CN114307436B - Long-period efficient filtering metal filter bag and manufacturing method thereof - Google Patents

Long-period efficient filtering metal filter bag and manufacturing method thereof Download PDF

Info

Publication number
CN114307436B
CN114307436B CN202111341760.5A CN202111341760A CN114307436B CN 114307436 B CN114307436 B CN 114307436B CN 202111341760 A CN202111341760 A CN 202111341760A CN 114307436 B CN114307436 B CN 114307436B
Authority
CN
China
Prior art keywords
filter bag
metal fiber
metal
felt
fiber felt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202111341760.5A
Other languages
Chinese (zh)
Other versions
CN114307436A (en
Inventor
王磊
彭海军
原锋辉
孙鹏
张小庆
李凯凯
李明
路晓锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Ferro Metal Filter Material Co ltd
Original Assignee
Xi'an Ferro Metal Filter Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Ferro Metal Filter Material Co ltd filed Critical Xi'an Ferro Metal Filter Material Co ltd
Priority to CN202111341760.5A priority Critical patent/CN114307436B/en
Publication of CN114307436A publication Critical patent/CN114307436A/en
Application granted granted Critical
Publication of CN114307436B publication Critical patent/CN114307436B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention provides a long-period efficient filtering metal filter bag and a manufacturing method thereof, and belongs to the technical field of industrial kiln high-temperature flue gas dust removal. The metal filter bag includes: the integrated felt cylinder is formed by butt welding a plurality of sections of unit metal fiber felt cylinders, and the air permeability of the plurality of sections of unit metal fiber felt cylinders is increased in sequence; the framework is embedded into the integrated felt barrel, and two end parts of the framework are respectively connected with the flange and the bottom cover in a welding mode. According to the invention, the metal fiber felts with the same precision and different air permeabilities are prepared by paving the metal fibers with different wire diameters, butt welding and forming are carried out according to the sequence of increasing the air permeabilities in sequence, and the metal fiber integrated felt barrel is obtained to prepare the metal filter bag, so that the problem of unbalanced filtration caused by poor local ash removal performance of the existing metal filter bag is solved, and the purpose of long-period efficient filtration of the metal filter bag dust removal system is finally realized.

Description

Long-period efficient filtering metal filter bag and manufacturing method thereof
Technical Field
The invention belongs to the technical field of industrial kiln high-temperature flue gas dust removal, and particularly relates to a long-period efficient filtering metal filter bag and a manufacturing method thereof.
Background
With the continuous development and development of the industry, the environmental pollution problem possibly caused in the industrial manufacturing processArouse the high importance of society, environmental protection department has formulated the pollutant emission standard of every industry in succession. Wherein, the emission of the particulate matters is mostly required to be 10mg/m 3 The following 5mg/m is required in some places and even in enterprises 3 In the following, ultra-low particulate emissions will be a challenge, which requires that the filtration system must achieve high efficiency filtration. At present, the high-temperature dust removal technology for the flue gas of the industrial kiln is mainly applied to the fields of steel converters, cement rotary kilns, alumina roasting furnaces, glass kilns and the like.
Compared with the traditional cloth bag, the metal filter bag has more outstanding temperature resistance, the highest temperature resistance can reach 800 ℃, and the metal filter bag is more suitable for high-temperature flue gas dust removal of industrial kilns. With the increase of the demand of various industries on high-temperature dust removal metal filter bags, the conventional metal filter bags cannot meet the requirements of customers of some industries. At present, the length of a metal filter bag is 7.5m in practical engineering, compressed gas is sprayed into the filter bag along a filter bag opening at a high speed in a pulse spraying dust removal process, a large amount of compressed gas is gradually lost along the side wall of the filter bag, only a small amount of compressed gas reaches the bottom of the filter bag, and therefore the dust removal effects of the upper part and the lower part of the filter bag are greatly different, so that the difference between the upper part and the lower part of the filter bag is gradually opened, finally, the filter bag is unbalanced in filtering, the efficiency is low, and the service cycle of the filter bag is shortened.
Therefore, the long-period efficient filtering metal filter bag is developed, the problem of unbalanced filtering caused by poor local ash removal performance of the existing metal filter bag is solved, and the long-period efficient filtering of the high-temperature flue gas dust removal system of the industrial kiln is realized.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a long-period efficient filtering metal filter bag and a manufacturing method thereof, which can realize long-period efficient filtering of the metal filter bag in the field of high-temperature flue gas dust removal of industrial kilns.
The invention is realized by the following technical scheme:
in a first aspect of the present invention, there is provided a long-cycle high-efficiency filtering metal filter bag, comprising:
the integrated felt cylinder is formed by butt welding a plurality of sections of unit metal fiber felt cylinders, and the air permeability of the plurality of sections of unit metal fiber felt cylinders is sequentially increased;
the framework is embedded into the integrated felt barrel, and two end parts of the framework are respectively connected with the flange and the bottom cover in a welding mode.
The invention is further improved in that:
the gas filtering precision of the multi-section unit metal fiber felt cylinder is the same.
The invention is further improved in that:
the gas filtration precision of the unit metal fiber felt cylinder is 0.5 mu m, 1.0 mu m or 2.0 mu m, and the air permeability is 54-195L/dm 2 Min range.
The invention is further improved in that:
the unit metal fiber felt cylinder comprises 4-6 sections, and the air permeability of the adjacent unit metal fiber felt cylinders is sequentially increased by 7-15%.
The invention is further improved in that:
the end with small air permeability of the integrated felt cylinder is connected with the flange, and the end with large air permeability is connected with the bottom cover.
The second aspect of the invention provides a method for manufacturing a long-period efficient filtering metal filter bag, which specifically comprises the following steps:
designing and manufacturing a plurality of metal fiber felts with the same precision and different air permeabilities, and cutting the metal fiber felts into required specification and size;
secondly, processing the cut metal fiber felt into a round shape to obtain a multi-section unit metal fiber felt barrel;
thirdly, sequentially butt-welding a plurality of sections of unit metal fiber felt cylinders according to the sequence of increasing the air permeability to form an integrated felt cylinder;
and fourthly, embedding the framework into the integrated felt barrel, and welding the end parts of the framework and the flange and the bottom cover respectively to obtain the metal filter bag.
The invention is further improved in that:
in the first step, the metal fiber felt is made by paving metal drawing fibers with the diameter of 2-22 mu m, and the material of the metal fiber felt is stainless steel or temperature-resistant and corrosion-resistant alloy;
preferably, a metalThe gas filtration precision of the fiber felt is 0.5 mu m, 1.0 mu m and 2.0 mu m, and the air permeability is 54-195L/dm 2 Min range.
The invention is further improved in that:
in the second step, the metal fiber felt is processed into a round shape with the diameter of
Figure BDA0003352375710000031
The invention is further improved in that:
in the third step, the integrated felt cylinder is formed by butt welding 4-6 sections of unit metal fiber felt cylinders, and the air permeability of the connected unit metal fiber felt cylinders is sequentially increased by 7-15%.
The invention is further improved in that:
and in the fourth step, the end with small air permeability of the metal filter bag is connected with the flange, and the end with large air permeability is connected with the bottom cover.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a long-period efficient filtering metal filter bag and a manufacturing method thereof, which mainly adopts metal fibers with different wire diameters to spread metal fiber felts with the same precision and different air permeabilities, then butt welding and forming are carried out according to the sequence of increasing the air permeabilities in sequence to obtain a metal fiber integrated felt cylinder, and the metal filter bag is manufactured, so that the problem of unbalanced filtering caused by poor local ash removal performance of the existing metal filter bag is solved, and the purpose of long-period efficient filtering of a metal filter bag dust removal system is finally realized.
Drawings
FIG. 1 is a schematic structural diagram of a long-period high-efficiency filtering metal filter bag according to the present invention.
In the figure, 1, a unit metal fiber felt cylinder, 2, a flange, 3 and a bottom cover.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings:
the invention provides a long-period efficient filtering metal filter bag, as shown in figure 1, comprising:
the integrated felt cylinder is formed by butt welding a plurality of sections of unit metal fiber felt cylinders 1, and the air permeability of the plurality of sections of unit metal fiber felt cylinders 1 is increased in sequence;
the framework is embedded into the integrated felt barrel, and two end parts of the framework are respectively connected with the flange 2 and the bottom cover 3 in a welding mode.
Further, the gas filtering precision of the multi-section unit metal fiber felt cylinder 1 is the same; preferably, the unit metal fiber felt cylinder has the gas filtration precision of 0.5 μm, 1.0 μm or 2.0 μm and the air permeability of 54-195L/dm 2 Min range.
Further, the unit metal fiber felt cylinder 1 comprises 4-6 sections, and the air permeability of the adjacent unit metal fiber felt cylinders 1 is sequentially increased by 7-15%.
Furthermore, the end with small air permeability of the integrated felt cylinder is connected with the flange 2, and the end with large air permeability is connected with the bottom cover 3.
The invention also provides a manufacturing method of the long-period efficient filtering metal filter bag, which specifically comprises the following steps:
designing and manufacturing a plurality of metal fiber felts with the same precision and different air permeabilities, and cutting the metal fiber felts into required specification and size;
specifically, the metal fiber felt is made by paving metal drawing fibers with the wire diameter of 2-22 mu m, and the material of the metal fiber felt is stainless steel or temperature-resistant corrosion-resistant alloy; preferably, the metal fiber felt has the gas filtration precision of 0.5 μm, 1.0 μm and 2.0 μm and the air permeability of 54-195L/dm 2 Min range;
secondly, processing the cut metal fiber felt into a round shape to obtain a plurality of sections of unit metal fiber felt cylinders 1;
with specific address, the diameter of the multi-section unit metal fiber felt cylinder 1 is
Figure BDA0003352375710000051
Thirdly, sequentially butt-welding a plurality of sections of unit metal fiber felt cylinders 1 according to the sequence of increasing the air permeability to form an integrated felt cylinder;
specifically, the unit metal fiber felt tube 1 is usually specified by
Figure BDA0003352375710000052
And
Figure BDA0003352375710000053
the length of a single section is less than or equal to 1205mm, and two sections of unit metal fiber felt cylinders 1 are butted by adopting resistance welding;
the integrated felt cylinder is generally formed by butt welding 4-6 sections of unit metal fiber felt cylinders 1, and the air permeability of the connected unit metal fiber felt cylinders 1 is sequentially increased by 7-15%;
and fourthly, embedding the framework into the integrated felt barrel, and respectively welding the end parts of the framework and the flange 2 and the bottom cover 3 to obtain the metal filter bag.
Specifically, the framework consists of 10-16 longitudinal ribs with the diameter of 3mm and transverse ribs with the diameter of 4mm and the interval of 150-200 mm, and the material is stainless steel;
the metal filter bag is formed by connecting the end with smaller air permeability of the integrated felt cylinder with the flange 2 and the end with larger air permeability with the bottom cover 3, and the metal filter bag obtained in the way is downward along the flange of the bag opening and the air permeability of the metal filter bag is gradually increased.
Compared with the prior art, the long-period efficient filtering metal filter bag and the manufacturing method thereof provided by the invention have the advantages that metal fibers with different wire diameters are mainly adopted to be paved into metal fiber felts with the same precision and different air permeabilities, then butt welding and forming are carried out according to the sequence of increasing the air permeabilities in sequence, a metal fiber integrated felt cylinder is obtained, the metal filter bag is manufactured, and the purpose of long-period efficient filtering of a metal filter bag dust removal system is finally realized.
The basis is as follows: in the pulse injection dust removal process of the metal filter bag, compressed gas is injected into the filter bag at a high speed along a filter bag opening until the bottom of the filter bag, and a large amount of compressed gas is lost through the side wall of the filter bag in the process, so that the amount of compressed gas at the bottom is too small, the pressure is insufficient, and the dust removal effect is poor. Therefore, the designed value of the air permeability of the upper part of the filter bag is reduced, and then the downward air permeability is sequentially increased, so that the loss of compressed gas along the side wall of the filter bag in the ash removal process is reduced, the ash removal difference of the upper part and the lower part of the filter bag is reduced to the maximum extent, the long-term balanced filtration of the metal filter bag is realized, and the long-period high-efficiency filtration performance of the metal filter bag is ensured.
Example 1
A manufacturing method of a long-period efficient filtering metal filter bag comprises the following specific implementation steps:
(1) The metal fiber felt with the gas filtration precision of 0.5 mu m is prepared by adopting metal fibers with different wire diameters, and the total 4 kinds of metal fiber felts with different air permeabilities are respectively as follows:
a. is paved by metal fibers with the thickness of 4 mu m and 6 mu m, and has the air permeability of 54.5L/dm 2 Min, denoted as A;
b. is prepared by spreading metal fibers of 2 microns, 8 microns and 12 microns and has air permeability of 62.3L/dm 2 Min, denoted as B;
c. is prepared by spreading metal fibers of 2 microns, 6 microns and 12 microns and has air permeability of 71.6L/dm 2 Min, denoted as C;
d. is prepared by spreading metal fibers of 2 microns, 4 microns and 12 microns and has air permeability of 78.6L/dm 2 Min, denoted as D;
the 4 fiber felts are cut into the size of 1205mm long and 414mm wide;
(2) Rolling the 4 kinds of cut metal fiber felt into the metal fiber felt with the diameter of
Figure BDA0003352375710000061
Then longitudinally seam-welding the felt cylinder to obtain a unit metal fiber felt cylinder A, B, C, D;
(3) Sequentially butt-welding and connecting the unit metal fiber felt cylinders A, B, C, D to obtain the metal fiber integrated felt cylinder, wherein the air permeability distribution of the metal fiber integrated felt cylinder is 54.5L/dm 2 ·min、62.3L/dm 2 ·min、71.6L/dm 2 ·min、78.6L/dm 2 ·min;
(4) Embedding the framework into the integrated felt barrel, respectively welding the end parts with the flange and the bottom cover, connecting the end with smaller air permeability with the flange, and connecting the end with larger air permeability with the bottom cover to obtain the product
Figure BDA0003352375710000062
A metal filter bag.
(5) The experiment of filtering and dust cleaning performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, standard dust Pural NF is adopted, and the experiment result is shown in table 1.
Example 2
A manufacturing method of a long-period efficient filtering metal filter bag comprises the following specific implementation steps:
(1) The metal fiber felt with the gas filtration precision of 1.0 mu m is prepared by adopting metal fibers with different wire diameters, and the gas permeability is totally 5 different, which are respectively as follows:
a. is paved by metal fibers with the thickness of 8 mu m, 12 mu m and 22 mu m, and has air permeability of 81.8L/dm 2 Min, denoted as A;
b. is prepared by spreading metal fibers of 8 mu m and 12 mu m, and has air permeability of 95.3L/dm 2 Min, marked as B;
c. is prepared by spreading metal fibers of 6 mu m and 22 mu m, and has air permeability of 108.7L/dm 2 Min, denoted as C;
d. is prepared by spreading metal fibers of 6 microns, 12 microns and 22 microns and has air permeability of 121.6L/dm 2 Min, denoted as D;
e. is prepared by spreading 6 μm, 8 μm and 22 μm metal fibers and has air permeability of 135.8L/dm 2 Min, denoted as E;
cutting the 5 kinds of fiber mats into 1155mm long and 507mm wide;
(2) Rolling the cut 5 kinds of metal fiber felt into a roll with the diameter of
Figure BDA0003352375710000071
Then longitudinally seam welding is carried out on the felt cylinder to obtain a unit metal fiber felt cylinder A, B, C, D, E;
(3) Sequentially butt-welding and connecting the unit metal fiber felt cylinders A, B, C, D, E to obtain the metal fiber integrated felt cylinder, wherein the air permeability distribution of the metal fiber integrated felt cylinder is 81.8L/dm 2 ·min、95.3L/dm 2 ·min、108.7L/dm 2 ·min、121.6L/dm 2 ·min、135.8L/dm 2 ·min;
(4) Embedding the framework into the integrated felt barrel, respectively welding the end parts with the flange and the bottom cover, connecting the end with smaller air permeability with the flange, and connecting the end with larger air permeability with the bottom cover to obtain the product
Figure BDA0003352375710000072
A metal filter bag.
(5) The experiment of the filtering and dust removing performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, the standard dust Pural NF is adopted, and the experiment result is shown in the table 2.
Example 3
A manufacturing method of a long-period efficient filtering metal filter bag comprises the following specific implementation steps:
(1) The metal fiber felt with the gas filtration precision of 1.5 mu m is prepared by adopting metal fibers with different wire diameters, and the total 6 kinds of metal fiber felts with different air permeabilities are as follows:
a. is paved by 12 mu m and 22 mu m metal fibers, and has air permeability of 118.7L/dm 2 Min, denoted as A;
b. is prepared by spreading metal fibers of 8 microns, 12 microns and 22 microns and has air permeability of 135.9L/dm 2 Min, denoted as B;
c. is prepared by spreading metal fibers of 8 mu m and 12 mu m, and has air permeability of 148.2L/dm 2 Min, denoted as C;
d. is prepared by spreading 6 μm, 8 μm and 22 μm metal fibers and has air permeability of 165.8L/dm 2 Min, denoted as D;
e. is prepared by spreading metal fibers of 6 microns, 8 microns and 12 microns and has air permeability of 181.5L/dm 2 Min, denoted as E;
f. is prepared by spreading metal fibers of 6 mu m and 22 mu m, and has air permeability of 198.6L/dm 2 Min, denoted as F;
the 6 kinds of fiber felts are cut into 1150mm long and 507mm wide;
(2) Rolling the cut 6 kinds of metal fiber felt into a roll with the diameter of
Figure BDA0003352375710000081
Then longitudinally seam welding is carried out on the felt cylinder to obtain a unit metal fiber felt cylinder A, B, C, D, E, F;
(3) Sequentially butt-welding and connecting the unit metal fiber felt cylinders A, B, C, D, E, F to obtain the metal fiber integrated felt cylinder, wherein the air permeability distribution of the metal fiber integrated felt cylinder is 118.7L/dm 2 ·min、135.9L/dm 2 ·min、148.2L/dm 2 ·min、165.8L/dm 2 ·min、181.5L/dm 2 ·min、198.6L/dm 2 ·min;
(4) Embedding the framework into the integrated felt cylinder, welding the end parts with the flange and the bottom cover respectively, connecting the end with smaller air permeability with the flange, and connecting the end with larger air permeability with the bottom cover to obtain the composite felt cylinder
Figure BDA0003352375710000082
A metal filter bag.
(5) The experiment of the filtering and dust removing performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, the standard dust Pural NF is adopted, and the experiment result is shown in the table 3.
Comparative example 1
The comparative example adopts the prior art to manufacture the metal filter bag for the high-temperature flue gas dust removal of the industrial kiln, and the manufacturing method comprises the following steps:
(1) Metal fiber felts with gas filtration precision of 0.5 mu m are prepared by adopting metal fibers with the particle sizes of 2 mu m, 4 mu m and 12 mu m, and the air permeability of the felts is 79.3L/dm 2 Min, cutting the size of the fiber felt into a length of 1205mm and a width of 414mm;
(2) Rolling the cut metal fiber felt into a diameter of
Figure BDA0003352375710000091
Then longitudinally seam-welding the felt cylinder to obtain a unit metal fiber felt cylinder;
(3) Sequentially butt-welding 4 sections of the same unit metal fiber felt cylinders to obtain a metal fiber integrated felt cylinder;
(4) Embedding the framework into the integrated felt cylinder, and respectively welding the end parts of the framework and the flange with the bottom cover to obtain the integrated felt cylinder
Figure BDA0003352375710000092
A metal filter bag.
(5) The experiment of the filtering and dust removing performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, the standard dust Pural NF is adopted, and the experiment result is shown in the table 1.
Comparative example 2
The comparative example adopts the prior art to manufacture the metal filter bag for the high-temperature flue gas dust removal of the industrial kiln, and the manufacturing method comprises the following steps:
(1) Metal fiber felts with gas filtration accuracy of 1.0 μm were prepared with 6, 8 and 22 μm metal fibers and had a permeability of 134.7L/dm 2 Min, cutting the size of the fiber felt into 1155mm long and 507mm wide;
(2) Rolling the cut metal fiber felt into a diameter
Figure BDA0003352375710000093
Then longitudinally seam-welding the felt cylinder to obtain a unit metal fiber felt cylinder;
(3) Sequentially butt-welding 5 sections of the same unit metal fiber felt cylinders to obtain a metal fiber integrated felt cylinder;
(4) Embedding the framework into the felt cylinder, and welding the end parts of the framework and the felt cylinder with the flange and the bottom cover respectively to obtain the composite material
Figure BDA0003352375710000094
A metal filter bag.
(5) The experiment of the filtering and dust removing performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, the standard dust Pural NF is adopted, and the experiment result is shown in the table 2.
Comparative example 3
The comparative example adopts the prior art to manufacture the metal filter bag for the high-temperature flue gas dust removal of the industrial kiln, and the manufacturing method comprises the following steps:
(1) Metal fiber felt with gas filtration precision of 1.5 mu m is prepared by adopting metal fibers with the particle sizes of 6 mu m, 8 mu m and 12 mu m, and the air permeability of the metal fiber felt is 182.3L/dm 2 Min, cutting the size of the fiber felt into 1150mm long and 507mm wide;
(2) Rolling the cut metal fiber felt into a diameter of
Figure BDA0003352375710000103
Then longitudinally seam-welding the felt cylinder to obtain a unit metal fiber felt cylinder;
(3) Sequentially butt-welding 6 sections of the same unit metal fiber felt cylinders to obtain a metal fiber integrated felt cylinder;
(4) Embedding the framework into the integrated felt cylinder, and respectively welding the end parts of the framework and the flange with the bottom cover to obtain the integrated felt cylinder
Figure BDA0003352375710000104
A metal filter bag.
(5) The experiment of the filtering and dust removing performance of the metal filter bag is carried out, the filtering wind speed is selected to be 1.2m/min, the standard dust Pural NF is adopted, and the experiment result is shown in the table 3.
TABLE 1 results of the experiment
Figure BDA0003352375710000101
Note: a. b, c, d respectively represent pressure measurement points at the middle of each unit felt cylinder A, B, C, D.
TABLE 2 results of the experiment
Figure BDA0003352375710000102
Note: a. b, c, d, e represent pressure points, respectively, at the middle of each cell felt A, B, C, D, E.
TABLE 3 results of the experiment
Figure BDA0003352375710000111
Note: a. b, c, d, e, f represent pressure measurement points in the middle of each unit mat A, B, C, D, E, F, respectively.
As can be seen from Table 1, compared with comparative example 1, the pulse-jet-blowing ash-removal side wall pressure Cv value of the metal filter bag manufactured by the method of the invention is only 6.27%, which is far smaller than 60.63% in comparative example 1, and the result shows that the side wall pressure distribution is more uniform during ash removal of the metal filter bag manufactured by the method of the invention, and the metal filter bag is beneficial to long-period balanced filtration of the filter bag. Meanwhile, the filtering resistance, the discharge concentration and the filtering efficiency of the metal filter bag manufactured by the invention are superior to those of the prior art. In addition, the above conclusions can be drawn from the experimental results of both tables 2 and 3. Therefore, the manufacturing method of the long-period high-efficiency filtering metal filter bag solves the problem of unbalanced filtering caused by poor local ash removal performance of the existing metal filter bag, and achieves the aim of long-period high-efficiency filtering of a metal filter bag dust removal system.
Finally, it should be noted that the above-mentioned technical solution is only one embodiment of the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be easily made based on the application method and principle of the present invention disclosed, and the method is not limited to the above-mentioned specific embodiment of the present invention, so that the above-mentioned embodiment is only preferred, and not restrictive.

Claims (8)

1. A long-cycle high-efficiency filtering metal filter bag, characterized in that, the metal filter bag includes:
the integrated felt cylinder is formed by butt welding a plurality of sections of unit metal fiber felt cylinders, and the air permeability of the plurality of sections of unit metal fiber felt cylinders is increased in sequence;
the framework is embedded into the integrated felt barrel, and two end parts of the framework are respectively connected with the flange and the bottom cover in a welding manner;
and one end with small air permeability of the integrated felt cylinder is connected with the flange, and the other end with large air permeability is connected with the bottom cover.
2. The long-period high-efficiency filter metal filter bag of claim 1, wherein the gas filtering accuracy of the multi-section unit metal fiber felt cylinder is the same.
3. The long-period high-efficiency filtering metal filter bag according to claim 1 or 2, wherein the unit metal fiber felt cylinder has a gas filtering accuracy of 0.5 μm, 1.0 μm or 2.0 μm and a gas permeability of 54-195L/dm 2 Min range.
4. The long-period high-efficiency filtering metal filter bag according to claim 3, wherein the unit metal fiber felt cylinders comprise 4-6 sections, and the air permeability of the adjacent unit metal fiber felt cylinders is sequentially increased by 7-15%.
5. The manufacturing method of the long-period efficient filtering metal filter bag is characterized by comprising the following steps:
designing and manufacturing a plurality of metal fiber felts with the same precision and different air permeabilities, and cutting the metal fiber felts into required specification and size;
secondly, processing the cut metal fiber felt into a round shape to obtain a plurality of sections of unit metal fiber felt cylinders;
thirdly, sequentially butt-welding a plurality of sections of unit metal fiber felt cylinders according to the sequence of increasing the air permeability to form an integrated felt cylinder;
and fourthly, embedding the framework into the integral felt barrel, and welding the end parts of the framework and the flange and the bottom cover respectively, wherein one end with small air permeability of the metal filter bag is connected with the flange, and the other end with large air permeability is connected with the bottom cover, so that the metal filter bag is obtained.
6. The method for manufacturing the long-period efficient filtering metal filter bag according to claim 5, wherein in the first step, the metal fiber felt is made of metal drawn fibers with the diameter of 2-22 μm, and the metal fiber felt is made of temperature-resistant and corrosion-resistant alloy;
the gas filtration precision of the metal fiber felt is 0.5 mu m, 1.0 mu m and 2.0 mu m, and the air permeability is 54-195L/dm 2 Min range.
7. The manufacturing method of the long-period efficient filtering metal filter bag according to claim 5, wherein in the second step, the metal fiber felt is processed into a round shape with a diameter of phi 80-phi 200mm.
8. The method for manufacturing the long-period efficient filtering metal filter bag according to claim 5, wherein in the third step, the integrated felt cylinder is formed by butt welding 4-6 sections of unit metal fiber felt cylinders, and the air permeability of the adjacent unit metal fiber felt cylinders is sequentially increased by 7% -15%.
CN202111341760.5A 2021-11-12 2021-11-12 Long-period efficient filtering metal filter bag and manufacturing method thereof Active CN114307436B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111341760.5A CN114307436B (en) 2021-11-12 2021-11-12 Long-period efficient filtering metal filter bag and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111341760.5A CN114307436B (en) 2021-11-12 2021-11-12 Long-period efficient filtering metal filter bag and manufacturing method thereof

Publications (2)

Publication Number Publication Date
CN114307436A CN114307436A (en) 2022-04-12
CN114307436B true CN114307436B (en) 2022-12-27

Family

ID=81044964

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111341760.5A Active CN114307436B (en) 2021-11-12 2021-11-12 Long-period efficient filtering metal filter bag and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN114307436B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003190720A (en) * 2001-12-25 2003-07-08 Toyobo Co Ltd Bag filter and method for manufacturing the same
KR20100069822A (en) * 2008-12-17 2010-06-25 한국에너지기술연구원 One-touch silica filter bag by copper powder melting method and its manufacturing method, dust collecting apparatus for reduction of dust loading using thereof
CN203816398U (en) * 2014-05-09 2014-09-10 新乡市胜达过滤净化技术有限公司 High-temperature gas dust removal filter bag
CN109718605A (en) * 2019-01-30 2019-05-07 西安菲尔特金属过滤材料有限公司 A kind of production method of the long filter bag of metallic fiber with excellent ash-removal effect
CN210356431U (en) * 2019-11-26 2020-04-21 西安菲尔特金属过滤材料股份有限公司 Long-life metal filter bag
CN210786626U (en) * 2019-11-11 2020-06-19 西安菲尔特金属过滤材料股份有限公司 Butt-joint structure of metal fiber felt filter bag
CN213286102U (en) * 2020-09-23 2021-05-28 西安菲尔特金属过滤材料股份有限公司 High-strength breathable metal filter bag barrel
CN213286017U (en) * 2020-08-13 2021-05-28 常州市星干干燥设备有限公司 Pulse bag-type dust collector

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003190720A (en) * 2001-12-25 2003-07-08 Toyobo Co Ltd Bag filter and method for manufacturing the same
KR20100069822A (en) * 2008-12-17 2010-06-25 한국에너지기술연구원 One-touch silica filter bag by copper powder melting method and its manufacturing method, dust collecting apparatus for reduction of dust loading using thereof
CN203816398U (en) * 2014-05-09 2014-09-10 新乡市胜达过滤净化技术有限公司 High-temperature gas dust removal filter bag
CN109718605A (en) * 2019-01-30 2019-05-07 西安菲尔特金属过滤材料有限公司 A kind of production method of the long filter bag of metallic fiber with excellent ash-removal effect
CN210786626U (en) * 2019-11-11 2020-06-19 西安菲尔特金属过滤材料股份有限公司 Butt-joint structure of metal fiber felt filter bag
CN210356431U (en) * 2019-11-26 2020-04-21 西安菲尔特金属过滤材料股份有限公司 Long-life metal filter bag
CN213286017U (en) * 2020-08-13 2021-05-28 常州市星干干燥设备有限公司 Pulse bag-type dust collector
CN213286102U (en) * 2020-09-23 2021-05-28 西安菲尔特金属过滤材料股份有限公司 High-strength breathable metal filter bag barrel

Also Published As

Publication number Publication date
CN114307436A (en) 2022-04-12

Similar Documents

Publication Publication Date Title
CN102008857B (en) Filter element for filtering high-temperature dust and purifying gas as well as preparation method and application thereof
CN202191805U (en) Baffle type spark arrestor
CN105642017A (en) Self-assembled polytetrafluoroethylene coating filtration material and preparation method thereof
CN205412681U (en) Tail gas desulfurization , denitration, dust removal integration treatment device
CN114307436B (en) Long-period efficient filtering metal filter bag and manufacturing method thereof
CN213286102U (en) High-strength breathable metal filter bag barrel
US20050217395A1 (en) Method of inspecting porous structure
CN102764546B (en) Filter cartridge dust remover with cone-structure filter cartridge
CN104492275A (en) Method for preparing asymmetric microporous ceramic filter tube membrane by thermal spraying
CN103990337B (en) A kind of can simultaneously stability volatile organic matter the pleated filter cylinder of efficient trapping fine particle
CN109266995A (en) It is a kind of width temperature range under the preparation method of anti scuffing ceramics/amorphous core silk and coating
CN110721549A (en) Electrostatic-metal ceramic filtering dust removal device for synergistic desulfurization and denitrification
CN206404494U (en) A kind of ceramic kiln tails dedusting cleaning system
CN209646149U (en) A kind of electricity bag compound dust-collection device
CN202778134U (en) Filter drum dust remover with filter drum of conical structure
CN204073693U (en) Novel cloth bag support keel
CN202122878U (en) Corrosion-resistant and high-temperature-resistant composite needled felt of filter materials
CN210356431U (en) Long-life metal filter bag
CN205850450U (en) There is the dedusting filtering bag of high-temperaure coating
CN1131091C (en) Filter material and filter for reverse spray to regenerate carbon smoke filter
CN210448471U (en) Novel anti end gas processing that burns of load type device
CN209763774U (en) Environment-friendly kiln heat recovery unit
CN208332285U (en) A kind of heat accumulating type heating power incinerator for exhaust-gas treatment
CN206334540U (en) Dedusting denitrification apparatus
CN111729405A (en) Large-flux metal powder coating sintering net filter tube

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant