CN114313794B - Flexible production system and method for inertial sensor - Google Patents
Flexible production system and method for inertial sensor Download PDFInfo
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- CN114313794B CN114313794B CN202210051017.4A CN202210051017A CN114313794B CN 114313794 B CN114313794 B CN 114313794B CN 202210051017 A CN202210051017 A CN 202210051017A CN 114313794 B CN114313794 B CN 114313794B
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- 238000007599 discharging Methods 0.000 claims description 4
- 239000000047 product Substances 0.000 abstract description 110
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Abstract
Compared with the prior art, the embodiment of the invention determines the processing procedure by scanning the identification pattern, and the processing equipment selects different processing procedures according to the identification pattern on different products to be processed, so that the processing of different types of inertial sensors is realized by adopting different processing procedures, on one hand, different semi-finished products of different types can be respectively borne on different carriers on the conveyor belt, the compatibility of a production line is improved, and on the other hand, when the types of new sensors are switched, the original sensors can be compatible without the condition of the semi-finished products on the original production line, the batch switching time is shortened, and the waste of manpower and time is avoided.
Description
Technical Field
The invention relates to the technical field of inertial sensor production, in particular to a flexible production system and method of an inertial sensor.
Background
The inertial sensor basically comprises a shell, a PCB and an upper cover, which are assembled together to form a finished product. The inertial sensors of different product types are provided with shells, PCB boards and upper covers with different external dimensions.
In the prior art, for different kinds of inertial sensors, a fixed processing flow is generally adopted, and because different kinds of inertial sensors have different processing procedures, when new kinds are switched, semi-finished products on the original production line need to be emptied, so that the batch switching time is longer, and meanwhile, the operation is complex, so that the manpower and time waste are caused.
Disclosure of Invention
The invention aims to provide a flexible production system and a flexible production method of an inertial sensor, which do not need to switch batches from semi-finished products on the original production line, shorten batch switching time and avoid waste of manpower and time.
Embodiments of the invention may be implemented as follows:
in a first aspect, the present invention provides a flexible production system for inertial sensors, comprising:
a carrier for carrying a product to be processed;
a conveyor belt for transporting the carriers;
a scanning module for scanning the identification pattern on the product to be processed;
the controller is electrically connected with the scanning module and is used for acquiring the product code number of the product to be processed;
and the processing equipment is electrically connected with the controller and is used for selecting a corresponding processing program according to the product code number and processing the product to be processed.
In an alternative embodiment, the flexible production system of the inertial sensor further comprises a feeding tray for providing processing materials, wherein the feeding tray is arranged on the conveyor belt and is conveyed to the processing equipment by the conveyor belt so as to provide the processing equipment with the corresponding processing materials.
In an optional embodiment, a calibration signal hole is formed in the feeding tray, and a photoelectric sensor is further arranged on the processing equipment and used for identifying the calibration signal hole, so that the feeding tray is matched with the processing equipment.
In an optional embodiment, the calibration signal hole is formed in the edge of the feeding tray, and the photoelectric sensor comprises a transmitting end and a receiving end, wherein the transmitting end and the receiving end are respectively used for being adapted to two sides of the calibration signal hole so as to identify the calibration signal hole.
In an alternative embodiment, a plurality of processing stations are distributed on two sides of the conveyor belt, each processing station is provided with processing equipment, each processing equipment is integrally provided with a scanning module, and each processing equipment can scan the identification pattern on the product to be processed through the scanning module before processing.
In an alternative embodiment, the scanning module includes a CCD sensor and a scanning bracket, the scanning bracket is disposed on the processing apparatus and extends toward the conveyor belt, and the CCD sensor is disposed at a free end of the scanning bracket and is located above the conveyor belt, so that the CCD sensor corresponds to the identification pattern on the product to be processed.
In an alternative embodiment, the carrier is provided with a plurality of clamping positions with different sizes, and a plurality of clamping positions are arranged or overlapped to adapt to the products to be processed with different external dimensions.
In an alternative embodiment, the carrier is provided with a first step and a second step, the carrier is provided with a feed opening, the first step and the second step are relatively arranged at two sides of the feed opening, the first step is provided with a plurality of first step surfaces, the second step is provided with a plurality of second step surfaces, the first step surfaces and the second step surfaces respectively correspond to and form a plurality of clamping grooves with different sizes, and the clamping grooves are used for placing products to be processed.
In an optional embodiment, the carrier is further provided with a first supporting protrusion and a second supporting protrusion, the first supporting protrusion and the second supporting protrusion are respectively arranged at two sides of the feeding hole, the first supporting protrusion is located at one side of the first step away from the second step, the second supporting protrusion is located at one side of the second step away from the first step, and the first supporting protrusion and the second supporting protrusion are both used for supporting two sides of the product to be processed.
In a second aspect, the present invention provides a flexible production method of an inertial sensor, which is applicable to the flexible production system of an inertial sensor according to any one of the foregoing embodiments, and includes:
carrying a product to be processed on a carrier;
conveying the carrier carrying the product to be processed to the processing equipment;
scanning the identification pattern on the product to be processed;
acquiring a product code number of the product to be processed;
and selecting a corresponding processing program according to the product code number, and processing the product to be processed.
In an alternative embodiment, the method further comprises:
and identifying a calibration signal hole positioned on the feeding tray so that the feeding tray is matched with the processing equipment.
In an alternative embodiment, the step of identifying calibrated signal holes located on the loading tray comprises:
identifying the calibration signal hole by utilizing a photoelectric sensor;
if the calibration signal hole is matched with the photoelectric sensor, conveying the feeding tray to the processing equipment;
and if the calibration signal hole is not matched with the photoelectric sensor, discharging the feeding tray and sending an alarm signal.
The beneficial effects of the embodiment of the invention include, for example:
the embodiment of the invention provides a flexible production system and a flexible production method of an inertial sensor, which are characterized in that a carrier bears a product to be processed, and the carrier is conveyed to processing equipment by a conveyor belt, in the process, a scanning module can be used for scanning an identification pattern on the product to be processed, a controller can acquire a product code number of the product to be processed according to a scanning result, the processing equipment can select a corresponding processing program according to the product code number, and the product to be processed is processed according to the processing program, so that the process flow of the inertial sensor is completed. Compared with the prior art, the processing procedure is determined by scanning the identification pattern, and the processing equipment selects different processing procedures according to the identification pattern on different products to be processed, so that different processing procedures are adopted to process different kinds of inertial sensors, different semi-finished products on different carriers on a conveyor belt can be respectively carried, the compatibility of a production line is improved, and when new sensor types are switched, the original sensors can be compatible without the condition of the semi-finished products on the original production line, the batch switching time is shortened, and the waste of manpower and time is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a flexible production system for inertial sensors according to a first embodiment of the present invention;
FIG. 2 is a schematic diagram of the scan module of FIG. 1;
FIG. 3 is a schematic view of the loading tray of FIG. 1;
fig. 4 is a schematic structural diagram of the carrier in fig. 1.
Icon: a flexible production system of 100-inertial sensors; 110-a carrier; 111-a first step; 113-a second step; 115-a feed opening; 117-a first abutment projection; 119-a second abutment projection; 130-conveyor belt; 150-a scanning module; 151-CCD sensor; 153-scanning a stent; 160-a photosensor; 161-transmitting end; 163-receiving end; 170-processing equipment; 180-a controller; 190-feeding tray; 191-calibrating a signal hole;
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, if the terms "upper", "lower", "inner", "outer", and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present invention and simplifying the description, and it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus it should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, if any, are used merely for distinguishing between descriptions and not for indicating or implying a relative importance.
As disclosed in the background art, the existing production line of the inertial sensor generally adopts a production line structure with a fixed flow program, namely, a specific carrier and specific processing equipment are adopted for a certain type of inertial sensor, and the processing equipment adopts a specific processing procedure/processing program to process semi-finished products.
However, through the research of the inventor, when different kinds of inertial sensors need to be switched, the original production line is not compatible with the new inertial sensors, so that the semi-finished products of the inertial sensors on the original production line need to be emptied, which definitely causes long batch switching time, and meanwhile, the operation is complex, so that the labor and the time are wasted. Meanwhile, due to poor compatibility of the carriers, the carriers are required to be replaced when the batch is replaced, the cost is increased, and mixed flow of different products cannot be realized. In addition, because the feeding of processing equipment is realized through single feed tray, and when adopting the semi-manufactured goods of different kinds of products on the production line, its required raw materials of processing are not necessarily the same, and the compounding condition appears easily in the feed tray, leads to the multiple variety production, uses wrong material easily, influences processing.
In order to solve the above-mentioned problems, the present invention provides a novel flexible production system and method of an inertial sensor, and it should be noted that the features of the embodiments of the present invention may be combined with each other without collision.
First embodiment
Referring to fig. 1 and 2, the present embodiment provides a flexible production system 100 for an inertial sensor, which has better compatibility, and does not need to switch the batch without using the semi-finished product on the original production line, thereby shortening the batch switching time and avoiding the waste of manpower and time. Meanwhile, the mixed processing of various sensors with different types can be realized, and the mixed flow of various products can be realized. In addition, can prevent that multiple class product from using wrong material when producing, guarantee processing safety and reliability.
The flexible production system 100 of an inertial sensor provided in this embodiment includes a carrier 110, a conveyor belt 130, a scanning module 150 and a processing device 170, where the carrier 110 is used for carrying a product to be processed, the conveyor belt 130 is used for conveying the carrier 110, the scanning module 150 is used for scanning an identification pattern on the product to be processed, the controller 180 is electrically connected with the scanning module 150 and is used for obtaining a product code number of the product to be processed, and the processing device 170 is electrically connected with the controller 180 and is used for selecting a corresponding processing program according to the product code number and processing the product to be processed.
It should be noted that, the product to be processed in this embodiment refers to a semi-finished product of the inertial sensor, wherein the inertial sensor is basically composed of a housing, a PCB board, and an upper cover, and the three components are assembled together to form the finished product. The inertial sensors of different product types are provided with shells, PCB boards and upper covers with different external dimensions. The conveyor 130 is a conveying belt structure on a conventional production line, and the conveyor 130 includes a belt body and a driving member for driving the belt body to roll, so as to realize conveying of the carriers 110 placed on the belt body.
In this embodiment, the scanning module 150 may be integrated on the processing device 170, the controller 180 may be a central control unit of the whole production line, or may be a control module integrated on the processing device 170, the processing device 170 needs to scan the identification pattern on the surface of the product to be processed through the scanning module 150 before processing, and then obtains the product code number through the controller 180, and the processing device 170 selects different processing procedures according to the product code number, so as to implement different processing procedures for different kinds of products to be processed.
It should be noted that, in this embodiment, the identification pattern on the product to be processed may be drawn in advance before the product to be processed enters the conveyor 130. Preferably, the identification pattern in this embodiment may be a two-dimensional code, the scanning module 150 scans the two-dimensional code and transmits the obtained two-dimensional code information to the controller 180, and the controller 180 obtains the product code number of the product to be processed according to the two-dimensional code information. The different types of products to be processed are marked by different two-dimensional codes, and the marking patterns can be marked with special meanings, for example, the different types of products to be processed are respectively marked with rectangles, triangles and circles.
According to the flexible production system 100 of the inertial sensor, the processing procedure is determined by scanning the identification patterns, and the processing equipment 170 selects different processing procedures according to the identification patterns on different products to be processed, so that different processing procedures are adopted to process different kinds of inertial sensors, on one hand, different semi-finished products of different kinds can be respectively borne on different carriers 110 on the conveyor belt 130, compatibility of a production line is improved, on the other hand, when new sensor types are switched, original sensors can be compatible, the condition of the semi-finished products on the original production line is not needed, batch switching time is shortened, and waste of manpower and time is avoided.
In this embodiment, a plurality of processing stations are distributed on two sides of the conveyor 130, each processing station is provided with a processing device 170, and a scanning module 150 is integrally installed on each processing device 170, so that each processing device 170 can scan the identification pattern on the product to be processed through the scanning module 150 before processing. Specifically, a plurality of processing tools 170 are located at different processing stations, each processing tool 170 having at least one processing program. Preferably, there are multiple machining programs on each machining device 170.
It should be noted that, the processing device 170 selects a corresponding processing program according to the product code number, and processes the product to be processed, and includes two layers of selection, wherein the first layer is to select a corresponding processing device 170, and the second layer is to select a corresponding processing program, that is, the carrier 110 is conveyed to different processing devices 170 by the pipelined conveyor 130, the scanning module 150 on each processing device 170 scans, if the processing device 170 is determined to be the processing device 170 according to the product code number, the processing device 170 intercepts the carrier 110, and selects a corresponding processing program on the processing device 170 to process according to the product code number, and if the processing device 170 is determined to be unable to process according to the product code number, the carrier is continuously conveyed to the next processing device 170 for scanning.
Of course, in other preferred embodiments of the present invention, different processing combinations may be adopted, for example, a corresponding number of processing apparatuses 170 are set for different types of products to be processed, each processing apparatus 170 can individually complete the processing flow of the corresponding type of products to be processed, and at this time, the processing apparatus 170 selects the corresponding processing program according to the product code number refers to selecting the processing program on the different processing apparatus 170. For example, a plurality of processing apparatuses 170 are set for different kinds of products to be processed, each processing apparatus 170 includes only one processing step, and a plurality of processing programs are set for different kinds of products to be processed. The processing steps and the settings of the processing program are not particularly limited herein.
The scan module 150 includes a CCD sensor 151 and a scan holder 153, the scan holder 153 being disposed on the processing apparatus 170 and extending toward the conveyor belt 130, the CCD sensor 151 being disposed at a free end of the scan holder 153 and above the conveyor belt 130 such that the CCD sensor 151 corresponds to the identification pattern on the product to be processed. Specifically, the scanning support 153 is in a cantilever structure, and the CCD sensor 151 can accurately scan the two-dimensional code on the product to be processed, so that the accuracy is high.
Further, the flexible production system 100 of the inertial sensor further includes a loading tray 190 for providing the processing materials, the loading tray 190 is disposed on the conveyor 130 and is conveyed by the conveyor 130 to the processing device 170 to provide the processing device 170 with the corresponding processing materials. Specifically, the conveyor belt 130 is of a decentralized structure, which not only forms the assembly line of the carriers 110, but also partially forms the conveyor line of the loading tray 190, and the conveyor belt 130 for conveying the carriers 110 and the loading tray 190 may be separately provided.
Referring to fig. 3 in combination, in this embodiment, the processing materials used for different products are different, especially when multiple products to be processed are co-linearly produced, the mixing phenomenon is more likely to occur, in order to avoid mixing, in this embodiment, a relatively unique feeding tray 190 is designed for different products, that is, different processing materials cannot be put into the same feeding tray 190, and meanwhile, the accuracy of the processing materials is ensured by identifying the feeding tray 190. Specifically, the feeding tray 190 is provided with a calibration signal hole 191, and the processing device 170 is further provided with a photoelectric sensor 160, wherein the photoelectric sensor 160 is used for identifying the calibration signal hole 191, so that the feeding tray 190 is matched with the processing device 170.
In this embodiment, when the processing device 170 processes different products to be processed, the photoelectric sensor 160 identifies the calibration signal hole 191 to determine the feeding tray 190, and when the feeding tray 190 is determined, the processing device 170 uses the processing material to process the products to be processed.
In this embodiment, the calibration signal hole 191 is disposed at an edge of the feeding tray 190, and the photoelectric sensor 160 includes a transmitting end 161 and a receiving end 163, where the transmitting end 161 and the receiving end 163 are respectively adapted to two sides of the calibration signal hole 191 to identify the calibration signal hole 191. Specifically, the number of the transmitting end 161 and the receiving end 163 may be plural, and the number of the calibration signal holes 191 may be plural, so that the type of the feeding tray 190 and whether it is matched with the processing device 170 can be determined by the identification of the transmitting end 161 and the receiving end 163. For example, 3 different processing raw materials are needed for 3 different products to be processed, 3 different feeding trays 190 are needed correspondingly, the number of the feeding trays 190 is calibrated to be an a tray, a number of the receiving ends 163 is 3, the number of the calibrated signal holes 191 of the a tray is 3, the number of the B tray is 2, the number of the C tray is 1, if the scanning result and the controller 180 determine that the processing equipment 170 needs the processing raw materials in the a tray at this time, whether the processing raw materials are the a tray or not can be determined through the identification conditions of the three transmitting ends 161 and the receiving ends 163, namely, the feeding tray 190 with signals received by the 3 receiving ends 163 is the a tray, and the rest conditions are the wrong feeding tray 190. The mixing condition can be found through the photoelectric sensor 160 and the calibration signal hole 191, and the conveyor belt 130 can discharge the wrong feeding tray 190 at the moment and send out an alarm signal to remind workers to check in time.
Referring to fig. 4, in the present embodiment, the carriers 110 are designed in a common manner, so that the carriers 110 can realize the mixing flow of the products of various batches. Because the external dimensions of different products are different, a plurality of clamping positions with different dimensions can be arranged on the carrier 110, and the clamping positions are arranged or overlapped to adapt to the products to be processed with different external dimensions. Features matching the dimensions of the product housing to be processed are processed on the carriers 110, so that the same carrier 110 can clamp different product parts, and therefore, the corresponding carrier 110 does not need to be replaced during batch switching.
In this embodiment, a first step 111 and a second step 113 are disposed on the carrier 110, and a feed opening 115 is disposed on the carrier 110, where the first step 111 and the second step 113 are disposed on two sides of the feed opening 115, the first step 111 has a plurality of first step 111 faces, the second step 113 has a plurality of second step 113 faces, the plurality of first step 111 faces and the plurality of second step 113 faces respectively correspond to each other and form a plurality of clamping grooves with different sizes, and the clamping grooves are used for placing products to be processed. Specifically, two first step 111 surfaces are provided on the first step 111, and two second steps 113 are provided on the second step 113, so that two clamping grooves with different sizes are formed to adapt to two products to be processed with different sizes.
Further, a first supporting protrusion 117 and a second supporting protrusion 119 are further disposed on the carrier 110, the first supporting protrusion 117 and the second supporting protrusion 119 are disposed on two sides of the feed opening 115 respectively, the first supporting protrusion 117 is located on one side of the first step 111 away from the second step 113, the second supporting protrusion 119 is located on one side of the second step 113 away from the first step 111, and the first supporting protrusion 117 and the second supporting protrusion 119 are both used for supporting two sides of a product to be processed. Specifically, the space between the first abutment protrusion 117 and the second abutment protrusion 119 is used for clamping a third product to be processed with different sizes, so the carrier 110 in this embodiment can respectively carry three products to be processed with different sizes.
In summary, in the flexible production system 100 and method for an inertial sensor provided in this embodiment, the carrier 110 is used to carry a product to be processed, and the carrier 110 is conveyed to the processing device 170 by using the conveyor belt 130, in this process, the scanning module 150 may be used to scan the identification pattern on the product to be processed, the controller 180 may obtain the product code number of the product to be processed according to the scanning result, the processing device 170 may select a corresponding processing program according to the product code number, and process the product to be processed according to the processing program, so as to complete the process flow of the inertial sensor, and meanwhile, the carrier 110 adopts a generalized design, so that products to be processed with different sizes can be carried, and whether to throw wrong materials can be identified. Compared with the prior art, the processing procedure is determined by scanning the identification pattern, and the processing equipment 170 selects different processing procedures according to the identification pattern on different products to be processed, so that processing of different kinds of inertial sensors is realized by adopting different processing procedures, on one hand, different semi-finished products of different kinds can be respectively borne on different carriers 110 on the conveyor belt 130, compatibility of a production line is improved, on the other hand, when new sensor types are switched, original sensors can be compatible, the condition of the semi-finished products on the original production line is not needed, batch switching time is shortened, and waste of manpower and time is avoided. In addition, the compatibility of the production line is further improved by the common design of the carriers 110, and the carriers 110 do not need to be replaced during batch switching. Meanwhile, whether to throw wrong processed materials is judged by using the calibration signal holes 191 on the feeding tray 190, so that wrong processed materials are prevented in the production of multiple varieties.
Second embodiment
The present embodiment provides a flexible production method of an inertial sensor, which is applicable to the flexible production system 100 of an inertial sensor as provided in the first embodiment.
The flexible production method of the inertial sensor provided by the embodiment comprises the following steps:
s1: the product to be processed is mounted on a carrier 110.
Specifically, the carrier 110 is designed in a universal manner, a plurality of clamping positions with different sizes are provided on the carrier 110, and the clamping positions are arranged or overlapped to adapt to products to be processed with different external dimensions, and the products to be processed are firstly carried on the carrier 110 before entering the conveyor 130.
It should be noted that, before step S1, an identification pattern is drawn on the surface of the product to be processed, for example, a two-dimensional code may be formed by laser marking, so as to facilitate subsequent identification.
S2: the carrier 110 on which the product to be processed is carried is transported to the processing apparatus 170.
Specifically, the carrier 110 is fed into the conveyor 130, and the carrier 110 is transported to the processing device 170 by the conveyor 130 under the control of the central control unit.
S3: scanning the identification pattern on the product to be processed.
Specifically, the two-dimensional code on the product to be processed is scanned by the scanning module 150 integrated on the processing apparatus 170.
S4: and obtaining the product code number of the product to be processed.
Specifically, the controller 180 electrically connected to the scan module 150 may be utilized to obtain the product code number according to the scan result.
S5: and selecting a corresponding processing program according to the product code number, and processing the product to be processed.
Specifically, the machining apparatus 170 is electrically connected to the controller 180, and the machining apparatus 170 is capable of selecting a corresponding machining program according to the product code number and performing machining.
In this embodiment, before processing, i.e. before step S5, it is also necessary to identify the calibration signal holes 191 located on the loading tray 190, so as to adapt the loading tray 190 to the processing device 170. Specifically, the photoelectric sensor 160 is used to identify the calibration signal hole 191, and if the calibration signal hole 191 is matched with the photoelectric sensor 160, the feeding tray 190 is conveyed to the processing equipment 170; if the calibration signal hole 191 is not matched with the photoelectric sensor 160, the feeding tray 190 is discharged, and an alarm signal is sent out. The specific adaptation determination step may be described with reference to the correlation in the first embodiment.
According to the flexible production method of the inertial sensor, the carrier 110 is used for carrying a product to be processed, the carrier 110 is conveyed to the processing equipment 170 by the conveyor belt 130, the scanning module 150 can be used for scanning the identification pattern on the product to be processed in the process, the controller 180 can obtain the product code number of the product to be processed according to the scanning result, the processing equipment 170 can select a corresponding processing program according to the product code number, and the product to be processed is processed according to the processing program, so that the process flow of the inertial sensor is completed. Compared with the prior art, the processing procedure is determined by scanning the identification pattern, and the processing equipment 170 selects different processing procedures according to the identification pattern on different products to be processed, so that processing of different kinds of inertial sensors is realized by adopting different processing procedures, on one hand, different semi-finished products of different kinds can be respectively borne on different carriers 110 on the conveyor belt 130, compatibility of a production line is improved, on the other hand, when new sensor types are switched, original sensors can be compatible, the condition of the semi-finished products on the original production line is not needed, batch switching time is shortened, and waste of manpower and time is avoided. Meanwhile, whether to throw wrong processed materials is judged by using the calibration signal holes 191 on the feeding tray 190, so that wrong processed materials are prevented in the production of multiple varieties.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. A flexible production system for an inertial sensor, comprising:
a carrier for carrying a product to be processed;
a conveyor belt for transporting the carriers;
a scanning module for scanning the identification pattern on the product to be processed;
the controller is electrically connected with the scanning module and is used for acquiring the product code number of the product to be processed;
and processing equipment electrically connected with the controller, wherein the processing equipment is used for selecting a corresponding processing program according to the product code number and processing the product to be processed;
the identification patterns are drawn in advance, and the identification patterns are two-dimensional codes;
the flexible production system of the inertial sensor further comprises a feeding tray for providing processing materials, wherein the feeding tray is arranged on the conveyor belt and is conveyed to the processing equipment by the conveyor belt so as to provide the corresponding processing materials for the processing equipment;
the feeding tray is provided with a calibration signal hole, the processing equipment is also provided with a photoelectric sensor, and the photoelectric sensor is used for identifying the calibration signal hole so as to enable the type of the feeding tray to be matched with the processing equipment;
the photoelectric sensor comprises a transmitting end and a receiving end which are respectively used for being adapted to the two sides of the calibration signal hole so as to identify the calibration signal hole;
the carrier is provided with a plurality of clamping positions with different sizes, and the clamping positions are arranged in a mutually overlapping manner or overlapped manner so as to adapt to the products to be processed with different external dimensions; the carrier is provided with a first step and a second step, the carrier is provided with a discharging opening, the first step and the second step are oppositely arranged on two sides of the discharging opening, the first step is provided with a plurality of first step surfaces, the second step is provided with a plurality of second step surfaces, the first step surfaces and the second step surfaces are respectively corresponding to form a plurality of clamping grooves with different sizes, and the clamping grooves are used for placing products to be processed;
the conveyor belt is of a distributed structure, not only constitutes a production line of the carrier, but also forms a conveying line of the loading tray locally, and different products correspond to different kinds of loading trays due to different processing materials used by different products.
2. The flexible production system of an inertial sensor according to claim 1, wherein a plurality of processing stations are distributed on two sides of the conveyor belt, each processing station is provided with a processing device, and each processing device is integrally provided with the scanning module, so that each processing device can scan the identification pattern on the product to be processed through the scanning module before processing.
3. The inertial sensor flexible production system of claim 1, wherein the scanning module includes a CCD sensor and a scanning bracket, the scanning bracket being disposed on the processing apparatus and extending toward the conveyor belt, the CCD sensor being disposed at a free end of the scanning bracket and above the conveyor belt such that the CCD sensor corresponds to the identification pattern on the product to be processed.
4. The flexible production system of an inertial sensor according to claim 1, wherein the carrier is further provided with a first supporting protrusion and a second supporting protrusion, the first supporting protrusion and the second supporting protrusion are respectively disposed on two sides of the blanking port, the first supporting protrusion is located on one side of the first step away from the second step, the second supporting protrusion is located on one side of the second step away from the first step, and the first supporting protrusion and the second supporting protrusion are both used for supporting two sides of the product to be processed.
5. A flexible production method of an inertial sensor, applicable to the flexible production system of an inertial sensor according to any one of claims 1 to 4, comprising:
carrying a product to be processed on a carrier;
conveying the carrier carrying the product to be processed to the processing equipment;
scanning the identification pattern on the product to be processed;
acquiring a product code number of the product to be processed;
and selecting a corresponding processing program according to the product code number, and processing the product to be processed.
6. The method for flexibly producing an inertial sensor of claim 5, further comprising:
and identifying a calibration signal hole positioned on the feeding tray so that the feeding tray is matched with the processing equipment.
7. The method of flexibly producing inertial sensors of claim 5, wherein the step of identifying calibrated signal holes on the loading tray comprises:
identifying the calibration signal hole by utilizing a photoelectric sensor;
if the calibration signal hole is matched with the photoelectric sensor, conveying the feeding tray to the processing equipment;
and if the calibration signal hole is not matched with the photoelectric sensor, discharging the feeding tray and sending an alarm signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210051017.4A CN114313794B (en) | 2022-01-17 | 2022-01-17 | Flexible production system and method for inertial sensor |
Applications Claiming Priority (1)
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