CN114324364A - Automatic detection method and device for vacuum cup shell - Google Patents
Automatic detection method and device for vacuum cup shell Download PDFInfo
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- CN114324364A CN114324364A CN202210004890.8A CN202210004890A CN114324364A CN 114324364 A CN114324364 A CN 114324364A CN 202210004890 A CN202210004890 A CN 202210004890A CN 114324364 A CN114324364 A CN 114324364A
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- array camera
- vacuum cup
- cup shell
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Abstract
The invention discloses a method and a device for automatically detecting a vacuum cup shell, which comprises the following specific steps: s1: firstly put into pneumatic clamping jaw with the thermos cup shell in, start the clamping jaw and start the centre gripping thermos cup shell, open the illumination fluorescent tube, start rotating electrical machines immediately, rotating electrical machines drives the thermos cup shell and rotates. The invention can comprehensively detect the quality of the inner surface and the outer surface of the vacuum cup shell and effectively improve the detection efficiency.
Description
Technical Field
The invention relates to the field of automatic detection platforms, in particular to a method and a device for automatically detecting a vacuum cup shell.
Background
The vacuum cup is generally composed of stainless steel and a vacuum layer, the vacuum heat insulation layer enables liquid such as water and the like in the vacuum cup to delay heat dissipation so as to achieve the purpose of heat preservation, a stainless steel tube blank of the vacuum cup has the characteristics that two clamping ends are thin and the middle is thick, and welding seams of the stainless steel tube blank are polished to be smooth. Therefore, the precise detection of the shell of the vacuum cup is necessary, at present, enterprises for producing stainless steel vacuum vessels in China mainly adopt low-grade products, and have a larger gap compared with foreign known manufacturers such as Japan, Germany and the like, and the main factor of the gap is that the aspects of production process, manufacturing technology and the like are lagged behind, and the gap is obvious particularly in the aspect of high-end equipment. The main problems of domestic stainless steel vacuum heat-preservation vessels are that the vacuum qualification rate is not high, the product quality is difficult to guarantee, and the important problem that the processing qualification rate is not high at present is influenced. Therefore, the research and development of an automatic detection platform capable of comprehensively detecting the shell of the vacuum cup becomes a difficult problem to be solved urgently in the industry.
Disclosure of Invention
The invention aims to provide an automatic detection method and device for a vacuum cup shell. The invention can detect the quality of the vacuum cup shell in multiple dimensions, and effectively improve the detection efficiency and the detection quality.
The technical scheme of the invention is as follows: the automatic detection method of the vacuum cup shell comprises the following specific steps:
s1: firstly, a vacuum cup shell is placed into a pneumatic clamping jaw, the pneumatic clamping jaw is started to clamp the vacuum cup shell, a lighting lamp tube is opened, and then a rotary motor is started to drive the vacuum cup shell to rotate;
s2: the linear array camera is used for detecting the surface quality of the shell, the two-dimensional laser sensor is used for detecting the port quality of the shell, the lifting motor is started to drive the screw rod to rotate and the moving seat to move downwards, the searchlight tube at the lower end of the linear array camera extends into the shell to illuminate the internal environment of the shell, and the linear array camera detects the internal quality of the shell;
s3: and after the detection is finished, the movable base moves upwards, the linear array camera is moved out, the rotary motor stops rotating, the shell is taken out, if the detection is required to be continued, the shell is put in, and if the detection is not required, the lighting lamp tube is closed.
In the automatic detection method for the vacuum cup shell, the rotary motor is arranged in the rotary clamping piece, the rotary motor transmits power to the rotary shaft through belt transmission, and the vacuum cup shell is clamped by the pneumatic clamping jaw at the upper end of the rotary shaft so as to drive the vacuum cup shell to rotate.
In the automatic detection method for the vacuum cup shell, the area-array camera can be adjusted in the front-back direction through the adjusting groove in the right-angle plate, and the area-array camera is moved to a proper position, so that the area-array camera can better perform photographing detection work.
The device for realizing the automatic detection method of the vacuum cup shell comprises a supporting frame, wherein a lifting motor supporting plate is arranged at the upper end of the supporting frame, a lifting stepping motor is arranged on the lifting motor supporting plate, a screw rod is arranged at the extending end of the lifting stepping motor, a moving seat is arranged on the screw rod, a lifting fixing plate is arranged at the lower part of the lifting motor supporting plate, slide rails are symmetrically arranged on the lifting fixing plate, a slide block is arranged on the slide rails, a slide plate is arranged on the slide block and the moving seat, and a linear array camera is arranged on the slide plate; braced frame on be equipped with the gyration holder of centre gripping thermos cup casing, braced frame on be equipped with first crossbeam and second crossbeam, be equipped with a pair of illumination fluorescent tube on the first crossbeam, the illumination fluorescent tube corresponds thermos cup shell setting, is equipped with the right-angle board on the second crossbeam, is equipped with the area array camera on the right-angle board, the area array camera corresponds thermos cup shell setting, braced frame on and be close to thermos cup shell one side and be equipped with two-dimensional laser sensor.
In the foregoing apparatus, the line camera is a line camera having a searchlight tube.
In the device, the rotary clamping member includes a test positioning plate disposed on a supporting frame, a rotary supporting seat is disposed on the test positioning plate, a bearing sleeve is disposed in the rotary supporting seat, a rotary shaft is disposed in the bearing sleeve, a pneumatic clamping jaw is disposed at an upper end of the rotary shaft, a rotary connecting frame is disposed at a lower end of the rotary shaft, the rotary connecting frame is connected to a pneumatic rotary joint through a screw, the pneumatic rotary joint is connected to the pneumatic clamping jaw through a pipeline, a motor base is disposed on the supporting frame, a rotary motor is disposed on the motor base, and a rotation end of the rotary motor is connected to the rotary shaft through belt transmission.
In the device, the right-angle plate is provided with an adjusting groove, and the bolt penetrates through the adjusting groove to be connected with the area-array camera.
In the foregoing device, the pneumatic clamping jaw has a biaxial structure.
In the foregoing apparatus, the line camera has 2k pixels and a frame rate of 49 k.
In the above-mentioned device, the light source of the lighting lamp tube is a linear light source.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, firstly, a shell is placed into a rotary clamping piece, the rotary clamping piece clamps the shell through a clamping piece, an illuminating lamp tube is opened, then a control button is pressed again, so that the rotary clamping piece rotates to drive the shell to rotate, meanwhile, a two-dimensional laser sensor, an area-array camera and a linear array camera work, the area-array camera is used for detecting the surface quality of the shell, the two-dimensional laser sensor is used for detecting the port quality of the shell, a lifting motor is started to drive a screw rod to rotate and a moving seat to move downwards, the linear array camera stretches into the shell, and the linear array camera detects the internal quality of the shell; therefore, the invention realizes the multi-dimensional and multi-view three-dimensional detection of the vacuum cup shell by the linear array camera, the area array camera and the two-dimensional laser sensor which are arranged beside the detection station, thereby effectively improving the detection efficiency and the detection quality.
2. The right-angle plate on be equipped with the adjustment tank, the bolt passes the adjustment tank and is connected with the area array camera, can effectively adjust the front and back position of area array camera, improves the flexibility of its use for shoot the detection to the shell better.
3. The pneumatic clamping jaw is of a double-shaft structure, the clamping jaws on two sides of the pneumatic clamping jaw can be gathered towards the center simultaneously when the pneumatic clamping jaw clamps the shell, and good centering can be achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a line camera;
FIG. 3 is a schematic view of a rotating clamp;
FIG. 4 is a schematic view of a rotating shaft;
fig. 5 is a schematic view of an adjustment tank.
Description of the reference symbols in the drawings: 1-a support frame, 2-a motor support plate, 3-a lifting stepper motor, 4-a screw, 5-a moving seat, 6-a lifting fixed plate, 7-a slide rail, 8-a slide block, 9-a slide plate, 10-a line camera, 11-a rotary clamping member, 12-a first beam, 13-a second beam, 14-a lighting tube, 15-a rectangular plate, 16-a plane camera, 17-a two-dimensional laser sensor, 18-a test positioning plate, 19-a rotary support seat, 20-a bearing sleeve, 21-a rotary shaft, 22-a pneumatic clamping jaw, 23-a pneumatic rotary joint, 24-a motor seat, 25-a rotary motor, 26-an adjusting groove, 27-a rotary connecting frame and 28-an optoelectronic switch.
Detailed Description
The invention is further illustrated by the following figures and examples, but is not to be construed as being limited thereto.
Example (b): the automatic detection method of the vacuum cup shell comprises the following specific steps: s1: firstly, a vacuum cup shell is placed into a pneumatic clamping jaw, the pneumatic clamping jaw is started to clamp the vacuum cup shell, a lighting lamp tube is opened, and then a rotary motor is started to drive the vacuum cup shell to rotate; s2: the linear array camera is used for detecting the surface quality of the shell, the two-dimensional laser sensor is used for detecting the port quality of the shell, the lifting motor is started to drive the screw rod to rotate and the moving seat to move downwards, the searchlight tube at the lower end of the linear array camera extends into the shell to illuminate the internal environment of the shell, and the linear array camera detects the internal quality of the shell; s3: and after the detection is finished, the movable base moves upwards, the linear array camera is moved out, the rotary motor stops rotating, the shell is taken out, if the detection is required to be continued, the shell is put in, and if the detection is not required, the lighting lamp tube is closed. A rotary motor is arranged in the rotary clamping piece, the rotary motor transmits power to the rotary shaft through belt transmission, and a pneumatic clamping jaw at the upper end of the rotary shaft clamps the vacuum cup shell so as to drive the vacuum cup shell to rotate; the area array camera can carry out the position control of back and forth direction through the adjustment tank on the right angle board, removes the area array camera to suitable position for the area array camera better carries out the detection achievement of shooing.
The device for realizing the automatic detection method of the vacuum cup shell comprises a supporting frame 1 as shown in figure 1, wherein a lifting motor supporting plate 2 is arranged at the upper end of the supporting frame 1, a lifting stepping motor 3 is arranged on the lifting motor supporting plate 2, a screw rod 4 is arranged at the extending end of the lifting stepping motor 3, a moving seat 5 is arranged on the screw rod 4, a lifting fixing plate 6 is arranged at the lower part of the lifting motor supporting plate 2, slide rails 7 are symmetrically arranged on the lifting fixing plate 6, slide blocks 8 are arranged on the slide rails 7, sliding plates 9 are arranged on the slide blocks 8 and the moving seat 5, and a linear array camera 10 is arranged on the sliding plates 9 as shown in figure 2; braced frame 1 on be equipped with centre gripping thermos cup casing's gyration holder 11, braced frame 1 on be equipped with first crossbeam 12 and second crossbeam 13, be equipped with a pair of lighting tube 14 on first crossbeam 12, lighting tube 14 corresponds the thermos cup shell setting, the light is certain angle setting on first crossbeam, lighting tube 14's light source be linear light source, this light source type is the special light source of linear array camera, detects the difference of project as required, selects corresponding light source colour, also need consider working characteristic, reflection of light simultaneously and get rid of, factors such as life-span. Be equipped with right angle board 15 on the second crossbeam 13, be equipped with area array camera 16 on the right angle board 15, as shown in fig. 5, what area array camera realized is that the shooting of pixel matrix, and area array camera can expose in the short time, and it can form images in the short time to take a picture dynamic object, and area array camera is used for detecting the quality on shell surface, and area array camera 16 corresponds thermos cup shell setting, right angle board 15 on be equipped with adjustment tank 26, the bolt passes adjustment tank 26 and is connected with area array camera 16, can effectively adjust the front and back position of area array camera, improves the flexibility of its use for shoot the detection to the shell better. The supporting frame 1 on and be close to thermos cup shell one side and be equipped with two-dimensional laser sensor 17, can survey any material surface according to the reflection principle, can measure the profile of shell, and the device structure is firm, measurement accuracy is high. The line camera 10 is a line camera 10 with a searchlight tube, the line camera needs to measure the inner surface of the shell, so the interior of the shell needs to be illuminated, an illuminating tube needs to be arranged to illuminate the interior of the shell, a line image is shot, a finished image is shot in a rotating mode, the pixels of the line camera 10 are 2k, and the frame rate is 49 k.
Said pivoting clamp 11 comprises a test positioning plate 18 arranged on the support frame 1, as shown in fig. 3 and 4, the test positioning plate 18 is provided with a rotary support base 19, a bearing sleeve 20 is arranged in the rotary support base 19, a rotary shaft 21 is arranged in the bearing sleeve 20, the upper end of the rotary shaft 21 is provided with a pneumatic clamping jaw 22, the pneumatic clamping jaws 22 are of a double-shaft structure, the clamping jaws on two sides can be gathered towards the center simultaneously when the pneumatic clamping jaws clamp the shell, better centering performance can be realized, the lower end of the rotating shaft 21 is provided with a rotating connecting frame 27, the rotating connecting frame 27 is connected with the pneumatic rotating connector 23 through a screw, a positioning sleeve is sleeved on the screw, so that a certain distance is arranged between the rotary connecting frame and the pneumatic rotary joint, the air pipe and the line are not pressed, the smooth air inlet of the air pipe is ensured, the pneumatic clamping jaw can normally run, and the rotary connecting frame can effectively and better connect the rotary shaft with the pneumatic rotary joint; the pneumatic rotary joint 23 is connected with the pneumatic clamping jaw 22 through a pipeline, the supporting frame 1 is provided with a motor base 24, the motor base 24 is provided with a rotary motor 25, and the rotating end of the rotary motor 25 is connected with the rotary shaft 21 through belt transmission. The starting clamping jaw is used for clamping the shell of the vacuum cup, the rotary motor is started, and the rotary shaft is driven to rotate through belt transmission, so that the shell rotates. And a PLC control cabinet is arranged on the supporting frame and used for controlling the work of a plurality of mechanical parts. The lateral part of braced frame 1 is equipped with photoelectric switch 28, and whether photoelectric switch 28 can detect has put into the thermos cup shell in the pneumatic clamping jaw, and when the shell was placed properly the back, controlling means control air pump was opened, and the shell is held to pneumatic clamping jaw centre gripping.
Claims (10)
1. The automatic detection method of the vacuum cup shell is characterized by comprising the following steps: the method comprises the following specific steps:
s1: firstly, a vacuum cup shell is placed into a pneumatic clamping jaw, a photoelectric switch is turned on, whether the vacuum cup shell is placed stably or not is detected, the pneumatic clamping jaw is started to clamp the vacuum cup shell, a lighting lamp tube is turned on, and then a rotary motor is started to drive the vacuum cup shell to rotate;
s2: the linear array camera is used for detecting the surface quality of the shell, the two-dimensional laser sensor is used for detecting the port quality of the shell, the lifting motor is started to drive the screw rod to rotate and the moving seat to move downwards, the searchlight tube at the lower end of the linear array camera extends into the shell to illuminate the internal environment of the shell, and the linear array camera detects the internal quality of the shell;
s3: and after the detection is finished, the movable base moves upwards, the linear array camera is moved out, the rotary motor stops rotating, the shell is taken out, if the detection is required to be continued, the shell is put in, and if the detection is not required, the lighting lamp tube is closed.
2. The method for automatically detecting the shell of the vacuum cup as claimed in claim 1, wherein: the vacuum cup is characterized in that a rotary motor is arranged in the rotary clamping piece, the rotary motor transmits power to the rotary shaft through belt transmission, and the vacuum cup shell is clamped by a pneumatic clamping jaw at the upper end of the rotary shaft so as to drive the vacuum cup shell to rotate.
3. The method for automatically detecting the shell of the vacuum cup as claimed in claim 1, wherein: the area array camera can carry out the position control of back and forth direction through the adjustment tank on the right angle board, removes the area array camera to suitable position for the area array camera better carries out the detection achievement of shooing.
4. The device for realizing the automatic detection method of the thermos cup shell according to the claim 1 comprises a supporting frame (1), and is characterized in that: a lifting motor supporting plate (2) is arranged at the upper end of the supporting frame (1), a lifting stepping motor (3) is arranged on the lifting motor supporting plate (2), a screw rod (4) is arranged at the extending end of the lifting stepping motor (3), a moving seat (5) is arranged on the screw rod (4), a lifting fixing plate (6) is arranged at the lower part of the lifting motor supporting plate (2), slide rails (7) are symmetrically arranged on the lifting fixing plate (6), slide blocks (8) are arranged on the slide rails (7), sliding plates (9) are arranged on the slide blocks (8) and the moving seat (5), and linear array cameras (10) are arranged on the sliding plates (9); braced frame (1) on be equipped with centre gripping thermos cup casing's gyration holder (11), braced frame (1) on be equipped with first crossbeam (12) and second crossbeam (13), be equipped with a pair of illumination fluorescent tube (14) on first crossbeam (12), illumination fluorescent tube (14) correspond the thermos cup shell setting, be equipped with right angle board (15) on second crossbeam (13), be equipped with area array camera (16) on right angle board (15), area array camera (16) correspond the thermos cup shell setting, braced frame (1) on and be close to thermos cup shell one side and be equipped with two-dimensional laser sensor (17).
5. The apparatus of claim 4, wherein: the linear array camera (10) is a linear array camera (10) with a searchlight tube.
6. The apparatus of claim 4, wherein: the rotary clamping piece (11) comprises a test positioning plate (18) arranged on a supporting frame (1), a rotary supporting seat (19) is arranged on the test positioning plate (18), a bearing sleeve (20) is arranged in the rotary supporting seat (19), a rotary shaft (21) is arranged in the bearing sleeve (20), a pneumatic clamping jaw (22) is arranged at the upper end of the rotary shaft (21), a rotary connecting frame (27) is arranged at the lower end of the rotary shaft (21), the rotary connecting frame (27) is connected with the pneumatic rotary connector (23) through screws, the pneumatic rotary connector (23) is connected with the pneumatic clamping jaw (22) through a pipeline, a motor base (24) is arranged on the supporting frame (1), a rotary motor (25) is arranged on the motor base (24), and the rotating end of the rotary motor (25) is connected with the rotary shaft (21) through belt transmission.
7. The apparatus of claim 4, wherein: and the right-angle plate (15) is provided with an adjusting groove (26), and a bolt penetrates through the adjusting groove (26) to be connected with the area array camera (16).
8. The apparatus of claim 6, wherein: the pneumatic clamping jaw (22) is of a double-shaft structure.
9. The apparatus of claim 4, wherein: the pixels of the linear array camera (10) are 2k, and the frame rate is 49 k.
10. The apparatus of claim 4, wherein: the light source of the lighting lamp tube (14) is a linear light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210004890.8A CN114324364A (en) | 2022-01-05 | 2022-01-05 | Automatic detection method and device for vacuum cup shell |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210004890.8A CN114324364A (en) | 2022-01-05 | 2022-01-05 | Automatic detection method and device for vacuum cup shell |
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| CN114324364A true CN114324364A (en) | 2022-04-12 |
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| CN202210004890.8A Pending CN114324364A (en) | 2022-01-05 | 2022-01-05 | Automatic detection method and device for vacuum cup shell |
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| JP2011002330A (en) * | 2009-06-18 | 2011-01-06 | Sanyu Kikai Seisakusho:Kk | Method for inspecting inner surface of square-shaped can |
| JP3182523U (en) * | 2013-01-17 | 2013-04-04 | 株式会社エアロ | Work inspection device |
| CN204575563U (en) * | 2015-05-04 | 2015-08-19 | 成都泓睿科技有限责任公司 | Liquid bottles lamp inspection machine structure |
| CN205484111U (en) * | 2016-01-13 | 2016-08-17 | 成都泓睿科技有限责任公司 | Large capacity container bottle revolves bottled putting |
| JP2017156301A (en) * | 2016-03-04 | 2017-09-07 | 富士ゼロックス株式会社 | Inspection device and method for inspecting body of rotation |
| CN207681896U (en) * | 2017-12-30 | 2018-08-03 | 佛山市顺德区思创自动化机械有限公司 | Threeway automatic assembling screw-threaded coupling device |
| JP6752986B1 (en) * | 2020-01-29 | 2020-09-09 | アイレック技建株式会社 | Tube container inspection device |
-
2022
- 2022-01-05 CN CN202210004890.8A patent/CN114324364A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06118026A (en) * | 1992-10-01 | 1994-04-28 | Toyo Seikan Kaisha Ltd | Method for inspecting vessel inner surface |
| JPH0875672A (en) * | 1994-09-02 | 1996-03-22 | Mitsubishi Materials Corp | Surface inspecting apparatus for can |
| JP2001108631A (en) * | 1999-10-08 | 2001-04-20 | Precision:Kk | Apparatus for inspecting defect of container mouth part |
| JP2001305270A (en) * | 2000-04-19 | 2001-10-31 | Mitsubishi Heavy Ind Ltd | Seat surface inspecting device for pressure vessel |
| JP2004061196A (en) * | 2002-07-26 | 2004-02-26 | Toei Denki Kogyo Kk | Unevenness inspection device by 2-dimensional laser displacement sensor |
| JP2011002330A (en) * | 2009-06-18 | 2011-01-06 | Sanyu Kikai Seisakusho:Kk | Method for inspecting inner surface of square-shaped can |
| JP3182523U (en) * | 2013-01-17 | 2013-04-04 | 株式会社エアロ | Work inspection device |
| CN204575563U (en) * | 2015-05-04 | 2015-08-19 | 成都泓睿科技有限责任公司 | Liquid bottles lamp inspection machine structure |
| CN205484111U (en) * | 2016-01-13 | 2016-08-17 | 成都泓睿科技有限责任公司 | Large capacity container bottle revolves bottled putting |
| JP2017156301A (en) * | 2016-03-04 | 2017-09-07 | 富士ゼロックス株式会社 | Inspection device and method for inspecting body of rotation |
| CN207681896U (en) * | 2017-12-30 | 2018-08-03 | 佛山市顺德区思创自动化机械有限公司 | Threeway automatic assembling screw-threaded coupling device |
| JP6752986B1 (en) * | 2020-01-29 | 2020-09-09 | アイレック技建株式会社 | Tube container inspection device |
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