CN114292611A - Environment-friendly water-based epoxy resin crack sealer with high weather resistance and preparation method thereof - Google Patents

Environment-friendly water-based epoxy resin crack sealer with high weather resistance and preparation method thereof Download PDF

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CN114292611A
CN114292611A CN202111455010.0A CN202111455010A CN114292611A CN 114292611 A CN114292611 A CN 114292611A CN 202111455010 A CN202111455010 A CN 202111455010A CN 114292611 A CN114292611 A CN 114292611A
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epoxy resin
agent
crack sealer
waterborne
weather resistance
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郑力铭
姜美佳
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Hebei Sankeshu Coating Co ltd
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Hebei Sankeshu Coating Co ltd
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Abstract

The invention discloses an environment-friendly water-based epoxy resin crack sealer with high weather resistance, which comprises the following components in percentage by mass: 42% of epoxy resin, 4-6% of waterborne modified epoxy resin, 2-4% of thixotropic agent, 33-40% of curing agent, 0.2-0.4% of curing accelerator and 7-10% of pigment; 0.2 to 0.6 percent of mildew preventive. The invention also discloses a preparation method of the crack sealer, which comprises the following steps: s1: waterborne modification of epoxy resin, S2: preparing a component A of the waterborne epoxy resin crack sealer, and carrying out S3: preparing a component B of the waterborne epoxy resin crack sealer, and carrying out S4: obtaining the waterborne epoxy crack sealer resin. According to the invention, organic amines with 100% of solid content are used as curing agents, so that the problems of odor and VOC (volatile organic compounds) emission of the epoxy resin crack sealing agent are solved; the product of the invention has more environmental protection property by modifying the epoxy resin in a water-based way; the modified aliphatic epoxy resin is used as a main body bonding material and an aliphatic curing agent, so that the weather resistance of the epoxy crack sealer is greatly improved.

Description

Environment-friendly water-based epoxy resin crack sealer with high weather resistance and preparation method thereof
Technical Field
The invention relates to the field of coating adhesives, in particular to an environment-friendly water-based epoxy resin crack sealer with high weather resistance and a preparation method thereof.
Background
The epoxy resin seam beautifying agent is an upgraded product of a joint mixture and mainly comprises epoxy resin, a curing agent, pigment fillers, an auxiliary agent and the like. Compared with the defects of poor toughness, easy moisture absorption, poor stain resistance and poor mildew resistance and antibacterial property of the cement-based ceramic tile crack sealer, the cured epoxy resin crack sealer has the advantages of good flexibility, wear resistance, acid and alkali resistance, no shrinkage, water resistance, mildew resistance and the like; moreover, the epoxy resin seam beautifying agent is more popular in the home decoration market because the construction is convenient and no professional equipment or construction team is needed.
Chinese patent CN201610386973.2 proposes a preparation method of a bi-component epoxy seam beautifying agent, and the product has good mildew and water resistance, high glossiness and long retention time; solves the defects that the traditional caulking agent materials adopting high molecular polymer emulsion, gypsum and the like have poor mildew-proof and antibacterial properties and are not suitable for humid indoor environments such as kitchens and the like. However, the high-boiling benzyl alcohol solvent is adopted as the diluent in the patent, so that the production cost of the crack sealing agent is increased, and the VOC emission problem is generated in the construction and use process.
Chinese patent CN201710859132.3 mentions a preparation method using water-based epoxy emulsion as main resin of seam beautifying agent, and although the problem of VOC emission of oily seam beautifying agent and benzyl alcohol diluent is solved by using water-based epoxy emulsion as main resin, the solid content of epoxy resin emulsion is low (50-69%), the curing is slow, and the seam beautifying agent is easy to collapse after water evaporation and curing.
Disclosure of Invention
The invention aims to provide an environment-friendly water-based epoxy resin crack sealer with high weather resistance and a preparation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following components in percentage by mass: 42% of epoxy resin, 4-6% of waterborne modified epoxy resin, 2-4% of thixotropic agent, 33-40% of curing agent, 0.2-0.4% of curing accelerator and 7-10% of pigment; 0.2 to 0.6 percent of mildew preventive;
the waterborne modified epoxy resin comprises the following components in percentage by mass: 60-70% of substance containing polyether chain segment, 30% of epoxy resin, 0.6-0.9% of catalyst and 0.3-0.5% of defoaming agent.
Preferably, the substance containing polyether chain segment is polyethylene glycol or Hensmeipolyetheramine
Figure BDA0003387436530000021
M-600、
Figure BDA0003387436530000022
M-1000、
Figure BDA0003387436530000023
One or two mixtures of M-2070; the epoxy resin is one or a mixture of two of 3, 4-epoxy cyclohexyl methyl formate-3, 4-epoxy cyclohexyl methyl ester, adipic acid bis-3, 4-epoxy cyclohexyl methyl ester, 4, 5-epoxy tetrahydro phthalic acid diglycidyl ester and cyclohexane-1, 2-dicarboxylic acid diglycidyl ester.
Preferably, the catalyst is one of boron trifluoride complex, tert-octylamine and triphenylphosphine, and the thixotropic agent is one of fumed silica and bentonite.
Preferably, the curing accelerator is salicylic acid, and the pigment is one of titanium dioxide, noble silver and gold-plating powder.
Preferably, the curing agent is one or a mixture of two of 1, 3-cyclohexyldimethylamine, 4-diaminodicyclohexylmethane, 1, 3-bis-aminopropyl-5, 5-dimethylhydantoin, N-aminoethyl piperazine, polyetheramine D-220, polyetheramine D-400 and polyetheramine D-205.
Preferably, the defoaming agent is polyether segment modified grafted silicon ether copolymer,
a preparation method of an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following steps:
s1: performing waterborne modification on epoxy resin, namely adding a substance containing a polyether chain segment and the epoxy resin into a four-neck flask respectively, adding a catalyst and an inorganic antibacterial agent, heating to 100-130 ℃, then heating to 130 ℃, and performing heat preservation reaction for 2-5 h; monitoring the epoxy equivalent value in the reaction system by a spectrum analyzer, cooling to stop the reaction until the epoxy equivalent value in the system is not changed any more, and discharging when the temperature is reduced to 40-50 ℃ to obtain the waterborne modified epoxy resin;
s2: preparing a component A of the waterborne epoxy resin crack sealer, taking 42g of epoxy resin, adding 6g of waterborne modified epoxy resin synthesized in the step S1, and stirring and dispersing at 2000rpm for 20-30 min; taking out, adding 2g of thixotropic agent into the system, and continuously stirring for 10 minutes under the condition of rotating speed of 1000rpm of 800-;
s3: preparing a component B of the waterborne epoxy resin crack sealer, taking 40g of curing agent, adding 0.2-0.4g of curing accelerator, 2-4g of thixotropic agent and 0.2-0.5g of inorganic antibacterial agent, and stirring and dispersing for 5min at the rotating speed of 800rpm to ensure that the thixotropic agent is uniformly dispersed in the curing agent. Taking out, adding 7-10g of pigment into the system, continuing stirring for 10min to uniformly disperse the powder, and taking out to obtain a curing agent component B;
s4: obtaining water-based epoxy seam beautifying agent resin, wherein A, B components of the water-based epoxy seam beautifying agent resin are mixed according to the mass ratio of 1: 1 proportion, and the mixture is filled into a bi-component rubber tube to obtain the final bi-component epoxy crack sealer product.
Compared with the prior art, the invention has the beneficial effects that: the invention adopts organic amine with 100 percent of solid content as the curing agent, thereby overcoming the environmental protection risk caused by diluting the reaction system with organic solvent in the market; and secondly, the product of the invention has more environmental protection property by modifying the epoxy resin in a water-based way. Finally, different from the E51 epoxy resin commonly used in the market as the film-forming resin, the modified aliphatic epoxy resin is adopted as the main body bonding material, so that the defect of poor weather resistance of the E51 resin is overcome, and the weather resistance of the epoxy crack sealer is greatly improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention provides a technical scheme that: an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following components in percentage by mass: 42% of epoxy resin, 6% of waterborne modified epoxy resin, 2% of thixotropic agent, 40% of curing agent, 0.4% of curing accelerator and 9% of pigment; 0.6 percent of inorganic antibacterial agent;
the waterborne modified epoxy resin comprises the following components in percentage by mass: 69% of a substance containing a polyether chain segment, 30% of epoxy resin, 0.6% of a catalyst and 0.4% of a defoaming agent;
a preparation method of an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following steps:
s1: carrying out waterborne modification on epoxy resin, namely adding 69g of polyethylene glycol, 30g of 3, 4-epoxy cyclohexyl methyl 3, 4-epoxy cyclohexyl formate into a four-neck flask, adding 0.6g of tert-octylamine serving as a catalyst and 0.4g of polyether chain segment modified and grafted silicon ether copolymer serving as a defoaming agent, heating to 100 ℃, and carrying out heat preservation reaction for 2-5 hours; and monitoring the epoxy equivalent value in the reaction system by a spectrum analyzer until the epoxy equivalent value in the system is not changed any more, and cooling to stop the reaction. Cooling to 45 ℃, and discharging to obtain the waterborne modified epoxy resin;
s2: preparing a component A of the waterborne epoxy resin crack sealer, taking 42g of 3, 4-epoxy cyclohexyl formic acid-3, 4-epoxy cyclohexyl methyl ester, adding 6g of waterborne modified epoxy resin synthesized in the step S1, and stirring and dispersing at a high speed of 2000rpm for 20 min; taking out, adding 2g of fumed silica into the system, and continuously stirring for 10 minutes at the rotating speed of 800rpm to obtain a component A;
s3: preparing a component B of the water-based epoxy resin crack sealer, taking 40g of 4, 4-diaminodicyclohexylmethane, adding 0.4g of salicylic acid as a curing accelerator, 3g of fumed silica as a thixotropic agent, 0.6g of nano Ag as an inorganic antibacterial agent, and stirring and dispersing for about 5min at the rotating speed of 800rpm so that the thixotropic agent is uniformly dispersed in a curing agent. Taking out, adding 9g of titanium dioxide into the system, continuing stirring for 10min to uniformly disperse the powder, and taking out to obtain a curing agent component B;
s4: and (3) obtaining water-based epoxy seam beautifying agent resin, wherein 50 g of A, B components and A, B components of the water-based epoxy seam beautifying agent resin are respectively filled into a bi-component rubber tube, so that a final bi-component epoxy seam beautifying agent product can be obtained.
Example two
The invention provides a technical scheme that: an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following components in percentage by mass: 42% of epoxy resin, 6% of waterborne modified epoxy resin, 2% of thixotropic agent, 40% of curing agent, 0.4% of curing accelerator and 9% of pigment; 0.6 percent of inorganic antibacterial agent;
the waterborne modified epoxy resin comprises the following components in percentage by mass: 69% of a substance containing a polyether chain segment, 30% of epoxy resin, 0.6% of a catalyst and 0.4% of a defoaming agent;
a preparation method of an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following steps:
s1: the epoxy resin is modified by water, 60g of the epoxy resin is added into a four-neck flask respectively
Figure BDA0003387436530000051
M-2070 polyetheramine, 30g of 3, 4-epoxy cyclohexyl methyl formate-3, 4-epoxy cyclohexyl methyl ester, 0.6g of triphenylphosphine serving as a catalyst and 0.3g of polyether chain segment modified and grafted silicon ether copolymer serving as a defoaming agent are added, then the temperature is raised to 100 ℃, and the heat preservation reaction is carried out for 2 to 5 hours; and monitoring the epoxy equivalent value in the reaction system by a spectrum analyzer until the epoxy equivalent value in the system is not changed any more, and cooling to stop the reaction. Cooling to 45 ℃, and discharging to obtain the waterborne modified epoxy resin;
s2: preparing a component A of the waterborne epoxy resin crack sealer, taking 42g of bis 3, 4-epoxycyclohexylmethyl adipate, adding 6g of waterborne modified epoxy resin synthesized in the step S1, and stirring and dispersing at a high speed of 2000rpm for 20 min; taking out, adding 2g of bentonite into the system, and continuously stirring for 10 minutes at the rotating speed of 800rpm to obtain a component A;
s3: preparing a component B of the waterborne epoxy resin crack sealer, taking 40g of 1, 3-di-aminopropyl-5, 5-dimethyl hydantoin, adding 0.4g of salicylic acid as a curing accelerator, 3g of bentonite as a thixotropic agent, 0.6g of nano Ag as an inorganic antibacterial agent, and stirring and dispersing for about 5min at the rotating speed of 800rpm to ensure that the thixotropic agent is uniformly dispersed in the curing agent. Taking out, adding 9g of space ash into the system, continuing stirring for 10min to uniformly disperse the powder, and taking out to obtain a curing agent component B;
s4: and (3) obtaining water-based epoxy seam beautifying agent resin, wherein 50 g of A, B components and A, B components of the water-based epoxy seam beautifying agent resin are respectively filled into a bi-component rubber tube, so that a final bi-component epoxy seam beautifying agent product can be obtained.
EXAMPLE III
The invention provides a technical scheme that: an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following components in percentage by mass: 42% of epoxy resin, 6% of waterborne modified epoxy resin, 2% of thixotropic agent, 40% of curing agent, 0.4% of curing accelerator and 9% of pigment; 0.4 percent of inorganic antibacterial agent;
the waterborne modified epoxy resin comprises the following components in percentage by mass: 69% of a substance containing a polyether chain segment, 30% of epoxy resin, 0.6% of a catalyst and 0.4% of a defoaming agent;
a preparation method of an environment-friendly water-based epoxy resin crack sealer with high weather resistance comprises the following steps:
s1: the epoxy resin is modified by water, 60g of the epoxy resin is added into a four-neck flask respectively
Figure BDA0003387436530000061
M-1000 polyetheramine, 30g of hydrogenated epoxy resin, 0.6g of boron trifluoride complex serving as a catalyst and 0.3g of polyether chain segment modified and grafted silicon ether copolymer serving as a defoaming agent are added, then the temperature is raised to 100 ℃, and the heat preservation reaction is carried out for 2-5h; and monitoring the epoxy equivalent value in the reaction system by a spectrum analyzer until the epoxy equivalent value in the system is not changed any more, and cooling to stop the reaction. Cooling to 45 ℃, and discharging to obtain the waterborne modified epoxy resin;
s2: preparing a component A of the waterborne epoxy resin crack sealer, taking 42g of cyclohexane-1, 2-dicarboxylic acid diglycidyl ester, adding 6g of waterborne modified epoxy resin synthesized in the step S1, and stirring and dispersing at a high speed of 2000rpm for 20 min; taking out, adding 2g of fumed silica into the system, and continuously stirring for 10 minutes at the rotating speed of 800rpm to obtain a component A;
s3: preparing a component B of the waterborne epoxy resin crack sealer, taking 40g of a mixture of 1, 3-cyclohexanediamine and polyetheramine D220, adding 0.4g of salicylic acid serving as a curing accelerator, 3g of fumed silica serving as a thixotropic agent, 0.4g of nano Ag serving as an inorganic antibacterial agent, and stirring and dispersing for about 5min at the rotating speed of 800rpm to ensure that the thixotropic agent is uniformly dispersed in a curing agent. Taking out, adding 9g of gold-plating powder into the system, continuing stirring for 10min to uniformly disperse the powder, and taking out to obtain a curing agent B component;
s4: and (3) obtaining water-based epoxy seam beautifying agent resin, wherein 50 g of A, B components and A, B components of the water-based epoxy seam beautifying agent resin are respectively filled into a bi-component rubber tube, so that a final bi-component epoxy seam beautifying agent product can be obtained.
Through the comparative experiment of the four groups of examples, each group of examples can improve the weather resistance of the epoxy seam beautifying agent, and has environmental protection, wherein the weather resistance effect of the scheme of the third embodiment is the best.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The environment-friendly water-based epoxy resin crack sealer with high weather resistance is characterized by comprising the following components in percentage by mass: 42% of epoxy resin, 4-6% of waterborne modified epoxy resin, 2-4% of thixotropic agent, 33-40% of curing agent, 0.2-0.4% of curing accelerator and 7-10% of pigment; 0.2 to 0.6 percent of inorganic antibacterial agent;
the waterborne modified epoxy resin comprises the following components in percentage by mass: 60-70% of substance containing polyether chain segment, 30% of epoxy resin, 0.6-0.9% of catalyst and 0.3-0.5% of defoaming agent.
2. The environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, wherein: the material containing polyether chain segment is polyethylene glycol or Hensmeipolyetheramine
Figure FDA0003387436520000011
M-600、
Figure FDA0003387436520000012
M-1000、
Figure FDA0003387436520000013
M-2070, wherein the epoxy resin is one or a mixture of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, bis 3, 4-epoxycyclohexylmethyl adipate, 4, 5-epoxytetrahydrophthalic acid diglycidyl ester and cyclohexane-1, 2-dicarboxylic acid diglycidyl ester.
3. The environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, wherein: the catalyst is one of boron trifluoride complex, tert-octylamine and triphenylphosphine, and the thixotropic agent is one of fumed silica and bentonite.
4. The environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, wherein: the curing accelerator is salicylic acid, and the pigment is one of titanium dioxide, noble silver and gold-plating powder.
5. The environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, wherein: the curing agent is one or a mixture of two of 1, 3-cyclohexyldimethylamine, 4-diaminodicyclohexylmethane, 1, 3-bis-aminopropyl-5, 5-dimethylhydantoin, N-aminoethyl piperazine, polyetheramine D-220, polyetheramine D-400 and polyetheramine D-205.
6. The environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, wherein: the defoaming agent is polyether chain segment modified and grafted silicon ether copolymer, and the mildew preventive and the inorganic antibacterial agent are one of nano Ag, nano ZnO, nano TiO2, zeolite-loaded Zn or zeolite-loaded Ag.
7. The preparation method of the environment-friendly water-based epoxy resin crack sealer with high weather resistance as claimed in claim 1, characterized by comprising the following steps:
s1: performing waterborne modification on epoxy resin, namely adding 60-70g of a substance containing a polyether chain segment and 30g of epoxy resin into a four-neck flask respectively, adding 0.6-0.9g of a catalyst and 0.3-0.5g of a defoaming agent, and performing heat preservation reaction for 2-5h when the temperature is raised to 100 ℃ and 130 ℃; monitoring the epoxy equivalent value in the reaction system by a spectrum analyzer, cooling to stop the reaction until the epoxy equivalent value in the system is not changed any more, and discharging when the temperature is reduced to 40-50 ℃ to obtain the waterborne modified epoxy resin;
s2: preparing a component A of the waterborne epoxy resin crack sealer, taking 42g of epoxy resin, adding 6g of waterborne modified epoxy resin synthesized in the step S1, and stirring and dispersing at 2000rpm for 20-30 min; taking out, adding 2g of thixotropic agent into the system, and continuously stirring for 10 minutes under the condition of rotating speed of 1000rpm of 800-;
s3: preparing a component B of the waterborne epoxy resin crack sealer, taking 40g of curing agent, adding 0.2-0.4g of curing accelerator, 2-4g of thixotropic agent and 0.2-0.5g of inorganic antibacterial agent, and stirring and dispersing for 5min at the rotating speed of 800rpm to ensure that the thixotropic agent is uniformly dispersed in the curing agent; taking out, adding 7-10g of pigment into the system, continuing stirring for 10min to uniformly disperse the powder, and taking out to obtain a curing agent component B;
s4: obtaining water-based epoxy seam beautifying agent resin, wherein A, B components of the water-based epoxy seam beautifying agent resin are mixed according to the mass ratio of 1: 1 proportion, and the mixture is filled into a bi-component rubber tube to obtain the final bi-component epoxy crack sealer product.
CN202111455010.0A 2021-12-01 2021-12-01 Environment-friendly water-based epoxy resin crack sealer with high weather resistance and preparation method thereof Pending CN114292611A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116285822A (en) * 2023-04-06 2023-06-23 安徽牛元新材料有限公司 Mildew-proof joint beautifying agent and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417804A (en) * 2010-09-28 2012-04-18 比亚迪股份有限公司 Adhesive, its preparation method and application method
CN109777179A (en) * 2017-11-13 2019-05-21 中国石油化工股份有限公司 A kind of aqueous epoxy resins joint trimming agent and its preparation method and application
CN113185939A (en) * 2021-06-07 2021-07-30 梅州市金诚防水材料有限公司 Water-based crack sealer and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417804A (en) * 2010-09-28 2012-04-18 比亚迪股份有限公司 Adhesive, its preparation method and application method
CN109777179A (en) * 2017-11-13 2019-05-21 中国石油化工股份有限公司 A kind of aqueous epoxy resins joint trimming agent and its preparation method and application
CN113185939A (en) * 2021-06-07 2021-07-30 梅州市金诚防水材料有限公司 Water-based crack sealer and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116285822A (en) * 2023-04-06 2023-06-23 安徽牛元新材料有限公司 Mildew-proof joint beautifying agent and preparation method thereof

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Application publication date: 20220408