CN114326597B - Automatic tool capable of realizing movement of each shaft of dicing saw and using method thereof - Google Patents
Automatic tool capable of realizing movement of each shaft of dicing saw and using method thereof Download PDFInfo
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- CN114326597B CN114326597B CN202111640220.7A CN202111640220A CN114326597B CN 114326597 B CN114326597 B CN 114326597B CN 202111640220 A CN202111640220 A CN 202111640220A CN 114326597 B CN114326597 B CN 114326597B
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Abstract
The invention discloses an automatic tool capable of realizing movement of each shaft of a dicing saw and a using method thereof, wherein the automatic tool comprises a machine shell, and an industrial personal computer, an internal power module, a driver, a movement control plate and a contactor are arranged in the machine shell; the industrial personal computer is electrically connected with the motion control panel and is used for controlling the motion control panel; the motion control board is electrically connected with the driver and used for controlling the driver; the industrial personal computer, the internal power module and the driver are powered through the contactor; the power is supplied to the motion control panel through the internal power supply module; the driver is connected with a lead and is connected with the motor of each shaft of the dicing saw through the lead; the using method comprises a measuring method for measuring the precision of each axis of the dicing saw and a measuring method for measuring the repeated positioning precision of each axis of the dicing saw. The invention solves the problem that the axes of the dicing saw can not move in the process of assembling moving parts; the processing production efficiency is improved, and a solution method and a tool are provided for problems encountered in the development process and experiments to be carried out.
Description
Technical Field
The invention belongs to the technical field of auxiliary driving devices, and is used for driving each shaft of a dicing saw to move; in particular to an automatic tool capable of realizing the motion of each shaft of a dicing saw and a use method thereof.
Background
The dicing saw is used as a precision processing device, and the requirement on the motion precision of each shaft of the dicing saw is extremely high in production and processing. In the process of assembling the moving parts, all axes of the dicing saw need to be tested, including the motion precision inspection of all axes and various experiments, so that the motion precision requirement of all axes of the dicing saw is ensured to meet the production requirement; the testing of the dicing saw was performed with the axes moving. In the prior art, all axes of a dicing saw cannot move in the assembly process of moving parts; meanwhile, the fatigue strength test of each axis motion and the simultaneous motion of multiple axes cannot be realized. Therefore, there is a need to develop an automatic tool capable of cooperating with each shaft of the dicing saw to realize the movement, so as to complete the above-mentioned test.
Disclosure of Invention
Aiming at the problems, the invention makes up the defects of the prior art and provides an automatic tool capable of realizing the movement of each shaft of a dicing saw and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme.
The invention provides an automatic tool capable of realizing movement of each shaft of a dicing saw, which comprises a machine shell, wherein an industrial personal computer, an internal power module, a driver, a movement control plate and a contactor are arranged in the machine shell;
the industrial personal computer is electrically connected with the motion control panel and is used for controlling the motion control panel; the motion control board is electrically connected with the driver and used for controlling the driver; the industrial personal computer, the internal power module and the driver are powered through the contactor;
the internal power supply module is connected with the motion control panel and supplies power to the motion control panel through the internal power supply module; the driver is connected with a lead and is connected with the motor of each shaft of the dicing saw through the connected lead.
In a preferred embodiment of the present invention, the plurality of drivers are connected to the motion control board, and the plurality of drivers are connected to the wires that can be connected to the motors of the respective axes of the dicing saw.
Further, the plurality of drivers are disposed side by side on a rear side wall of an upper portion in the machine casing.
Further, the driver employs a servo driver model number MBDLT25 SF.
In another preferred embodiment of the present invention, a threading hole is provided in a rear side wall of the machine housing, a wire connected to the driver is connected to a motor of each shaft of the dicing saw through the threading hole, and the threading hole is provided at a side of the driver.
In another preferred embodiment of the present invention, the industrial personal computer is installed at the bottom inside the machine housing, the internal power module, the contactor, and the motion control board are installed on the rear side housing wall of the central region inside the machine housing, and the contactor is located between the internal power module and the motion control board.
As another preferred scheme of the invention, a touch screen display is arranged on the outer side surface of the top of the machine shell and is connected with an industrial personal computer; the single movement or multi-axis linkage of each axis of the dicing saw can be controlled by clicking a software program on the touch screen display.
Furthermore, the motion control plate adopts a GTS-400-PG-VB type motion control plate.
As another preferable scheme of the present invention, a power-on power line is connected to the machine housing, and an internal power module disposed in the machine housing adopts a 24V switching power supply.
As another preferred scheme of the invention, an emergency stop button and a power main switch are further arranged on the machine shell, and the emergency stop button and the power main switch are electrically connected with the contactor; the machine is characterized in that the bottom of the machine shell is provided with a movable wheel, and the front side of the machine shell is provided with a front door.
The invention provides a method for using an automatic tool capable of realizing the movement of each shaft of a dicing saw, which comprises a measuring method for measuring the precision of each shaft of the dicing saw and a measuring method for measuring the repeated positioning precision of each shaft of the dicing saw; taking the Y axis of the dicing saw as an example, the specific use method is as follows;
a measuring method for measuring the Y-axis precision of a dicing saw comprises the following steps: after the installation of the moving parts of the dicing saw is finished, firstly fixing a dial indicator on a Z-axis slide carriage, and placing an equal-height block on an X-axis slide carriage; then the automatic tool is powered on, a power main switch is pressed, the industrial personal computer, the internal power module and the driver are powered on through the contactor, the internal power module enables the motion control panel to be powered on, the motion control panel controls the driver through a signal transmitted by the industrial personal computer, and a lead of the driver is connected with the Y-axis motor through a threading hole;
then, an operator clicks an operation software program through a touch screen display to control the Y-axis motor so as to realize motion control of the Y axis, wherein the motion control parameters of the Y axis comprise the motion direction of the Y axis, the motion speed of the Y axis and the motion mode of the Y axis; finally, an operator judges whether the Y axis meets the use requirement according to the data collected and displayed by the dial indicator;
the measuring method for measuring the Y-axis repeated positioning precision of the dicing saw comprises the following steps: an operator clicks an operation software program through the touch screen display to enable the Y-axis to automatically reciprocate, the range of the motion distance is set between 200mm and 400mm, the duration time of the automatic reciprocating motion of the Y-axis is set through the touch screen display, and the driver controls whether to stop the motion; and in the movement process, whether the Y-axis height and the straightness variation range meet the tolerance is measured through the dial indicator and the equal-height block.
The invention has the beneficial effects that:
1. the invention solves the problem that the axes of the dicing saw can not move in the process of assembling moving parts; the invention improves the processing production efficiency, improves the assembly precision, and provides a solution method and a tool for problems encountered in the development process and experiments required to be carried out.
2. By using the automatic tool, all shafts of the moving part of the dicing saw can be automatically driven to move; meanwhile, the invention can realize multi-axis simultaneous movement; the emergency stop button is arranged, and safety protection measures are in place.
Drawings
Fig. 1 is a schematic perspective view of an automated tooling capable of realizing the movement of each axis of a dicing saw according to the present invention.
Fig. 2 is a schematic perspective view of an automated tooling for realizing the movement of each axis of a dicing saw according to a second embodiment of the present invention.
Fig. 3 is a schematic diagram of an internal structure of an automatic tool capable of realizing movement of each axis of a dicing saw according to the present invention.
FIG. 4 is a schematic view of a dicing saw equipped with moving parts to be driven according to the present invention.
The mark in the figure is: 1 is an emergency stop button, 2 is a touch screen display, 3 is a machine shell, 4 is an industrial personal computer, 5 is an internal power module, 6 is a driver, 7 is a motion control plate, 8 is a contactor, 9 is a threading hole, 10 is an X-axis slide carriage, 11 is a Y-axis motor, 12 is a Z-axis slide carriage, 13 is an equal-height block, 14 is a dial indicator, 15 is a front door and 16 is a moving wheel.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention more clearly understood, the present invention is described in further detail below with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are given by way of illustration only.
Example 1
As shown in fig. 1, 2 and 3, the automatic tool capable of realizing motion of each axis of the dicing saw comprises a machine housing 3, wherein an industrial personal computer 4, an internal power module 5, a driver 6, a motion control board 7 and a contactor 8 are arranged inside the machine housing 3.
The industrial personal computer 4 is electrically connected with the motion control panel 7 and is used for controlling the motion control panel 7; the motion control plate 7 is electrically connected with the driver 6 and used for controlling the driver 6; the industrial personal computer 4, the internal power module 5 and the driver 6 are powered through the contactor 8.
The internal power supply module 5 is connected with the motion control panel 7, and power is supplied to the motion control panel 7 through the internal power supply module 5; the driver 6 is connected with a lead, and the driver 6 is connected with the motors of all shafts of the dicing saw through the connected lead.
As shown in fig. 3, the number of the drivers 6 is 4, 4 drivers 6 are all connected with a motion control plate 7, and the 4 drivers 6 are all connected with leads which can be connected with motors of all shafts of the dicing saw; the 4 drivers 6 are arranged side by side on the rear side shell wall at the upper part in the machine shell 3, the drivers 6 adopt a servo driver with the model number of MBDLT25SF, and the drivers 6 with the model number can be purchased in the market; the rear side shell wall of the machine shell 3 is provided with a threading hole 9, a lead connected with the driver 6 is connected with a motor of each shaft of the dicing saw through the threading hole 9, and the threading hole 9 is arranged on the side of the driver 6.
The industrial personal computer 4 is installed at the bottom in the machine shell 3, the internal power module 5, the contactor 8 and the motion control panel 7 are installed on the rear side shell wall of the middle area in the machine shell 3, and the contactor 8 is located between the internal power module 5 and the motion control panel 7.
A touch screen display 2 is arranged on the outer side face of the top of the machine shell 3, and the touch screen display 2 is connected with an industrial personal computer 4; the independent movement or multi-axis linkage of each axis of the dicing saw can be controlled by clicking a software program on the touch screen display 2.
The motion control plate 7 adopts a GTS-400-PG-VB type motion control plate, and the motion control plate 7 of the type can be purchased in the market.
The machine shell 3 is connected with a power-on power line, and an internal power module 5 arranged in the machine shell 3 adopts a 24V switching power supply; the machine shell 3 is also provided with an emergency stop button 1 and a power main switch, and the emergency stop button 1 and the power main switch are electrically connected with a contactor 8; after the plug of the electrified power line is connected to the 220V alternating current, the power main switch is pressed, the industrial personal computer 4, the internal power module 5 and the driver 6 are powered through the contactor 8, and the internal power module 5 enables the motion control panel 7 to be powered.
The bottom of the machine shell 3 is provided with a moving wheel 16, and the front side of the machine shell 3 is provided with a front door 15; the arrangement of the moving wheel 16 can facilitate the moving of the automatic tool, and the arrangement of the front door 15 can facilitate the checking of the internal condition of the automatic tool, and facilitate the maintenance and the replacement of internal electrical elements.
In the scheme, the industrial personal computer 4 is used for controlling the motion control panel 7, the motion control panel 7 is used for controlling each driver 6, each driver 6 is connected with a lead respectively corresponding to an X axis, a Y axis and a Z axis of a motion part, and the device can be connected with one axis independently or a plurality of axes simultaneously.
In the scheme, the automatic chemical engineering machine is provided with the emergency stop button 1, and can stop working at any time in the movement processes of an X axis, a Y axis and a Z axis of a moving part, so that the safety in the operation process is improved, and the possibility of safety accidents is reduced.
Example 2
Referring to fig. 4, a dicing saw equipped with moving parts is shown for implementing driving of the automated tooling of the present invention; the embodiment is a measuring method for measuring the Y-axis precision of a dicing saw, which comprises the following steps: after the installation of the moving parts of the dicing saw is finished, the precision of the Y axis needs to be detected to reach a certain tolerance range, firstly, a dial indicator 14 is fixed on a Z axis slide carriage 12, and an equal-height block 13 is arranged on an X axis slide carriage 10; the automatic tool is powered on, the power master switch is pressed down, the industrial personal computer 4, the internal power module 5 and the driver 6 are powered on through the contactor 8, the internal power module 5 enables the motion control panel 7 to be powered on, the motion control panel 7 controls the driver 6 through signals transmitted by the industrial personal computer 4, and a lead of the driver 6 is connected with the Y-axis motor 11 through the threading hole 9.
Then, the operator clicks the software program through the touch screen display 2 to control the Y-axis motor 11, so as to implement the motion control of the Y-axis, and the motion control parameters of the Y-axis include, but are not limited to, a motion direction, a motion speed, and a motion mode, where the motion mode includes fast movement, slow movement, single step movement, and the like.
After the measurement of the Y-axis precision in the measurement method meets the requirement, the repeated positioning precision measurement of the Y-axis of the dicing saw is required; specifically, the measuring method for measuring the Y-axis repeated positioning accuracy of the dicing saw comprises the following steps: an operator clicks an operation software program through the touch screen display 2 to enable the Y-axis to automatically reciprocate, the range of the motion distance is set between 200mm and 400mm, the duration time of the automatic reciprocating motion of the Y-axis is set through the touch screen display 2, and whether the motion is stopped or not is controlled by a driver 6; in the process of movement, the dial indicator 14 and the equal-height block 13 are used for measuring whether the Y-axis height and the straightness variation range meet the tolerance or not.
Furthermore, the invention can realize the simultaneous movement of the Y axis and the Z axis; the invention is provided with 4 drivers 6 which can be simultaneously connected with an X-axis motor, a Y-axis motor 11 and a Z-axis motor, and can realize single-axis automatic motion or multi-axis simultaneous motion.
By the automatic tool and the use method thereof, control and precision measurement of each shaft of the dicing saw are realized; in the above embodiment, if the automated tooling of the present invention is not provided, the operator cannot drive each shaft of the dicing saw to move, so that the purpose of the inspection and experiment functions cannot be achieved. Meanwhile, the inspection means of each shaft of the dicing saw in the assembly process of the moving part improves the inspection precision and provides quality assurance for products. In terms of safety, the emergency stop button 1 is arranged, so that the emergency stop button can stop working in time when an emergency state occurs, and potential safety hazards are eliminated.
The invention adopts a plurality of drivers 6, and it is explained that: if a shaft is controlled separately, the use of only one drive 6 is also the same as the principle of the invention.
It should be understood that the detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can be modified or substituted equally to achieve the same technical effects; as long as the use requirements are met, the method is within the protection scope of the invention.
Claims (6)
1. The utility model provides a can realize automatic frock of scribing machine each axle motion which characterized in that: the industrial personal computer, the internal power module, the driver, the motion control panel and the contactor are arranged in the machine shell; the industrial personal computer is electrically connected with the motion control panel and is used for controlling the motion control panel; the motion control board is electrically connected with the driver and used for controlling the driver; the industrial personal computer, the internal power module and the driver are powered through the contactor; the internal power supply module is connected with the motion control panel and supplies power to the motion control panel through the internal power supply module; the driver is connected with a lead and is connected with the motor of each shaft of the dicing saw through the connected lead; the plurality of drivers are connected with the motion control plate, and the plurality of drivers are connected with leads which can be connected with the motors of the shafts of the dicing saw; a touch screen display is arranged on the outer side face of the top of the machine shell and connected with an industrial personal computer; the independent movement or multi-axis linkage of each axis of the dicing saw can be controlled by clicking a software program on the touch screen display; the machine shell is also provided with an emergency stop button and a power main switch, and the emergency stop button and the power main switch are electrically connected with the contactor; the bottom of the machine shell is provided with a movable wheel, and the front side of the machine shell is provided with a front door;
the use method of the automatic tool capable of realizing the movement of each axis of the dicing saw comprises a measuring method for measuring the precision of each axis of the dicing saw and a measuring method for measuring the repeated positioning precision of each axis of the dicing saw; taking the measurement of the Y axis of a dicing saw as an example, the specific use method is as follows;
a measuring method for measuring the Y-axis precision of a dicing saw comprises the following steps: after the installation of the moving parts of the dicing saw is finished, firstly fixing a dial indicator on a Z-axis slide carriage, and placing equal-height blocks on an X-axis slide carriage; then electrifying the automatic tool, pressing a power main switch, electrifying the industrial personal computer, the internal power module and the driver through the contactor, electrifying the motion control panel through the internal power module, controlling the driver through a signal transmitted by the industrial personal computer through the motion control panel, and connecting a lead of the driver with the Y-axis motor;
then, an operator clicks an operation software program through a touch screen display to control the Y-axis motor so as to realize motion control of the Y axis, wherein the motion control parameters of the Y axis comprise the motion direction of the Y axis, the motion speed of the Y axis and the motion mode of the Y axis; finally, an operator judges whether the Y axis meets the use requirement or not according to the data collected and displayed by the dial indicator;
the measuring method for measuring the Y-axis repeated positioning precision of the dicing saw comprises the following steps: an operator clicks an operation software program through the touch screen display to enable the Y-axis to automatically reciprocate, the range of the motion distance is set between 200mm and 400mm, the duration time of the automatic reciprocating motion of the Y-axis is set through the touch screen display, and the driver controls whether the motion is stopped or not; and in the movement process, measuring whether the Y-axis height and the straightness variation range meet the tolerance or not by using a dial indicator and the equal-height blocks.
2. The automatic tool capable of realizing the movement of each shaft of the dicing saw according to claim 1, characterized in that: the plurality of drivers are arranged side by side on the rear side wall of the upper part in the machine housing, and the drivers adopt a servo driver with the model number of MBDLT25 SF.
3. The automatic tool capable of realizing the movement of each shaft of the dicing saw according to claim 2, characterized in that: the rear side shell wall of the machine shell is provided with threading holes, wires connected with the driver are connected with motors of all shafts of the dicing saw through the threading holes, and the threading holes are formed in the side of the driver.
4. The automatic tool capable of realizing the movement of each shaft of the dicing saw according to claim 1, characterized in that: the industrial personal computer is installed at the bottom in the machine shell, the internal power module, the contactor and the motion control board are installed on the rear side shell wall of the middle area in the machine shell, and the contactor is located between the internal power module and the motion control board.
5. The automatic tool capable of realizing the movement of each shaft of the dicing saw according to claim 1, characterized in that: the motion control plate adopts a GTS-400-PG-VB model.
6. The automatic tool capable of realizing the movement of each shaft of the dicing saw according to claim 1, characterized in that: and a power-on power line is connected to the machine shell, and an internal power supply module arranged in the machine shell adopts a 24V switching power supply.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111640220.7A CN114326597B (en) | 2021-12-30 | 2021-12-30 | Automatic tool capable of realizing movement of each shaft of dicing saw and using method thereof |
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| CN202111640220.7A CN114326597B (en) | 2021-12-30 | 2021-12-30 | Automatic tool capable of realizing movement of each shaft of dicing saw and using method thereof |
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| CN114326597A CN114326597A (en) | 2022-04-12 |
| CN114326597B true CN114326597B (en) | 2022-07-22 |
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| US7194321B2 (en) * | 2004-10-29 | 2007-03-20 | Dynacity Technology (Hk) Limited | Modular multi-axis motion control and driving system and method thereof |
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