CN207742261U - reactor test device - Google Patents
reactor test device Download PDFInfo
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- CN207742261U CN207742261U CN201721857558.7U CN201721857558U CN207742261U CN 207742261 U CN207742261 U CN 207742261U CN 201721857558 U CN201721857558 U CN 201721857558U CN 207742261 U CN207742261 U CN 207742261U
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- rack
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- 238000012360 testing method Methods 0.000 title claims abstract description 115
- 238000004458 analytical method Methods 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims abstract description 7
- 239000000523 sample Substances 0.000 claims description 29
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000011056 performance test Methods 0.000 abstract 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 8
- 230000006872 improvement Effects 0.000 description 5
- 238000011022 operating instruction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Abstract
The utility model discloses a kind of reactor test devices, including rack, horizontal screw lead driving device, ground-engaging element, vertical lead-screw driving device, test component, resistance meter, electric inductance measuring-testing instrument, pressure tester, PLC controller and industrial computer.PLC controller controls the horizontal screw lead driving device, the action of vertical lead-screw driving device.Industrial computer connects the PLC controller, the test data of analysis and storage from the resistance meter, electric inductance measuring-testing instrument and pressure tester.Above-mentioned reactor test device automatically can carry out resistance, inductance and pressure-resistant performance test to reactor.
Description
Technical field
The utility model belongs to reactor technical field, and in particular to a kind of test device of reactor.
Background technology
Reactor is also inductor.Currently, in reactor industry, when testing reactor performance, mostly use manually
Mode contacts the test probe of test equipment with electric reactor connector, then passes through the number of manual record instrument test
According to this operating method efficiency is low, without monitoring and is traced to the process of test, the probability of manual operation error is high, in addition tests
Data can not automatically record, to ensure the quality of product, there are prodigious quality risk, and staff labor intensity
Greatly, Hi-pot test danger is also very high, and the method cannot improve the raising for proposing effect and safety that will be unable to accomplish production.
Utility model content
Problem makes improvements the utility model in view of the prior art, i.e., the technical problem to be solved is that carry for utility model
For a kind of reactor test device, automatically reactor performance can be tested.
The technical solution of the utility model is：
A kind of reactor test device, which is characterized in that including：Rack；Horizontal screw lead driving device is installed on the machine
On frame；Ground-engaging element, be installed in the horizontal screw lead driving device and can transverse shifting, the installation for being tested reactor is solid
It is fixed, along the ground-engaging element moving direction, be equipped with the first station of tested reactor resistance test, inductance measurement second station with
And the 3rd station of voltage-withstand test；Vertical lead-screw driving device is installed in the rack；Test component is installed on described perpendicular
It on straight lead-screw driving device and is vertically movable, the resistance test probe of corresponding first station, corresponding second work is installed thereon
The voltage-withstand test probe of the inductance measurement probe of position, corresponding 3rd station adjusts the test component movement, can control above-mentioned survey
Exploration needle is switched on and off with tested reactor terminal；Resistance meter is installed in the rack, connects the resistance
Test probe；Electric inductance measuring-testing instrument is installed in the rack, connects the inductance measurement probe；Pressure tester is installed on institute
It states in rack, connects the voltage-withstand test probe；PLC controller controls the horizontal screw lead driving device, the driving of vertical leading screw
Device action；And industrial computer, the PLC controller is connected, analysis and storage are from the resistance meter, electrical sensing
Try the test data of instrument and pressure tester.
Further, above-mentioned reactor test device further includes the pressure regulating instrument and power meter being installed in the rack, described
Pressure regulating instrument connects the inductance measurement probe, and the PLC controller controls the voltage output of the pressure regulating instrument, and the power meter obtains
The reactor power data taken reaches the industrial computer.
Further, above-mentioned reactor test device further includes the label machine being installed in the rack, can be communicated
Ground connects the industrial computer, along the ground-engaging element moving direction, is additionally provided with the 4th work that tested reactor label is pasted
Position.
Further, it is provided with travel switch in the horizontal screw lead driving device, to the movement starting point of the ground-engaging element
Position and/or exercise end position are controlled.
Further, the pressure regulating instrument include pressure regulating instrument ontology and and the adjusting shaft that is driven by servo motor, the PLC controls
Device processed controls the servo motor action.
Reactor test device based on above structure has following features：
1) it by PLC controller controlled level lead-screw driving device and vertical lead-screw driving device, realizes and is surveyed on different station
Exploration needle is switched on and off with tested reactor terminal, and by industrial computer, analysis and storage come from the resistance test
The test data of instrument, electric inductance measuring-testing instrument and pressure tester has the characteristics that high degree of automation, practicality are easy to operate.
2) different reactor features are directed to, the different modes such as electric inductance measuring-testing instrument or power meter can flexibly be selected to test its electricity
Inductance value.
3) it is equipped with reactor label and pastes station, have the function of the automatic printing of label.
4) the movement start position of ground-engaging element and exercise end position can be controlled.
Description of the drawings
The reactor test device 3 D stereo view that Fig. 1 is provided by embodiment.
Fig. 2 is horizontal screw lead driving device 3 D stereo view in embodiment.
Fig. 3 is the test component being installed in embodiment on vertical lead-screw driving device and test probe schematic diagram.
Fig. 4 is the 3 D stereo view of pressure regulating instrument in embodiment.
The electrical connection block diagram for the reactor test device that Fig. 5 is provided by embodiment.
Specific implementation mode
It is described below for disclosing the utility model so that those skilled in the art can realize the utility model.It retouches below
Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
As shown in Figures 1 to 5, reactor test device provided by the utility model, including rack 1, setting are in rack
Horizontal screw lead driving device 2, be installed in horizontal screw lead driving device 2 can horizontal screw lead linear motion ground-engaging element 10,
The vertical lead-screw driving device 7 being arranged in rack, the test component 8 being installed on vertical lead-screw driving device.Reactor is surveyed
It further includes the test being installed in rack 1, control and mark equipment, including PLC controller 20, industrial computer 5, electricity that trial assembly, which is set,
Hinder tester 14, power meter 17, electric inductance measuring-testing instrument 16, pressure tester 13, pressure regulating instrument 18, label machine 6.
Horizontal screw lead driving device 2 is made of driving device and horizontal screw lead.Ground-engaging element 10 is tested reactor
Fixed and positioned platform, it is ensured that tested reactor is firm after being mounted thereon not to be shifted.It can be arranged on ground-engaging element 10
Multiple fixed bottom plates install the positioning pin of corresponding product on each fixed bottom plate, each bottom plate corresponds to a product, and advance
The program parameter of setting corresponds to.It can easily realize that the replacement of product is tested by replacing bottom plate in this way.Certainly it is being embodied
When, various other realization methods may be also had, the utility model will not enumerate herein.
The different location that the present embodiment is moved to according to ground-engaging element 10 along horizontal screw lead has separately designed and has been used for reactance
The different station of device test, respectively the first station, second station and 3rd station.Wherein, the first station is resistance test work
Position, second station are inductance measurement station, and 3rd station is voltage-withstand test station.
8 upper edge horizontal screw lead direction of test component is equipped with the resistance test probe 13 of corresponding first station, corresponding the successively
The voltage-withstand test probe 22 of the inductance measurement probe 15 of two stations, corresponding 3rd station.All preferred copper probes of test probe.
Resistance test probe 13 connects resistance meter 14；Inductance measurement probe 15 connects electric inductance measuring-testing instrument 16 and pressure regulating instrument 18；Pressure resistance
It tests probe 22 and connects pressure tester 23.By the movement for adjusting the vertical direction of vertical lead-screw driving device 7, you can control
Corresponding test probe is switched on and off with tested reactor.
The electrical connection block diagram that reactor test device respectively forms is as shown in figure 5,20 controlled level leading screw of PLC controller drives
The action of device 2, vertical lead-screw driving device 7 and pressure regulating instrument 18, HMI touch screens, control button 9, indicator light are controlled for PLC
The display and control of 20 relevant information of device processed；Industrial computer 5 for resistance meter 14, power meter 17, electric inductance measuring-testing instrument 16,
The analysis and storage of 13 test data of pressure tester, the preferred RS-232C interface forms of test data, industrial computer 5 is simultaneously
The action of abstract factory printer 6.
For the ease of understanding entire reactor test device test philosophy, its workflow is introduced below：
Before test, tested reactor is transported on the ground-engaging element 10 of initial position first, connects horizontal screw lead
The PLC controller 20 of driving device 2 controls ground-engaging element 10 and reaches the first station.PLC controller 20 controls vertical straight after in place
Lead-screw driving device 7 is moved up and down vertically, and the probe 13 for controlling resistance meter is contacted with electric reactor connector, test
Resistance meter 13 sends a signal to industrial control computer 5 after 2 seconds, and industrial control computer 5 preferentially completes test data
Analysis and storage, and judge whether test data is qualified, 5 feedback signal of industrial control computer is to PLC controller 20 later.
PLC controller 20 its send out operating instruction give vertical lead-screw driving device 7 run, driving test component 8 move upward to the upper limit
The position of position, resistance test finish.
After driving test component 8 to reach the position of upper limit, PLC controller 20 is transmitted a signal to, PLC controller 20 is sent out
Instruction allows horizontal screw lead driving device 2 to bring into operation, and is transported positioning mold ground-engaging element 10 according to the operation umber of pulse of setting
Inductance measurement is carried out to second station.It transmits a signal to PLC controller 20 afterwards in place, is issued instructions on holder 1 by it
Vertical lead-screw driving device 7 is run, and driving test component 8 is moved downward along vertical leading screw, the fortune being arranged by PLC controller 20
Row umber of pulse makes the inductance measurement probe 15 of 8 lower section of test component be contacted with electric reactor connector.Electrical sensing after the completion of test
Examination instrument 16 sends a signal to industrial control computer 5, and industrial control computer 5 preferentially completes the analysis and storage of test data,
And judging whether test data is qualified, 5 feedback signal of industrial control computer is to PLC controller 20 later.PLC controller 20 its
It sends out operating instruction to run to vertical lead-screw driving device 7, driving test component 8 moves upward to the position of upper limit.
It should be noted that for the reactor of different model, inductance test method is different.Inductance is used in addition to above-mentioned
Outside tester 16 is tested, certain model reactor is tested using pressure regulating instrument 18 in such a way that power meter 17 is combined.
The pressure regulating instrument 18 includes pressure regulating instrument ontology 19 and the adjusting shaft 21 with servo motor driving.When test, PLC controller 20 is sent out
Go out instruction to pressure regulating instrument 18, drives servo motor to drive according to the operation umber of pulse of setting and adjust the adjusting voltage of shaft 21 to setting
Value.Power meter 17 carries out power test.Industrial control computer 5 is sent a signal to after the completion of test, industrial control computer 5 is excellent
The analysis and storage of test data are first completed, and judges whether test data is qualified.5 feedback signal of industrial control computer later
It to PLC controller 20, sends out operating instruction and is run to vertical lead-screw driving device 7, driving test component 8 moves upward to
The position of limit.
After driving test component 8 to reach the position of upper limit, PLC controller 20 is transmitted a signal to, PLC controller 20 is sent out
Instruction allows horizontal screw lead driving device 2 to bring into operation, and is transported positioning mold ground-engaging element 10 according to the operation umber of pulse of setting
To third station, voltage-withstand test is carried out.It transmits a signal to PLC controller 20 afterwards in place, is issued instructions on holder 1 by it
Vertical lead-screw driving device 7 is run, and driving test component 8 is moved downward along vertical leading screw, the fortune being arranged by PLC controller 20
Row umber of pulse makes the voltage-withstand test probe 22 of 8 lower section of test component be contacted with electric reactor connector, transmits a signal to afterwards in place
PLC controller 20 issues instructions to the pressure tester 23 in test equipment 3 by it and is tested automatically, and test is completed after 5 seconds
Industrial control computer 5 is sent a signal to, industrial control computer 5 preferentially completes the analysis and storage of test data, and judges
Whether test data is qualified, and 5 feedback signal of industrial control computer sends out operating instruction to perpendicular to PLC controller 20 later
Straight lead-screw driving device 7 is run, and driving test component 8 moves upward to the position of upper limit.
As the improvement of above-described embodiment, reactor test device provided in this embodiment also has label printing function.
Other than the first station, second station and 3rd station, along the ground-engaging element moving direction, it is additionally provided with tested reactor label
The 4th station pasted, i.e. label paste station.Voltage-withstand test is completed, after driving test component 8 reaches the position of upper limit,
PLC controller 20, which sends out instruction, allows horizontal screw lead driving device 2 to bring into operation, according to the operation umber of pulse of setting by positioning mold
Ground-engaging element 10 is transported to label space stopping, and industrial control computer 5 is beaten according to the data analysis of test to label at this time
Print machine 6 sends out instruction, and 6 automatic printing label of label machine is pasted onto reactor front by operating employee, removes electricity after the completion
Anti- device presses return control button and transmits a signal to PLC controller 20, and PLC controller 20, which sends out instruction, allows horizontal screw lead to drive
Device 2 starts inverted running, and positioning mold ground-engaging element 10 is fallen back on default initial position according to the operation umber of pulse of setting and is stopped
Only, next operation circulation is carried out.6 automatic printing label of label machine need to meet following condition：Resistance test, electrical sensing
Examination, voltage-withstand test three are qualified could print label.
As another improvement of above-described embodiment, it is provided with travel switch 24 in horizontal screw lead driving device 2, it can be automatic
Control positioning mold ground-engaging element 10 complete test when, it is out of service to control the horizontal screw lead driving device 2.It is specific next
It says, travel switch 24 can be set and be connected with horizontal screw lead driving device 2, and the certain bits in horizontal screw lead driving device 2
It sets and places obstacles, when ground-engaging element 10 is moved to the position, obstacle movement can not be continued to pass beyond, pressed after the completion of test
Control button 9 transmits a signal to PLC controller 20, and PLC controller 20, which sends out instruction, allows horizontal screw lead driving device 2 to start reversely
Operation, default initial position is fallen back on according to the operation umber of pulse of setting by positioning mold ground-engaging element 10, same in initial position
Provided with travel switch 25, ensure that positioning mold ground-engaging element 10 can not continue to pass beyond obstacle movement.Certainly it is being embodied
When, travel switch 24 and 25 is not provided with, or provided with travel switch 24 and in the case of travel switch 25, only so that corresponding to
Travel switch 24 and 25 execute above two function in any one, corresponding technical solution all do not interfere with this practicality newly
The implementation of type.
The technology contents of the not detailed description of the utility model are known technology.
Basic principles, main features, and advantages of the present invention has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Only the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model the utility model also have respectively
Kind changes and improvements, these changes and improvements are both fallen in claimed the scope of the utility model.The guarantor of the utility model
Shield range is defined by appended claims and its equivalent.
Claims (5)
1. a kind of reactor test device, which is characterized in that including：
Rack；
Horizontal screw lead driving device is installed in the rack；
Ground-engaging element, be installed in the horizontal screw lead driving device and can transverse shifting, the installation for being tested reactor is solid
It is fixed, along the ground-engaging element moving direction, be equipped with the first station of tested reactor resistance test, inductance measurement second station with
And the 3rd station of voltage-withstand test；
Vertical lead-screw driving device is installed in the rack；
Test component is installed on the vertical lead-screw driving device and is vertically movable, and is equipped with corresponding first station thereon
Resistance test probe, the inductance measurement probe of corresponding second station, corresponding 3rd station voltage-withstand test probe, described in adjusting
Test component moves, and controllable above-mentioned test probe is switched on and off with tested reactor terminal；
Resistance meter is installed in the rack, connects the resistance test probe；
Electric inductance measuring-testing instrument is installed in the rack, connects the inductance measurement probe；
Pressure tester is installed in the rack, connects the voltage-withstand test probe；
PLC controller controls the horizontal screw lead driving device, the action of vertical lead-screw driving device；And
Industrial computer, connects the PLC controller, and analysis and storage are from the resistance meter, electric inductance measuring-testing instrument and resistance to
The test data of pressure tester.
2. reactor test device according to claim 1, which is characterized in that further include the tune being installed in the rack
Instrument and power meter, the pressure regulating instrument is pressed to connect the inductance measurement probe, the PLC controller controls the voltage of the pressure regulating instrument
Output, the reactor power data that the power meter obtains reach the industrial computer.
3. reactor test device according to claim 1 or 2, which is characterized in that further include being installed in the rack
Label machine, be communicatively coupled the industrial computer, along the ground-engaging element moving direction, be additionally provided with tested electricity
The 4th station that anti-device label is pasted.
4. reactor test device according to claim 3, which is characterized in that be arranged in the horizontal screw lead driving device
There is travel switch, the movement start position and/or exercise end position of the ground-engaging element are controlled.
5. reactor test device according to claim 2, which is characterized in that the pressure regulating instrument include pressure regulating instrument ontology and
The adjusting shaft driven by servo motor, the PLC controller control the servo motor action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857558.7U CN207742261U (en) | 2017-12-26 | 2017-12-26 | reactor test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857558.7U CN207742261U (en) | 2017-12-26 | 2017-12-26 | reactor test device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207742261U true CN207742261U (en) | 2018-08-17 |
Family
ID=63119953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721857558.7U Active CN207742261U (en) | 2017-12-26 | 2017-12-26 | reactor test device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207742261U (en) |
-
2017
- 2017-12-26 CN CN201721857558.7U patent/CN207742261U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201218 Address after: 230601 workshop 2, tianmenhu Industrial Park, 150 meters south of the intersection of Tianmen road and Jinxiu Avenue, Hefei Economic and Technological Development Zone, Anhui Province Patentee after: Anhui Bowei New Magnetic Technology Co.,Ltd. Address before: 230088 no.669, Changjiang West Road, high tech Development Zone, Hefei City, Anhui Province Patentee before: HEFEI ECRIEE-TAMURA ELECTRIC Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: 230601 workshop 2, tianmenhu Industrial Park, 150 meters south of the intersection of Tianmen road and Jinxiu Avenue, Hefei Economic and Technological Development Zone, Anhui Province Patentee after: Anhui Xinci Technology Co.,Ltd. Guo jiahuodiqu after: Zhong Guo Address before: 230601 workshop 2, tianmenhu Industrial Park, 150 meters south of the intersection of Tianmen road and Jinxiu Avenue, Hefei Economic and Technological Development Zone, Anhui Province Patentee before: Anhui Bowei New Magnetic Technology Co.,Ltd. Guo jiahuodiqu before: Zhong Guo |
|
| CP03 | Change of name, title or address |