CN114304590A - Culture process of soy sauce koji - Google Patents

Culture process of soy sauce koji Download PDF

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Publication number
CN114304590A
CN114304590A CN202210074123.4A CN202210074123A CN114304590A CN 114304590 A CN114304590 A CN 114304590A CN 202210074123 A CN202210074123 A CN 202210074123A CN 114304590 A CN114304590 A CN 114304590A
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culture
koji
soy sauce
culturing
culture medium
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刘建华
孙优源
李兴周
董修涛
赖柳宝
陈世坚
温小辉
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Guangdong Chubang Food Co ltd
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Abstract

The invention discloses a soy sauce koji culture process, which comprises the following steps: s1, stirring: uniformly stirring a culture medium, wherein the culture medium comprises 1 part by mass of bran, 0.8-1 part by mass of water and 0.8-1 part by mass of dried soybean hull; s2, charging: flatly paving the culture medium after uniformly stirring on a curved plate; s3, sterilizing and cooling: sterilizing and cooling the culture medium; s4, inoculation: inoculating a seed culture into the culture medium; s5, culturing: and (5) after inoculation, entering a culture stage, and finally obtaining mature seed leaven. According to the soy sauce koji culture process, the novel raw material dried soybean hulls with large specific surface area and fluffy structure are introduced into the culture medium, so that the culture condition of the soy sauce koji is optimized, and the problems of no filling, low productivity and low efficiency due to the fact that the interior of the koji cultured by the traditional culture medium is long and impermeable are effectively solved.

Description

Culture process of soy sauce koji
Technical Field
The invention belongs to the technical field of strain culture, and particularly relates to a process for culturing soy sauce koji.
Background
The koji is used as a key factor for brewing the soy sauce and is vital to the quality of the soy sauce. The first step of fermented soy sauce brewing is to produce excellent mold starter, i.e. the expanded culture of aspergillus oryzae, which is an important application condition for producing mold starter for large-scale application, such as many spores, high germination rate, high purity and the like.
The production of traditional soy sauce koji generally uses bran, flour and bean dregs as raw materials. Among them, the bean dregs are less used because of their large and unstable water content, unfavorable transportation, and easy putrefaction. Therefore, each soybean sauce factory mainly uses pure bran as a raw material for producing the koji. After the bran is added with a large amount of water and stirred, and the mixture is sterilized at high temperature (especially when the small-particle bran is more and has high flour content), the problems of the inside of the koji from being long and impermeable (namely, the mixture has a sandwich, and the inside of a material layer has the condition of basically aseptic seed reproduction) and the like can occur. In order to ensure the uniform and stable quality of the koji, the thickness of the single-tray spread material is generally controlled to be 1.0-1.5 cm in the traditional koji culture process so as to avoid/reduce the amount of the sandwich and the degree of the sandwich, and the yield and the efficiency of the koji are limited. The traditional pure bran koji can be stored for a short time (only 1-2 days), and the storage time is prolonged, so that koji blocks are easy to dry and harden, and the like. The conventional mixer cannot mix the yeast and flour uniformly, and more lumps with the size of nail covers exist after the yeast and flour are mixed uniformly, so that the effective amount of the yeast is reduced. Therefore, by developing and introducing a new seed culture medium and optimizing the process, the productivity and efficiency of the seed culture are improved on the premise of ensuring the stable quality of the seed culture.
Disclosure of Invention
The invention aims to provide a process for culturing soy sauce koji, which effectively solves the problems of no filling due to the fact that the interior of the koji is long and impermeable, and low productivity and efficiency in the traditional process.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a process for culturing soy sauce koji comprises the following steps:
s1, stirring: uniformly stirring and mixing the culture medium for soy sauce koji culture, wherein the culture medium comprises 1 part by mass of bran, 0.8-1 part by mass of water and 0.8-1 part by mass of dried soybean hull;
s2, charging: flatly paving the culture medium after uniformly stirring on a curved plate;
s3, sterilizing and cooling: sterilizing and cooling the culture medium;
s4, inoculation: inoculating a seed culture into the culture medium;
s5, culturing: and (5) after inoculation, entering a culture stage, and finally obtaining mature seed leaven.
Further, the paving thickness of the material in the step S2 is less than or equal to 3.0 cm.
Further, the sterilization and cooling in the step S3 means introducing steam to increase the pressure to 0.18-0.20 MPa, maintaining the pressure and sterilizing for 30-35 min, and automatically reducing the temperature of the material to 35-40 ℃ after the sterilization is finished.
Further, in the step S4, the inoculation condition is to start a fan of the koji machine, the frequency of the fan is 30Hz, and the start time is 20-25 min.
Further, the mold starter in the step S4 is Aspergillus oryzae, and the inoculation amount is 0.7-0.9%.
Further, the step S5 specifically includes the following sub-steps:
s5.1, early culture: the culture condition is that the temperature is controlled to be 30-34 ℃, and the stage lasts for 6-10 h;
s5.2, medium-term culture: the culture condition is that the temperature is controlled to be 34-36 ℃, and the stage lasts for 58-62 h;
s5.3, later-stage culture: the culture condition is that the temperature is controlled to be 28-32 ℃, and the stage lasts for 68-72 hours.
Further, the culture conditions of the step S5.1 further include that the water spraying amount of the humidifying nozzle is 90-110 ml/min, the humidifying is performed by circularly opening and closing the humidifying nozzle for 4.5-5.5 min and then 4.5-5.5 min, and the humidifying is performed by 4.5-5.5 m3Continuous ventilation is carried out.
Further, the culture conditions of the step S5.2 further include that the water spraying amount of the humidifying nozzle is 90-110 ml/min, the humidifying is performed by circularly opening and closing the humidifying nozzle in a mode of opening for 5.5-6.5 min and then closing for 3.5-4.5 min, and the humidifying is performed by 6.5-7.5 m3Continuous ventilation is carried out.
Further, the culture conditions of the step S5.3 further comprise that the culture medium is not humidified and is 6.5-7.5 m3Continuous ventilation is carried out.
The invention has the beneficial effects that:
the method optimizes the koji culture medium by introducing the new raw material dry soybean hull with large specific surface area and fluffy structure, optimizes the soy sauce koji culture condition, effectively solves the problems of the koji culture medium that the inside of the koji culture medium is long and impermeable, the koji culture medium has a sandwich and the like due to certain hardening after a large amount of water is added into the bran for mixing, and improves the quality of the koji culture medium and the number of spores is high;
secondly, the seed koji culture medium is loose, the thickness of a single-disc spreading material can reach 3cm, and the productivity is doubled compared with that of the traditional seed koji culture process;
the koji cultured by the culture medium and the use method thereof has good looseness and storage resistance, and no koji caking and dryness after being placed for 7-10 days, so that the koji is premixed with flour to form more cakes with the size of a nail cover, and the effective amount of the koji is reduced, thereby greatly improving the production flexibility;
the dry soybean hulls used in the invention are commercially available soybeans/wastes of the roasted soybeans falling off in the impurity removal link, so that waste is changed into valuable, and the bran raw material can be saved by 40-50%, thereby greatly reducing the material cost.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more apparent, the present invention is further described in detail below with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
A process for culturing soy sauce koji comprises the following steps:
s1, stirring: firstly stirring 10 parts by mass of bran and 8 parts by mass of water uniformly in a stirrer, and then adding 10 parts by mass of dried soybean hull and stirring uniformly.
S2, charging: and flatly paving the mixed material on a curve disc, wherein the paving thickness is 2.0cm, putting the whole material into an automatic starter culture machine after the material is completely loaded, putting a material thermometer, and closing a machine door.
S3, sterilizing and cooling: opening the automatic sterilization and cooling function of the koji machine, automatically introducing steam, increasing the pressure to 0.20MPa, maintaining the pressure, sterilizing for 30min, and automatically reducing the temperature of the materials to 35 ℃ after the sterilization is finished.
S4, inoculation: inoculating Aspergillus oryzae strain in the triangular flask through the inoculating port of the koji machine, and simultaneously opening the fan of the koji machine for 20min at 30Hz, wherein the inoculating amount of the triangular flask is 0.7%.
S5, culturing: and (4) after inoculation, entering a culture stage, and carrying out automatic temperature control, humidification, oxygen ventilation and the like through an automatic culture program of a koji machine to obtain mature koji. The method specifically comprises the following three stages:
s5.1, early culture: the temperature is controlled at 30 deg.C, the water spraying amount of the humidifying nozzle is 100ml/min, and the humidifying nozzle is opened and closed in a manner of 5min and 5min for humidifying with 5m3Continuous ventilation is carried out at a speed of 30Hz when the fan is opened, and the period lasts to 6 h;
s5.2, medium-term culture: the temperature is controlled at 36 deg.C, the water spraying amount of the humidifying nozzle is 100ml/min, and the humidifying nozzle is opened and closed circularly in a manner of 6min and 4min, and the water spraying amount is 7m3Continuous ventilation is carried out at a speed of 25Hz when the fan is always on, and the period lasts to 62 h;
s5.3, later-stage culture: the temperature is controlled at 32 ℃, and the water is not humidified and is 7m3Continuous ventilation is carried out at a speed of 20Hz, and the period lasts for 72 h.
Example 2
A process for culturing soy sauce koji comprises the following steps:
s1, stirring: firstly stirring 10 parts by mass of bran and 10 parts by mass of water uniformly in a stirrer, and then adding 8 parts by mass of dried soybean hull and stirring uniformly.
S2, charging: and flatly paving the mixed material on a curve disc, wherein the paving thickness is 2.0cm, putting the whole material into an automatic starter culture machine after the material is completely loaded, putting a material thermometer, and closing a machine door.
S3, sterilizing and cooling: opening the automatic sterilization and cooling function of the koji machine, automatically introducing steam, increasing the pressure to 0.20MPa, maintaining the pressure, sterilizing for 30min, and automatically reducing the temperature of the materials to 40 ℃ after the sterilization is finished.
S4, inoculation: inoculating triangular flask strains through a starter inoculation port of a starter propagation machine, and simultaneously opening a starter propagation machine fan for 25min at 30Hz, wherein the inoculation amount of the triangular flask is 0.9%.
S5, culturing: and (4) after inoculation, entering a culture stage, and carrying out automatic temperature control, humidification, oxygen ventilation and the like through an automatic culture program of a koji machine to obtain mature koji.
S5.1, early culture: the temperature is controlled at 34 deg.C, the water spraying amount of the humidifying nozzle is 110ml/min, and the humidifying is performed by opening and closing circularly for 4.5min and 5.5min, and the water spraying amount is 5.5m3Continuous ventilation is carried out at a speed of 30Hz when the fan is opened, and the period lasts to 10 h;
s5.2, medium-term culture: the temperature is controlled at 34 deg.C, the water spraying amount of the humidifying nozzle is 90ml/min, and the humidifying is performed by opening and closing circularly for 5.5min and 4.5min, and the water spraying amount is 7.5m3Continuous ventilation is carried out at a speed of 25Hz when the fan is always on, and the period lasts to 58 h;
s5.3, later-stage culture: the temperature is controlled at 28 ℃, and the water is not humidified and is 7.5m3Continuous ventilation is carried out at a speed of 20Hz, and the period lasts to 68 h.
Example 3
A process for culturing soy sauce koji comprises the following steps:
s1, stirring: firstly stirring 10 parts by mass of bran and 10 parts by mass of water uniformly in a stirrer, and then adding 10 parts by mass of dried soybean hull and stirring uniformly.
S2, charging: and flatly paving the mixed material on a curve disc, wherein the paving thickness is 3.0cm, putting the whole material into an automatic starter culture machine after the material is completely loaded, putting a material thermometer, and closing a machine door.
S3, sterilizing and cooling: opening the automatic sterilization and cooling function of the koji machine, automatically introducing steam, increasing the pressure to 0.18MPa, maintaining the pressure and sterilizing for 35min, and automatically reducing the temperature of the materials to 38 ℃ after the sterilization is finished.
S4, inoculation: the strain in the triangular flask is inoculated through the inoculation port of the koji machine, and simultaneously, the blower of the koji machine is opened for 25min at 30Hz, and the inoculation amount of the triangular flask is 0.8 percent.
S5, culturing: and (4) after inoculation, entering a culture stage, and carrying out automatic temperature control, humidification, oxygen ventilation and the like through an automatic culture program of a koji machine to obtain mature koji.
S5.1, early culture: the temperature is controlled at 32 deg.C, the water spraying amount of the humidifying nozzle is 90ml/min, and the humidifying nozzle is opened and closed circularly in a way of opening for 5.5min and then closing for 4.5min to humidify at 4.5m3Continuous ventilation is carried out at a speed of 30Hz when the fan is opened, and the period lasts to 8 h;
s5.2, medium-term culture: the temperature is controlled at 35 deg.C, the water spraying amount of the humidifying nozzle is 110ml/min, and the humidifying nozzle is opened and closed circularly in a manner of 6.5min and 3.5min, and the humidifying nozzle is 6.5m3Continuous ventilation is carried out at a speed of 25Hz when the fan is always on, and the period lasts to 60 h;
s5.3, later-stage culture: the temperature is controlled at 30 ℃, and the humidity is not increased, so that the temperature is 6.5m3Continuous ventilation is carried out at a speed of 20Hz, and the period lasts for 70 h.
Comparative example
S1, stirring: stirring and uniformly mixing 10 parts by mass of bran and 12 parts by mass of water.
S2, charging: and flatly paving the mixed material on a curve disc, wherein the paving thickness is 1.5cm, putting the whole material into an automatic starter culture machine after the material is completely loaded, putting a material thermometer, and closing a machine door.
S3, sterilizing and cooling: opening the automatic sterilization and cooling function of the koji machine, automatically introducing steam, increasing the pressure to 0.20MPa, maintaining the pressure, sterilizing for 30min, and automatically reducing the temperature of the materials to 35 ℃ after the sterilization is finished.
S4, inoculation: inoculating triangular flask strains through a starter inoculation port of a starter propagation machine, and simultaneously opening a starter propagation machine fan for 20min at 30Hz, wherein the inoculation amount of the triangular flask is 0.6%.
S5, culturing: and (4) after inoculation, entering a culture stage, and carrying out automatic temperature control, humidification, oxygen ventilation and the like through an automatic culture program of a koji machine to obtain mature koji.
S5.1, early culture: the temperature is controlled at 30 ℃, and the water is not humidified and takes 5m3Continuous ventilation is carried out at a speed of 30Hz when the fan is opened, and the period lasts to 6 h;
s5.2, medium-term culture: the temperature is controlled at 36 deg.C, the water spraying amount of the humidifying nozzle is 100ml/min, and the humidifying nozzle is opened and closed circularly in a manner of 6min and 4min, and the water spraying amount is 7m3Continuous ventilation is carried out at a speed of 25Hz when the fan is always on, and the period lasts to 62 h;
s5.3, later-stage culture: the temperature is controlled at 32 ℃, and the water is not humidified and is 7m3Continuous ventilation is carried out at a speed of 20Hz, and the period lasts for 72 h.
The results of the tests and the sensory evaluation of the koji obtained by the culture in examples 1 to 3 and the comparative example are shown in Table 1.
TABLE 1 summary of the results of comparison of the seed koji obtained in examples 1-3 and the culture of comparative examples
Figure BDA0003483311260000071
Figure BDA0003483311260000081
As can be seen from the comparison results of the seed koji obtained by the example 1-3 and the comparative example in the table 1, the quality of the seed koji cultured by the culture medium provided by the invention is obviously superior to that of the seed koji obtained by the traditional process (namely the comparative example), the average number of the seed koji spores obtained by the culture medium provided by the invention is about 134 hundred million/g, the germination rates are not obviously different and can reach more than 98 percent, the whole sense is yellow green, uniform, loose, without filling and more internal spores, the strain powder pre-mixed with flour after long-time storage is free from agglomeration, and the seed koji obtained by the culture medium provided by the invention is excellent in quality.
According to the culture medium, the novel raw material dry soybean hulls with large specific surface area and fluffy structure are introduced, the use method of the culture medium is optimized, and the problems that the seed koji obtained by the traditional culture medium culture is long in the inside, impermeable, sandwich and low in productivity and efficiency are effectively solved; meanwhile, the koji cultured by the culture medium has good looseness, high spore number and storage resistance, and does not agglomerate with flour even pre-mixing after long-time storage, so that the quality, the capacity and the efficiency of the koji are greatly improved, and the production cost of products is also obviously reduced.
The foregoing is only a preferred embodiment of the present invention, and many variations in the detailed description and the application range can be made by those skilled in the art without departing from the spirit of the present invention, and all changes that fall within the protective scope of the invention are therefore considered to be within the scope of the invention.

Claims (9)

1. A process for culturing soy sauce koji is characterized by comprising the following steps:
s1, stirring: uniformly stirring a culture medium, wherein the culture medium comprises 1 part by mass of bran, 0.8-1 part by mass of water and 0.8-1 part by mass of dried soybean hull;
s2, charging: flatly paving the culture medium after uniformly stirring on a curved plate;
s3, sterilizing and cooling: sterilizing and cooling the culture medium;
s4, inoculation: inoculating a seed culture into the culture medium;
s5, culturing: and (5) after inoculation, entering a culture stage, and finally obtaining mature seed leaven.
2. The process for culturing soy sauce koji as claimed in claim 1, wherein the thickness of the spread material of the material in the step S2 is 3.0cm or less.
3. The process for culturing soy sauce koji as claimed in claim 1, wherein the sterilization and cooling in the step S3 is to introduce steam to raise the pressure to 0.18-0.20 MPa, to perform pressure-maintaining sterilization for 30-35 min, and automatically reduce the temperature of the material to 35-40 ℃ after the sterilization is finished.
4. The process for culturing the soy sauce koji as claimed in claim 1, wherein the inoculation conditions in the step S4 are that a koji machine fan is started, the frequency of the fan is 30Hz, and the starting time is 20-25 min.
5. The process for culturing a soy sauce koji as claimed in claim 1, wherein the koji is Aspergillus oryzae in the step S4, and the inoculation amount is 0.7 to 0.9%.
6. The process for culturing a soy sauce koji as claimed in claim 1, wherein the step S5 specifically comprises the following substeps:
s5.1, early culture: the culture condition is that the temperature is controlled to be 30-34 ℃, and the stage lasts for 6-10 h;
s5.2, medium-term culture: the culture condition is that the temperature is controlled to be 34-36 ℃, and the stage lasts for 58-62 h;
s5.3, later-stage culture: the culture condition is that the temperature is controlled to be 28-32 ℃, and the stage lasts for 68-72 hours.
7. The process for culturing soy sauce koji as claimed in claim 6, wherein the culture conditions of step S5.1 further comprise that the water spraying amount of the humidifying nozzle is 90-110 ml/min, and the humidifying is performed by opening and closing cyclically for 4.5-5.5 min and then 4.5-5.5 min, and the water spraying amount is 4.5-5.5 m3Continuous ventilation is carried out.
8. The process for culturing soy sauce koji as claimed in claim 6, wherein the culture conditions of step S5.2 further comprise that the water spraying amount of the humidifying nozzle is 90-110 ml/min, and the humidifying is performed by opening and closing the humidifying nozzle in a circulating manner for 5.5-6.5 min and then 3.5-4.5 min, and the water spraying amount is 6.5-7.5 m3Continuous ventilation is carried out.
9. The process for culturing soy sauce koji as claimed in claim 6, wherein the culture conditions of step S5.3 further comprise a non-humidified condition of 6.5-7.5 m3Continuous ventilation is carried out.
CN202210074123.4A 2022-01-06 2022-01-21 Culture process of soy sauce koji Pending CN114304590A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115232754A (en) * 2022-07-28 2022-10-25 广东厨邦食品有限公司 Preparation method of soy sauce yeast

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CN106690252A (en) * 2017-01-23 2017-05-24 山东玉兔食品股份有限公司 Production technology of activated soy sauce
CN107279752A (en) * 2017-07-26 2017-10-24 山东玉兔食品股份有限公司 A kind of manufacture craft of koji

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Publication number Priority date Publication date Assignee Title
JPWO2007058061A1 (en) * 2005-11-17 2009-04-30 キッコーマン株式会社 Brewing seed meal, brewing meal, brewed food, and production method thereof
CN103960639A (en) * 2014-05-15 2014-08-06 仲恺农业工程学院 Method for producing high-salt dilute soy sauce by multi-strain synergistic fermentation
CN104664314A (en) * 2015-03-17 2015-06-03 广东美味鲜调味食品有限公司 Soy sauce brewing method
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Publication number Priority date Publication date Assignee Title
CN115232754A (en) * 2022-07-28 2022-10-25 广东厨邦食品有限公司 Preparation method of soy sauce yeast
CN115232754B (en) * 2022-07-28 2023-08-29 广东厨邦食品有限公司 Preparation method of soy sauce daqu

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Application publication date: 20220412