Then, the lower surface of the insulation base 70 is embedded with plastic for injection molding for the second time.
Referring to fig. 113 to 116, an eighth variation of the fourth embodiment is substantially similar to the second variation of the fourth embodiment, wherein the difference is:
the manufacturing method of the present embodiment includes the steps of:
referring to fig. 113, two rows of terminals 80 are provided, which are substantially similar to the second variation of the fourth embodiment, wherein the difference is that the front ends of the two flat plate portions 810 of the two ground terminals 86 of each row of terminals 80 are integrally connected by a connecting piece 812, the front ends of the two flat plate portions 810 of the two power terminals 87 are integrally connected by a connecting piece 812, the extending portion 83 of the ground terminal 86 and the extending portion 83 of the power terminal 87 are temporarily connected by at least one material bridge 813, and the two connecting ends of the material bridge 813 are narrower at one end and wider at the other end.
Providing a metal buckle plate 40, wherein the middle section of the metal buckle plate 40 is hollow, the left side and the right side are respectively a plate 44 and a buckle plate 45 which extend forwards and backwards and are separated, the front ends of the left plate 44 and the right plate 44 are integrally connected through a left connecting sheet 46 and a right connecting sheet 46, the front ends of the left buckle plate 45 and the right buckle plate 45 are integrally connected through a left connecting sheet 46 and a right connecting sheet 46, the outer sides of the front sections of the two buckle plates 45 are respectively provided with a concave buckle 41, the outer sides of the rear sections of the two buckle plates 45 are respectively provided with a locking sheet 48, a plate 44 and a buckle plate 45 are temporarily connected through a plurality of material bridges 47, and the two connecting ends of the material bridges 47 are narrower at one end and wider at the other end.
Referring to fig. 114, two rows of terminals 80 are stacked on the upper and lower surfaces of the metal latch plate 40, two ground terminals 86 of the two rows of terminals 80 are stacked on the upper and lower surfaces of two latch plates 45, power terminals 87 of the two rows of terminals 80 are stacked on the upper and lower surfaces of two plates 44, two latches 85 of each pair of vertically aligned two ground terminals 86 are aligned with one latch 41 of the metal latch plate 40 to form a metal latch structure 93, the metal latch structure 93 is provided with a concave bottom surface 931 and a latch surface 932 made of metal, and the two latch plates 48 of the metal latch plate 40 latch the lower row of terminals 80
Referring to fig. 115, the carrier tape 900 is removed.
Referring to fig. 116, an insulating base 70 is provided, the insulating base 70, the metal buckle plate 40 and the two rows of terminals 80 are embedded and injection molded by plastic, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections 21 of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the left and right side surfaces of the front section of the tongue plate are respectively exposed out of the metal buckle structure 93; in addition, the insulation base 70 is formed with a plurality of punching holes 78, which can punch the material bridges 813, 47 from the punching holes 78 to cut the narrower connection ends of the material bridges 813, 47.
Referring to fig. 117 to 122, a ninth variation of the fourth embodiment is substantially the same as the eighth variation of the fourth embodiment, wherein the difference is:
the manufacturing method of the present embodiment includes the steps of:
referring to fig. 117, an inner insulating base 300 is provided, the inner insulating base 300 is formed by plastic injection molding, the inner insulating base 300 has two upper and lower supporting surfaces, each of the two supporting surfaces is protruded with a row of partitions and is separated into a row of terminal positioning slots 305.
Two rows of terminals 80 are provided, which are substantially identical to the sixth variant implementation of the fourth embodiment.
A metal buckle plate 40 is provided, the middle section of the metal buckle plate 40 is hollow, two buckle plates 45 respectively extending from front to back are provided at the left and right sides, the front ends of the two buckle plates 45 are integrally connected by a left and right connecting sheet 46, a concave buckle 41 is provided at the outer side of the front section of each of the two buckle plates 45, and a slot 49 is provided at the inner side of the rear section.
Referring to fig. 118, the lower row of terminals 80 are placed in a row of terminal positioning slots 305 on the lower supporting surface of the inner housing 300
Referring to fig. 119, the metal locking plate 40 is assembled to the left, right and front ends of the inner insulating base 300, the metal locking plate 40 is vertically aligned and overlapped on the flat plate portion of the two grounding terminals 86 of the lower row of terminals 80, and the locking slot 49 is locked with the locking block 306.
Referring to fig. 120, an upper row of terminals 80 is disposed in a row of terminal positioning grooves 305 on the upper supporting surface of the inner insulating base 300, the flat plate portions of the two ground terminals 86 of the lower row of terminals 80 are vertically aligned and overlapped on the metal locking plate 40, the two locking tabs 85 of each pair of vertically aligned two ground terminals 86 are aligned with one locking tab 41 of the metal locking plate 40 to form a metal locking structure 93, and the metal locking structure 93 is provided with a concave bottom surface 931 and a locking surface 932 made of metal material.
Referring to fig. 121, the carrier tape 900 is removed.
Referring to fig. 122, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the metal buckle plate 40 and the two rows of terminals 80 are embedded in plastic for injection molding, the structure of the insulating base 70 is substantially the same as that of the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections 21 of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the left and right side surfaces of the front section of the tongue plate are respectively exposed out of the metal buckle structure 93; in addition, the insulation base 70 is formed with a plurality of punching holes 78, and the material bridges 813 can be punched from the punching holes 78.
Referring to fig. 123-126, a tenth variation of the fourth embodiment is shown, which is implemented as a dual-sided USB TYPE-C3.0 electrical connection socket of a sinker TYPE, which is substantially identical to the second variation of the third embodiment, wherein the differences are:
In the present embodiment, the flat plate portion 810 of the two ground terminals 86 of each row of terminals 80 is recessed from the extending portion 83, the extending portion 83 of the two ground terminals 86 and the extending portion 83 of each terminal 88 are at the same horizontal height, the front ends of the flat plate portions 810 of the two ground terminals 86 of each row of terminals 80 are integrally connected by a connecting piece 812, and the front ends of the two power terminals 87 are integrally connected by a connecting piece 812.
Please refer to fig. 127, which is an eleventh variation of the fourth embodiment, and is substantially the same as the tenth variation of the third embodiment.
Refer to FIG. 128 and FIG. 129 for a twelfth implementation of the fourth embodiment, which is substantially the same as the eleventh implementation of the fourth embodiment, in which one of the two pins 84 of the pair of high differential signal terminals (A2/A3) of the present implementation is staggered front and back with respect to one of the two pins 84 of the pair of high differential signal terminals (B10/B11), and the other one of the two pins 84 of the pair of high differential signal terminals (A10/A11) is staggered front and back with respect to the other two pins 84 of the pair of high differential signal terminals (B2/B3).
Referring to fig. 130 to 136, a thirteenth variation of the fourth embodiment is substantially the same as the second variation of the third embodiment, wherein the difference is that the two rows of pins 84 of the two rows of terminals 80 of the present variation are arranged in two front and rear rows of horizontal pins, and as shown in fig. 132 and 133, the front row of pins 84 is abutted and pasted on the lower surface of the inner insulating base 300.
Please refer to fig. 137 and 138 for a fourteenth implementation of the fourth embodiment, which is substantially the same as the thirteenth implementation of the fourth embodiment, wherein the difference is that the present implementation is a desktop implementation.
Please refer to fig. 139 to fig. 146, which are a fifteenth modification of the fourth embodiment, and are substantially the same as the tenth modification of the fourth embodiment and the second modification of the third embodiment, wherein the modification is a desktop modification, the contact portions 82 and the extending portions 83 of the two ground terminals 86 of each row of terminals 80 extend horizontally, the contact portions 82 of the terminals have the same height, the outer sides of the contact portions 82 of the ground terminals 86 are pressed and recessed into the flat plate portion 810, the flat plate portion 810 is connected to the metal locking plate 40, the outer side of the flat plate portion 810 is provided with a recessed locking 85, and the flat plate portion 810 of the ground terminal 86 is recessed about 0.15mm from the contact portion 82.
The upper and lower concave surfaces 303 of the inner insulating base 300 are also provided with partitions to divide the inner insulating base into a row of terminal positioning slots, and the two rear ends of the metal locking plate 40 are respectively provided with a vertical pin.
The manufacturing method implemented by the change comprises the following steps:
referring to fig. 139, a metal buckle plate 40 is provided, the structure of the metal buckle plate 40 is implemented as the present variation, the left and right sides of the metal buckle plate 40 are connected to a material belt 900, and the front end is connected to a material belt 901.
Referring to fig. 140, an inner insulating base 300 is provided, the inner insulating base 300 and the metal locking plate 40 are formed by plastic injection molding, the inner insulating base 300 is implemented as the present variation, two rows of terminals 80 are provided, the two rows of terminals 80 are implemented as the present variation, the front end and the rear end of each terminal of each row of terminals 80 are respectively connected with a material belt 910, and the two material belts 910 connected to the front end and the rear end of the lower row of terminals are respectively provided with a convex column 916.
Referring to fig. 141, the two rows of terminals 80 are disposed in the two rows of terminal positioning slots 305 on the upper and lower supporting surfaces of the inner insulating base 300, and the two posts 916 are riveted to fix the overlapped material tapes together.
Referring to fig. 142, the material tape at the front ends of the two rows of terminals 80 is cut away.
Referring to fig. 143, an insulating housing 70 is provided, the insulating housing 70 is formed by plastic injection molding with the inner insulating housing 300, the metal locking plate 40 and the two rows of terminals 80 embedded therein, and the structure of the insulating housing 70 is substantially the same as that of the third embodiment.
Referring to fig. 144 and 145, a ground shield 60 is provided, and the ground shield 60 is sleeved on the two connecting surface rear sections 722 and the upper and lower surfaces of the base 71 from front to back.
Referring to fig. 145 and 146, a metal shell 50 is provided, and the metal shell 340 is assembled into the insulating base 70 from front to back.
Finally, the strip of material at the front ends of the two rows of terminals 80 is cut off.
Please refer to fig. 147 to fig. 151, which are a sixteenth modification of the fourth embodiment, substantially the same as the fifteenth modification of the fourth embodiment, wherein the difference is that the modification is implemented as a bidirectional dual-sided USB TYPE-C2.0 electrical connection socket, each row of terminals 80 includes two ground terminals 86 at the left and right sides, two power terminals 87 and 4 terminals 88 in the middle, the serial number of the contact circuit is 1, 4, 5, 6, 7, 8, 9, 12, there are no two pairs of high-differential signal terminals, wherein the contact portion 82 of the two power terminals 87 and the extending portion 83 extend horizontally, one side of the contact portion 82 is stamped to form a recessed flat portion 810, so as to increase the width of the plate surfaces of the two power terminals 87, which is favorable for large current transmission, and the middle portion of the metal locking plate 40 is hollow to form a left and right front and back extending locking plate 45, the two front sections of the two buckling plates 45 are separated, the rear ends of the two buckling plates 45 are provided with a left-right connecting sheet 46 integrally connected, and the outer sides of the front sections of the two buckling plates 45 are respectively provided with a concave buckling 41.
Please refer to fig. 152 to 157 for a seventeenth implementation of the fourth embodiment, which is substantially the same as the sixteenth implementation of the fourth embodiment, wherein the difference lies in that the left and right sides of the rear plate surface of the metal latch plate 40 of the present implementation are respectively provided with two upward and downward protrusions 417 and two hooks 416, as shown in fig. 153, the bottom surfaces of the left and right terminal positioning slots 305 of the upper and lower support surfaces of the inner insulating base 300 slightly protrude from the protrusion 417, as shown in fig. 154 and 155, when the two rows of terminals 80 are disposed in the two rows of terminal positioning slots 305 of the upper and lower support surfaces of the inner insulating base 300, the ground terminals 86 of the two rows of terminals 80 will abut against the protrusions 417 of the metal latch plate 40, the two hooks 416 at the left and right sides of the metal latch plate 40 can buckle the vertically aligned ground terminals 86, the vertical section 4162 of the two hooks 416 can engage with the recesses 815 of the two ground terminals 86, thereby reinforcing the fixation of the two rows of terminals to the inner insulating base 300.
Referring to fig. 158, an eighteenth variation of the fourth embodiment is substantially the same as the seventeenth variation of the fourth embodiment, wherein the variation is implemented as a bi-directional dual-sided USB TYPE-C3.0 electrical connection socket.
Referring to fig. 158A, a nineteenth variation of the fourth embodiment is substantially the same as the seventeenth variation of the fourth embodiment, wherein the difference is that the variation is a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket.
Please refer to fig. 159 to 163 for a twentieth variation of the fourth embodiment, which is substantially the same as the seventeenth variation of the fourth embodiment, wherein the difference is that the extending portions of the two ground terminals 86 aligned up and down are respectively stamped with a convex portion 816 and the flat plate portion 810 is respectively stamped with a convex portion 817, the two convex portions 816 and the two convex portions 817 of the two ground terminals 86 aligned up and down are abutted against each other, the metal latch plate 40 is provided with an opening 420 corresponding to the convex portion 816 and an opening 420 corresponding to the convex portion 817.
Referring to fig. 164, a twenty-first variation of the fourth embodiment is substantially similar to the twentieth variation of the fourth embodiment, with the difference being that the variation is implemented as a bi-directional dual-sided USB TYPE-C3.0 electrical connection socket.
Please refer to fig. 165 for a twenty-second implementation of the fourth embodiment that is substantially identical to the twentieth implementation of the fourth embodiment, wherein the difference is that the implementation is a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket.
Please refer to fig. 166 to 168 for a twenty-third implementation of the fourth embodiment, which is substantially the same as the twentieth implementation of the fourth embodiment, wherein the difference is that a downward contact 421 and a downward contact 422 are respectively disposed at two sides of the opening 420 of the metal latch plate 40 of the present implementation, as shown in fig. 167 and 168, so as to enhance the strength of two sidewalls of the opening 420.
Please refer to fig. 169 to 171, which are a twenty-fourth variation of the fourth embodiment, and are substantially the same as the twentieth variation of the fourth embodiment, wherein the difference is that a convex portion 816 is stamped at the rear section of the extending portion of the two ground terminals 86 aligned up and down and a convex portion 817 is stamped at the flat plate portion 810, the two convex portions 816 of the two ground terminals 86 aligned up and down are abutted against each other and the two convex portions 817 are staggered back and forth and abutted against the flat plate portion 810, and the metal locking plate 40 is provided with an opening 420 corresponding to the convex portion 817.
Referring to fig. 172, a twenty-fifth variation of the fourth embodiment is substantially similar to the twenty-fourth variation of the fourth embodiment, wherein the difference is that the variation is implemented as a bi-directional dual-sided USB TYPE-C3.0 electrical connection socket.
Referring to fig. 172A, a twenty-sixth implementation of the fourth embodiment is substantially the same as the twenty-fifth implementation of the fourth embodiment.
Please refer to fig. 173 to fig. 176, which are about the twenty-seventh implementation of the fourth embodiment, and the difference is that the inner insulating base 300 of the present variation is provided with a locking slot 315 at each of the left and right sides of the rear section of the upper and lower supporting surfaces, the extension 83 of each ground terminal 86 is provided with a vertical locking piece 820 at the outer side, the locking piece 82 is provided with barbs 821 at each of the two sides, the two locking pieces 820 of the two ground terminals 86 of each row of terminals 20 can be locked in the two locking slots 315, the barbs 821 can prevent the locking pieces 820 from exiting from the locking slots 190, so as to enhance the stability of each row of terminals 80 assembled in the inner insulating base 300. In addition, the left and right sides of the metal buckle plate 40 are provided with through positioning holes 423 corresponding to the two slots 315, so that the two slots 315 can be accurately formed when the inner insulating base 300 and the metal buckle plate 40 are embedded into plastic for injection molding.
Please refer to fig. 176A, which is a twenty-eighth variation of the fourth embodiment, which is substantially the same as the twenty-seventh variation of the fourth embodiment, wherein the difference is that the two ground terminals 86 aligned up and down in the variation are provided with a curved portion having a concave shape and then connected to the locking piece 820, so that the length of the locking piece 820 can be increased and a better locking effect can be achieved.
Please refer to fig. 176B and 176C, which are a twenty-ninth implementation of the fourth embodiment, and are substantially the same as the twenty-seventh implementation of the fourth embodiment, wherein the difference is that the present variation is implemented as a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket.
Please refer to fig. 176D to 176F, which are a thirtieth modification of the fourth embodiment, and are substantially the same as the twenty-seventh modification of the fourth embodiment, wherein the difference is that the two locking pieces 820 of the upper row of terminals 80 extend downward, and the two locking pieces 820 of the lower row of terminals 80 extend upward.
Please refer to fig. 176G and 176H, which are about the thirty-first variation of the fourth embodiment, wherein the difference is that the variation is a bidirectional dual-sided USB TYPE-C2.0 electrical connection socket.
Referring to fig. 176I, a thirty-second variation of the fourth embodiment is shown, which is substantially identical to the twenty-seventh variation of the fourth embodiment, wherein the variation is implemented such that two locking pieces 820 of two rows of terminals 80 extend upward.
Please refer to fig. 177 to 179 for a thirty-third variation of the fourth embodiment, which is substantially the same as the twentieth variation of the fourth embodiment, wherein the difference is that the metal locking plate 40 of the present variation has two clamping pieces 424 respectively protruding from the left and right sides of the upper and lower rear sections, and the two clamping pieces 424 can clamp and fix the extending portion 823 of the ground terminal 86.
Please refer to fig. 179A and 179B, which are a thirty-fourth variation of the fourth embodiment, and are substantially the same as the twentieth variation of the fourth embodiment, wherein the difference is that the extension portion 823 of the ground terminal 86 of the present variation is provided with two elastic locking pieces 28, the inner insulating base 300 is provided with a locking slot 315, and the two elastic locking pieces 28 can be locked in the locking slot 315.
Please refer to fig. 179C, which is a thirty-fifth implementation of the fourth embodiment, and is substantially identical to the thirty-fourth implementation of the fourth embodiment.
Please refer to fig. 180 to 182C, which are thirty-sixth alternative implementations of the fourth embodiment, it is substantially the same as the fifteenth implementation of the fourth embodiment, wherein the differences are: the structure of the two ground terminals 86 in the two rows of terminals 80 of this variation is the same as that of the terminals 88, the extension portion 823 of each terminal is provided with a recessed locking portion 831, the terminal positioning grooves 305 of the rear section of the inner housing 300 are provided with projecting locking portions 310, each of which is locked by the locking portion 831 of each terminal and the locking portion 831 of each terminal positioning groove 305, the metal buckle plate 40 is a hollow middle section, and the left and right sides are two buckle plates 45 extending forward and backward and separated from each other, the outer side of the latch plate 45 is connected to a vertical plate 412, the vertical plate 412 is bent to form a metal latch structure 93, the metal clip structure 93 has a metal recessed bottom surface 931 and a clip surface 932, as shown in fig. 182A, the recessed bottom surface 931 corresponds to the thickness center of the latch plate 45.
Referring to fig. 183, a thirty-seventh variation of the fourth embodiment is substantially the same as the thirty-sixth variation of the fourth embodiment, wherein the difference is that the metal buckle plate 40 of the present variation has an overall larger plate surface.
Please refer to fig. 184 to 188, which are schematic views of a thirty-eighth variation of the fourth embodiment, and are substantially the same as the twentieth variation and the thirty-sixth variation of the fourth embodiment, wherein the metal latch plate 40 of the present variation is formed by laminating two metal plates, the two metal plates of each latch plate 45 are respectively bent upward and downward to form a vertical plate 412, the two vertical plates 412 are vertically joined and bent to form a metal latch structure 93, and the metal latch structure 93 is provided with a concave bottom surface 931 and a latch surface 932 made of metal.
Referring to fig. 189, a thirty-ninth variation of the fourth embodiment is substantially the same as the thirty-eighth variation of the fourth embodiment, wherein the difference is that an inward bending plate 417 is disposed in front of the metal buckle structure 93 of this variation, and the bending plate 417 is provided with an inclined edge 4171.
Please refer to fig. 190, which is a forty-fourth variation of the fourth embodiment, and is substantially the same as the thirty-sixth variation of the fourth embodiment, wherein the difference is that the left and right sides of the metal latch plate 40 of the present variation are respectively connected to a bending plate 413, the bending plate 413 is further connected to a vertical plate 412, the bending plate 413 is bent downward to make the vertical plate 412 located at the thickness center of the metal latch plate 40, the vertical plate 412 is bent to form a metal latch structure 93, and the metal latch structure 93 is provided with a concave bottom surface 931 and a latch surface 932 made of metal.
FIG. 191 is a developed plan view of a forty-first variation implementation of the fourth embodiment that is substantially identical to the forty-second variation implementation of the fourth embodiment.
Reference is now made to fig. 192, which is a developed plan view of a forty-second variation implementation of the fourth embodiment, which is substantially identical to the forty-second variation implementation of the fourth embodiment.
Please refer to fig. 193, which is a perspective view of a forty-third variation of the fourth embodiment, which is substantially identical to the forty-third variation of the fourth embodiment.
Please refer to fig. 194, which is a perspective view of a forty-fourth variation of the fourth embodiment, which is substantially similar to the forty-third variation of the fourth embodiment, wherein a wavy vertical surface 418 is disposed in front of the metal buckle structure 93 of the present variation.
Please refer to fig. 195, which is a forty-fifth implementation of the fourth embodiment, which is substantially identical to the third and fourth embodiments.
Please refer to fig. 196, which is a forty-sixth implementation of the fourth embodiment, and is substantially identical to the third and fourth embodiments.
Please refer to fig. 197 to 200, which are substantially the same for the third and fourth embodiments, illustrating a forty-seventh variation of the fourth embodiment.
Please refer to fig. 201 to 202, which are about the same for the third and fourth embodiments, illustrating a forty-eighth variation of the fourth embodiment.
The forty-fifth to forty-eighth modifications of the fourth embodiment are implemented in the states of fig. 14 to 19 and fig. 22 to 23 in which the third and fourth embodiments of the present invention are applied to international application No. PCT/CN 2020/117880.
Referring to fig. 203 to 204, a fifth embodiment of the present invention is a rechargeable bidirectional dual-sided USB TYPE-C2.0 electrical connection socket, which is substantially the same as the first embodiment, wherein the difference is: the upper and lower rows of contacts in this embodiment are disposed on two ground terminals 86 and two power terminals 87. The grounding terminal 86 has a thick plate 88, the thick plate 88 is formed by folding and laminating a metal plate, the upper and lower surfaces of the thick plate 88 are respectively a planar contact portion 82, a latch 93 is disposed on one side of the front end of the thick plate 88, and the latch 93 has a concave bottom surface 931 and a locking surface 932 made of metal material.
The power terminal 87 has a thick plate 88, the thick plate 88 is formed by folding and folding a metal plate, the upper and lower surfaces of the thick plate 88 are a planar contact portion 82, and two sides of the contact portion 82 are provided with bevel guides 85.
The two grounding terminals 86, the two power terminals 87 and the insulating base 70 are formed by injection molding of embedded plastic, the upper and lower contact portions 82 of the grounding terminals 86 and the upper and lower contact portions 82 of the power terminals 87 are leaked and slightly protrude out of the front sections 721 of the two connecting surfaces of the tongue plate 72 of the insulating base 70, and the recessed bottom surfaces 931 and the locking surfaces 932 of the two latches 93 are exposed out of the left and right sides of the tongue plate.
The design of the two ground terminals 86 and the thick plate 88 of the two power terminals 87 can achieve a larger conductive cross-sectional area, and the upper and lower rows of contacts 82 are electrically connected, wherein the upper and lower contacts 82 of the same ground circuit are electrically connected, and the upper and lower contacts 82 of the same power circuit are electrically connected.
Referring to fig. 205 to 206, a first variation of the fifth embodiment is substantially the same as the second embodiment, wherein the difference is that the number of the upper and lower rows of contacts 82 of the first variation is 5, and the upper and lower rows of contacts are added with a terminal 80 of contact circuit number 5.
Please refer to fig. 207 to 209, which are a second variation of the fifth embodiment, which is substantially the same as the fifth embodiment, wherein the difference is that the number of the upper and lower rows of contacts 82 of the present variation is 8, the upper and lower rows of terminals 80 are disposed between the two power terminals 87, each row of terminals 80 is 4, and the serial number of the contact circuit is 5 to 8, and an insulating layer 78 is disposed between the two rows of contacts 82 of the two rows of terminals 80 to separate them from each other.
The two ground terminals 86, the two power terminals 87, the two rows of terminals 80 and the insulating base 70 are formed by plastic injection molding, the upper and lower rows of contacts 82 are exposed and slightly protrude from the front sections 721 of the two connecting surfaces of the tongue plate 72 of the insulating base 70, and the recessed bottom surfaces and the locking surfaces of the two latches 93 are exposed from the left and right sides of the tongue plate.
Referring to fig. 210 to 214, a third variation of the fifth embodiment is substantially the same as the second variation of the fifth embodiment, wherein the difference is that the two ground terminals 86, the two power terminals 87, the upper row of terminals 80 and an inner insulator 300 of the present variation are formed by insert-molding plastic, and the inner insulator 300 is formed with a row of terminal positioning grooves 305 on the lower surface.
Referring to fig. 213, the lower row of terminals 80 is arranged in a row of terminal positioning slots 305 below the inter-insulator 300.
Referring to fig. 214, an outer insulator 77 is formed by injection molding to form an insulating base 70, the insulating base 70 is constructed as described above, and the inner insulator 300 is embedded and fixed to the outer insulator 77.
Please refer to fig. 215 to 218, which are a fourth variant implementation of the fifth embodiment, which is substantially the same as the second variant implementation of the second embodiment, wherein the difference is that the thick plate 88 of the two ground terminals 86 and the two power terminals 87 of the present variant implementation is a thick metal plate, and the front ends of the two ground terminals 86 are respectively provided with a groove 863.
Referring to fig. 216, the two ground terminals 86, the two power terminals 87 and an inner insulator 300 are formed by insert molding, the inner insulator 300 is engaged with the grooves 863 of the two ground terminals 86, and the inner insulator 300 is formed with a row of terminal positioning grooves 305 on the upper and lower surfaces thereof.
Referring to fig. 217, two rows of terminals 80 are arranged in two rows of terminal positioning grooves 305 on the upper and lower surfaces of the inter-insulator 300.
Referring to fig. 218, an outer insulator 77 is formed by injection molding to form an insulating base 70, the insulating base 70 is constructed as described above, and the inner insulator 300 is embedded and fixed to the outer insulator.
Please refer to fig. 219 to fig. 223, which is a fifth variation of the fifth embodiment, the variation is a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket, the upper and lower rows of contacts 82 are 12, which is substantially the same as the fourth variation of the fifth embodiment, wherein the difference is that the two ground contacts 86 of the present variation are respectively connected to a thinner metal plate 100 as the contact circuit serial number 2,3 pair of high differential signal terminals (TX +, TX-) separating the two rows of contacts 80, and the other pair of high differential signal terminals (RX +, RX-) of the contact circuit serial numbers 10,11, and the upper and lower power contacts are not provided to an integrated terminal, and the two rows of contacts 80 are 10, i.e. the contacts of the contact circuit serial numbers 2 to 11.
Please refer to fig. 224, which is a sixth variation of the fifth embodiment, which is substantially the same as the second embodiment, wherein the difference is that the thick plate of the two ground terminals 86 and the two power terminals 87 of the present variation is made of a thick metal plate, which is stamped and formed by a thick metal plate to form a large U-shaped and small U-shaped body, the two ground terminals 86 extend backward and are integrally connected, and the two power terminals 86 extend backward and are integrally connected.
Referring to fig. 225 to 230, a sixth embodiment of the present invention is shown, in which the present embodiment is a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket, which is substantially the same as the twenty-eighth to thirty-second variations of the fourth embodiment and the fifteenth variation of the fourth embodiment, wherein the difference is that: in this embodiment, referring to fig. 227 and 230, the end sections of the two rows of pins 84 of the two rows of terminals are arranged in a row of horizontal equal heights, wherein the pins 84 of the four pairs of terminals, such as the upper and lower two pairs of ground terminals (a1/B12, a12/B1) and the upper and lower two pairs of power terminals (a4/B9, a9/B4) are mutually abutted or close to each other, the pins 84 of the two terminals a6 and B6 are also mutually abutted or close to each other, the two pins 84 of each pair of differential signal terminals (a2/A3, a10/a11, B2/B3, B10/B11) are adjacently arranged at an interval of X, each pair of differential signal terminals are adjacently arranged at an interval of Y, that is the interval of the two pins 84 of a10/B2 and the interval of the two pins 84 of B11/3 is Y, Y is greater than 1.5 times or 2 times the interval of X.
The manufacturing method of the present embodiment includes the steps of:
referring to fig. 225, a metal buckle plate 40 is provided, the metal buckle plate 40 is substantially similar to the third embodiment, the left and right sides of the metal buckle plate 40 are connected to a material belt 900, and nine positioning holes 423 are respectively formed on the left and right sides of the metal buckle plate 40.
Referring to fig. 226, an inner insulating base 300 is provided, the inner insulating base 300 and the metal locking plate 40 are embedded and injection molded by plastic, the inner insulating base 300 is substantially the same as the fifteenth variation of the fourth embodiment, and the third embodiment is implemented, and the left and right sides of the rear section of the upper and lower supporting surfaces are respectively provided with a locking slot 315.
Referring to fig. 226, two rows of terminals 80 are provided, each row of terminals 80 includes two ground terminals 86 at left and right sides and 10 terminals in the middle, each row of terminals 80 is formed by stamping and bending a metal sheet about 0.15mm into terminals arranged continuously, the front end of each terminal and the pin 84 are connected to a material strip 910, the terminals 86 are connected to a material strip 910, the two rows of terminals 80 are substantially the same as the twenty-eighth variation to the thirty-second variation of the fourth embodiment and the fifteenth variation of the fourth embodiment, the contact portion 82 and the extension portion 83 of each ground terminal 86 extend horizontally, the contact portion 82 of each terminal is at the same height, a recessed flat plate portion 810 is stamped on the outer side of the contact portion 82 of the ground terminal 86, a recessed buckle 85 is disposed on the outer side surface of the flat plate portion 810, a contact portion 82 is stamped and protruded on the inner side of the flat plate portion 810 of the ground terminal 86, the flat plate portion 810 of the ground terminal 86 is recessed by about 0.15mm from the contact portion 82, a vertical locking piece 820 is provided outside the extending portion of each ground terminal 86.
Referring to fig. 227, the two rows of terminals 80 are disposed on the upper and lower supporting surfaces 301 of the inner insulating base 300, each row of terminals is disposed on each row of terminal positioning slots 305, the contact portion 82 of each terminal 88 abuts against the supporting surface 301, the front end portions 81 of the plurality of terminals 88 abut against the concave surface 303, the flat plate portion 810 of the four ground terminals 86 of the two rows of terminals is joined to the left and right sides of the two surfaces of the metal locking plate 40, the two locking tabs 85 of each pair of vertically aligned two ground terminals 86 are aligned with one locking tab 41 of the metal locking plate 40, at this time, a metal locking structure 93 is formed on each of the left and right sides of the inner insulating base 300, the metal buckle structure 93 is formed by overlapping the two buckles of the two grounding terminals 86 and the buckle 41 of the metal buckle plate 40, so the metal buckle structure 93 has a buckle height of 0.15mmX2+0.1mm to 0.4mm, achieving an excellent buckle strength, the metal latch structure 93 has a recessed bottom surface 931 and a latch surface 932 made of metal.
Next, referring to fig. 228, a material belt at the front end is removed, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the metal buckle plate 40 and the two rows of terminals 80 are formed by plastic injection molding, the structure of the insulating base 70 is substantially the same as that of the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the two connecting surface front sections 21 of the tongue plate 72 and are aligned up and down, and the metal buckle structure 93 is exposed out of the left and right side surfaces of the front section of the tongue plate. .
And then, providing a grounding shielding piece which is sleeved on the rear sections of the two connecting surfaces and the upper surface and the lower surface of the base from front to back.
Finally, a metal shell is provided, which is assembled into the insulating housing 70 from the front to the rear.
Please refer to fig. 231 to 232, which are a first variation of the sixth embodiment, and the variation is substantially the same as the sixth embodiment, wherein the difference is that two pins 43 extend from the left and right sides of the rear end of the metal locking plate 40, and the tail end of the pin 43 is horizontal and located between the pin of the terminal B2 and the pin of the terminal a 10.
Please refer to fig. 233 to fig. 234, which are second variations of the sixth embodiment, and the variations are substantially the same as the first variations of the sixth embodiment, wherein the difference is that two vertical pieces 430 are extended downward from the left and right sides of the metal buckle plate 40 near the rear end, and the two vertical pieces 430 abut against two vertical positioning posts of the metal housing.
Referring to fig. 235 to 236, a third variation of the sixth embodiment is shown, which is substantially the same as the first variation of the sixth embodiment, wherein the difference is that the two terminal leg 43 of the metal locking plate 40 are located at the left and right sides of the terminal leg end of the two rows of terminals and are respectively connected to or close to the terminal leg end of the ground terminal a1, a 12.
Please refer to fig. 237 to 241 for a fourth variation of the sixth embodiment, which is substantially the same as the first variation of the sixth embodiment, wherein the difference is that the middle of the metal latch plate 40 is hollow to form two latch plates 45 extending front and back respectively at the left and right sides, and the two latch plates 45 are respectively provided with a concave latch 41, so as to facilitate the plastic injection molding of the inner insulating base.
Referring to fig. 239, the two fastening plates 45 are completely overlapped with the contact portions and the extension portions of the two ground terminals 86 and the two power terminals 86 of the two rows of terminals in the vertical direction, so that the shielding effect is better.
Referring to fig. 240, a pair of upper differential signal terminals (RX +, RX-) a10, a11 are arranged, wherein the extending portions 83 are both bent and extended outward to form an inner bent arc 833 and an outer bent arc 834, the total length of the inner bent arc 833 of each of the pair of differential signal terminals (RX +, RX-) a10, a11 is equal to the total length of the outer bent arc 834, and the other pair of differential signal terminals (TX +, TX-) a2, A3 are designed as described above, so that the high-speed transmission effect is better.
Referring to fig. 241, a pair of high-speed differential signal terminals (TX +, TX-) B2 and B3 are arranged in the lower row, wherein the extending portions 83 are both bent and extended outward to form an inner bent arc 833 and an outer bent arc 834, the total length of the inner bent arc 833 of each of the pair of high-speed differential signal terminals (TX +, TX-) B2 and B3 is equal to the total length of the outer bent arc 834, and the other pair of high-speed differential signal terminals (RX +, RX-) B10 and B11 are designed as described above, so that the high-speed transmission effect is better.
Please refer to fig. 242 to fig. 244, which are a fifth variation of the fifth embodiment, and the variation is substantially the same as the sixth embodiment and the fourth variation of the sixth embodiment, wherein the difference is that the variation is implemented as an on-board bidirectional dual-sided USB TYPE-C3.0 electrical connection socket, and the two rows of pins 84 of the two rows of terminals are horizontally arranged in two front and back rows.
Please refer to fig. 245 to 248, which are a sixth variation of the sixth embodiment, and the variation is substantially the same as the sixth embodiment and the fourth variation of the sixth embodiment, wherein the difference is that the variation is implemented as a bidirectional dual-sided USB TYPE-C2.0 electrical connection socket, each row of terminals 80 includes two ground terminals 86, two power terminals 87 and four other terminals 88, wherein two sides of the contact portion 82 of each ground terminal 86 are punched to form a recessed flat portion 810, an outer side of the contact portion 82 of each power terminal 87 is punched to form a recessed flat portion 810, the contact portion 82 of each power terminal 87 is abutted against the supporting surface 301 of the inner insulating socket 300, and the flat portion 810 of each power terminal 87 is abutted against the recessed surface 303 of the inner insulating socket 300.
The two ground terminals 86 and the two power terminals 87 of this variation are designed to be large plates to facilitate the transmission of large current.
The two latch plates 45 of the metal latch plate 40 implemented in this variation are not overlapped with the two power terminals 87 of the two rows of terminals in the vertical direction, and are overlapped with the ground terminals 86 of the two rows of terminals in the vertical direction, so that the power terminals 87 and the ground terminals 86 are not electrically connected at the same time to cause short circuit in the case of a small thickness of the tongue plate.
Please refer to fig. 249-251, which are a seventh variation of the sixth embodiment, the variation is substantially the same as the sixth variation of the sixth embodiment, wherein the difference is that the insulation base 70 of the present variation includes an upper base 701 and a lower base 702 which are overlapped up and down, the upper base 701 and the lower base 702 are respectively embedded with a row of terminals 80 for plastic injection molding, as shown in fig. 250, the upper base 701 and the lower base 702 clamp the two latch plates 45 of the metal latch plate 40, as shown in fig. 251, after the material tape at the front end of the tongue plate 72 is removed, the second embedded plastic injection molding is performed.
Please refer to fig. 252 to 257 for a seventh embodiment of the present invention, which is a bidirectional dual-sided USB TYPE-C3.0 electrical connection plug provided with two insulating base bodies 10, two rows of terminals 20, a metal buckle 30, two grounding pieces 40, a fixing structure 60 and a metal shell 50, and is substantially the same as the ninth and sixteenth embodiments of the second embodiment, wherein the difference is:
The main board surface 36 of the metal buckle 30 is substantially H-shaped, that is, the middle section is provided with a notch 361 to form a left and a right plates 362, a connecting board 363 is integrally connected between the two plates 362, the left and the right sides of the main board surface 36 are respectively provided with an opening 364, the fixing structure 60 and the metal buckle 30 are formed by plastic injection molding, a clamping column 66 is respectively formed at the position of the two openings 364, the two clamping columns 66 protrude the upper and the lower surfaces of the main board surface 36, and the two clamping columns 66 are tightly clamped with the clamping holes 112 of the two insulation base bodies 10. In addition, the plate surface of the latch 332 is perpendicular to the plate surface of the elastic arm 331, so that a larger latch surface can be provided.
The right and left sides of the grounding member 40 are respectively provided with a locking piece 47 to be locked with the locking slot 193 of the insulating base 10.
Referring to fig. 254, the two plates 362 completely cover the width of the two power terminals B4/B9 and the two ground terminals B1/B12, so as to achieve better shielding effect, and the gap 361 can facilitate the plastic injection molding of the fixing structure 60.
Please refer to fig. 257A, which illustrates the male connector of the present embodiment as a plug of a transmission line, the transmission line 86 is an electronic unit, which has two sets of wires 85 soldered to two rows of contacts of the circuit board 200, the two sets of wires 85 are covered with the metal mesh 84, and the outer covering body 80 is formed by molding.
Please refer to fig. 258 to 265, which are substantially the same as the first variation of the seventh embodiment and the ninth variation of the second embodiment, and the difference is that the variation is implemented as a bidirectional USB TYPE-C2.0 electrical connector plug, the number of the two rows of terminals is 8, and neither of the two rows of terminals is provided with a pair of differential signal terminals (TX +, TX-, contact circuit numbers 2,3) and a pair of differential signal terminals (RX +, RX-, contact circuit numbers 10, 11).
The two insulating base bodies 10 of this variation are provided with higher spacers 173.
This variation is implemented in manufacturing as follows;
referring to fig. 259, two rows of terminals 20 are respectively disposed in two insulating base bodies 10.
Referring to fig. 260, the jig 960 presses the spacer 173, so as to form the fixing structure 60 to fix the fixing portion 23 of the row of terminals 20, as shown in fig. 261 and 262.
Referring to fig. 263, the metal clip 30 is then placed into an insulating base 10.
Referring to fig. 264, the two insulating base bodies 10 are stacked up and down, and the two insulating base bodies 10 are combined with each other by the fastening of the fastening holes 112 by the fastening posts 110.
Referring to fig. 265, the front end 185a of the first bottom 185 of the terminal groove 18 of the ground terminal and the power terminal with wider plate surfaces is located behind the front end 185b of the first bottom 185 of the other terminal groove 18, so that the elastic part of the ground terminal and the power terminal with wider plate surfaces has better elasticity.
Please refer to fig. 265A to 265E, which are second variations of the seventh embodiment, but are substantially the same as the seventh embodiment, and the difference is that the present variation is implemented as a sinking board type board end connector, i.e. the upper and lower insulating base bodies 10', 10 are fixed on a circuit board by welding, and the rear end of the base 11 is protruded with a pin positioning seat 145, and the pin positioning seat 145 is provided with a row of pin positioning grooves 146. The pins 24 of the terminals on both sides of each row of terminals 20 extend backward, the pins 24 of the two rows of terminals 20 are respectively positioned in the two rows of pin positioning slots 146 of the two rows of pin positioning seats 145, the end sections of the pins 24 of the two rows of terminals 20 are in a row and have the same horizontal height, the pin rows of the pins 24 are substantially the same as that shown in fig. 67 of the second embodiment, however, the serial numbers of the contact circuits of the connector and the socket of the second embodiment are arranged in the opposite direction.
Please refer to fig. 265F to fig. 265G, which are a third variation of the seventh embodiment, and are substantially the same as the second variation of the seventh embodiment, the difference is that the end sections of the two rows of pins 24 and 24 'of the two rows of terminals 20 of the present variation are arranged in two rows, front and back, and are staggered left and right, so as to facilitate repair welding, the end section of one row of pins 24 of the lower row of terminals is in front of the end section of one row of pins 24' of the upper row of terminals, and the rear end of the base 11 of the lower insulating base 10 does not need to be protruded with a pin positioning seat 145.
Please refer to fig. 265H to 265I, which are a fourth variation of the seventh embodiment, and are substantially the same as the second variation of the seventh embodiment, except that the present variation is implemented as a bidirectional USB TYPE-C2.0 electrical connector, the two rows of terminals 20 are all 8, and the serial numbers of the contact circuits are all 1, 4, 5, 6, 7, 8, 9, 12.
Please refer to fig. 265J to 265K, which are a fifth variation of the seventh embodiment, and are substantially the same as the third variation of the seventh embodiment, and the difference is that the present variation is implemented as a bidirectional dual-sided USB TYPE-C2.0 electrical connector plug, the two rows of terminals 20 are all 8, and the serial numbers of the contacts are all 1, 4, 5, 6, 7, 8, 9, 12.
The single row and the two front and rear rows of horizontal pins of the continuous terminals in the above embodiment may also be formed by injection molding plastic on an upper plastic base and a lower plastic base (not shown) of the upper and lower rows of terminals embedded therein.
Please refer to fig. 266-269 for an eighth embodiment of the present invention, which is a bidirectional USB TYPE-C2.0 electrical connection socket, and is substantially the same as the fifteenth implementation of the third and fourth embodiments.
The configuration of the present embodiment can be explained by the following manufacturing method, which includes the steps of:
Referring to fig. 266, two metal latch plates 45 are provided, each latch plate 45 is provided with a recessed latch 41 at the front section of the outer side, and the thickness of the material of the two latch plates 45 is about 0.3 mm.
Providing an inner insulating base 300, embedding the inner insulating base 300 and the two buckling plates 45 into plastic for injection molding, positioning the two buckling plates 45 on the left and right sides of the inner insulating base 300, arranging an upper supporting surface 301 and a lower supporting surface 301 on the inner insulating base 300, wherein the two supporting surfaces 301 are flush with the upper surface and the lower surface of the two buckling plates 45, arranging a row of barriers in a protruding manner on each of the two supporting surfaces 301 to form a row of terminal positioning grooves 305, arranging a vertical clamping groove 315 on each of the left and right sides of the rear section of the two supporting surfaces 301 of the inner insulating base 300, and arranging two through holes 318 on the front section of the inner insulating base 300 in bilateral symmetry.
Providing two rows of terminals 80, each row of terminals 80 including two ground terminals 86 located at the left and right sides, two power terminals 87 between the two ground terminals 86, and four terminals 88 between the two power terminals 87, each row of terminals being formed by punching and bending a metal sheet of about 0.2mm into a continuous array of terminals, the front end and/or the pins 84 of each terminal being connected to a material tape, substantially the same as the first variation of the third embodiment, each terminal being integrally provided with a contact portion 82, an extension portion 83, and a pin 84 from the front to the rear, the contact portion 82 and the extension portion 83 of each terminal of each row of terminals 80 extending at the same height, the pins 84 of each terminal being bent and extending downward and having the same level at the end, the outer side surface of the front section of the contact portion 82 of each ground terminal 86 being provided with a buckle 85 recessed inward and the inner side of the front section being provided with a flat portion 810 recessed toward the inner insulating base 300, the outer side of the front section of the contact portion 82 of each power terminal 87 is provided with a flat plate portion 810 recessed toward the inner insulating base 300, each contact portion 82 and each flat plate portion 810 have a height difference of about 0.15mm, that is, the recessed surface of the flat plate portion 810 is recessed about 0.15mm from the contact surface of the contact portion 82, the abutting surface of the flat plate portion 810 protrudes about 0.15mm from the abutting surface of the contact portion 82, and the outer side of the rear section of the extension portion 83 of each ground terminal 86 of the two rows of terminals 80 is provided with a locking piece 820 extending in the vertical direction.
Referring to fig. 267, the two rows of terminals 80 are placed in the two rows of terminal positioning slots 305 on the upper and lower supporting surfaces 301 of the inner insulating base 300, the contact surface of the contact portion 82 of each terminal 88 and the contact surface of the contact portion 82 of each power terminal 87 are in contact with the upper and lower supporting surfaces 301, the contact surfaces of the contact portions 82 of the four ground terminals 86 in the two rows of terminals are in flat contact with the upper and lower surfaces of the two locking plates 45, respectively, the two locking tabs 85 of each pair of vertically aligned two ground terminals 86 are aligned with one locking tab 41 of each locking plate 45 to form a metal locking tab 93, at this time, a metal locking tab 93 is formed on each of the left and right sides of the inner insulating base 300, the metal locking tab 93 is formed by overlapping the two locking tabs of the two ground terminals 86 and the locking tabs 41 of the metal locking plate 40, so that the metal locking tab 93 has a locking height of 0.2mmX2+0.3mm which is 0.7mm, to achieve an excellent snap-fit strength, the metal snap-fit structure 93 is provided with a recessed bottom surface and a snap-fit surface made of a metal material, two abutting surfaces of the two flat plate portions 810 of each pair of vertically aligned two ground terminals 86 of the two rows of terminals 80 abut against each other, and two abutting surfaces of the two flat plate portions 810 of each pair of vertically aligned two power terminals 87 of the two rows of terminals 80 extend into the through hole 31 and abut against each other.
Referring to fig. 268 and 268A, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the two fastening plates 45 and the two rows of terminals 80 are formed by plastic injection molding, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections 21 of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the metal fastening structures 93 are respectively exposed out of the left and right side surfaces of the front section of the tongue plate.
Referring to fig. 269, a metal shell 50 is finally provided, and the metal shell 50 is assembled into the insulating base 70 from the front.
The present embodiment is the same as the third embodiment, the end sections of the two rows of pins 84 of the two rows of terminals are arranged in a row with the same height, wherein the pins 84 of the four pairs of terminals, such as the upper and lower two pairs of ground terminals (a1/B12, a12/B1) and the upper and lower two pairs of power terminals (a4/B9, a9/B4) are mutually abutted or close to each other, the pins 84 of the two terminals a6, B6 are also mutually abutted or close to each other, and the two pins 84 of each pair of differential signal terminals (a2/A3, a10/a11, B2/B3, B10/B11) are adjacently arranged.
With the above structure, the present embodiment has the following advantages:
the thickness of the tongue plate of the TYPE C female socket is 0.70mm, wherein the thickness of the terminal is 0.20mm and the maximum cross-sectional area, the thickness of each of the two snap-in plates 45 is 0.30mm, which is the design of the maximum thickness, the two snap-in plates 45 can be made of steel material with better rigidity and better wear resistance, the thickness of the upper and lower rows of terminals is 0.20mm, the thickness of each of the two snap-in plates 45 is 0.30mm, which is the optimum thickness dimension combination structure, and the thickness of the metal snap-in structure 93 is 0.2mm +0.3mm +0.2mm, which is equal to the thickness of the tongue plate, which is 0.7 mm.
2. The electrical ground terminal 86 and the power terminal 87 are both provided with the flat plate portion 810, so that the surface area structure of the contact portion 82 and the pin can reach the maximum surface area by widening the terminal plate surface under the condition that the surface area structure meets the size requirement of the standard specification of the society, and the maximum cross-sectional area structure can be reached by the thickness of the matching terminal being 0.20mm, and the electrical connector can simultaneously reach the maximum current transmission load by the breakthrough electrical ground terminal 86 and the power terminal 87.
3. The thickness of the metal snap structure 93 is 0.7mm, which is the same as the thickness of the tongue plate, and is the largest metal snap thickness structure, and the thickness of each of the two snap plates 45 is 0.30mm, which is the largest wear-resistant steel material, so that the electrical connector achieves the largest function of plugging and unplugging times.
The maximum current transmission load of the electric connector is determined by the structure of the conductive terminal and the conductive material, the maximum current transmission load of the electric connector is the maximum current transmission load of the conductive ground and the power terminal, the performance of the maximum current transmission load of the conductive ground and the power terminal is the size of the sectional area and the surface area structure of the conductive terminal except the conductivity of the conductive material, because the large sectional area and the large surface area of the conductive material and the conductive terminal can effectively reduce and reduce the temperature rise generated by current transmission and avoid the overheat abnormality of the electric connector, the current transmission load is determined by the conductivity of the conductive material and the sectional area and the surface area structure of the conductive terminal, and the surface area structure of the contact part and the pin of the conductive ground and the power terminal of the TYPE C female seat must meet the size requirement of the standard specification of the society, therefore, it is important to select a high-conductivity metal copper material to increase the current transmission load under the limitation of the specification and dimension requirements of the association, but the selection of a high-conductivity metal copper material can increase the current transmission load, but the overall current transmission load of the electrical connector is still greatly limited because the surface area structure dimensions of the ground and power terminals are still limited by the specification requirements of the association, so the inventor is careful to develop and conceive how to create a breakthrough conductive terminal structure under the condition of meeting the specification and dimension requirements of the existing association.
In addition, the thickness of the upper and lower rows of terminals in this embodiment may be 0.25mm, and the thickness of the two locking plates 45 may be 0.20mm, and the thickness of the metal locking structure 93 is 0.25m +0.2mm +0.25mm, which is 0.7mm, which is the same as the thickness of the tongue plate.
Please refer to fig. 270 to 272, which are a first variation of the eighth embodiment, and are substantially the same as the eighth embodiment, in which the variation is implemented such that each of the two rows of terminals 80 is 5, that is, each row of terminals 80 includes two ground terminals 86 located at the left and right sides, two power terminals 87 between the two ground terminals 86, and one terminal 88 between the two power terminals 87, and two terminals 88 of the two rows of terminals 80 are two detection terminals, respectively a5 and B5.
Referring to fig. 273 to 275, a second variant of the eighth embodiment is similar to the second variant of the fourth embodiment, and the difference is that two detection terminals 89 (a 5 and B5 respectively) in the two rows of terminals 80 of this variant are butted against each other by increasing the board area, the rectangular holes 891 thereon are favorable for the flowing of the plastic during the injection molding of the embedded plastic, and in addition, when the terminals are manufactured by stamping, one side of the detection terminals 89 is connected to the power terminals 87 through a bridge 813, which has a better positioning effect, as shown in fig. 275, after the injection molding of the embedded plastic, the bridges 813 are punched from the punching holes 78.
Referring to fig. 276 to 278, a third variation of the eighth embodiment is substantially the same as the second variation of the eighth embodiment, and the difference is that a metal buckle plate 40 is stacked between two rows of terminals 80 of the present variation, the metal buckle plate 40 is provided with a left and right buckle plates 45, two plates 44 located inside the two buckle plates 45, and a plate 43 located between the two plates 44, the two buckle plates 45, the two plates 44, and the plate 43 all extend and separate in the front-back direction, the front ends of the left and right two plates 44 are integrally connected by a left and right connecting piece 46, the front ends of the left and right two buckle plates 45 are integrally connected by a left and right connecting piece 46, the outer sides of the front sections of the two buckle plates 45 are respectively provided with a concave buckle, the plates 43, 44 are temporarily connected by a material bridge, as shown in fig. 277, four ground terminals 86 of the two rows of terminals 80 are stacked on the upper and lower surfaces of the two plates 45, the four power terminals 87 are stacked on the upper and lower surfaces of the two plates 44, and the two detection terminals 89 are stacked on the upper and lower surfaces of the plate 43. As shown in fig. 278, the bridges are punched from the punch holes 78 after the injection molding of the embedded plastic.
Please refer to fig. 279 to 281, which are similar to the first variation of the eighth embodiment, and the difference between the eighth embodiment and the eighth embodiment is that the two detecting terminals 89 are each provided with a flat plate 810 recessed toward the center of the height of the tongue plate on one side of the contact portion 82, the front ends of the flat plates 810 of the two grounding terminals 86 of each row of terminals 80 are integrally connected by a connecting piece 812, and the front ends of the flat plates 810 of the two power terminals 87 are integrally connected by a connecting piece 812.
In the manufacturing process, referring to fig. 280, when the two rows of terminals 80 are stacked up and down, the two flat plate portions 810 aligned up and down of the two detection terminals 89 are abutted against each other, the two pairs of flat plate portions 810 and two connecting pieces 812 aligned up and down of the four power terminals 87 are abutted against each other, the two pairs of flat plate portions 810 and two connecting pieces 812 aligned up and down of the four ground terminals 86 are abutted against each other, the abutting surfaces of the contact portions 82 of the four ground terminals 86 in the two rows of terminals are respectively abutted against the upper and lower surfaces of the two locking plates 45, and the two locking tabs 85 of each pair of two ground terminals 86 aligned up and down are aligned with one locking tab 41 of each locking plate 45 to form a metal locking structure 93.
Referring to fig. 281, an insulating base 70 is provided, the insulating base 70, the two fastening plates 45 and the two rows of terminals 80 are embedded in plastic for injection molding, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the front sections 21 of the two connecting surfaces of the tongue plate 72 and aligned up and down, and the left and right side surfaces of the front section of the tongue plate are respectively exposed out of the metal fastening structure 93.
Please refer to fig. 282 to 284, which are a fifth variant implementation of the eighth embodiment, and are substantially the same as the fourth variant implementation of the eighth embodiment, and the difference is that four terminals 80 are respectively disposed in each row of the eighth implementation, and only two ground terminals 86 located on the left and right sides and two power terminals 87 located between the two ground terminals 86 are included.
Please refer to fig. 285 to 287, which are schematic views of a sixth variation of the eighth embodiment, and are substantially the same as the eighth embodiment, the difference is that four terminals 80 are provided in each row, and only two ground terminals 86 on the left and right sides and two power terminals 87 between the two ground terminals 86 are included in the present variation.
Referring to fig. 288 to 290, a seventh variation of the eighth embodiment is substantially the same as the sixth variation of the eighth embodiment, except that the inner insulating base 300 of the present variation is formed by injection molding of a single plastic material, and the two locking plates 45 are assembled and overlapped between the contact portions 82 of the two pairs of grounding terminals 86 of the two rows of terminals.
Please refer to fig. 291-293, which are schematic views of an eighth embodiment, which is substantially the same as the sixth embodiment, and the difference therebetween is that neither the two ground terminals 86 nor the two power terminals 87 of each row of terminals 80 of the eighth embodiment is provided with a flat plate portion, and the outer front section of each latch plate 45 is provided with a metal latch structure 93.
Referring to fig. 294, a ninth variation of the eighth embodiment is similar to the eighth variation of the eighth embodiment, but the difference is that the inner insulating base 300 of the present variation is formed by injection molding of single plastic, and the two locking plates 45 are assembled and overlapped between the two pairs of ground terminals 86 of the two rows of terminals.
Referring to fig. 295, a tenth modification of the eighth embodiment is substantially the same as the eighth modification of the eighth embodiment, except that the inner insulating base 300, the two locking plates 45 and the two plates 44 are embedded in plastic for injection molding, and the contact surfaces of the contact portions 82 of the four power terminals 87 in the two rows of terminals are flatly bonded to the upper and lower surfaces of the two plates 44, respectively.
Please refer to fig. 296, which is an eleventh variation of the eighth embodiment, and is substantially the same as the tenth variation of the eighth embodiment, except that the inner insulating base 300 of the present variation is formed by injection molding of single plastic, the two sheets 44 are assembled and stacked between the two pairs of source terminals 87 of the two rows of terminals, and the two locking plates 45 are assembled and stacked between the two pairs of ground terminals 86 of the two rows of terminals.
Please refer to fig. 297 to 298 for a twelfth modification of the eighth embodiment, which is substantially the same as the tenth modification of the eighth embodiment, and the difference is that the front section of the two locking plates 45 of the present modification is respectively provided with an opening 451, and the above-mentioned modifications can be applied by combining the opening 451 with plastic during injection molding of embedded plastic.
Please refer to fig. 299 to 300, which are about the same as the twelfth variation of the eighth embodiment.
Please refer to fig. 300A to 300C, which are a fourteenth implementation of the eighth embodiment, the difference is that the front end of each extending portion 83 of the two detecting terminals 89 of the present variation is provided with a flat portion 810, the flat plate 810 and the extending portion 83 are in the same level, one side of the flat plate 810 is pressed to protrude a contact portion 82, the rear end of the extending portion 83 is provided with two pins 84, the two flat plate 810 of the two detecting terminals 89 are jointed up and down, the two detecting terminals 89 implemented by the present variation are provided with two pins 84 which are stable, as shown in fig. 300C, a plurality of pins of the two rows of terminals are horizontally arranged in a row and are disposed on the left and right in an average manner, two pairs of pins 84 of the two pairs of ground terminals 86 that are vertically connected are connected or close to each other, two pairs of pins 84 of the two pairs of power terminals 87 that are vertically connected are connected or close to each other, and four pins 84 of the two detection terminals 89 that are vertically connected are connected or close to each other in two pairs.
Please refer to fig. 300D to 300F, which are a fifteenth variation of the eighth embodiment, and are substantially the same as the fourteenth variation of the eighth embodiment, the difference is that the flat plate portion 810 to the extending portion 83 of each of the two detecting terminals 89 of the present variation are separated from each other by a joint plate 811, and the joint plate 811 is temporarily connected to the extending portion 83 by a material bridge 813.
Referring to fig. 300E, when two rows of terminals are stacked up and down, in a fourth variation of the eighth embodiment, the upper row of detection terminals 89 is connected to the lower row of bonding plates 811, and the lower row of detection terminals 89 is connected to the upper row of bonding plates 811.
Referring to fig. 300F, an insulating base 70 is provided, the insulating base 70, the two snap-fit plates 45 and the two rows of terminals 80 are embedded in plastic for injection molding, the structure of the insulating base 70 is substantially the same as the third embodiment, two rows of contact portions 82 of the two rows of terminals 80 are respectively exposed out of the two connecting surface front sections 21 of the tongue plate 72 and aligned up and down, the metal snap-fit structures 93 are respectively exposed out of the left and right side surfaces of the front section of the tongue plate, a punching hole 78 is formed in the tongue plate, the material bridges 813 can be punched from the punching hole 78, so that the upper and lower two detecting terminals 89 are separated from the two joint plates 811, and thus the upper and lower two detecting terminals 89 are separated and not electrically connected to each other.
Referring to fig. 300G, a sixteenth modification of the eighth embodiment is substantially the same as the eighth modification of the eighth embodiment, except that the contact portions 82 of the terminals of the present modification are provided with guiding inclined surfaces 824 on the left and right sides.
Please refer to fig. 300H to 300I, which are a seventeenth variation of the eighth embodiment, and substantially the same as the sixteenth variation of the eighth embodiment, the difference is that the outer side surface of the front section of the contact portion 82 of each ground terminal 86 of the present variation is provided with a latch 85 recessed inward, the two latches 85 of each pair of two vertically aligned ground terminals 86 are aligned with one latch 41 of each latch plate 45 to form a metal latch structure 93, at this time, the left and right sides of the inner insulating base 300 are respectively formed with a metal latch structure 93, the metal latch structure 93 is formed by overlapping the two latches of the two ground terminals 86 and the latch 41 of the metal latch plate 40, and each latch plate 45 is provided with an opening 452, so as to facilitate the flow of plastic when the plastic is embedded for the second time, and facilitate the injection molding.
Referring to fig. 300J, an eighteenth variation of the eighth embodiment is substantially the same as the eighth embodiment, except that a groove 825 is formed outside the contact portion 82 of each ground terminal 86 in this variation, so that the width of the contact portion 82 of the ground terminal 86 is reduced to conform to the size specified by USB TYPE-C. This variant embodiment can be applied to each of the variant embodiments described above.
Please refer to fig. 300K to 300O, which are nineteenth modified embodiments of the eighth embodiment, and are substantially the same as the seventeenth modified embodiment of the eighth embodiment, and the difference therebetween is that the contact portion 82 of each ground terminal 86 and the contact portion 82 of each power terminal 87 in the modified embodiments are both wide. The outer side of the front section is provided with a latch 85 recessed inward, the two latches 85 of each pair of two vertically aligned ground terminals 86 are aligned with one latch 41 of each latch plate 45 to form a metal latch structure 93, and at this time, the left and right sides of the inner insulating base 300 are respectively formed with a metal latch structure 93, and the metal latch structure 93 is formed by overlapping the two latches of the two ground terminals 86 and the latch 41 of the metal latch plate 40.
Referring to fig. 300O, the contact 82 of the wide plate of the present variation is butted against a special USB TYPE-C male connector 3, and the special USB TYPE-C male connector 3 is also provided with a contact 31 having a larger contact area.
Referring to fig. 300P to 300R, a twentieth modification of the eighth embodiment is substantially the same as the tenth modification of the eighth embodiment, except that 4 terminals 88 are arranged between two power terminals 87 of each row of terminals in this modification, the front ends of the two flat plate portions 810 of the two ground terminals 86 of each row of terminals 80 are integrally connected by a connecting piece 812, the front ends of the two flat plate portions 810 of the two power terminals 87 are integrally connected by a connecting piece 812, and the front end of each terminal 88 is temporarily connected to the connecting piece 812 inside by a material bridge 813.
Referring to fig. 300Q, after the two rows of terminals 80 are placed in the two rows of terminal positioning slots 305 on the two upper and lower supporting surfaces of the inner insulating base 300, all the material bridges 813 separate the 4 terminals 88 of each row of terminals from the connecting sheet 812.
Referring to fig. 300R, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the two locking plates 45 and the two rows of terminals 80 are embedded in plastic for injection molding, and the structure of the insulating base 70 is substantially the same as that of the eighth embodiment.
The embodiment and the modified implementation thereof have the following advantages;
1. the two short-plate metal buckles are separated, the structure is simplified without pins, current transmission is carried out by utilizing the two pins of the grounding and the power supply terminals which are clamped and pasted with the short-plate metal buckles, the short-plate metal buckle structure is favorable for injection molding of an inner plastic base body and easy to embed and shoot plastic processing, the number of the pins of the socket is reduced, the product structure is simplified, and only the pins of the upper row and the lower row of grounding and/or the power supply terminals are utilized to transmit current
2. One side of the contact part of the grounding terminal is integrally connected with a metal buckle respectively so as to increase the heat dissipation surface area and the sectional area of current transmission.
3. The conductive sheet is adhered between the power supply terminal, and the mechanism sectional area of the grounding terminal corresponding to the current transmission of the power supply terminal is relatively small, so that the transmission sectional area of the power supply terminal is increased by adhering the conductive sheet, the sizes of the transmission sectional areas of the power supply terminal and the grounding terminal can be balanced, and the sectional areas of the current transmission loops of the grounding and power supply terminals can be increased
4. One side of the fixing part of the grounding terminal is integrally connected with a metal clamping sheet which is bent longitudinally, so that the upper and lower rows of terminals can be stably assembled and positioned on the inner insulation structure, the positioning function of the two rows of terminals and the inner insulation structure is improved, the process yield is improved, the processing cost is saved
5. The front ends of the grounding and power terminals are provided with transverse connection structures, the transverse connection structure of the terminals makes the front ends of the two rows of terminals not required to be connected with a sub-material belt, which can save the material and the electroplating cost of the sub-material belt and the processing cost for removing the sub-material belt, the transverse connection structure can also increase the mechanism sectional area for current transmission of the grounding and power terminals, wherein the transverse connection structure of the power terminal is integrally connected with the detection and/or the D + and D-contact terminals, the transverse connection structure of the grounding terminal integrally connects the two pairs of high-speed signal terminals, and the transverse connection structure of the grounding and power terminals is connected with the front ends of the contact parts of the terminals by a half-cut structure which is easy to break, and the easy-to-break connecting structures of the terminals are subjected to secondary plastic embedding injection molding only after the disconnection processing is finished before the secondary plastic embedding.
The upper and lower two rows of grounding terminals and the middle grounding buckle are laminated together, the design structure is realized by a simple and easily-processed laminated structure, and the outer sides of the upper and lower grounding terminals are integrally connected with a metal buckle which can increase the surface area and the sectional area of the conductive terminal to the maximum extent within the limited thickness of the tongue plate, can increase the heat dissipation and the transmission load of current, reduce the impedance to improve the large current carrying capacity of the grounding loop and reduce the temperature rise of current transmission, in addition, a conductive metal sheet is clamped between the upper and lower power terminals to increase the conductive cross section of the power terminals and further improve the large current transmission carrying capacity of the power supply loop, and the grounding and the front end of the power terminals are further integrally connected with a transverse connecting structure, the transverse connection structure can further increase the sectional area of current transmission, so that the terminal structure can be well suitable for durable and stable application of large current transmission.
Further, in practice, the following options are available:
1. the thickness of the terminal material is 0.15mm and 8P/10P/12P/16P/24P female seat is attached to the following height dimension: the thickness of the middle steel sheet material is 0.15mm, the thickness of the terminal material is 0.15mm, the thickness of the concave part is 0.125mm-0.135mm, so that the concave part is connected with the contact part without disconnection, the total height of the grounding and/or power supply terminal is 0.275mm-0.285mm, the upper row of grounding and power supply terminals is 0.275mm-0.285mm + the lower row of grounding and power supply terminals is 0.275mm-0.285mm + the thickness of the middle steel sheet is 0.15 mm-0.70 mm-0.72 mm.
2. The female seat 16P with the terminal material thickness of 0.20mm and the middle steel sheet material thickness of 0.30mm depends on the following dimension heights: the material thickness of the upper and lower rows of grounding and power supply terminals is 0.20mm, the thickness of the concave part is 0.15mm, the thickness of the upper row of grounding and power supply terminals is 0.20mm, the thickness of the lower row of grounding and power supply terminals is 0.20mm, the thickness of the middle steel sheet is 0.30mm, namely the total height is 0.70mm, and the height of 0.70mm and the thickness of the tongue plate are the same.
Referring to fig. 301 to 307, a ninth embodiment of the present invention is a bidirectional double-sided USB TYPE-C2.0 electrical connector plug, which is substantially the same as the second embodiment, and includes an insulating base, two rows of terminals, a metal latch 30, an electronic component 80, and a metal shell 50, wherein:
the insulation base is formed by connecting an upper insulation base body 10 'and a lower insulation base body 10 up and down, and the insulation base is substantially the same as the second embodiment, wherein the difference is that the base 11 of the lower insulation base body 10 extends backward to integrally connect with a lower welding plate base 132, the lower welding plate base 132 is provided with a concave portion 110 and a platform 111 higher than the concave portion 110, the base 11 of the upper insulation base body 10' extends backward to integrally connect with an upper welding plate base 133, and the upper welding plate base 133 is provided with a row of openings 118.
The two rows of terminals are 7 upper rows of terminals, which are respectively a1, a4, a5, A6, a7, a9 and a12, and the lower row of terminals is 5, which are respectively B1, B4, B5, B9 and B12, wherein the four ground terminals a1, a12, B1 and B12 are integrally arranged to form a ground terminal group 21, wherein the four power terminals a4, a9, B4 and B9 are integrally arranged to form a power terminal group 22, wherein the two detection terminals a5 and B5 are integrally arranged to form a detection terminal group 23, and the A6 and a7 in the upper row of terminals are two independent terminals 24.
The ground terminal group 21 is provided with two fixing portions 25 spaced left and right, the lower ends of the plate surfaces of the two fixing portions 25 are integrally connected with a transverse extending plate 28, the plate surface of the transverse extending plate 28 is horizontal, the plate surfaces of the two fixing portions 25 are vertical to the plate surface of the transverse extending plate 28 and are in a U shape, each fixing portion 25 is integrally connected with two elastic portions 26 extending forward, the plate surfaces of the two elastic portions 26 are vertically aligned to form a space, the front end of each elastic portion 26 is provided with a contact portion 27, the two contact portions 27 of the two elastic portions 26 are respectively provided with protruding and mutually close contacts, the two elastic portions 26 can be in parallel with the plate surface to be in up-and-down elastic movement, the transverse extending plate 28 is integrally connected with a pin 29 extending backward, and the pin 29 is provided with a welding plate 211, wherein the plate surface is horizontal.
The structure of the power terminal set 22 is substantially the same as that of the ground terminal set 21, wherein the difference is that the laterally extending plate 28 of the power terminal set 22 is integrally connected to the upper ends of the plate surfaces of the two fixing portions 25 to form an inverted U shape, and the pin 29 is provided with a welding plate 221 having a horizontal plate surface.
The structure of the detecting terminal set 23 is substantially the same as the structure of the grounding terminal set 21, the transverse extending plate 28 of the detecting terminal set 23 is also integrally connected to the lower ends of the plate pieces of the two fixing portions 25 to form a U shape, wherein the difference lies in that the transverse extending plate 28 of the detecting terminal set 23 and the transverse extending plate 28 of the grounding terminal set 21 are staggered front and back, the pin 29 is provided with a welding plate 231 with a horizontal plate surface, only the upper end of the right fixing portion 25 of the detecting terminal set 23 is integrally connected with a forward extending spring portion 26, only the lower end of the left fixing portion 25 is integrally connected with a forward extending spring portion 26, and the two contact portions 27 are arranged right up, left down.
The two terminals 24 are also integrally provided with a fixing portion 25, an elastic portion 26 and a pin 29, which have vertical plate surfaces, and the pin 29 is provided with a welding plate 241, which has a horizontal plate surface.
The metal buckle 30 comprises two elastic buckles 31 separated from each other on the left and right, each elastic buckle 31 is provided with a fixing portion 32, a spring arm 33 and a pin 36, the spring arm 33 is connected to the front end of the fixing portion 32 and extends forward, the spring arm 33 can be sprung left and right, the front end is provided with a buckle 34 protruding inward, the pin 36 is connected to the rear end of the fixing portion 32 and extends backward, the pin 36 is integrally provided with a welding plate 35 with a horizontal plate surface, and the fixing portions 32 of the two elastic buckles 31 are assembled and fixed on the elastic buckle fixing grooves 112 of the upper and lower insulation bases 10', 10.
The electronic component 80 is electrically connected to the power terminal set 22 and the detecting terminal set 23, the electronic component 80 can be a protection component such as an allergic resistor, a capacitor, an over-voltage or an over-current, and the electronic component 80 can also be a safety protection component for various circuits such as an identification chip, an e-mark, an otg, and the like.
In assembly, the ground terminal set 21, the power terminal set 22, the detecting terminal set 23 and the two terminals 24 are first assembled in the terminal slot 18 of the lower insulating base 10, the fixing portions 32 of the two elastic fasteners 31 are first assembled in the elastic fastener fixing slots 112 of the upper insulating base 10, and the welding plate 211, the welding plate 221, the welding plate 231 and the welding plate 241 are arranged on the platform 111 of the lower welding plate 132; then, the upper insulating base 10 ' is covered on the lower insulating base 10, each fixing portion 25 of each terminal is tightly fixed to the bottom surface of the terminal slot 18 of the upper and lower insulating bases 10 ', 10, the fixing portions 32 of the two elastic buckles 31 are tightly fixed to the bottom surfaces of the elastic buckle fixing slots 112 of the upper and lower insulating bases 10 ', 10, the upper soldering board base 133 is covered on the lower soldering board base 132 to form a soldering board base, the upper soldering board base 133 covers the pins of each terminal, and only the soldering board 211, the soldering board 221, the soldering board 231, and the two soldering boards 241 are exposed from the opening 118 and arranged on one surface of the soldering board base.
The advantages of this embodiment are as follows:
1. the four ground terminals a1, a12, B1 and B12 in the two rows of terminals are integrally arranged to form a ground terminal group 21, the four power terminals a4, a9, B4 and B9 are integrally arranged to form a power terminal group 22, and the two detection terminals a5 and B5 are integrally arranged to form a detection terminal group 23, so that a circuit board can be omitted.
2. The insulation seat is formed by connecting an upper insulation seat 10 'and a lower insulation seat 10 up and down, a lower welding plate seat 132 and a platform 111 with a height of 110 are integrally connected with the base 11 of the lower insulation seat 10 in a backward extending manner, an upper welding plate seat 133 is integrally connected with the base 11 of the upper insulation seat 10' in a backward extending manner, after the upper welding plate seat 133 is covered on the lower welding plate seat 132, the pins of each terminal are covered, and only the welding plate 211, the welding plate 221, the welding plate 231 and the welding plates 241 are exposed out of the opening 118 and arranged on one surface of the welding plate seat.
Referring to fig. 308, a first variation of the ninth embodiment is shown, which is substantially the same as the ninth embodiment, and the difference is that the left and right side plates of the metal shell 50 of this variation are each pierced with an elastic buckle 531 protruding inward integrally, so that there is no need to assemble two elastic buckles.
Please refer to fig. 309 to 310, which are substantially the same as the ninth embodiment, in which the fixing portion 32 of the elastic buckle 31 of the present variation is provided with a plurality of protrusions 37 protruding in the front-back direction at the front and back ends, and the protrusions 37 can be tightly pressed with the elastic buckle fixing groove 112.
Please refer to fig. 311 to 314, which are third variations of the ninth embodiment, and are substantially the same as the ninth embodiment, the difference is that two fastening boards 38 protruding up and down are disposed at the upper, lower, and end of the fixing portion 32 of each elastic buckle 31, and a through hole 115 and a concave fastening surface 114 are disposed at the left and right sides of the upper and lower insulating base bodies 10 ', 10 respectively, as shown in fig. 313, the two fastening boards 38 of each elastic buckle 31 respectively pass through the through holes 115 of the upper and lower insulating base bodies 10', 10, as shown in fig. 314, and then the two fastening boards 38 are bent and fastened to the fastening surfaces 114.
Referring to fig. 315, a fourth variation of the ninth embodiment is substantially the same as the ninth embodiment, except that the upper pad holder 133 of the present variation is provided with an opening 116, an electronic component 80 can be inserted into the opening 116 to electrically connect the power terminal set 22 and the detection terminal set 23, the electronic component 80 can be a protection component such as an allergic resistor, a capacitor, an overvoltage or an overcurrent, and the electronic component 80 can also be various circuit safety protection components such as an identification chip, an e-mark, and an otg.
Referring to fig. 316, a fifth variation of the ninth embodiment is substantially the same as the fourth variation of the ninth embodiment, but the lower pad holder 133 of the present variation is provided with an opening 116, and an electronic component 80 can be inserted into the opening 116 to electrically connect the power terminal set 22 and the detection terminal set 23.
Please refer to fig. 317, which is a sixth variation of the ninth embodiment, and is substantially the same as the ninth embodiment, the difference is that the present variation is implemented in assembly, the power terminal set 22 and the two terminals 24 can be placed on the upper insulating base 10 ', the ground terminal set 21 and the detecting terminal set 23 can be placed on the lower insulating base 10, and then the upper insulating base 10' is covered on the lower insulating base 10.
Referring to fig. 318 to 319 for a seventh variation of the ninth embodiment, the difference is that the terminals of the present variation are only provided with the ground terminal set 21, the power terminal set 22 and the detection terminal set 23.
Please refer to fig. 320, which is an eighth variation of the ninth embodiment, and is substantially the same as the ninth variation of the ninth embodiment, and the difference is that the terminals of this variation are only provided with the ground terminal set 21, the power terminal set 22, and a terminal 24, where the terminal 24 is a5 and is a detection terminal of the upper row of terminals.
Please refer to fig. 321 to 322 for a ninth embodiment, which is substantially the same as the ninth embodiment, and the difference is that the terminal of the present embodiment is only provided with the ground terminal set 21 and the power terminal set 22, so that the upper soldering plate holder 133 covers the lower soldering plate holder 132, the upper soldering plate holder 133 covers the pins of each terminal, and only the soldering plate 211 and the soldering plate 221 are exposed from the opening.
Please refer to fig. 323 to 326, which are schematic views of a tenth embodiment, which is substantially the same as the ninth embodiment, and the difference is that the upper and lower solder plate bases 133 and 132 of the ninth embodiment are respectively provided with an opening 118, such that the solder plate 211 and the solder plate 221 are respectively exposed from the upper and lower surfaces of the solder plate base.
Please refer to fig. 327 to 329, which are an eleventh variation of the ninth embodiment, and are substantially the same as the ninth variation of the ninth embodiment, and the difference is that each of the elastic parts 26 of the ground terminal set 21 in the present variation is vertically elastic perpendicular to the plate surface, and each of the elastic parts of the power terminal set 22 is vertically elastic perpendicular to the plate surface.
Please refer to fig. 330, which is a twelfth variation of the ninth embodiment, and is substantially the same as the eleventh variation of the ninth embodiment, and the difference is that a detecting terminal set 23 is additionally provided in the present variation, and each of the elastic portions 26 of the detecting terminal set 23 is vertically elastic relative to the plate surface.
Referring to fig. 331, a thirteenth modification of the ninth embodiment is substantially the same as the twelfth modification of the ninth embodiment, except that two terminals 24(a6, a7) are additionally provided in the modification, and the two elastic portions 26 of the terminals 24 are vertically elastic with respect to the plate surface.
Please refer to fig. 332 to 334 for a fourteenth variation of the ninth embodiment, which is substantially the same as the second and ninth embodiments, and the difference therebetween is that the two rows of terminals 20 of the present variation are 8 upper rows of terminals, which are respectively a1, a4, A5, A6, a7, A8, a9, and a12, and the lower rows of terminals 8 are respectively B1, B4, B5, B6, B7, B8, B9, and B12, wherein the four ground terminals a1, a12, B1, B12 and the four power terminals a1, a12, B1, and B12 are all designed such that the plate surface of the resilient portion 22 to the plate surface of the plate 23 is wider than the plate surface of the other terminals, and the resilient portion 22 of each terminal is resilient vertically to the plate surface.
Please refer to fig. 335 to 337, which are a fifteenth implementation of the ninth embodiment, which are substantially the same as the ninth embodiment, and the difference is that the fourteenth implementation of the present variation is that each row of terminals 20 of the present variation is a ground terminal, the fixing portion of the ground terminal is provided with a vertically extending locking piece 28, the left and right sides of the upper and lower insulative housing 10 ', 10 are respectively provided with a through hole 128 and a recessed locking surface 127, please refer to fig. 336, the two locking pieces 28 of the two ground terminals of the upper row of terminals 20 respectively pass through the two through holes 127 on the left and right sides of the upper insulative housing 10', the two locking pieces 28 of the two ground terminals of the lower row of terminals 20 respectively pass through the two through holes (not shown) on the left and right sides of the lower insulative housing 10, refer to fig. 337, each locking piece 28 is bent to make the locking piece 28 flatly abut against the locking surface 128, this allows the two rows of terminals 20 to be stably positioned in the upper and lower insulative housing 10', 10 during the manufacturing process.
Please refer to fig. 338 to 348 for a tenth embodiment of the present invention, which is a bidirectional dual-sided USB TYPE-C3.0 electrical connection plug substantially similar to the third implementation of the second and ninth embodiments, and is provided with an insulation seat, two rows of terminals 70, a metal buckle 30, and a metal shell 50, wherein:
the insulation seat is formed by vertically connecting an upper insulation seat body 10 'and a lower insulation seat body 10, the insulation seat is substantially the same as the third variation of the second embodiment and the ninth embodiment, the upper insulation seat body 10' and the lower insulation seat body 10 have the same structure, and the difference is that the partition 171 of the base portion 11 and the partition 176 of the butt-joint portion 12 of the variation are deviated from each other by about 0.125 mm.
The two rows of terminals 70 are assembled into the two rows of terminal slots 18 of the upper and lower insulating base bodies 10', 10 in the up-down direction, each row of terminals 70 is 12, each terminal 70 is formed by blanking a metal plate, the plate surface 70a of each terminal 70 is vertical and integrally provided with a contact portion 77, a springing portion 76, a fixing portion 75 and a pin 79 from front to back, the springing portion 76 is connected to the front end of the fixing portion 75 and extends forward to the butting portion 12, the contact portion 77 is connected to the front end of the springing portion 76 and protrudes from the first connecting surface 151 to the connecting groove 117, the contact portion 77 is provided with a most protruding contact point 771 and a front inclined surface 772, the springing portion 76 can be sprung up and down, i.e. sprung up and down parallel to the plate surface 70a, the middle section of the springing portion 76 is provided with a pressing convex portion 710, the pin 79 is connected to the rear end of the fixing portion 75 and extends out of the base portion 11, the elastic portion 76 has a turning portion 711 at the front of the pressing protrusion 710, and the fixed portion 75 has a turning portion 712 at the rear end thereof, so that the contact portion 77 and the pin 79 are aligned left and right, and the contact portion 77, the pin 79 and the fixed portion 75 are deviated left and right by about 0.125 mm.
One side of the fixing portion 75 of the lower row of terminals abuts against the first bottom 185 of the terminal slot 18 of the lower insulating base 10, and the other side is pressed and fixed by the barrier 171 ' of the upper insulating base 10 ', and the pressing protrusion 710 also presses against the barrier 171 ', and when the upper insulating base 10 ' and the lower insulating base 10 are not vertically engaged, the pressing protrusion 710 slightly protrudes from the fixing portion 75, so when the upper insulating base 10 ' and the lower insulating base 10 are vertically engaged, the elastic portion 76 has an overflow pressure protruding from the first connecting surface 151, so that the contact portions 77 of the entire lower row of terminals have the same height and the elasticity of the elastic portion 76 is enhanced; similarly, one side of the fixing portion 75 of the upper row of terminals abuts against the first bottom surface of the terminal slot 18 of the upper insulation seat 10' and the other side is pressed and fixed by the barrier of the lower insulation seat 10, and the pressing protrusion 710 is also pressed by the barrier, and the elastic portion 76 has an overflow pressure protruding out of the first connection surface 151.
Referring to fig. 340 and 343, it is shown that the fixing portion 75 of each terminal in the lower row of terminals is pressed and fixed by the partition 171 ' of the upper insulating base 10 ', and the fixing portion 75 ' of each terminal in the upper row of terminals is pressed and fixed by the partition 171 of the lower insulating base 10.
Referring to fig. 347, each terminal 70 may have two urging protrusions 714 on the right side plate surface of the fixing portion 75, and the contact portion 77, the pin 79 and the fixing portion 75 are offset by about 0.11mm by the two urging protrusions 714 and the terminal slot 18; referring to fig. 348, each terminal 70 may have two urging protrusions 714 on the left side plate surface of the fixing portion 75, and the two urging protrusions 714 urge against the terminal slot 18, so that the contact portion 77, the pin 79 and the fixing portion 75 are deviated from each other by about 0.14 mm.
Please refer to fig. 349 to 352, which are substantially the same as the tenth embodiment, wherein the difference is that the pins 79 of the terminals of the present variation are lengthened, the pins 79 extend out of the base 11 and then form the turning portions 712, the left and right sides of the base 11 of the upper and lower insulating base bodies 10 ', 10 are respectively formed with a card slot 130, and the two card slots 130 can be locked with the two card posts 301 of the assembly fixture 300, so as to accurately assemble the two rows of terminals 70 on the upper and lower insulating base bodies 10', 10.
Please refer to fig. 353 to 353A, which are substantially the same as the tenth embodiment, in a second variation of the tenth embodiment, wherein the difference is that four pairs of upper and lower two pairs of ground terminals (a1/B12, a12/B1) and upper and lower two pairs of power terminals (a4/B9, a9/B4) of the two rows of terminals 70 of the present variation are integrally disposed.
Please refer to fig. 354 to 358 for a third variation of the tenth embodiment, which is substantially the same as the tenth embodiment, wherein the difference is that each terminal of the two rows of terminals 70 of the present variation has no left-right deviation from front to back, the two rows of terminal slots 18 of the upper and lower insulating bases 10', 10 have no left-right deviation from the barrier of the base to the barrier of the mating portion 12, the metal latch 30 and a fixing structure 60 are embedded in plastic injection molding, the fixing structure 60 is a plastic pressing block, the two elastic latches 33 of the metal latch 30 are located at two sides of the fixing structure 60, the elastic latch 33 extends forward to form an elastic arm 331, the front end of the elastic arm 331 is provided with a latch 332, the plate surface of the elastic arm 331 is vertical, the two elastic latches 33 are located at two sides of the connecting slot 117 and can be sprung left and right, the upper and lower pressing surfaces of the fixing structure 60 press and fix the two rows of fixing portions 75 of the two rows of terminals 70, a fastening column 66 is formed on each of the left and right sides of the fixing structure 60, the two fastening columns 66 protrude from the upper and lower pressing surfaces of the fixing structure 60, and the two fastening columns 66 are tightly fastened with the fastening holes 135 of the two insulating bases 10.
Please refer to fig. 359, which is a fourth variation of the tenth embodiment, and is substantially the same as the third variation of the tenth embodiment, wherein the difference between the upper and lower insulating base bodies 10 ', 10 of the present variation is respectively provided with a locking pillar 136 and a locking hole 135 at the left and right sides of the base portion, and the locking pillar 136 of the upper and lower insulating base bodies 10', 10 is locked with the locking hole 135.
Please refer to fig. 360, which is a fifth variation of the tenth embodiment, which is substantially the same as the tenth embodiment and the fourth variation of the tenth embodiment, wherein the difference is that the fixing structure 60 of the present variation is a plastic pressing block, the fixing structure 60 and the two elastic buckles 33 of the metal buckle 30 are separated, the two elastic buckles 33 of the metal buckle 30 are the same as the tenth embodiment, and are provided with two grounding members 40, the two grounding members 40 are respectively connected and positioned outside the upper and lower insulating base bodies 10', 10, and the two grounding members 40 are substantially the same as the second embodiment.
Please refer to fig. 361 to fig. 363, which are substantially the same as the fifth variant implementation of the tenth embodiment, wherein the difference is that the height of the row of partitions 173 of the base 11 of the upper and lower insulating housing 10 ', 10 of the present variant implementation is higher, as shown in fig. 362, the two rows of terminals 20 are assembled into the two rows of terminal slots 18 of the upper and lower insulating housing 10 ', 10, as shown in fig. 363, the two rows of partitions 173 of the upper and lower insulating housing 10 ', 10 are heat-melted to form a fixing structure 60 to press and fix the two rows of fixing portions 75 of the two rows of terminals 70.
Please refer to fig. 364 to fig. 365, which is a seventh implementation of the tenth implementation, and is substantially the same as the tenth implementation, wherein the difference is that the present implementation is a bidirectional dual-sided USB TYPE-C2.0 electrical connection plug, the two rows of terminals 70 are assembled into the two rows of terminal slots 18 of the upper and lower insulating base bodies 10', 10 in the up-down direction, the two rows of terminals 70 are respectively 7 upper rows of terminals, the contact circuit numbers are arranged from right to left as a1, a4, a5, A6, a7, a9, a12, and 5 lower rows of terminals, the contact circuit numbers are arranged from right to left as B12, B9, B5, B4, and B1, and the two rows of terminals 70 include two pairs of ground terminals (a1/B12, a12/B1) opposite to each other pairs of terminals (a4/B9, a9/B4) opposite to each other pairs of terminals, and each pair of terminals are integrally disposed.
The upper and lower sides of the fixing portion 75 of each terminal of the two rows of terminals 70 are abutted and fixed with the first bottom surface of the terminal slot 18 of the upper and lower insulating housing 10 ', 10, and the abutting convex portion 710 of each terminal is offset from the fixing portion 75 by about 0.125mm, so that the abutting convex portion 710 of the upper row of terminals can abut against the partition 173 of the lower insulating housing 10, and the abutting convex portion 710 of the lower row of terminals can abut against the partition 173 of the upper insulating housing 10'.
Referring to fig. 366 through 367, an eighth variation of the tenth embodiment, which is substantially identical to the seventh variation of the tenth embodiment, the difference is that the two rows of terminals of this variation are 8, the contact circuit numbers of the upper row of terminals are arranged from right to left and are sequentially a1, a4, a5, a6, a7, A8, a9 and a12, the contact circuit numbers of the lower row of terminals are arranged from right to left and are sequentially B12, B9, B8, B7, B6, B5, B4 and B1, the middle 4 terminals 20 (contact circuit numbers 5-8) of each row of terminals are formed by stamping and bending metal plates, which is substantially the same as the second embodiment, each terminal 20 is provided with a turning part 25 and 26, so that the rear section of the elastic part 22 and the fixing part 23 are deviated from left and right, a fixing structure 60 is additionally provided, the fixing structure 60 is a plastic pressing block, the upper and lower pressing surfaces of the fixing structure 60 press and fix the two rows of fixing portions 23 of the two rows of terminals 20.
Please refer to fig. 368 to 369 for a ninth variation of the tenth embodiment, which is substantially the same as the eighth variation of the tenth embodiment, wherein the difference is that the fixing portion of the upper row of terminals in this variation is pressed and fixed by the barrier 173 of the lower insulating base 10, and the fixing portion of the lower row of terminals is pressed and fixed by the barrier 173 of the upper insulating base 10'.
Please refer to fig. 370 to 372, which are a tenth implementation of the tenth embodiment, which is substantially the same as the sixteenth implementation of the second embodiment, wherein the difference is that the present implementation is a bidirectional dual-sided USB TYPE-C2.0 electrical connector, the two rows of terminals 20 are 8, the contact circuit numbers of the upper row of terminals are arranged from right to left, which are sequentially a1, a4, a5, A6, a7, A8, a9, and a12, the contact circuit numbers of the lower row of terminals are arranged from right to left, which are sequentially B12, B9, B8, B7, B6, B5, B4, and B1, the two rows of terminals 20 have two pairs of upper and lower ground terminals (a1/B12, a12/B1) and two pairs of upper and lower and opposite ground terminals (a4/B9, a9/B4, and the four pairs of upper and lower power terminals (a4/B9, a9/B4) occupy the board number of each contact number and each contact number 2,3,10,11, and the elastic portion 22 extends horizontally to the front end of the terminal, and the contact portion 21 is pressed and protruded from the plate surface of the elastic portion 22.
The fixing structure 60 is formed by combining 4 metal conductive blocks 63 and three plastic insulating blocks 64 into a pressing block, the three insulating blocks 64 separate the 4 conductive blocks 63, the upper and lower pressing surfaces of the fixing structure 60 press and fix the two rows of fixing portions 23 of the two rows of terminals 20, the 4 conductive blocks 63 press and fix the fixing portions of the four pairs of terminals, such as the two pairs of grounding terminals (A1/B12, A12/B1) and the two pairs of power terminals (A4/B9, A9/B4), and the middle insulating block 64 presses and fixes the fixing portions of the middle 4 terminals of the two rows of terminals 20.
Please refer to fig. 373, which is an eleventh variation of the tenth embodiment and is substantially the same as the tenth variation of the tenth embodiment, wherein the difference is that the fixing structure 60 of the present variation includes a conductive block 63 made of 4 separate metals and an insulating block 64 made of plastic located in the middle.
Please refer to fig. 374 to 381, which are a twelfth variation of the tenth embodiment, which is substantially the same as the tenth embodiment, wherein the variation is implemented as a bidirectional USB TYPE-C2.0 electrical connector, the two rows of terminals 70 are respectively 8, the serial numbers of the contact circuits are 1, 4, 5, 6, 7, 8, 9, 12, and there are no pair of differential signal terminals (TX +, TX-) with serial numbers of the contact circuits 2 and 3 and another pair of differential signal terminals (RX +, RX-) with serial numbers of the contact circuits 10 and 11.
In the two rows of terminals 70, a first conductive plate 720 and a second conductive plate 730 are electrically connected to one side of the fixing portion 75 of each ground terminal (a1, a12, B1, B12) and each power terminal (a4, a9, B4, B9), respectively, and a pin 729 is disposed at the rear end of the first conductive plate 720.
Each row of terminal slots 18 of the base 11 of the upper and lower insulative housing 10 ', 10, wherein the middle section of the rail 17 between the terminal slot positions 1 and 2 is removed to form a conductive sheet slot 186, and similarly, a conductive sheet slot 186 is formed between the terminal slot positions 3 and 4, between the terminal slot positions 9 and 10, and between the terminal slot positions 11 and 12, and two sides of the abutting portion of the upper and lower insulative housing 10', 10 are respectively provided with an abutting surface 136.
In assembly, referring to fig. 375, a row of terminals 70 is first installed in a row of terminal slots 18 of the lower insulating base 10 (the upper insulating base 10'), referring to fig. 376, then four first conductive sheets 720 are installed in the terminal slot positions 2, 3, 10, and 11, referring to fig. 377, and then four second conductive sheets 730 are installed in the four terminal slots 186, respectively.
Referring to fig. 378, the latch 332 of the elastic latch 33 according to the present variation protrudes from the front plate of the elastic arm 331 by piercing, and the upper and lower sides of the latch 332 form an abutting surface 333.
Referring to fig. 379, when the two elastic clips 33 of the metal clip 30 are assembled to the lower insulating base 10, the abutting surface 333 at the lower side of each elastic clip 33 elastically overflows and abuts against the abutting surface 136, referring to fig. 381, after the upper and lower insulating bases 10 ', 10 are vertically joined, the abutting surface 333 at the upper side of each elastic clip 33 also elastically overflows and abuts against the abutting surface 136 of the upper insulating base 10'.
Referring to fig. 380, one side of the fixing portion 75 of each ground terminal (a1, a12, B1, B12) is connected to a second conductive plate 730, one side of the second conductive plate 730 is connected to a first conductive plate 720, and similarly, one side of the fixing portion 75 of each power terminal (a4, a9, B4, B9) is connected to a second conductive plate 730, and one side of the second conductive plate 730 is connected to a first conductive plate 720.
Please refer to fig. 382, which is a thirteenth implementation of the tenth embodiment, which is substantially the same as the tenth implementation of the tenth embodiment and the variations, wherein the difference is that a protrusion 137 is disposed on the bottom surface of the rear section of each terminal groove of the upper and lower insulating base bodies 10', 10 of the present implementation, and a recess 716 is disposed on the rear section of the fixing portion of each terminal 70 to engage with the protrusion 137, so that each terminal 70 will not move back and forth.
Please refer to fig. 383, which is a fourteenth implementation of the tenth embodiment, which is substantially the same as the twelfth implementation of the tenth embodiment, wherein a difference is that each row of terminal slots 18 of the base 11 of the upper and lower insulating housings 10', 10 of the present implementation, in which the partition between the terminal slot positions 1 and 2, the partition between the terminal slot positions 3 and 4, the partition between the terminal slot positions 9 and 10, and the partition between the terminal slot positions 11 and 12 are all removed in whole sections to form four wider terminal slots 18.
The fixing part 75 side of each ground terminal (a1, a12, B1, B12) and each power terminal (a4, a9, B4, B9) is respectively jointed with a first conductive sheet 720, the width of the plate surface of the first conductive sheet 720 is larger, and the fixing part 75 of each ground terminal (a1, a12, B1, B12) and each power terminal (a4, a9, B4, B9) is jointed with a first conductive sheet 720 and then is loaded into the wider terminal slot 18 for tight fixation.
Please refer to fig. 384, which is a fifteenth implementation of the tenth embodiment, and is substantially the same as the fourteenth implementation of the tenth embodiment, wherein the difference is that one side of the fixing portion 75 of each ground terminal (a1, a12, B1, B12) and each power terminal (a4, a9, B4, B9) of the present implementation is respectively connected with a second conductive sheet 730 and a first conductive sheet 720 to be installed in the wider terminal slot 18 for tight fixation, wherein the first conductive sheet 720 has an extending section 722 extending forward to the abutting portion 12.
Please refer to fig. 385 to 388, which are schematic views of a sixteenth modification of the tenth embodiment, which is substantially the same as the seventh modification and the twelfth modification of the tenth embodiment, wherein the difference is that the whole of each terminal of the two rows of terminals 70 of the present modification is not shifted from front to back, and the two rows of terminal slots 18 of the upper and lower insulative housing bodies 10', 10 are not shifted from the partition of the base to the partition of the mating portion 12.
The first conductive sheet 720 has a fixed portion 721, the front end of the fixed portion 721 has two extending portions 722 extending forward to the connecting portion 12, the rear end of the fixed portion 721 has two pins 723, and the extending portions 722 are lower than the first connecting surface 151.
The upper and lower ends of the fixing portion 75 of each terminal are respectively provided with a protrusion 717 to be engaged with the engaging hole 139 of the upper and lower insulating housing 10', 10, so as to firmly position each terminal, reduce the vibration of each terminal and stabilize the raised position of the contact portion.
Referring to fig. 385 and 388, the base of the lower insulating base 10 is provided with a pressing portion 138 capable of pressing against the pressing protrusions 710 of the upper row terminals a5, a6 and a7, and the base of the upper insulating base 10' is provided with a pressing portion 138 capable of pressing against the pressing protrusions 710 of the upper row terminals a5, a6 and a 7.
Please refer to fig. 389 to 390, which are a seventeenth variation of the tenth embodiment, and substantially the same as the sixteenth variation of the tenth embodiment, wherein the difference is that each row of terminal slots 18 of the base 11 of the upper and lower insulative housings 10 ', 10 of the present variation is the same as the fourteenth variation, and four wider terminal slots 18 ' are also formed, wherein four pairs of terminals, including two pairs of ground terminals (a1/B12, a12/B1) and two pairs of power terminals (a4/B9, a9/B4) which are opposite to each other are arranged in the two rows of terminals 70, and one side of the fixing portion 75 of each pair of terminals is respectively connected with a first conductive sheet 720 and then is tightly fixed in the wider terminal slot 18 '. The first conductive sheet 720 has a large width.
Please refer to fig. 391 to fig. 392, which show an eighteenth variation of the tenth embodiment, which is substantially the same as the seventeenth variation of the tenth embodiment, wherein the variation is a special male connector, and four pairs of terminals a2/B11, A3/B10, a10/B3, and a11/B2 are added, each pair of terminals has the same structure as the pair of terminals a1/B12, the first conductive sheet 750 has the same structure as the pair of terminals a1/B12, so that a pair of ground terminals a1/B12, a first conductive sheet 750, and a pair of a2/B11 are combined and then installed in a wider terminal slot 18' for tight fixation, and a contact 77 (ground) with a wider contact area is formed; a pair of grounding terminals A12/B1, a first conductive sheet 750, and a pair of A11/B2 are engaged and then are installed into a wider terminal slot 18' to be tightly fixed, and a contact part 77 (grounding) with a wider contact area is formed; a pair of power terminals A4/B9, a first conductive sheet 750, and a pair of A3/B10 are engaged and then are installed into a wider terminal slot 18' to be tightly fixed, and a contact part 77 (power) with a wider contact area is formed; a pair of power terminals A9/B4, a first conductive sheet 750, and a pair of A10/B3 are engaged and then fitted into a wider terminal groove 18' to be tightly fixed, and a contact part 77 (power source) having a wider contact area is formed.
In the tenth to eighteenth modifications of the above tenth embodiment, the conductive sheet is used to increase the surface area and the cross-sectional area of the ground terminal and the power terminal for transmitting current, so as to facilitate the transmission of large current and avoid overheating.
Please refer to fig. 393 to 394, which illustrate a specific female socket 2 implemented in accordance with the present variation, the specific female socket 2 has a plastic socket 201 and a metal shell 200 covering the plastic socket 201, and the upper and lower surfaces of the tongue plate of the plastic socket 201 have two ground contacts 86 and two power contacts 87 with large areas.
Please refer to fig. 395 to 405, which are about the same as the seventh variation and the ninth embodiment of the tenth embodiment, and the variation is a design type of a circuit board without installation, which has an insulating base, two rows of terminals, a metal buckle 30, an electronic component 80 and a metal shell 50, wherein:
the insulation base is formed by connecting an upper insulation base body 10 'and a lower insulation base body 10 up and down, and the insulation base is substantially the same as the tenth embodiment, wherein the difference is that the base 11 of the lower insulation base body 10 extends backward to integrally connect with a lower welding plate base 132, the lower welding plate base 132 is provided with a concave portion 110 and a platform 111 higher than the concave portion 110, the base 11 of the upper insulation base body 10' extends backward to integrally connect with an upper welding plate base 133, and the upper welding plate base 133 is provided with a row of openings 118.
The two rows of terminals are 7 upper rows of terminals, which are respectively a1, a4, A5, A6, a7, a9 and a12, and the lower row of terminals is 5, which are respectively B1, B4, B5, B9 and B12, wherein the four ground terminals a1, a12, B1 and B12 are integrally arranged to form a ground terminal group 71, wherein the four power terminals a4, a9, B4 and B9 are integrally arranged to form a power terminal group 72, and the A5, A6, a7 and the lower row of terminals B5 in the upper row of terminals are four independent terminals 24.
The ground terminal set 71 is provided with two fixed portions 75 spaced left and right, the upper ends of the plate surfaces of the two fixed portions 75 are integrally connected with a transverse extending plate 78, the plate surface of the transverse extending plate 78 is horizontal, the plate surfaces of the two fixed portions 75 are vertically perpendicular to the plate surface of the transverse extending plate 78 and are in a shape of a large inverted U, each fixed portion 75 is integrally connected with two forward extending elastic portions 76, the plate surfaces of the two elastic portions 76 are vertically aligned to form a space, the front end of each elastic portion 76 is provided with a contact portion 77, the two contact portions 27 of the two elastic portions 76 are respectively provided with protruding and mutually close contacts, the two elastic portions 76 can be vertically elastically moved parallel to the plate surfaces, the transverse extending plate 78 is integrally connected with a backward extending pin 79, and the pin 29 is provided with a welding plate 711, the plate surface of which is horizontal.
The structure of the power terminal set 72 is substantially the same as that of the ground terminal set 71, wherein the difference is that the laterally extending plate 28 of the power terminal set 72 is integrally connected to the middle of the height of the plate surfaces of the two fixing portions 75 to form a small inverted U shape, and the pin 79 is provided with a welding plate 721 with a horizontal plate surface.
The ground terminal group 21 and the power terminal group 22 are in a large inverted U shape and a small inverted U shape.
The 4 terminals 74 are also integrally provided with a fixing portion 75, an elastic portion 76 and a pin 79, the fixing portion 75 has a lower rear section than a front section, and the pin 79 is bent to form a welding plate 741 having a horizontal surface.
The terminal set and the terminal are provided with a plurality of tightening protrusions 714 on one side of the plate surface of the fixing portion 75, the tightening protrusions 714 are used for tightening with the terminal groove 18, in addition, a pressing protrusion 710 is provided on the middle section of the elastic portion 76, the elastic portion 76 is provided with two turning portions 711, so that the pressing protrusion 710, the fixing portion 75 and the contact portion 77 are deviated from each other by about 0.125 mm.
This variation is similar to the seventh variation of the tenth embodiment in that the partition 17 at the front section and the partition 17 at the rear section of the base section of the upper and lower insulating housing bodies 10 ', 10 are offset from each other by about 0.125mm, so that the pressing protrusions 710 of the upper row of terminals are pressed by the partition 17 at the front section of the base section of the lower insulating housing body 10, and as shown in fig. 397, the pressing protrusions 710 of the lower row of terminals are pressed by the partition 17 at the front section of the base section of the upper insulating housing body 10'.
The metal buckle 30 includes two elastic buckles 33 separated from each other in the left and right directions, each elastic buckle 33 has a fixed portion 32 with vertical plate surface, an elastic arm 331, the elastic arm 331 is connected to the front end of the fixed portion 32 and extends forward, the elastic arm 331 can be elastically moved in the left and right directions and the front end is provided with an inward protruding buckle 332, the upper and lower ends of the fixed portion 32 are provided with two elastic pieces 39 protruding up and down, the fixed portions 32 of the two elastic buckles 33 are assembled and fixed to the elastic buckle fixing grooves 112 of the upper and lower insulation base bodies 10 ', 10, the two elastic pieces 39 pass through the through holes 142 of the upper and lower insulation base bodies 10', 10, as shown in fig. 401, so as to abut against the metal shell.
Referring to fig. 400, an isolation space 143 is formed between the laterally extending plate 78 of the ground terminal set 71 and the laterally extending plate 78 of the power terminal set 72, and an isolation space 143 is also formed between the laterally extending plate 78 of the power terminal set 72 and the rear section of the fixing portion of the 4 terminals 74, so that short circuit is not caused.
In assembly, please refer to fig. 397, the 4 terminals 74 are assembled in the terminal slots of the lower insulating housing 10, and a row of 4 soldering boards 741 is bonded to the platform 111; referring to fig. 398, the power terminal set 72 is assembled, the front section of the pin 79 of the power terminal set 72 abuts against the abutting portion 142 on one side of the base of the lower insulating base 10, and the soldering plate 721 is joined to the platform 111; referring to fig. 399, the ground power terminal set 71 is assembled, the front section of the pin 79 of the power terminal set 71 abuts against the abutting portion 142 on the other side of the base of the lower insulating housing 10, and the soldering plate 711 is joined to the platform 111; referring to fig. 401, the upper insulating base 10' is covered on the lower insulating base 10, the upper soldering board base 133 is covered on the lower soldering board base 132 to form a soldering board base, and the soldering board 711, the four soldering boards 741, and the soldering board 721 are in a row exposed from the row of openings 118.
In the manufacturing process, referring to fig. 402, the power terminal sets 72 are formed by blanking metal plates, each power terminal set 72 is connected to a strip 910 in a plane, so that the electroplating process and the transportation are convenient, and when the power terminal sets are assembled on the lower insulating base 10, the power terminal sets are bent as shown in fig. 403; referring to fig. 404, the ground terminal sets 71 are formed by blanking metal plates, each ground terminal set 71 is connected to a strip 910 in a planar manner, so that the assembly process and the transportation are convenient, and when the assembly process is to be performed on the lower insulating base 10, the assembly process is further bent as shown in fig. 405.
Please refer to fig. 406, which is a twentieth modification of the tenth embodiment, which is substantially the same as the nineteenth modification of the tenth embodiment, wherein the difference between the ground terminal set 71 and the power terminal set 72 of the present modification is a large U shape and a small U shape, and the rear sections of the fixing portions of 4 terminals 74 are located above the laterally extending plate 78 of the power terminal set 22.
Please refer to fig. 407, which is a twenty-first variation of the tenth embodiment, and is substantially the same as the nineteenth variation of the tenth embodiment, wherein the difference is that the ground terminal set 21 of the present variation is a large U shape, the power terminal set 72 is a small inverted U shape, the large U shape encloses the small inverted U shape, and the rear sections of the fixing portions of 4 terminals 74 are located on the lateral extension plate 78 of the power terminal set 72 and the lateral extension plate 78 of the ground terminal set 71.
Please refer to fig. 408, which is a twenty-second variation of the tenth embodiment, and is substantially the same as the nineteenth variation of the tenth embodiment, wherein the variation is to assemble the middle 4 terminals 74 at the bottom, then assemble the large U-shaped ground terminal set 71 above the middle 4 terminals 74, and finally assemble the small U-shaped power terminal set 72.
Please refer to fig. 409, which is a twenty-third variation of the tenth embodiment, which is substantially the same as the nineteenth variation of the tenth embodiment, wherein the variation is to assemble the large U-shaped ground terminal set 71 at the bottom, then assemble the middle 4 terminals 74, and finally assemble the small U-shaped power terminal set 72.
Please refer to fig. 410 to 411, which are schematic views of a twenty-fourth variation of the tenth embodiment, which is substantially the same as the nineteenth variation of the tenth embodiment, wherein the difference is that two detection terminals a5 and B5 are integrally configured as a detection terminal set 73.
Please refer to fig. 411A, which is a twenty-fifth variation of the tenth embodiment, and is substantially the same as the tenth embodiment, wherein the variation is implemented as a sunk plate type board end connector, i.e. the sunk plate type board end connector is welded and fixed on a circuit board, the end sections of two rows of pins 79 and 79 ' of two rows of terminals 70 are arranged in two rows in front and back and staggered left and right for facilitating repair welding, the end section of one row of pins 79 of the lower row of terminals is in front of the end section of one row of pins 79 ' of the upper row of terminals, a pin positioning seat 145 is protruded from the rear end of the base 11 of the upper insulating base 10, and the pin positioning seat 145 is provided with a row of pin positioning grooves for positioning the pins 79 ' of the upper row of terminals.
Please refer to fig. 411B to 411C, which are schematic views of a twenty-sixth variation of the tenth embodiment, and are substantially the same as the twenty-fifth variation of the tenth embodiment, wherein the difference is that a card sheet 54 is respectively disposed at the left and right sides of the rear end of the metal shell of the present variation, and the two card sheets 54 can be locked in two locking holes of a circuit board 350. In addition, the rear end of the metal shell may also be extended with a horizontal pin soldered to the circuit board (not shown).
Please refer to fig. 411D to 411F, which are a twenty-seventh variation implementation of the tenth embodiment, and are substantially the same as the twenty-fifth variation implementation of the tenth embodiment, wherein the difference is that the last sections of 12 pins 79 'of the upper row of 12 terminals of the present variation implementation are in a row and horizontal, the last sections of the pins 79 of the lower row of 10 terminals of the present variation implementation are in two rows located in front of the last section of the row of pins 79' of the upper row of terminals, the lower row of terminals lacks the contact circuit serial number 6,7 and is a pair of low differential signal terminals, (D +, D-) the lower row of terminals in which the pair of high differential signal terminals (TX +, TX-) of the contact circuit serial numbers 2,3, and the last sections of 4 pins 79 of the other pair of high differential signal terminals (RX +, RX-) of the contact circuit serial numbers 10,11 are in a row and horizontal, the last sections of the pins 79 of the other terminals of the lower row of terminals are in two rows and vertical, referring to fig. 411F, a circuit board 350 implemented in accordance with the present variation is shown, the circuit board 350 has a row of 12 pads 351, a row of 4 pads 351, two conductive sockets 352 and a row of 4 conductive sockets 352 are disposed in front of the row of 12 pads 351, the end of 12 pins 79' of the upper row of 12 terminals is soldered to the row of 12 pads 351, the end of 6 pins 79 of the lower row of 10 terminals is in two rows and is vertically inserted into the two rows of conductive sockets 352, and the end of 4 pins 79 is in a row and is horizontally soldered to the row of 4 pads 351.
Please refer to fig. 411G to 411H, which are a twenty-eighth variation implementation of the tenth embodiment, substantially identical to the twenty-seventh variation implementation of the tenth embodiment, wherein the variation is implemented as a bidirectional USB TYPE-C2.0 electrical connector plug, two rows of terminals do not have a pair of high-differential signal terminals (TX +, TX-) of contact circuit numbers 2,3, and another pair of high-differential signal terminals (RX +, RX-) of contact circuit numbers 10, 11.
Please refer to fig. 411I, which is a twenty-ninth variation of the tenth embodiment, and is substantially the same as the twenty-eighth variation of the tenth embodiment, wherein the difference is that the lower row of terminals of the present variation has a pair of low-differential-signal terminals with contact circuit serial numbers 6,7, and fig. 411I is a circuit board 350 according to the present variation.
Please refer to fig. 411J, which is a thirtieth variation of the tenth embodiment, and is substantially the same as the twenty-ninth variation of the tenth embodiment, and fig. 411J is a circuit board 350 implemented in accordance with the present variation.
The back section of the circuit board, not shown, may have a bonding pad, which may be disposed on one or both sides of the circuit board, or the pads of the ground and power terminals may be disposed on one side thereof, and the pads of the other signal and detection terminals may be disposed on the other side of the circuit board.
The twenty-fifth to twenty-ninth variations of the tenth embodiment can be applied to the variations of the tenth embodiment, and are not illustrated in the drawings, and can also be applied to the following eleventh embodiment, in which the insulating base is integrated.
Referring to fig. 412 to 414, this embodiment is a bidirectional dual-sided USB TYPE-C3.0 electrical connector plug, which is substantially similar to the fourth variation of the tenth embodiment, and includes an insulating base 1, two rows of terminals 70, a metal buckle 30, and a metal shell 50, wherein:
the difference is that the insulating base 1 implemented in this variation is a plastic-integrated type, the rear section of the insulating base 1 is a base 11, the rear section of the insulating base 1 is a butt-joint portion 12, the butt-joint portion 12 is provided with a connection groove 117, the connection groove 117 is provided with two upper and lower connection surfaces, the connection surfaces are provided with a first connection surface 151 and a second connection surface 152 from inside to outside, the first connection surface 151 protrudes a height higher than the second connection surface 152, the left side of the connection groove 117 is provided with an opening 119 and an abutting surface 136, the insulating base 1 is internally provided with two upper and lower rows of terminal grooves 18, the left and right sides are provided with two elastic buckle fixing grooves 112, the two rows of terminal grooves 18 extend from the rear end of the base 11 to the butt-joint portion 12, and the base 11 is provided with a partition plate 137 for partitioning the two rows of terminal grooves 18.
The two rows of terminals 70 are assembled into the two rows of terminal slots 18 from back to front, the two rows of terminals 70 are 12 each, each terminal 70 is formed by blanking a metal plate, the plate surface 70a of each terminal 70 is vertical and is integrally provided with a contact portion 77, a spring portion 76, a fixed portion 75 and a pin 79 from front to back, the fixed portion 75 is provided with barbs 751 to be pressed against the terminal slots 18 and prevent from backing, the spring portion 76 is connected to the front end of the fixed portion 75 and extends forward to the abutting portion 12, the contact portion 77 is connected to the front end of the spring portion 76 and protrudes the first connecting surface 151 to the connecting slot 117, the contact portion 77 is provided with a most protruding contact point 771 and a front inclined surface 772, the spring portion 76 can be sprung up and down, i.e. sprung up and down parallel to the plate surface 70a, the middle section of the spring portion 76 is provided with a pressing overflow portion 710, the spring portion 76 has a pressing force protruding the first connecting surface 151, the pressing protrusion 710 is pressed against the partition 137, so that the contacting portions 77 of the entire lower row of terminals have the same height, and the pins 79 are connected to the rear end of the fixing portion 75 and extend out of the rear end of the base 11 to enhance the elasticity of the elastic portion 76.
The metal buckle 30 includes two elastic buckles 33 separated from each other in the left and right directions, each plate 33a of the elastic buckle 33 is vertical and is provided with a fixing portion 32, a spring arm 33 and two pins 37, the spring arm 33 is connected to the front end of the fixing portion 32 and extends forward, the spring arm 33 can be bounced in the left and right directions, the front end plate surface pierces and presses a protruding buckle 332, the upper and lower sides of the buckle 332 form abutting surfaces 333, the two pins 37 are connected to the rear end of the fixing portion 32 and extend backward, the fixing portions 32 of the two elastic buckles 33 are assembled and fixed to the two elastic buckle fixing grooves 112 of the rim body 1, and the abutting surface 333 of each elastic buckle 33 is elastically pressed to abut against the abutting surface 136.
The two rows of terminals 70 of this embodiment are separated from each other, and are all terminals of the same specification, which is made of sheet metal, so that the terminal can be easily manufactured and assembled by stamping.
Please refer to fig. 415 to 417, which are a first variant implementation of the eleventh embodiment and substantially the same as the eleventh embodiment, wherein the variant is implemented as a bidirectional dual-sided USB TYPE-C2.0 electrical plug, the two rows of terminals 70 are 8, the numbers of the contact circuits of the upper row of terminals are arranged from right to left as a1, a4, a5, a6, a7, A8, a9, a12, the numbers of the contact circuits of the lower row of terminals are arranged from right to left as B12, B9, B8, B7, B6, B5, B4, B1, the pairs of high-differential signal terminals (TX +, TX-) of the contact circuit numbers 2,3 and the other pairs of high-differential signal terminals (RX +, RX-) of the contact circuit numbers 10,11 are absent in the two rows of terminals 70.
The positions of the two rows of terminal grooves 18 of the plastic seat are 1-12 from right to left in sequence, a conducting strip groove 186 is arranged between the positions 1 and 2 of the terminal grooves, and the conducting strip groove 186 is communicated with the positions 1 and 2 of the terminal grooves of the two rows of terminal grooves 18; a conductive sheet groove 186 is arranged between the terminal groove positions 3 and 4, and the conductive sheet groove 186 is communicated with the terminal groove positions 3 and 4 of the two rows of terminal grooves 18; a conductive sheet groove 186 is arranged between the terminal groove positions 9 and 10, and the conductive sheet groove 186 is communicated with the terminal groove positions 9 and 10 of the two rows of terminal grooves 18; the terminal slot position 11 and 12 is provided with a conductive sheet slot 186, and the conductive sheet slot 186 is communicated with the terminal slot positions 11 and 12 of the two rows of terminal slots 18.
There are two rows of 4 first conductive sheets 720, the first conductive sheet 720 has a fixing portion 721, the front end of the fixing portion 721 has two extensions 722 extending forward to the docking portion 12, the back end of the fixing portion 721 has two pins 723, and the two rows of 4 first conductive sheets 720 are assembled into the terminal slot positions 2, 3, 10, and 11 of the two rows of terminal slots 18.
There are four second conductive sheets 730, the second conductive sheet 730 has a fixing portion 731, the rear end of the fixing portion 731 has two upper and lower pins 73, and the four second conductive sheets 730 are respectively installed in the four terminal slots 186. Thus, each pair of ground terminals (a1/B12, a12/B1) aligned up and down abuts against a second conductive plate 730, and the second conductive plate 730 abuts against a second first conductive plate 720; each pair of power terminals (a4/B9, a9/B4) that are also aligned top to bottom, abut a second conductive plate 730, and the second conductive plate 730 abuts a second first conductive plate 720.
Please refer to fig. 418 to 421, which are second variations of the eleventh embodiment, substantially identical to the first variations of the eleventh embodiment, wherein the differences are that the two rows of terminals 70 of the present variation are respectively 7 upper rows of terminals, the serial numbers of the contact circuits are arranged from right to left and are sequentially a1, a4, a5, A6, a7, a9, and a12, the serial numbers of the contact circuits are arranged from right to left and are sequentially B12, B9, B5, B4, and B1, and four pairs of terminals, namely, two pairs of upper and lower opposite ground terminals (a1/B12, a12/B1) and two pairs of upper and lower opposite power terminals (a4/B9, a9/B4), of the two rows of terminals 70 are integrally disposed.
The upper and lower two-row terminal grooves 18 are vertically communicated with each other at the rear end of the base 11, and the fixing portions 75 of the four pairs of terminals, the fixing portions 75 of the four terminals a5, a6, a7 and B5, are all fixed to the upper surface 18 of the upper terminal groove and the lower surface 18 of the upper terminal groove in a pressing manner.
The first conductive pieces 720 are four in a row, and the fixing portions 721 of the first conductive pieces 720 and the fixing portions 75 of the terminals have the same height.
Please refer to fig. 421A to 421B, which are third variations of the eleventh embodiment, and are substantially the same as the second variations of the eleventh embodiment, wherein the difference is that the tail sections of the pins 79 of the two rows of terminals 70 of the present variations are in a row and are horizontally soldered to a row of pads 351 of a circuit board 350, and wherein two pairs of ground terminals and two pairs of power terminals, which are aligned vertically and integrally disposed, are respectively provided with a vertical pin 791 for locking the socket 352 of the circuit board 350.
Please refer to fig. 421C to fig. 421D, which are a fourth variation of the eleventh embodiment, and are substantially the same as the third variation of the eleventh embodiment, wherein the pins of the present variation are not provided with a vertical locking pin for locking the insertion hole of the circuit board 350.
Please refer to fig. 422 to 429, which are a twelfth embodiment of the present invention, a bidirectional dual-sided USB TYPE-C3.0 electrical connection socket, substantially similar to the twenty-seventh embodiment, which comprises an insulating socket body 70, two rows of terminals 80, a metal latch 40, an inner insulating socket 300, a ground shield 60 and a metal shell 50
The differences are illustrated in the following manufacturing methods carried out by this variation.
The manufacturing method of the present embodiment includes the steps of:
referring to fig. 422 and 423, a metal locking plate 40 is provided, in which the metal locking plate 40 is composed of a middle partition 30 and two locking plates 45 made of metal, the left and right sides of the front section of the middle partition 30 are respectively provided with a locking portion 31, and the left and right sides of the rear end are respectively provided with a pin 32, and the thickness of the metal material of the middle partition 30 is about 0.1 mm; the thickness of the metal material of the locking plate is about 0.3mm, the inner side of the locking plate 45 is provided with a locking portion 453 and the outer side is provided with a metal locking structure 93, the two locking portions 453 of the two locking plates 45 are contacted and locked with the two locking portions 31 on the left and right sides of the middle partition plate 30, the middle partition plate 30 is firstly connected to a material belt 900 when the manufacture is completed, and the two locking plates 45 are firstly connected to a material belt 920 when the manufacture is completed.
Referring to fig. 424, an inner insulating base 300 is provided, the inner insulating base 300 and the metal latch 40 are formed by plastic injection molding, the structure of the inner insulating base 300 is substantially the same as that of the twenty-seventh embodiment, and the upper and lower supporting surfaces 301 of the inner insulating base 300 are flush with the upper and lower surfaces of the two latch plates 45.
Referring to fig. 425, two rows of 12 terminals are provided, the two rows of terminals 80 being substantially the same as the twenty-seventh variation of the fourth embodiment, each row of terminals being formed by stamping and bending a sheet of metal of about 0.2mm into a continuous array of terminals, the front end of each terminal and the leads 84 being connected to a strip 910.
Referring to fig. 426, the two rows of terminals 80 are disposed in the two rows of terminal positioning slots 305 of the upper and lower supporting surfaces 301 of the inner insulating base 300, the contact portion 82 of each terminal abuts against the supporting surface 301, and the ground terminals 86 at both sides abut against the fastening plate 45.
Referring to fig. 427, an insulating base 70 is provided, the insulating base 70, the inner insulating base 300, the metal locking plate 40 and the two rows of terminals 80 are formed by plastic injection molding, the structure of the insulating base 70 is substantially the same as that of the fourth embodiment, and the metal locking structure 93 is exposed on the left and right side surfaces of the front section of the tongue plate.
Referring to fig. 428, a ground shield 60 is provided, wherein the ground shield 60 is sleeved on the rear section of the tongue plate 72 and the upper and lower surfaces of the base 71 from front to back.
Referring to fig. 429, finally, a metal shell 50 is provided, and the metal shell 340 is assembled into the insulating base 70 from the front to the back.
Referring to fig. 430, a first variation of the twelfth embodiment is substantially the same as the eleventh embodiment, wherein the difference is that the middle section of the middle partition 30 has two openings extending back and forth, two metal plates 44 (conductive plates) are disposed at the two openings, the two plates 44 are separated from the middle partition 30, the upper and lower supporting surfaces 301 of the inner insulating base 300 are flush with the upper and lower surfaces of the two plates 44, and two pairs of power terminals of the two rows of terminals abut against the upper and lower surfaces of the two plates 44.
Please refer to fig. 431 and 432, which are a thirteenth embodiment of the present invention, and the present embodiment is a portable disc 500 with an electrical connector of the present invention, which includes an outer casing 230, a circuit board 240, an electronic device 250, and an electrical connector 3, wherein:
the circuit board 240 is provided with a plurality of conductive contacts and a plurality of printed circuits (not shown).
The electronic device 250 is electrically connected to the circuit board 240, the electronic device 250 includes an electronic unit 251, a control chip 252, and a circuit safety protection device 253, the electronic unit 251 is a main device of the electronic device 250, in this embodiment, a storage unit, which may be a memory,
the control chip 252 controls the operation of the electronic unit 251, and the circuit safety protection device 253 includes a plurality of circuit safety protection components, such as a power supply safety control chip, an overcurrent protection component, an overvoltage protection component, a short circuit protection component, a resistor, a capacitor, and the like. The power safety control chip can provide the following protection: input high voltage protection, input anti-reverse protection, output overcurrent protection, output overvoltage protection, output short circuit protection, battery overcharge and overdischarge protection, battery cell PTC protection and charge/discharge temperature protection.
The electrical connector 3 is a bi-directional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connector, and can be constructed as described in the previous embodiments, wherein the electrical connector 3 is electrically connected to the circuit board 240 and the electronic device 250.
The outer housing 230 covers the circuit board 240, the electronic device 250, and the rear section of the electrical connector 3, and the front section of the electrical connector 3 and the insertion opening 551 of the connection slot are exposed out of the outer housing 230.
Please refer to fig. 433 and 434, which are a fourteenth embodiment of the present invention, the present embodiment is a card reader 501 with an electrical connector of the present invention, and the card reader includes a housing 230, a circuit board 240, an electronic device 250, and an electrical connector 3, which is substantially the same as the thirteenth embodiment and is not repeated, wherein the main difference is that the electronic unit of the electronic device 250 is an electronic assembly of a card reader.
Please refer to fig. 435, which is a fifteenth embodiment of the present invention, the present embodiment is an adapting electrical connector 502 with an electrical connector of the present invention, comprising a adapting circuit, a first electrical connector 4, a second electrical connector 5 and a housing 230, wherein the adapting circuit is disposed on a circuit board 240, the first electrical connector 4 is disposed on one side of the circuit board 240, the second electrical connector 5 is disposed on the other side of the circuit board 240, one end of the adapting circuit is electrically connected to the first electrical connector 4, the other end is electrically connected to the second electrical connector 5, the adapting circuit is used to enable the first electrical connector 4 to be adapted to three second electrical connectors 5, the first electrical connector 4 is a USB TYPE 2.0/3.0/3.1 connector, the second electrical connector 5 is a bidirectional USB TYPE-C2.0/3.0/3.1 electrical connector, and the structure thereof can be as the foregoing embodiments, the outer housing 230 covers the circuit board 240, and the insertion openings of the connection slots of the first electrical connector 4 and the second electrical connector are exposed out of the outer housing 230.
In addition, the circuit board 240 is electrically connected to an electronic device 250, the electronic device 250 includes an electronic unit, a control chip, and a circuit safety protection device, the electronic unit is an electronic assembly of the adapter, the electronic unit can switch and connect different interfaces, so that the first electrical connector 4 and the second electrical connector 5 of different interfaces can be connected to each other, the control chip controls the operation of the electronic unit, and the circuit safety protection device includes a plurality of circuit safety protection components, such as a power supply safety control chip, an overcurrent prevention component, an overvoltage prevention component, a short circuit prevention component, a resistor, a capacitor, etc.
Please refer to fig. 436, which is a sixteenth embodiment of the present invention, the present embodiment is an electrical adapter 503 having an electrical connector of the present invention, which is substantially the same as the fifteenth embodiment, and the difference is that the first electrical connector 4 of the present embodiment is a USB type 2.0/3.0/3.1 socket.
Please refer to fig. 437, which is a seventeenth embodiment of the present invention, the present embodiment is an electrical adapter 507 with an electrical connector of the present invention, and is substantially the same as the fifteenth embodiment, except that the second electrical connector 5 of the present embodiment is a bidirectional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connection socket, and the structure thereof can be similar to the structures of the foregoing embodiments.
Please refer to fig. 438, which is an eighteenth embodiment of the present invention, the present embodiment is a mobile power supply 508 having the electrical connector of the present invention, and is substantially the same as the thirteenth embodiment, wherein the main difference is that the electronic unit of the electronic device of the present embodiment is an electronic assembly of a mobile power supply, which is provided with two electrical connectors 3 and an electrical connector 6, the electrical connector 3 is a USB TYPE 2.0/3.0/3.1 socket, and the electrical connector 6 is a bidirectional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connection socket, and the structure thereof can be as described in the foregoing embodiments.
Please refer to fig. 439, which is a nineteenth embodiment of the present invention, the present embodiment is an electrical adapter 504 with an electrical connector of the present invention, and the electrical adapter includes a switching circuit, a first electrical connector 1, and a second electrical connector 2, wherein the switching circuit is an electrical connection wire 260, one end of the switching circuit is electrically connected to the first electrical connector 4, and the other end of the switching circuit is electrically connected to the second electrical connector 5, the switching circuit is used to achieve a first electrical connector 4 for switching to the second electrical connector 5, the first electrical connector 4 is a USB TYPE 2.0/3.0/3.1 connector, the second electrical connector 5 is a bidirectional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connector, and the structure thereof can be configured as in the foregoing embodiments.
Please refer to fig. 440, which shows a twentieth embodiment of the present invention, the present embodiment is an adapter electrical connector 505 with the electrical connector of the present invention, which is substantially the same as the eighteenth embodiment, and the difference is that the second electrical connector 5 of the present embodiment is a bi-directional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connector, which can be constructed as the foregoing embodiments; the first electrical connector 4 can be a D-SUB connector or a female socket, or HDMI, or Display Port, or eSATA, or RJ connector, or network cable connector, or a memory card socket (such as SD memory card socket), or a chip smart card socket, or various electronic connectors or female sockets.
Referring to fig. 441, a twenty-first embodiment of the present invention is an adapting electrical connector 506 having an electrical connector of the present invention, which is substantially the same as the fifteenth embodiment, and the difference is that the second electrical connector 5 of the present embodiment is a bi-directional dual-sided USB TYPE-C2.0/3.0/3.1 electrical connector, which can be constructed as the foregoing embodiments; the first electrical connector 4 can be a D-SUB connector or a female socket, or HDMI, or Display Port, or eSATA, or RJ connector, or network cable connector, or a memory card socket (such as SD memory card socket), or a chip smart card socket, or various electronic connectors or sockets.
As mentioned above, in the male connector or female connector of TYPE C, there is PIN (12PIN) or RX +, RX-, and TX +, TX-contact terminal, the opening of the metal buckle plate can be filled to form the metal buckle plate as a fully-shielded structure without opening, so as to completely shield the up-and-down aligned RX +, RX-, and TX +, TX-contact part, and the left and right sides of the metal buckle plate are provided with the abutting elastic pieces for electrically connecting to the metal shell, so as to achieve the best electrical shielding effect, so as to prevent the crosstalk of high frequency transmission signals and EMI electromagnetic interference, and the left and right sides of the metal buckle plate of the female connector of TYPE C can be provided with the abutting elastic pieces for electrically connecting to the metal grounding ring at the rear section of the tongue plate, and the metal buckle plate can be electrically connected to the metal shell to achieve good electrical shielding effect, thereby reducing RX +, the electrical interference of the RX-and TX +, TX-contact terminal transmission signal is more beneficial to high-speed transmission.
The two-way dual-sided electrical connector of each embodiment of the present invention can be disposed in and connected to various types of devices, such as a patch cord or a adaptor or a switching device or a mouse or a keyboard or a power supply or a mouse or an earphone and a housing and peripheral accessories or a portable disk or a usb disk or a mobile hard disk or various storage devices or instruments or a mobile power supply or a charger or a wall-mounted charger or an expansion seat or an expander or a notebook computer or a tablet computer or a mobile phone or various projection devices or various wireless chargers or various wireless devices or a set-top box or a server or a desktop computer or various mobile portable electronic devices or a television or a game console or various electronic competition devices or various audio and video devices or various earphones or microphones or loudspeakers or various electronic lighting devices or various electric fans or various electronic parts or various AR or VR electronic devices or various other suitable devices A product of electronic equipment for use or application.
In addition, the two-way double-sided electric connector of the invention can also be matched with a Schottky diode, a resistor, an allergic resistor, a capacitor, a magnetic bead and the like to prevent overvoltage, overload current, overheat and high temperature, short circuit or reverse current as the circuit safety protection because of the two contact interfaces, but also has various ways such as arranging a Schottky diode to prevent short circuit, a resistor, an allergic resistor, a capacitor, a magnetic bead and the like to prevent overvoltage, overload current, overheat and high temperature, reverse current or an electronic component, a short circuit or a circuit safety protection component or a safety circuit arrangement means, thereby achieving the effect of circuit safety protection.
The above-mentioned embodiments of the electrical connection socket of the present invention can be either vertical type, i.e. the insertion opening of the connection slot is upward, the connection board extends vertically upward, and the two connection surfaces are vertical surfaces, or side-vertical type, i.e. the insertion opening of the connection slot is forward, the connection board extends vertically forward, and the two connection surfaces are vertical surfaces.
The two rows of contact terminals of the connector and socket structure may each have one row of horizontal pins or two rows of longitudinal pins.
In addition, the connector and the socket structure of each embodiment of the invention can be used for a board end or a wire end; the connector can also be used at the board end as the socket can be horizontal type, vertical type and side vertical type.
The structural features of the embodiments of the present invention can be applied to be mutually crossed, and two or more than two additive combinations of the structural features can be applied to the embodiments, and for the purpose of clearly describing the structural features of the present patent, the drawings of the above-mentioned structural features, which are mutually crossed and combined or similar additive combinations of the structural features, are not added, and are thus described.
The detailed description of the preferred embodiment is provided for the purpose of easily describing the technical contents of the present invention, and the present invention is not limited to the embodiment in a narrow sense, and various modifications can be made without departing from the spirit of the present invention and the scope of the following claims.

Claims (1)

1. A bidirectional double-sided electrical connector, comprising:
two insulation base bodies, the insulation base body is integrally provided with a base part and a butt joint part, the butt joint part is connected with the front end of the base part, the butt joint part is provided with a bottom plate and two side plates, the base parts of the two insulation base bodies are overlapped up and down, a connecting groove is formed between the bottom plates of the butt joint parts of the two insulation base bodies, the two side plates of the butt joint parts of the two insulation base bodies are mutually butted to form a sleeving frame body, the inner surfaces of the two insulation base bodies are provided with a row of barriers which are separated into a row of terminal grooves extending back and forth, and the terminal grooves extend from the base to the butt joint part and can be inserted into terminals from the up and down direction;
Two rows of terminals assembled into two rows of terminal slots of the two insulating base body in the up-down direction, the terminals are integrally provided with a springing part, a fixing part and a pin from front to back, the front section of the springing part corresponds to the butt-joint part and is bent to be provided with a contact part protruding in the up-down direction, the springing part can be bounced up and down, the rear section of the springing part and the fixing part are in the same level and abut against the bottom surface of the terminal slot, the depth of the terminal slot is larger than the material thickness of the terminals, so that the rear section of the springing part and the fixing part are sunk into the terminal slot, the insulating base body is provided with a pressing block for fixing the fixing part of the row of terminals, the rear section of the springing part of the row of terminals can still abut against the bottom surface of the terminal slot to bounce up and down, the pin extends to the rear end of the base part to be exposed, and the same contact circuits of the two rows of terminals are arranged in reverse direction; and
a metal shell covering the two insulation base bodies and provided with a four-side wrapped main shell body which shields the butt joint parts of the two insulation base bodies and forms a butt joint structure, and the butt joint structure can be positioned on a butt joint connector in a positive and negative two-way mode.
CN202111551280.1A 2021-04-01 2021-12-17 Bidirectional double-sided electric connector Pending CN114336138A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN202111551280.1A CN114336138A (en) 2021-12-17 2021-12-17 Bidirectional double-sided electric connector
TW111113010A TW202247539A (en) 2021-04-01 2022-04-01 Bidirectional double-sided electrical connector
CN202280027404.2A CN117157839A (en) 2021-04-01 2022-04-01 Two-way double-sided electric connector
PCT/CN2022/084910 WO2022206972A1 (en) 2021-04-01 2022-04-01 Bidirectional double-sided electrical connector
CN202211635768.7A CN116345204A (en) 2021-12-17 2022-12-19 Two-way double-sided electric connector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111551280.1A CN114336138A (en) 2021-12-17 2021-12-17 Bidirectional double-sided electric connector

Publications (1)

Publication Number Publication Date
CN114336138A true CN114336138A (en) 2022-04-12

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ID=81053277

Family Applications (2)

Application Number Title Priority Date Filing Date
CN202111551280.1A Pending CN114336138A (en) 2021-04-01 2021-12-17 Bidirectional double-sided electric connector
CN202211635768.7A Pending CN116345204A (en) 2021-12-17 2022-12-19 Two-way double-sided electric connector

Family Applications After (1)

Application Number Title Priority Date Filing Date
CN202211635768.7A Pending CN116345204A (en) 2021-12-17 2022-12-19 Two-way double-sided electric connector

Country Status (1)

Country Link
CN (2) CN114336138A (en)

Also Published As

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CN116345204A (en) 2023-06-27

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