CN114289534A - A precision guide rail drawing machine - Google Patents

A precision guide rail drawing machine Download PDF

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CN114289534A
CN114289534A CN202111603393.1A CN202111603393A CN114289534A CN 114289534 A CN114289534 A CN 114289534A CN 202111603393 A CN202111603393 A CN 202111603393A CN 114289534 A CN114289534 A CN 114289534A
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base
guide rail
limit
guide
drawing machine
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黄龙
王振
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WUXI NEWAY STEEL CO Ltd
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WUXI NEWAY STEEL CO Ltd
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Abstract

本申请涉及拉拔机领域,公开了一种精密导轨拉拔机,其包括基座、设置在基座的一端的拉拔模具、输送链机构以及牵引机构,原料的一端穿过拉拔模具与牵引机构连接;输送链机构包括转动设置在基座的一端的从动链轮、转动设置在基座的另一端的主动链轮、设置在从动链轮与主动链轮之间的输送链条和驱动主动链轮转动的驱动电机,驱动电机与基座固定连接;牵引机构包括滑动设置在基座上的牵引座和设置在牵引座上的连接组件,牵引座与输送链条固定连接,连接组件用于连接待拉拔原料的端部,牵引座底部与基座之间设置有导向机构,基座上沿自身长度方向设置若干限位机构,限位机构用于对拉拔后的导轨限位。本申请具有提升导轨质量的效果。

Figure 202111603393

The application relates to the field of drawing machines, and discloses a precision guide rail drawing machine, which comprises a base, a drawing die arranged at one end of the base, a conveyor chain mechanism and a traction mechanism, and one end of the raw material passes through the drawing die and The traction mechanism is connected; the conveying chain mechanism includes a driven sprocket rotatably arranged at one end of the base, a driving sprocket rotatably arranged at the other end of the base, a conveying chain arranged between the driven sprocket and the driving sprocket, and The driving motor that drives the driving sprocket to rotate, and the driving motor is fixedly connected with the base; the traction mechanism includes a traction seat slidably arranged on the base and a connecting assembly arranged on the traction seat, the traction seat is fixedly connected with the conveying chain, and the connecting assembly uses At the end connected to the raw material to be drawn, a guiding mechanism is arranged between the bottom of the traction seat and the base, and several limiting mechanisms are arranged on the base along its own length direction, and the limiting mechanisms are used to limit the position of the drawn guide rail. The present application has the effect of improving the quality of the guide rail.

Figure 202111603393

Description

一种精密导轨拉拔机A precision guide rail drawing machine

技术领域technical field

本申请涉及拉拔机领域,尤其是涉及一种精密导轨拉拔机。The present application relates to the field of drawing machines, in particular to a precision guide rail drawing machine.

背景技术Background technique

拉拔机是由机械设备、润滑设备、电气设备、液压及气动系统等组成的工业设备。拉拔机是用于在常温下对金属进行拉拔加工的设备。拉拔时对金属坯料施以拉力,使之通过模孔以获得与模孔尺寸、形状相同的制品。The drawing machine is an industrial equipment composed of mechanical equipment, lubrication equipment, electrical equipment, hydraulic and pneumatic systems. A drawing machine is a device used to draw metals at room temperature. When drawing, a pulling force is applied to the metal blank to pass through the die hole to obtain a product with the same size and shape as the die hole.

公告号为CN203459440U的中国专利公开了一种铜材链式拉拔机,包括电机和基座,电机通过联轴器连接有一号传动轴;一号传动轴安装在固定于轴承座内的轴承中,其中部连接有一号链轮;轴承座固定安装在基座的左端;一号链轮通过传动链连接有二号链轮;二号链轮的中部安装有二号传动轴;二号传动轴通过二号轴承与基座相连;基座的右端连接有拉拔模具,基座的中部设有导轨;导轨上安装有牵引装置。The Chinese patent with the announcement number CN203459440U discloses a copper chain drawing machine, including a motor and a base, the motor is connected to a No. 1 drive shaft through a coupling; the No. 1 drive shaft is installed in a bearing fixed in the bearing seat , the No. 1 sprocket is connected in the middle; the bearing seat is fixedly installed on the left end of the base; the No. 1 sprocket is connected with the No. 2 sprocket through the transmission chain; The second bearing is connected with the base; the right end of the base is connected with a drawing die, the middle of the base is provided with a guide rail, and a traction device is installed on the guide rail.

在实现本申请过程中,发明人发现该技术中至少存在如下问题:上述拉拔机进行精密导轨的拉拔时,在牵引装置移动过程中会发生少量的偏移,从而导致拉拔后的产品存在弯曲变形的可能性,在拉拔完成后还需利用矫直机进行矫直才能达到质量要求,存在明显不足。In the process of realizing the present application, the inventor found that there are at least the following problems in this technology: when the above-mentioned drawing machine performs the drawing of the precision guide rail, a small amount of offset will occur during the movement of the drawing device, thereby causing the drawn product There is the possibility of bending deformation. After the drawing is completed, it needs to be straightened with a straightening machine to meet the quality requirements, which is obviously insufficient.

发明内容SUMMARY OF THE INVENTION

为了提升导轨的拉拔质量,减少拉拔后的工序,本申请提供一种精密导轨拉拔机。In order to improve the drawing quality of the guide rail and reduce the procedures after drawing, the present application provides a precision guide rail drawing machine.

本申请提供的一种精密导轨拉拔机采用如下的技术方案:A kind of precision guide rail drawing machine provided by this application adopts the following technical scheme:

一种精密导轨拉拔机,包括基座、设置在基座的一端的拉拔模具、设置在基座上输送链机构以及设置在基座上的牵引机构,原料的一端穿过所述拉拔模具与所述牵引机构连接;A precision guide rail drawing machine, comprising a base, a drawing die set at one end of the base, a conveyor chain mechanism set on the base, and a traction mechanism set on the base, and one end of the raw material passes through the drawing the mold is connected with the traction mechanism;

所述输送链机构包括转动设置在所述基座的一端的从动链轮、转动设置在所述基座的另一端的主动链轮、设置在从动链轮与主动链轮之间的输送链条和驱动主动链轮转动的驱动电机,所述驱动电机与所述基座固定连接;The conveying chain mechanism includes a driven sprocket that is rotatably arranged at one end of the base, a driving sprocket that is rotatably arranged at the other end of the base, and a conveying sprocket that is arranged between the driven sprocket and the driving sprocket. a chain and a drive motor that drives the driving sprocket to rotate, and the drive motor is fixedly connected to the base;

所述牵引机构包括滑动设置在所述基座上的牵引座和设置在牵引座上的连接组件,所述牵引座与所述输送链条固定连接,所述连接组件用于连接待拉拔原料的端部,所述牵引座底部与所述基座之间设置有导向机构,所述基座上沿自身长度方向设置若干限位机构,所述限位机构用于对拉拔后的原料限位。The traction mechanism includes a traction seat slidably arranged on the base and a connection assembly arranged on the traction seat, the traction seat is fixedly connected with the conveying chain, and the connection assembly is used to connect the raw material to be drawn. At the end, a guiding mechanism is arranged between the bottom of the traction seat and the base, and a number of limiting mechanisms are arranged on the base along its own length direction, and the limiting mechanisms are used to limit the position of the drawn raw materials .

通过采用上述技术方案,将原料的一端穿过拉拔模具与连接组件连接,利用驱动电机驱动输送链条运动,带动牵引座沿基座长度方向滑动,在牵引座滑动的过程中利用导向机构对牵引座进行导向,减小牵引座产生偏移的可能性,同时利用若干限位机构对拉拔后的导轨进行限位,使导轨本身不易产生变形,从而提升拉拔后导轨的质量。By adopting the above technical solution, one end of the raw material is connected to the connecting component through the drawing die, the conveying chain is driven by the driving motor to move, and the traction seat is driven to slide along the length direction of the base, and the guiding mechanism is used to guide the traction during the sliding process of the traction seat. At the same time, several limit mechanisms are used to limit the drawn guide rail, so that the guide rail itself is not easily deformed, thereby improving the quality of the drawn guide rail.

可选的,所述导向机构包括设置在所述基座上的导向轨道和设置在所述牵引座底部的导向滑块,所述导向轨道沿所述基座宽度方向设置两组,每组所述导向轨道沿所述基座长度方向首尾相接,所述导向滑块沿所述基座宽度方向设置两个,所述导向轨道表面开设导向槽,所述导向滑块底部设置导向部,所述导向部与所述导向槽滑动配合。Optionally, the guide mechanism includes a guide rail arranged on the base and a guide slider arranged at the bottom of the traction base, and two groups of the guide rail are arranged along the width direction of the base, and each group has two guide rails. The guide rails are connected end-to-end along the length direction of the base, two guide sliders are arranged along the width direction of the base, a guide groove is provided on the surface of the guide rail, and a guide portion is arranged at the bottom of the guide slider, so The guide portion is slidably matched with the guide groove.

通过采用上述技术方案,利用导向轨道和导向滑块的配合对牵引座的滑动进行导向和限位,利用多个导向轨道拼接成与基座等长,可降低导向轨道的加工难度和安装难度,在保证精度的同时降低生产成本。By adopting the above technical solution, the sliding of the traction seat is guided and limited by the cooperation of the guide rail and the guide slider, and the processing difficulty and installation difficulty of the guide rail can be reduced by using a plurality of guide rails to be spliced into the same length as the base. Reduce production costs while maintaining accuracy.

可选的,所述导向轨道与所述基座可拆卸连接,所述导向滑块与所述牵引座可拆卸连接。Optionally, the guide rail is detachably connected to the base, and the guide slider is detachably connected to the traction base.

通过采用上述技术方案,将导向轨道与基座可拆卸连接,导向滑块与牵引座可拆卸连接,当导向轨道和导向滑块使用一段时间产生磨损后,可对磨损严重的部件进行单独更换。By adopting the above technical scheme, the guide rail and the base are detachably connected, and the guide block and the traction base are detachably connected. When the guide rail and the guide block are worn for a period of time, the severely worn parts can be replaced separately.

可选的,所述导向轨道长度方向的一侧设置有连接块,另一侧开设有连接槽,同一组内前一个所述导向轨道上的所述连接块与后一个所述导向轨道上的所述连接槽插接配合。Optionally, one side of the guide rail in the length direction is provided with a connection block, and the other side is provided with a connection groove, and the connection block on the previous guide rail in the same group is the same as the one on the latter guide rail. The connection slots are inserted and matched.

通过采用上述技术方案,利用连接块与连接槽的插接配合使相邻两个导向轨道对接更加精准,有助于提升同一组内导向轨道的直线度。By adopting the above technical solution, the connection between the connecting block and the connecting groove is used to make the butt joint of two adjacent guide rails more precise, which helps to improve the straightness of the guide rails in the same group.

可选的,所述基座表面在每个所述导向轨道的下方均开设有一个放置槽,所述放置槽内部插接配合有调节块,所述基座上螺纹连接有调节螺栓,所述调节螺栓的头部呈锥形设置,所述调节螺栓的头部位于所述调节块底部。Optionally, a placement slot is formed on the surface of the base under each of the guide rails, an adjustment block is inserted and fitted inside the placement slot, an adjustment bolt is threadedly connected to the base, and the The head of the adjusting bolt is arranged in a conical shape, and the head of the adjusting bolt is located at the bottom of the adjusting block.

通过采用上述技术方案,导向轨道与基座表面抵触,利用调节螺栓的转动,可将调节块挤出放置槽,使调节块对导向轨道进行支撑,从而实现对单个导向轨道的高度调节,方便将同一组内的导向轨道调整至同一高度,提升导向轨道的导向精度。By adopting the above technical solution, the guide rail is in conflict with the surface of the base, and the adjustment block can be squeezed out of the slot by the rotation of the adjustment bolt, so that the adjustment block can support the guide rail, so as to realize the height adjustment of a single guide rail, which is convenient for the The guide rails in the same group are adjusted to the same height to improve the guiding precision of the guide rails.

可选的,所述基座的一端固定设置有直线度检测器,所述直线度检测器用于检测同一组所述导向轨道的直线度,所述直线度检测器沿所述基座宽度方向设置有两个。Optionally, one end of the base is fixedly provided with a straightness detector, the straightness detector is used to detect the straightness of the same group of the guide rails, and the straightness detector is arranged along the width direction of the base There are two.

通过采用上述技术方案,利用直线度检测器对同一组内导向轨道的直线度进行检测,借助直线度检测器对同一组内的导向轨道进行调节,使得调节更加精确。By adopting the above technical scheme, the straightness detector is used to detect the straightness of the guide rails in the same group, and the straightness detector is used to adjust the guide rails in the same group, so that the adjustment is more accurate.

可选的,所述限位机构包括固定连接在所述基座上的限位架、滑动设置在限位架上的限位板和驱动限位板滑动的驱动气缸,所述限位架关于所述基座宽度方向的中心对称设置有两个,所述限位板在每个所述限位架上均设置有一个,两个所述限位板沿所述基座宽度方向相对滑动,所述限位板工作时靠近导轨的一侧与导轨抵触。Optionally, the limit mechanism includes a limit frame fixedly connected to the base, a limit plate slidably arranged on the limit frame, and a driving cylinder for driving the limit plate to slide, and the limit frame is about There are two symmetrically arranged centers in the width direction of the base, one of the limit plates is arranged on each of the limit frames, and the two limit plates slide relative to each other along the width direction of the base, The side of the limiting plate close to the guide rail collides with the guide rail during operation.

通过采用上述技术方案,拉拔原料被拉拔一段长度后,驱动气缸带动两个限位板相对滑动,利用两个限位板对成型的部分进行夹持限位,从而减小成型后的导轨产生变形的可能性。By adopting the above technical solution, after the drawing material is drawn for a certain length, the driving cylinder drives the two limit plates to slide relative to each other, and the formed parts are clamped and limited by the two limit plates, thereby reducing the size of the formed guide rail. possibility of deformation.

可选的,其中一个所述限位板上水平设置有限位块,另一个所述限位板上设置有限位槽,所述限位块与所述限位槽插接配合。Optionally, a limit block is arranged horizontally on one of the limit plates, and a limit slot is arranged on the other limit plate, and the limit block is inserted and matched with the limit slot.

通过采用上述技术方案,利用限位块与限位槽插接配合,使两个限位板之间连接更加稳定,减小限位板受自身与导轨之间的摩擦力影响,产生运动的可能性。By adopting the above technical solution, the limit block and the limit slot are used to insert and cooperate, so that the connection between the two limit plates is more stable, and the possibility of movement of the limit plate affected by the friction between itself and the guide rail is reduced. sex.

可选的,所述限位块沿高度方向设置有两个,两个所述限位块相互靠近的一侧与导轨抵触。Optionally, two limit blocks are provided along the height direction, and the sides of the two limit blocks that are close to each other are in conflict with the guide rail.

通过采用上述技术方案,利用两个限位块对成型后导轨的顶部和底部进行限位,进一步提升对导轨的限位效果。By adopting the above technical solution, two limit blocks are used to limit the top and bottom of the guide rail after forming, so as to further improve the limit effect of the guide rail.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

1.将原料的一端穿过拉拔模具与连接组件连接,利用驱动电机驱动输送链条运动,带动牵引座沿基座长度方向滑动,在牵引座滑动的过程中利用导向机构对牵引座进行导向,减小牵引座产生偏移的可能性,同时利用若干限位机构对拉拔后的导轨进行限位,使导轨本身不易产生变形,从而提升拉拔后导轨的质量;1. Connect one end of the raw material to the connecting component through the drawing die, use the drive motor to drive the conveyor chain to move, drive the traction seat to slide along the length of the base, and use the guiding mechanism to guide the traction seat during the sliding process of the traction seat. Reduce the possibility of deviation of the traction seat, and use several limit mechanisms to limit the drawn guide rail, so that the guide rail itself is not easily deformed, thereby improving the quality of the drawn guide rail;

2.利用导向轨道和导向滑块的配合对牵引座的滑动进行导向和限位,利用多个导向轨道拼接成与基座等长,可降低导向轨道的加工难度和安装难度,在保证精度的同时降低生产成本;2. Use the cooperation of the guide rail and the guide slider to guide and limit the sliding of the traction seat, and use multiple guide rails to be spliced into the same length as the base, which can reduce the processing difficulty and installation difficulty of the guide rail, and ensure the accuracy. At the same time reduce production costs;

3.导向轨道与基座表面抵触,利用调节螺栓的转动,可将调节块挤出放置槽,使调节块对导向轨道进行支撑,从而实现对单个导向轨道的高度调节,方便将同一组内的导向轨道调整至同一高度,提升导向轨道的导向精度。3. The guide rail collides with the surface of the base, and the adjustment block can be squeezed out of the slot by the rotation of the adjustment bolt, so that the adjustment block can support the guide rail, so as to realize the height adjustment of a single guide rail, and it is convenient to adjust the height of a single guide rail. The guide rails are adjusted to the same height to improve the guiding precision of the guide rails.

附图说明Description of drawings

图1是本申请实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application.

图2是本申请实施例中体现连接组件结构的示意图。FIG. 2 is a schematic diagram illustrating a structure of a connection assembly in an embodiment of the present application.

图3是本申请实施例中体现导向机构结构的示意图。FIG. 3 is a schematic diagram showing the structure of the guiding mechanism in the embodiment of the present application.

图4是本申请实施例中体现导向轨道连接结构的示意图。FIG. 4 is a schematic diagram showing the connection structure of the guide rails in the embodiment of the present application.

图5是本申请实施例中体现导向轨道位置的俯视图。FIG. 5 is a top view showing the position of the guide rail in the embodiment of the present application.

图6是图5中A-A向的剖视图。FIG. 6 is a cross-sectional view taken along the line A-A in FIG. 5 .

图7是本申请实施例中体现限位机构结构的俯视图。FIG. 7 is a top view showing the structure of the limiting mechanism in the embodiment of the present application.

附图标记说明:Description of reference numbers:

1、基座;11、放置槽;2、拉拔模具;3、输送链机构;31、从动链轮;32、主动链轮;33、输送链条;34、驱动电机;4、牵引机构;41、牵引座;42、连接组件;421、夹持气缸;422、夹持板;5、导向机构;51、导向轨道;511、导向槽;512、连接块;513、连接槽;52、导向滑块;521、导向部;61、调节块;62、调节螺栓;63、直线度检测器;7、限位机构;71、限位架;72、限位板;721、限位块;722、限位槽;73、驱动气缸。1. Base; 11. Placement slot; 2. Drawing die; 3. Conveying chain mechanism; 31. Driven sprocket; 32. Driving sprocket; 33. Conveying chain; 34. Driving motor; 4. Traction mechanism; 41, traction seat; 42, connecting assembly; 421, clamping cylinder; 422, clamping plate; 5, guiding mechanism; 51, guiding track; 511, guiding groove; 512, connecting block; 513, connecting groove; 52, guiding Slider; 521, guide part; 61, adjustment block; 62, adjustment bolt; 63, straightness detector; 7, limit mechanism; 71, limit frame; 72, limit plate; 721, limit block; 722 , Limit slot; 73. Drive cylinder.

具体实施方式Detailed ways

以下结合附图1-7对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-7.

本申请实施例公开一种精密导轨拉拔机。参照图1,一种精密导轨拉拔机包括基座1、拉拔模具2、输送链机构3以及牵引机构4,拉拔模具2固定设置在基座1的一端,输送链机构3设置在基座1上,牵引机构4滑动设置在基座1上,牵引机构4与输送链机构3连接。The embodiment of the present application discloses a precision guide rail drawing machine. Referring to FIG. 1, a precision guide rail drawing machine includes a base 1, a drawing die 2, a conveyor chain mechanism 3 and a traction mechanism 4. The drawing die 2 is fixedly arranged at one end of the base 1, and the conveying chain mechanism 3 is arranged on the base. On the base 1 , the traction mechanism 4 is slidably arranged on the base 1 , and the traction mechanism 4 is connected with the conveyor chain mechanism 3 .

参照图1,输送链机构3包括主动链轮32、从动链轮31、输送链条33和驱动电机34,主动链轮32转动设置在基座1的另一端,从动链轮31转动设置在基座1的一端,输送链条33设置在从动链轮31与主动链轮32之间,输送链条33啮合从动链轮3和主动链轮32,驱动电机34与基座1固定连接,驱动电机34的电机轴与主动链轮32同轴固定连接。1 , the conveying chain mechanism 3 includes a driving sprocket 32, a driven sprocket 31, a conveying chain 33 and a drive motor 34. The driving sprocket 32 is rotatably arranged at the other end of the base 1, and the driven sprocket 31 is rotatably arranged at the other end of the base 1. At one end of the base 1, the conveying chain 33 is arranged between the driven sprocket 31 and the driving sprocket 32, the conveying chain 33 engages the driven sprocket 3 and the driving sprocket 32, and the driving motor 34 is fixedly connected with the base 1 to drive The motor shaft of the motor 34 is coaxially and fixedly connected with the driving sprocket 32 .

参照图1、图2和图3,牵引机构4包括牵引座41和连接组件42,牵引座41滑动设置在基座1上,牵引座41与输送链条33固定连接,连接组件42设置在牵引座41靠近拉拔模具2的一侧,连接组件42包括一对夹持气缸421和固定连接在夹持气缸421活塞杆上的夹持板422,两个夹持板422相对运动。1 , 2 and 3 , the traction mechanism 4 includes a traction seat 41 and a connecting assembly 42 , the traction seat 41 is slidably arranged on the base 1 , the traction seat 41 is fixedly connected with the conveying chain 33 , and the connecting assembly 42 is provided on the traction seat On the side of 41 close to the drawing die 2, the connecting assembly 42 includes a pair of clamping cylinders 421 and a clamping plate 422 fixedly connected to the piston rod of the clamping cylinder 421, and the two clamping plates 422 move relative to each other.

参照图2和图3,原料的一端穿过拉拔模具2与牵引座41抵触,两个夹持板422将原料的一端夹持住,牵引座41滑动时实现导轨的拉拔。2 and 3, one end of the raw material passes through the drawing die 2 and collides with the traction base 41, and two clamping plates 422 clamp one end of the raw material, and the guide rail is pulled when the traction base 41 slides.

参照图3,在牵引座41底部与基座1之间设置有导向机构5,导向机构5包括导向轨道51和导向滑块52,导向轨道51沿基座1宽度方向设置两组,每组导向轨道51沿基座1长度方向首尾相接有若干个,单个导向轨道51与基座1通过螺栓可拆卸连接。3, a guide mechanism 5 is provided between the bottom of the traction seat 41 and the base 1. The guide mechanism 5 includes a guide rail 51 and a guide slider 52. The guide rails 51 are arranged in two groups along the width direction of the base 1, and each group guides Several rails 51 are connected end to end along the length direction of the base 1 , and a single guide rail 51 is detachably connected to the base 1 through bolts.

参照图4,每个导向轨道51长度方向的一侧均固定设置有连接块512,每个导向轨道51长度方向的一侧另一侧均开设有连接槽513,同一组内前一个导向轨道51上的连接块512与后一个导向轨道51上的连接槽513插接配合。Referring to FIG. 4 , one side of each guide rail 51 in the length direction is fixedly provided with a connecting block 512 , and the other side of each guide rail 51 in the length direction is provided with a connecting groove 513 , and the previous guide rail 51 in the same group is provided with a connecting groove 513 The connecting block 512 on the upper guide rail 51 is inserted and matched with the connecting groove 513 on the latter guide rail 51 .

参照图3,导向滑块52通过螺栓可拆卸连接在牵引座41的底部,导向滑块52沿基座1宽度方向设置两个,在每个导向滑块52的底部均一体成型有导向部521。在每个导向轨道51的表面开设导向槽511,导向槽511沿导向轨道51长度方向设置,单个导向部521与同一组导向轨道51的导向槽511滑动配合。利用导向轨道51和导向滑块52的配合对牵引座41的滑动进行导向和限位,以提升牵引座41在滑动过程中的直线度。Referring to FIG. 3 , the guide sliders 52 are detachably connected to the bottom of the traction base 41 through bolts, two guide sliders 52 are provided along the width direction of the base 1 , and a guide portion 521 is integrally formed at the bottom of each guide slider 52 . A guide groove 511 is provided on the surface of each guide rail 51 , and the guide groove 511 is arranged along the length direction of the guide rail 51 . The sliding of the traction base 41 is guided and limited by the cooperation of the guide rail 51 and the guide slider 52 , so as to improve the straightness of the traction base 41 during the sliding process.

参照图5和图6,为了方便对同一组的导向轨道51高度进行调节,使同一组的导向轨道51直线度更高,在基座1表面上开设放置槽11,放置槽11在每个导向轨道51的下方均开设有一个,在每个放置槽11内部均插接配合有调节块61,调节块61的顶部与基座1顶部等高。5 and 6, in order to facilitate the adjustment of the height of the guide rails 51 of the same group, so that the guide rails 51 of the same group have a higher straightness, a placement groove 11 is opened on the surface of the base 1, and the placement groove 11 is placed in each guide rail 11. Each of the rails 51 is provided below with one, and an adjustment block 61 is inserted and fitted inside each placement slot 11 , and the top of the adjustment block 61 is the same height as the top of the base 1 .

参照图6,在基座1长度方向的两侧均螺纹连接有调节螺栓62,调节螺栓62对应每个放置槽11均设置一个,调节螺栓62的头部呈锥形设置,调节螺栓62的头部位于调节块61底部,调节块61靠近调节螺栓62头部的位置倾斜设置,并与调节螺栓62的头部贴合。转动调节螺栓62时,利用调节螺栓62推动调节块61向上滑动,将导向轨道51微微顶起。Referring to FIG. 6 , adjusting bolts 62 are threadedly connected to both sides of the base 1 in the length direction. One adjusting bolt 62 is provided corresponding to each placing slot 11 . The head of the adjusting bolt 62 is tapered and the head of the adjusting bolt 62 The part is located at the bottom of the adjusting block 61 , and the adjusting block 61 is inclined at the position close to the head of the adjusting bolt 62 and fits with the head of the adjusting bolt 62 . When the adjusting bolt 62 is rotated, the adjusting block 61 is pushed up by the adjusting bolt 62 to slide upward, and the guide rail 51 is slightly lifted.

参照图1和图3,为了在调节导向轨道51过程中提供参照,在基座1的一端固定设置有直线度检测器63,直线度检测器63沿基座1宽度方向设置有两个,在调节导向轨道51的过程中,利用直线度检测器63检测同一组导向轨道51的直线度,方便对导向轨道51直线度的调节。1 and 3 , in order to provide a reference during the adjustment of the guide rail 51 , a straightness detector 63 is fixedly arranged at one end of the base 1 , and two straightness detectors 63 are arranged along the width direction of the base 1 . In the process of adjusting the guide rails 51 , the straightness detector 63 is used to detect the straightness of the guide rails 51 of the same group, so as to facilitate the adjustment of the straightness of the guide rails 51 .

参照图7,在基座1上沿自身长度方向设置若干限位机构7,本实施例以两个为例,每个限位机构7均包括限位架71、限位板72和驱动气缸73,限位架71关于基座1宽度方向的中心对称设置有两个,限位板72在每个限位架71上均设置有一个,限位板72竖直设置。驱动气缸73在每个限位架71上均固定设置有一个,驱动气缸73的活塞杆贯穿限位架71,两个驱动气缸73的活塞杆沿水平方向相对运动,限位板72与驱动气缸73的活塞杆固定连接。Referring to FIG. 7 , a plurality of limit mechanisms 7 are arranged on the base 1 along its own length direction. In this embodiment, two limit mechanisms 7 are used as examples. Each limit mechanism 7 includes a limit frame 71 , a limit plate 72 and a driving cylinder 73 . , there are two limit frames 71 symmetrically arranged with respect to the center of the width direction of the base 1 , one limit plate 72 is provided on each limit frame 71 , and the limit plates 72 are arranged vertically. One driving cylinder 73 is fixedly arranged on each limit frame 71 , the piston rod of the driving cylinder 73 penetrates the limit frame 71 , the piston rods of the two driving cylinders 73 move relative to each other in the horizontal direction, the limit plate 72 and the driving cylinder The piston rod of 73 is fixedly connected.

参照图7,在其中一个限位板72上固定设置限位块721,限位块721沿竖直方向设置有两个,在另一个限位板72上沿竖直方向开设有两个限位槽722。当限位机构7工作时,利用驱动气缸73带动两个限位板72相对运动,直至与导轨抵触,并与导轨滑动配合。此时单个限位块721与单个限位槽722插接配合,一个限位块721与导轨顶部抵触,另一个与导轨抵部抵触,限位块721与导轨滑动配合。利用限位机构7对拉拔后的导轨四周进行限位,进一步提升导轨的直线度。Referring to FIG. 7 , limit blocks 721 are fixedly arranged on one of the limit plates 72 , two limit blocks 721 are arranged in the vertical direction, and two limit blocks are opened along the vertical direction on the other limit plate 72 Slot 722. When the limiting mechanism 7 works, the driving cylinder 73 drives the two limiting plates 72 to move relative to each other until they collide with the guide rails and slidably cooperate with the guide rails. At this time, the single limit block 721 is inserted and matched with the single limit slot 722 , one limit block 721 is in contact with the top of the guide rail, and the other is in contact with the guide rail contact portion, and the limit block 721 is slidably matched with the guide rail. The limit mechanism 7 is used to limit the surrounding of the drawn guide rail to further improve the straightness of the guide rail.

本申请实施例一种精密导轨拉拔机的实施原理为:将原料的一端穿过拉拔模具2,利用夹持气缸421驱动两个夹持板422相对运动,将原料的一端夹持住,而后利用驱动电机34驱动输送链条33运动,从而使牵引座41沿基座1长度方向滑动,在牵引座41滑动的过程中,利用导向轨道51和导向滑块52的配合对牵引座41的滑动进行导向和限位,减小牵引座41产生偏移的可能性。The implementation principle of a precision guide rail drawing machine in the embodiment of the present application is as follows: pass one end of the raw material through the drawing die 2, use the clamping cylinder 421 to drive the two clamping plates 422 to move relative to each other, and clamp one end of the raw material, Then, the drive motor 34 is used to drive the conveying chain 33 to move, so that the traction seat 41 slides along the length direction of the base 1 . During the sliding process of the traction seat 41 , the sliding of the traction seat 41 is caused by the cooperation of the guide rail 51 and the guide slider 52 . Guide and limit the position to reduce the possibility of deviation of the traction seat 41 .

在导轨被拉拔出一段后,利用驱动气缸73带动两个限位板72相对滑动,使两个限位板72相互靠近的一侧与成型后的导轨抵触,两个限位块721相互靠近的一侧与成型后的导轨抵触,对拉拔成型的部分进行夹持限位,进一步减小导轨产生变形的可能性。After the guide rail is pulled out for a section, the driving cylinder 73 is used to drive the two limit plates 72 to slide relative to each other, so that the side of the two limit plates 72 that are close to each other is in conflict with the formed guide rail, and the two limit blocks 721 are close to each other. One side of the guide rail is in conflict with the formed guide rail, and the drawn and formed part is clamped and limited to further reduce the possibility of the guide rail being deformed.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (9)

1.一种精密导轨拉拔机,包括基座(1)、设置在基座(1)的一端的拉拔模具(2)、设置在基座(1)上输送链机构(3)以及设置在基座(1)上的牵引机构(4),原料的一端穿过所述拉拔模具(2)与所述牵引机构(4)连接;其特征在于:1. A precision guide rail drawing machine, comprising a base (1), a drawing die (2) arranged at one end of the base (1), a conveyor chain mechanism (3) arranged on the base (1), and a In the traction mechanism (4) on the base (1), one end of the raw material is connected to the traction mechanism (4) through the drawing die (2); it is characterized in that: 所述输送链机构(3)包括转动设置在所述基座(1)的一端的从动链轮(31)、转动设置在所述基座(1)的另一端的主动链轮(32)、设置在从动链轮(31)与主动链轮(32)之间的输送链条(33)和驱动主动链轮(32)转动的驱动电机(34),所述驱动电机(34)与所述基座(1)固定连接;The conveying chain mechanism (3) comprises a driven sprocket (31) rotatably arranged at one end of the base (1), and a driving sprocket (32) rotatably arranged at the other end of the base (1). , a conveying chain (33) arranged between the driven sprocket (31) and the driving sprocket (32) and a driving motor (34) for driving the driving sprocket (32) to rotate, the driving motor (34) is connected to the The base (1) is fixedly connected; 所述牵引机构(4)包括滑动设置在所述基座(1)上的牵引座(41)和设置在牵引座(41)上的连接组件(42),所述牵引座(41)与所述输送链条(33)固定连接,所述连接组件(42)用于连接待拉拔原料的端部,所述牵引座(41)底部与所述基座(1)之间设置有导向机构(5),所述基座(1)上沿自身长度方向设置若干限位机构(7),所述限位机构(7)用于对拉拔后的原料限位。The traction mechanism (4) comprises a traction seat (41) slidably arranged on the base (1) and a connection assembly (42) provided on the traction seat (41), the traction seat (41) and the The conveying chain (33) is fixedly connected, the connecting assembly (42) is used to connect the end of the raw material to be drawn, and a guiding mechanism ( 5), the base (1) is provided with several limiting mechanisms (7) along its own length direction, and the limiting mechanisms (7) are used to limit the position of the drawn raw material. 2.根据权利要求1所述的一种精密导轨拉拔机,其特征在于:所述导向机构(5)包括设置在所述基座(1)上的导向轨道(51)和设置在所述牵引座(41)底部的导向滑块(52),所述导向轨道(51)沿所述基座(1)宽度方向设置两组,每组所述导向轨道(51)沿所述基座(1)长度方向首尾相接,所述导向滑块(52)沿所述基座(1)宽度方向设置两个,所述导向轨道(51)表面开设导向槽(511),所述导向滑块(52)底部设置导向部(521),所述导向部(521)与所述导向槽(511)滑动配合。2 . A precision guide rail drawing machine according to claim 1 , wherein the guide mechanism ( 5 ) comprises a guide rail ( 51 ) arranged on the base ( 1 ) and a guide rail ( 51 ) arranged on the base ( 1 ). The guide slider (52) at the bottom of the traction seat (41), the guide rails (51) are arranged in two groups along the width direction of the base (1), and each group of the guide rails (51) is arranged along the base (1). 1) The length direction is end-to-end, two guide sliders (52) are arranged along the width direction of the base (1), guide grooves (511) are provided on the surface of the guide rail (51), and the guide sliders (52) A guide portion (521) is provided at the bottom, and the guide portion (521) is slidably matched with the guide groove (511). 3.根据权利要求2所述的一种精密导轨拉拔机,其特征在于:所述导向轨道(51)与所述基座(1)可拆卸连接,所述导向滑块(52)与所述牵引座(41)可拆卸连接。3. A precision guide rail drawing machine according to claim 2, characterized in that: the guide rail (51) is detachably connected to the base (1), and the guide slider (52) is connected to the base (1). The traction seat (41) is detachably connected. 4.根据权利要求2所述的一种精密导轨拉拔机,其特征在于:所述导向轨道(51)长度方向的一侧设置有连接块(512),另一侧开设有连接槽(513),同一组内前一个所述导向轨道(51)上的所述连接块(512)与后一个所述导向轨道(51)上的所述连接槽(513)插接配合。4. A precision guide rail drawing machine according to claim 2, characterized in that: one side of the guide rail (51) in the length direction is provided with a connecting block (512), and the other side is provided with a connecting groove (513) ), the connecting block (512) on the previous guide rail (51) in the same group is plugged and fitted with the connecting groove (513) on the latter guide rail (51). 5.根据权利要求2所述的一种精密导轨拉拔机,其特征在于:所述基座(1)表面在每个所述导向轨道(51)的下方均开设有一个放置槽(11),所述放置槽(11)内部插接配合有调节块(61),所述基座(1)上螺纹连接有调节螺栓(62),所述调节螺栓(62)的头部呈锥形设置,所述调节螺栓(62)的头部位于所述调节块(61)底部。5. A precision guide rail drawing machine according to claim 2, characterized in that: a placement groove (11) is provided on the surface of the base (1) below each of the guide rails (51) , an adjustment block (61) is inserted and fitted inside the placement groove (11), an adjustment bolt (62) is threadedly connected to the base (1), and the head of the adjustment bolt (62) is arranged in a conical shape , the head of the adjusting bolt (62) is located at the bottom of the adjusting block (61). 6.根据权利要求2所述的一种精密导轨拉拔机,其特征在于:所述基座(1)的一端固定设置有直线度检测器(63),所述直线度检测器(63)用于检测同一组所述导向轨道(51)的直线度,所述直线度检测器(63)沿所述基座(1)宽度方向设置有两个。6. A precision guide rail drawing machine according to claim 2, characterized in that: one end of the base (1) is fixedly provided with a straightness detector (63), and the straightness detector (63) For detecting the straightness of the same group of the guide rails (51), two straightness detectors (63) are arranged along the width direction of the base (1). 7.根据权利要求2所述的一种精密导轨拉拔机,其特征在于:所述限位机构(7)包括固定连接在所述基座(1)上的限位架(71)、滑动设置在限位架(71)上的限位板(72)和驱动限位板(72)滑动的驱动气缸(73),所述限位架(71)关于所述基座(1)宽度方向的中心对称设置有两个,所述限位板(72)在每个所述限位架(71)上均设置有一个,两个所述限位板(72)沿所述基座(1)宽度方向相对滑动,所述限位板(72)工作时靠近导轨的一侧与导轨抵触。7. A precision guide rail drawing machine according to claim 2, characterized in that: the limiting mechanism (7) comprises a limiting frame (71) fixedly connected to the base (1), a sliding A limiter plate (72) arranged on a limiter frame (71) and a driving cylinder (73) for driving the limiter plate (72) to slide, the limiter frame (71) relative to the width direction of the base (1) Two are arranged symmetrically at the center of the frame, one of the limit plates (72) is provided on each of the limit frames (71), and the two limit plates (72) are arranged along the base (1). ) relative sliding in the width direction, and the side of the limit plate (72) close to the guide rail collides with the guide rail during operation. 8.根据权利要求7所述的一种精密导轨拉拔机,其特征在于:其中一个所述限位板(72)上水平设置有限位块(721),另一个所述限位板(72)上设置有限位槽(722),所述限位块(721)与所述限位槽(722)插接配合。8 . The precision guide rail drawing machine according to claim 7 , wherein a limit block ( 721 ) is horizontally arranged on one of the limit plates ( 72 ), and the other limit plate ( 72 ) is arranged horizontally. ) is provided with a limit slot (722), the limit block (721) is inserted and matched with the limit slot (722). 9.根据权利要求8所述的一种精密导轨拉拔机,其特征在于:所述限位块(721)沿高度方向设置有两个,两个所述限位块(721)相互靠近的一侧与导轨抵触。9 . The precision guide rail drawing machine according to claim 8 , wherein two limit blocks ( 721 ) are provided along the height direction, and the two limit blocks ( 721 ) are close to each other. 10 . One side interferes with the guide rail.
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CN114769343A (en) * 2022-04-27 2022-07-22 贵溪华泰铜业有限公司 A double-station red copper rod high-efficiency lubricating drawing processing device

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