CN114310457A - Digit control machine tool with chip removal function - Google Patents
Digit control machine tool with chip removal function Download PDFInfo
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- CN114310457A CN114310457A CN202210127005.5A CN202210127005A CN114310457A CN 114310457 A CN114310457 A CN 114310457A CN 202210127005 A CN202210127005 A CN 202210127005A CN 114310457 A CN114310457 A CN 114310457A
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- chip removal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a numerical control machine tool with a chip removal function, and relates to the technical field of machining. According to the scrap iron collecting device, the adsorption component is arranged, so that the cut scrap iron can be collected, and the scrap iron is prevented from flying in a mess; by arranging an independent power source, the quick scrap iron cleaning is realized, the access of a control program is reduced, and the error rate of the program is reduced; by collecting the scrap iron from the side, the scrap iron can be removed while machining.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a numerical control machine tool with a chip removal function.
Background
Digit control machine tool has the wide application in the machining field, is mostly the processing to metal parts, carries out the course of working to the metal, can produce and need the metal fillings waste material, and these metal fillings waste material remain can influence the normal work of lathe on the lathe, influence the life of lathe, but metal fillings waste material recycle moreover. Present processing mode to the metal fillings waste material is that the manual work cleans the collection, work efficiency is low, and need pause lathe work, and what iron fillings can fly is everywhere, very be unfavorable for cleaning, and if iron fillings fall on the lead screw, the card phenomenon of dying of machine can appear, among the prior art, chinese patent with application number CN202021850326.0 discloses a digit control machine tool base with chip removal function, this kind of digit control machine tool base with chip removal function can carry out automatic chip removal with the metal fillings waste material that produces in the digit control machine tool course of working, can effectively improve the machining efficiency of digit control machine tool, keep the clean and tidy of digit control machine tool surface, do not solve iron fillings and drop on the lead screw, the card problem of machine can appear.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: a numerical control machine tool with chip removal function comprises a base, wherein a shell is fixedly mounted on the base, a cutting device is arranged on the shell, an adsorption component is fixedly mounted on the base through a support, the adsorption component comprises an electromagnet for adsorbing scrap iron, an electromagnet supporting plate is fixedly connected to the lower surface of the electromagnet, cleaning components are symmetrically arranged on two sides of the adsorption component, each cleaning component comprises an arc sheet for chip removal and a displacement mechanism for driving the arc sheet to move, each displacement mechanism comprises a lifting box for driving the arc sheet to vertically move and a buffer box for buffering pressure, a communication box is slidably mounted above the lifting box through a lifting bobbin, a clamping hydraulic cylinder and an auxiliary hydraulic cylinder are respectively arranged below the electromagnet supporting plate and above the communication box, and are connected through hydraulic pipes, the moving position of the arc-shaped piece is controlled, and the base is fixedly provided with an adsorption component.
Preferably, the adsorption component further comprises an elastic mechanism, and the electromagnet support plate is movably provided with a clamping hydraulic cylinder support through the elastic mechanism.
Preferably, the cleaning assembly further comprises a supporting table fixedly mounted on the base, the communicating box is further fixedly mounted with a motor, and an output shaft of the motor drives the cleaning mechanisms on the two sides to move through a transmission mechanism.
Preferably, the lower surface of base rotates installs the nut band pulley, and the middle part threaded connection of nut band pulley has the lead screw, and the top overlap joint of lead screw has the intercommunication case, and one side fixed mounting that the intercommunication case is close to the arc piece has horizontal hydraulic stem, and the telescopic link and the arc piece fixed connection of horizontal hydraulic stem need to explain wherein the output shaft of motor passes through drive mechanism and drives the nut band pulley of both sides and rotate together, and the nut band pulley rotates and drives the lead screw vertical migration.
Preferably, the displacement mechanism further comprises a lifting piston slidably mounted on the inner wall of the lifting box, a through hole is formed in the middle of the lifting piston, the inner wall of the through hole is slidably connected with the outer surface of the lifting bobbin, and the lifting bobbin is provided with a strip-shaped through hole, so that the pressure inside the lifting box can be smoothly transmitted into the communicating box.
Preferably, the bottom end of the lifting bobbin is provided with a step, a lifting spring is fixedly installed between the step surface and the lower surface of the lifting piston, the lifting box is fixedly installed on the supporting platform, and it should be noted that the bottom end of the lifting box is hollowed out, so that the lower surface of the lifting piston is communicated with the outside.
Preferably, fixedly connected with baffle-box on the intercommunication case, the bottom of the inner wall of baffle-box is the step face, and the inner wall slidable mounting of baffle-box has buffer piston, fixedly connected with buffer spring between buffer piston's the lower surface and the step face of baffle-box to the bottom of baffle-box also is the fretwork, is used for exhausting.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a numerical control machine tool with a chip removal function, which has the following beneficial effects: (1) according to the scrap iron collecting device, the adsorption component is arranged, so that the cut scrap iron can be collected, and the scrap iron is prevented from flying in a mess; (2) according to the invention, through arranging the independent power source, the rapid scrap iron cleaning is realized, the access of a control program is reduced, and the error rate of the program is reduced; (3) according to the scrap iron collecting device, scrap iron is collected from the side, so that scrap removal processing can be performed while machining is performed.
Drawings
FIG. 1 is a schematic diagram I of the structure of the present invention.
FIG. 2 is a schematic diagram II of the present invention.
FIG. 3 is a schematic view of the structure at A in FIG. 2 according to the present invention.
FIG. 4 is a schematic diagram III of the present invention.
FIG. 5 is a schematic view of the structure at B in FIG. 4 according to the present invention.
Fig. 6 is a schematic structural diagram i of the displacement mechanism of the present invention.
FIG. 7 is a sectional view of the displacement mechanism of the present invention.
FIG. 8 is a schematic view of the structure of FIG. 7 at C according to the present invention.
Fig. 9 is a schematic structural view of the elastic mechanism of fig. 8 according to the present invention.
FIG. 10 is a schematic view of the internal structure of the buffer tank according to the present invention.
FIG. 11 is a view of the operation of the displacement mechanism of the present invention in step I.
FIG. 12 is a schematic view of the structure of FIG. 11 at D in accordance with the present invention.
FIG. 13 is a diagram II of the operation of the displacement mechanism of the present invention.
FIG. 14 is a view showing the operation of the displacement mechanism of the present invention in step III.
FIG. 15 is a diagram IV of the operation of the displacement mechanism of the present invention.
FIG. 16 is a view showing the operation steps of the displacement mechanism of the present invention.
FIG. 17 is a view VI showing the operation of the displacement mechanism of the present invention.
FIG. 18 is a view of the operation step VII of the displacement mechanism of the present invention.
In the figure: 101-a housing; 102-a cutting device; 103-a base; 104-a gripper station; 105-an electromagnet; 106-a support table; 107-electric motor; 108-a transmission mechanism; 109-arc-shaped pieces; 110-auxiliary hydraulic cylinder support; 111-an auxiliary hydraulic cylinder; 112-transverse hydraulic rod; 113-a communication tank; 114-a buffer tank; 115-a lift cage; 116-a lead screw; 117-nut pulley; 118-an electromagnet support plate; 119-a clamping hydraulic cylinder; 120-clamping hydraulic cylinder bracket; 121-a resilient mechanism; 122-a damping piston; 123-buffer spring; 124-lifting bobbin; 125-lifting piston; 126-a lifting spring; 127-limit spring; 128-connecting plate.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Referring to fig. 1-18, the present invention provides a technical solution: a numerical control machine tool with a chip removal function comprises a base 103, a shell 101 is fixedly installed on the base 103, a cutting device 102 is arranged on the shell 101, an adsorption component is fixedly installed on the base 103 through a support, the adsorption component comprises an electromagnet 105 used for adsorbing iron chips, the lower surface of the electromagnet 105 is fixedly connected with an electromagnet supporting plate 118, the adsorption component further comprises an elastic mechanism 121, a clamping hydraulic cylinder support 120 is movably installed on the electromagnet supporting plate 118 through the elastic mechanism 121, the elastic mechanism 121 consists of a spring and a sliding rod, the spring is encircled outside the sliding rod, the top end of the sliding rod is fixedly connected with the electromagnet supporting plate 118, the outer surface of the sliding rod is slidably connected with the clamping hydraulic cylinder support 120, the clamping hydraulic cylinder support 120 is fixedly connected with the base 103 through the support, the purpose of the purpose is that the weight of the electromagnet 105 is increased through the elastic force of the spring, and the requirement is explained, the friction force when the electromagnet 105 and the arc-shaped piece 109 are contacted is smaller than the gravity of the electromagnet 105 and the elastic force of the elastic mechanism 121.
The cleaning assembly comprises an arc-shaped sheet 109 for discharging chips and a displacement mechanism for driving the arc-shaped sheet 109 to move, the displacement mechanism comprises a lifting box 115 for driving the arc-shaped sheet 109 to vertically move and a buffer box 114 for buffering pressure, a communication box 113 is slidably mounted above the lifting box 115 through a lifting bobbin 124, a clamping hydraulic cylinder 119 and an auxiliary hydraulic cylinder 111 are respectively arranged below an electromagnet supporting plate 118 and above the communication box 113, the clamping hydraulic cylinder 119 and the auxiliary hydraulic cylinder 111 are connected through hydraulic pipes and used for controlling the moving position of the arc-shaped sheet 109, the cleaning assembly further comprises a supporting table 106, the supporting table 106 is fixedly mounted on the base 103, a motor 107 is further fixedly mounted on the communication box 113, an output shaft of the motor 107 drives the cleaning mechanisms on two sides to move through a transmission mechanism 108, a nut belt wheel 117 is rotatably mounted on the lower surface of the base 103, and a lead screw 116 is connected to the middle part of the nut belt wheel 117 through threads, a connecting box 113 is lapped on the top end of the lead screw 116, the top end of the lead screw 116 is fixedly connected with the outer surface of the lifting bobbin 124 through a connecting plate 128 and is used for driving the lifting bobbin 124 to move up and down, the connecting box 113 is slidably connected with the lifting bobbin 124, a through hole is formed in the surface, located inside the connecting box 113, of the lifting bobbin 124 and is used for circulating liquid, a limit spring 127 is fixedly installed between the top of the lifting bobbin 124 and the upper surface of the connecting box 113 and is used for preventing the device from being stuck when the device is reset, a transverse hydraulic rod 112 is fixedly installed on one side, close to the arc-shaped sheet 109, of the connecting box 113, a telescopic rod of the transverse hydraulic rod 112 is fixedly connected with the arc-shaped sheet 109, and it is required to describe that an output shaft of a motor 107 drives nut pulleys 117 on two sides to rotate together through a transmission mechanism 108, the nut pulleys 117 rotate to drive the lead screw 116 to move vertically, and a buffer box 114 is fixedly connected to the connecting box 113, the bottom of the inner wall of the buffer tank 114 is a step surface, the inner wall of the buffer tank 114 is slidably provided with a buffer piston 122, a buffer spring 123 is fixedly connected between the lower surface of the buffer piston 122 and the step surface of the buffer tank 114, and the bottom of the buffer tank 114 is also hollowed out for exhausting.
The displacement mechanism further comprises a lifting piston 125 slidably mounted on the inner wall of the lifting box 115, a through hole is formed in the middle of the lifting piston 125, the inner wall of the through hole is slidably connected with the outer surface of the lifting bobbin 124, a strip-shaped through hole is formed in the lifting bobbin 124, so that the pressure inside the lifting box 115 can be smoothly transmitted to the communication box 113, a step is formed in the bottom end of the lifting bobbin 124, a lifting spring 126 is fixedly mounted between the step surface and the lower surface of the lifting piston 125, and the lifting box 115 is fixedly mounted on the support table 106.
When the tool clamp is used, a user firstly installs the tool clamp on the clamp table 104, then processes a workpiece through the cutting device 102, iron filings fly out during processing, before that, the electromagnet 105 needs to be started to enable the electromagnet 105 to generate magnetic force, the flying iron filings are adsorbed on the electromagnet 105, at this time, when the iron filings on the electromagnet 105 need to be cleaned, the motor 107 is started, the output shaft of the motor 107 drives the nut belt wheel 117 to rotate through the transmission mechanism 108, the nut belt wheel 117 drives the communication box 113 to vertically move through the lead screw 116, the communication box 113 drives the lifting bobbin 124 to vertically move, wherein, it needs to be explained that the outer surface of the lifting bobbin 124 is connected with the lifting box 115 and the lifting piston 125 in a sliding manner, and the insides of the lifting box 115, the lifting bobbin 124, the communication box 113, the buffer box 114 and the transverse hydraulic rod 112 are communicated through hydraulic oil, referring to fig. 11, in which the initial position of the arc-shaped piece 109 is set outside the electromagnet 105, and the upper surface of the arc-shaped piece 109 is flush with the upper surface of the electromagnet 105, when the communication box 113 moves upwards, the lifting bobbin 124 is driven to move upwards, the lifting bobbin 124 drives the lifting piston 125 to move upwards through the lifting spring 126, and at this time, the hydraulic oil in the lifting box 115 flows into the communication box 113 through the lifting bobbin 124, because the initial position of the arc-shaped piece 109 is outside the electromagnet 105, and the movement of the arc-shaped piece 109 is limited by the electromagnet 105, so the transverse hydraulic rod 112 cannot extend, at this time, the pressure in the communication box 113 is transmitted to the buffer box 114, and the buffer spring 123 is compressed, but the communication box 113 also moves upwards under the drive of the lead screw 116, and when the bottom end of the arc-shaped piece 109 moves above the electromagnet 105, the arc-shaped piece 109 is not limited by the electromagnet 105, therefore, the elastic potential energy of the buffer spring 123 is released, so that the telescopic rod of the transverse hydraulic rod 112 drives the arc-shaped piece 109 to extend to the inner side surface of the electromagnet 105, at this time, the motor 107 needs to be reversed, so that the communication box 113 of the buffer spring moves downwards, that is, the arc-shaped piece 109 is driven to move downwards, so as to remove the chips from the inner wall of the electromagnet 105, before that, when the bottom edge of the arc-shaped piece 109 just moves to the upper surface of the electromagnet 105, at this time, the communication box 113 continues to move to the highest point, so as to extrude the telescopic rod of the auxiliary hydraulic cylinder 111, it needs to be explained that the auxiliary hydraulic cylinder 111 is fixedly installed on the support table 106 through the auxiliary hydraulic cylinder support 110, at this time, the auxiliary hydraulic cylinder 111 transmits the electric power to the clamping hydraulic cylinder 119 through a hydraulic pipe, so that the telescopic rod of the clamping hydraulic cylinder 119 extends, here, the clamping hydraulic cylinder 119 is fixedly installed on the clamping hydraulic cylinder support 120, the extension rod of the clamping hydraulic cylinder 119 drives the electromagnet 105 to move upwards through the electromagnet support plate 118, the displacement of the auxiliary hydraulic cylinder 111 is half of that of the clamping hydraulic cylinder 119, so that the upper surface of the electromagnet 105 is higher than the lower surface of the arc-shaped piece 109, because friction exists between the outer surface of the arc-shaped piece 109 and the inner wall of the electromagnet 105, when the communication box 113 leaves the auxiliary hydraulic cylinder 111, the electromagnet 105 moves downwards under the gravity of the electromagnet 105 and the elastic force of the elastic mechanism 121, because the friction is opposite to the moving direction of the electromagnet, and the maximum static friction force is smaller than the gravity of the electromagnet 105 and the elastic force of the elastic mechanism 121, the electromagnet 105 is blocked when moving downwards, at this time, the downward movement of the communication box 113 drives the arc-shaped piece 109 to move downwards, because the transverse movement of the arc-shaped piece 109 is limited by the electromagnet 105, so that the transverse hydraulic rod 112 cannot be retracted, and at this time, the buffer piston 122 also moves to the top end of the buffer box 114, at this time, the lead screw 116 drives the lifting bobbin 124 to move downwards, the bottom end of the lifting bobbin 124 stretches the lifting spring 126, the top end of the lifting bobbin 124 drives the communication box 113 to move downwards through the limit spring 127, at this time, the limit spring 127 does not deform obviously, at this time, the pressure applied to the lifting piston 125 is limited by the inner side of the electromagnet 105 and cannot move downwards, as shown in fig. 15, so that the lifting spring 126 is in a stretching state, which is for preventing the occurrence of jamming, after the removal of iron filings on the electromagnet 105 is completed, the lead screw 116 is lifted again, the lead screw 116 drives the arc piece 109 to move upwards through the communication box 113 and the transverse hydraulic rod 112, when the lower surface of the arc piece 109 moves to be higher than the upper surface of the electromagnet 105, the electromagnet 105 is not driven by the friction force existing therebetween, because the maximum static friction force is smaller than the gravity of the electromagnet 105 plus the elastic force of the elastic mechanism 121, at this time, the arc-shaped piece 109 is not limited by the lateral movement, it should be noted here that the height of the movement of the communication box 113 does not touch the auxiliary hydraulic cylinder 111, so the electromagnet 105 does not rise to clamp the arc-shaped piece 109, at this time, the lead screw 116 is moved downward again, the lead screw 116 drives the lifting bobbin 124 to move downward through the connecting plate 128, the top end of the lifting bobbin 124 drives the communication box 113 to move downward through the limit spring 127, at this time, the lateral hydraulic rod 112 is contracted, at the same time, the arc-shaped piece 109 follows the vertical movement of the communication box 113 and the horizontal movement of the lateral hydraulic rod 112 to make an inclined curved movement, when the arc-shaped piece 109 moves to contact with the upper surface of the electromagnet 105, the communication box 113 cannot move downward, at this time, the limit spring 127 starts to deform significantly and starts to be compressed, then, the bottom end of the lifting bobbin 124 drives the lifting piston 125 to move downwards continuously through the lifting spring 126, and at this time, the liquid in the transverse hydraulic rod 112 is retained in the lifting box 115, so that the arc-shaped piece 109 of the transverse hydraulic rod finishes horizontal sliding on the upper surface of the electromagnet 105, as shown in fig. 17, when the arc-shaped piece 109 moves to the outer ring of the electromagnet 105, the communication box 113 returns to the original position under the driving of the elastic force of the nut pulley 117, so that the parts fixedly connected with the communication box 113 also return to the original position, and at this time, the arc-shaped piece 109 returns to the original position.
Here, when the arc piece 109 cleans the iron pieces on the electromagnet 105, the electromagnet 105 needs to be powered off.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a digit control machine tool with chip removal function, includes base (103), fixed mounting has shell (101) on base (103), is provided with cutting device (102) on shell (101), the middle part fixed mounting of base (103) has anchor clamps platform (104), its characterized in that: the bilateral symmetry of anchor clamps platform (104) is provided with the clearance subassembly, the clearance subassembly is including arc piece (109) that are used for the chip removal and the displacement mechanism that drives arc piece (109) and remove, displacement mechanism is including lift case (115) that drives arc piece (109) vertical migration and buffer bin (114) that are used for buffer memory pressure, there is intercommunication case (113) lift bobbin (124) slidable mounting in the top of lift case (115), the below of electro-magnet backup pad (118) and the top of intercommunication case (113) are provided with screens pneumatic cylinder (119) and auxiliary hydraulic cylinder (111) respectively, and screens pneumatic cylinder (119) and auxiliary hydraulic cylinder (111) link to each other through the hydraulic pressure pipe for the shift position of control arc piece (109), it has adsorption component to go back fixed mounting on base (103).
2. The numerically controlled machine tool with chip removal function according to claim 1, characterized in that: the adsorption assembly further comprises an elastic mechanism (121), and the electromagnet support plate (118) is movably provided with a clamping hydraulic cylinder support (120) through the elastic mechanism (121).
3. The numerically controlled machine tool with chip removal function according to claim 1, characterized in that: the cleaning assembly further comprises a supporting table (106), the supporting table (106) is fixedly mounted on the base (103), an electric motor (107) is further fixedly mounted on the communicating box (113), and an output shaft of the electric motor (107) drives the cleaning mechanisms on the two sides to move through a transmission mechanism (108).
4. The numerically controlled machine tool with chip removal function according to claim 3, characterized in that: the lower surface of base (103) rotates and installs nut band pulley (117), and the middle part threaded connection of nut band pulley (117) has lead screw (116), and the top overlap joint of lead screw (116) has intercommunication case (113), and one side fixed mounting that intercommunication case (113) are close to arc piece (109) has horizontal hydraulic stem (112), and the telescopic link and the arc piece (109) fixed connection of horizontal hydraulic stem (112).
5. The numerically controlled machine tool with chip removal function according to claim 1, characterized in that: the displacement mechanism further comprises a lifting piston (125) which is slidably mounted on the inner wall of the lifting box (115), a through hole is formed in the middle of the lifting piston (125), the inner wall of the through hole is slidably connected with the outer surface of the lifting bobbin (124), and a strip-shaped through hole is formed in the lifting bobbin (124).
6. The numerically controlled machine tool with chip removal function according to claim 5, characterized in that: the bottom end of the lifting bobbin (124) is provided with a step, a lifting spring (126) is fixedly arranged between the step surface and the lower surface of the lifting piston (125), and the lifting box (115) is fixedly arranged on the support table (106).
7. The numerically controlled machine tool with chip removal function according to claim 1, characterized in that: fixedly connected with baffle-box (114) on intercommunication case (113), the bottom of the inner wall of baffle-box (114) is the step face, and the inner wall slidable mounting of baffle-box (114) has buffer piston (122), fixedly connected with buffer spring (123) between the lower surface of buffer piston (122) and the step face of baffle-box (114).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210127005.5A CN114310457B (en) | 2022-02-11 | 2022-02-11 | Digit control machine tool with chip removal function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210127005.5A CN114310457B (en) | 2022-02-11 | 2022-02-11 | Digit control machine tool with chip removal function |
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| CN114310457A true CN114310457A (en) | 2022-04-12 |
| CN114310457B CN114310457B (en) | 2022-11-04 |
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| CN115042003A (en) * | 2022-06-13 | 2022-09-13 | 杨欢 | Numerical control machine tool with automatic cleaning function |
| CN115256030A (en) * | 2022-08-19 | 2022-11-01 | 海宁龙之岩自动化设备有限公司 | Iron fillings processing apparatus on digit control machine tool |
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| CN115042003B (en) * | 2022-06-13 | 2024-04-02 | 大连宝锋机器制造有限公司 | Numerical control machine tool with automatic cleaning function |
| CN115256030A (en) * | 2022-08-19 | 2022-11-01 | 海宁龙之岩自动化设备有限公司 | Iron fillings processing apparatus on digit control machine tool |
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| Publication number | Publication date |
|---|---|
| CN114310457B (en) | 2022-11-04 |
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