CN114289295A - Cascaded tealeaves deinsectization dust shaker of small-container electronic commerce tea - Google Patents
Cascaded tealeaves deinsectization dust shaker of small-container electronic commerce tea Download PDFInfo
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- CN114289295A CN114289295A CN202111638965.XA CN202111638965A CN114289295A CN 114289295 A CN114289295 A CN 114289295A CN 202111638965 A CN202111638965 A CN 202111638965A CN 114289295 A CN114289295 A CN 114289295A
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Abstract
The invention discloses a small-pot electronic commerce tea stepped tea deinsectization dust remover, which comprises a rack and a tea storage hopper arranged at the top of the rack, wherein a vibrating screen is arranged below a discharge port of the tea storage hopper, and a deinsectization dust removal bed which is obliquely arranged is arranged below a discharge end of the vibrating screen; the deinsectization dust removal bed, including the vibrations bed body, set up the multistage deinsectization dust removal sieve on the vibration bed body, the deinsectization dust removal sieve is including the flute groove of arranging side by side, and the flute groove is arranged along tealeaves direction of delivery, is provided with the mesh at the tank bottom of flute groove, is provided with the frid in the discharge gate connection of flute groove, and the frid is provided with rotatable expelling parasite axle with the flute interchannel of subordinate deinsectization dust removal sieve, leaves the whereabouts clearance that supplies impurity to fall between expelling parasite axle and frid. Through the combined action of the vibrating screen, the deinsectization dust removal bed and the trematode dust removal device, the invention can clean up the impurities such as dust, worm eggs and the like mixed and adhered on the tea leaves, and can be widely applied to the technical field of tea leaf impurity removal.
Description
Technical Field
The invention relates to the technical field of tea processing, in particular to a small-pot electronic commerce tea stepped type tea deinsectization dust remover.
Background
In recent years, a small-pot electronic business tea, which is commonly called as small-pot electronic business tea, has been popular and the sales volume is increased greatly. However, due to the limitation of the performance of the existing tea making and impurity removing equipment, the quality of the small-pot electronic commerce tea also has some problems, mainly including poor cleanliness, and often carrying impurities such as dust, hair, fiber, rust and heavy metal, which not only affects the product sale, but also relates to the quality safety, and restricts the continuous development of the whole electronic commerce tea production and sale. Researches show that the sources of pest impurities carried in the tea are very complex, and only tea garden pests can be more than 40-50, and meanwhile, crop pests and other plant pests can also damage tea trees and are carried and adhered in the tea. In addition, the tea leaves are also easy to be broken into dust and impurities to pollute the tea leaves in the picking and processing processes. The fact shows that if the worm bodies and dust impurities are not removed in time, the tea soup after brewing is turbid, floating worm body impurities exist, and the coloring aroma, shape, quality and safety are affected. In the current tea processing, although the impurities such as insect bodies, insect eggs, dust and the like are removed by adopting methods such as screening, winnowing, picking and the like, the impurities such as aphids, caterpillars, tea geometrids, wireworms and broken insects which are tightly adhered to the tea leaves are difficult to remove, and the impurities become the quality improvement problem of the electronic commerce tea.
Therefore, how to eliminate the dust and impurities of the polypide in the tea and ensure the excellent quality and the safe drinking is an urgent need to solve the important problem in the tea field of China.
Disclosure of Invention
The invention aims to provide a small-can electronic commerce tea stepped tea deinsectization dust remover, which solves the technical defect that pests and dust impurities carried in tea are difficult to remove at present, improves the cleanliness of the tea, and ensures excellent quality and drinking safety.
The technical scheme adopted by the invention for solving the technical problems is as follows: a small-pot electronic commerce tea stepped tea deinsectization dust remover comprises a rack and a tea storage hopper arranged at the top of the rack, wherein a vibrating screen arranged in an inclined manner is arranged below a discharge port of the tea storage hopper, and a deinsectization dust removal bed arranged in an inclined manner is arranged below a discharge end of the vibrating screen; the deinsectization dust removal bed is including the vibrations bed body, sets up the multistage deinsectization dust removal sieve on the vibration bed body, deinsectization dust removal sieve, including the flute groove of arranging side by side, the flute groove is arranged along tealeaves direction of delivery, is provided with the mesh at the tank bottom of flute groove, is provided with the frid in the discharge gate connection of flute groove, and the frid is provided with rotatable expelling parasite axle with the flute intertroove of subordinate deinsectization dust removal sieve, leaves the clearance that drops that supplies impurity to fall between expelling parasite axle and frid.
In order to facilitate the collection of impurities, a sundries collecting bin is arranged below the vibrating screen and the deinsectization dust removal bed.
In order to ensure that tea leaves uniformly enter the vibrating screen, a material homogenizer is arranged in the tea storage hopper, and the material homogenizer comprises a rotating shaft which is transversely arranged in the tea storage hopper and a group of material homogenizing rake rods which are arranged on the rotating shaft in a staggered manner.
Preferably, the mesh number of the vibrating screen is 10-12 meshes, the included angle between the vibrating screen and the horizontal plane is 3-4 degrees, the vibrating screen inclines downwards, and collecting baffles are arranged on two sides of the discharge end of the vibrating screen.
Preferably, the width of the corrugated groove is 30mm, the depth of the groove is 3-4mm, and the mesh number of the meshes at the bottom of the groove is 9 meshes.
In order to adjust the falling gap between the worm body and dust and sundries conveniently, the groove plate is connected with an adjusting handle which drives the groove plate to move back and forth so as to adjust the size of the falling gap.
Specifically, a connecting swing rod is arranged between the adjusting handle and the groove plate, the middle of the connecting swing rod is rotatably installed on the rack through a pin shaft, and two ends of the connecting swing rod are respectively connected with the adjusting handle and the groove plate.
For further getting rid of polypide dust and impurity, still be provided with trematode dust collector, trematode dust collector is including covering the dustcoat in the frame top, the top of dustcoat is provided with the dust absorption mouth, and negative ion fan is installed to the dust absorption mouth, and the other end of negative ion fan is covered with debris and retrieves the bag.
The invention has the beneficial effects that: the invention forms a continuous insect-sucking and dust-removing device which integrates the functions of sieving insects, vibrating to expel insects and sucking and removing dust by using ion wind, and comprises a vibrating screen, an insect-killing and dust-removing bed, an anion fan and the like, thereby not only separating and removing the insects carried in tea leaves, but also efficiently sucking sundries such as insect eggs, broken insect dust, dust and the like, and ensuring the cleanliness to be more than 98%. In addition, the bed body is inclined at 7-8 degrees, three sections of ladder-shaped communicated deinsectization dust removal layers are arranged, and the tea and the insect bodies are different in size and length to carry out three-time repeated vibration separation and removal, so that the technical problem that the existing impurity removal equipment is difficult to remove the tea caterpillars, aphids, tea geometrids, wireworms and other pests tightly adhered to the tea leaves is solved.
The invention will be explained in more detail below with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic view showing the structure of the insect-killing and dust-removing sieve, the slot plate and the insect-repelling shaft according to the present invention.
Fig. 3 is a schematic structural diagram of a corrugated groove in the invention.
FIG. 4 is a schematic view of the mesh structure of the slot bottom of the present invention.
FIG. 5 is a schematic structural view of the dust collector of the present invention.
Detailed Description
In the embodiment, as shown in fig. 1 to 5, a small-pot electronic commerce tea stepped tea deinsectization dust remover comprises a frame 1, a tea storage hopper 2 arranged at the top of the frame 1, a vibrating screen 3 arranged obliquely below a discharge port of the tea storage hopper 2, and a deinsectization dust removal bed 4 arranged obliquely below a discharge end of the vibrating screen 3.
Specifically, store tea fill 2 and be the rectangle structure, install the top in frame 1, store tea fill 2 in, be provided with refiner 21, refiner 21 is including transversely setting up the axis of rotation 211 and the dislocation of storing in tea fill 2 installs a set of refining rake lever 212 on axis of rotation 211. Two sides of a discharge port at the bottom of the tea storage hopper 2 are provided with furling baffles 22 extending towards the vibrating screen 3, and when tea leaves enter the tea storage hopper 2, the tea leaves are uniformly scattered towards the vibrating screen 3 under the turning action of the material homogenizer 21.
The vibrating screen 3 is made of stainless steel, the length of the vibrating screen is 2.5m, the width of the vibrating screen is 0.6m, and the height of the screen edge is 2-3 cm. The vibrating screen 3 is detachably arranged on the frame 1, and the vibrating screen 3 and the horizontal plane are obliquely arranged downwards at an included angle of 3-4 degrees. After the tea leaves are input into the vibrating screen 3 from the tea storage hopper 2, some worm eggs, broken worms and dust are sieved by the vibrating screen 3, and then the tea leaves are input into the deinsectization dust removal bed 4 from the tea outlet to deinsectization and dust removal. In addition, aiming at the difference between tea leaves of different tea types and different seasons and different grades and insect bodies, the special sieve is provided with two sieves of 10 meshes and 12 meshes so as to be selected by self, thus solving the technical defect of single sieve for deinsectization, and leading different pest impurities such as aphids, caterpillars, tea geometrids, filarias and the like carried in the tea leaves to be separated and screened efficiently.
Deinsectization dust removal bed 4, including setting up the vibrations bed body 41 in frame 1, the vibrations bed body 41 is the stainless steel material preparation, and the bed body is long 2.6m, and wide 1.2m still is equipped with the debris collection storehouse 5 that extends to vibrating screen 3 below under the vibrations bed body 41, is responsible for collecting polypide debris. In order to improve the performance of deinsectization and dust removal, the vibrating bed body 41 is arranged at an inclination of 7-8 degrees horizontally and downwards. Three stages of deinsectization dust removal sieves 42 are arranged on the vibration bed body 41, and a height difference of 2-3cm is arranged between every two stages of deinsectization dust removal sieves 42 so as to facilitate tea leaves to move downwards. Of course, the number of the deinsectization dust removal sieves 42 can be adjusted according to actual needs to efficiently deinsectize and remove impurities. The deinsectization dust removal sieve 42 comprises corrugated grooves 421 arranged side by side, wherein the corrugated grooves 421 are arranged along the tea conveying direction and are groove bodies made of stainless steel materials, the length of the groove bodies is 60cm, the width of the groove bodies is 30mm, and the groove depth is 3-4 mm. When tea leaves enter the corrugated groove 421, under the vibration action of the mesh 4211 at the bottom of the groove, some dust in tea dust is firstly screened out, then under the guide of the groove, the tea dust is moved forwards and downwards in a longitudinally arranged vibration mode, enters the lower-layer deinsectization dust removal sieve 42, and is screened out for three times. In order to solve the problem that tiny tea insects are difficult to remove, the corrugated groove 421 is provided with meshes 4211 at the groove bottom, the mesh number of the groove bottom meshes 4211 is 9 meshes, and the tiny tea insects such as aphids, mirid and the like adhered in the tea leaves are further promoted to shake away, separate and screen out by utilizing the continuous vibration effect of the groove bottom screen. Meanwhile, the resistance of the screen is utilized to slow down the gliding speed of the tea leaves, and the tea insect sundries are removed in a slow running mode.
A trough plate 422 is connected to a discharge port of the corrugated trough 421, a rotatable insect-repelling shaft 43 is arranged between the trough plate 422 and the corrugated trough 421 of the lower-level insect-killing and dust-removing sieve 42, and a falling gap 44 for impurities to fall is reserved between the insect-repelling shaft 43 and the trough plate 422. The insect-expelling shaft 43 is made of stainless steel, the length of the shaft body is 1.1m, and the straight diameter of the shaft body is 13-15 mm. The shaft body is transversely arranged between the lower corrugated groove 421 and the upper groove plate 422, and the tea insects are driven to fall into the falling gap 44 and fall into the sundries collecting bin 5 below through the rotating speed of 100-105 revolutions/min in the clockwise direction, and meanwhile, the tea leaves are rotated to be brought into the deinsectization dust removal sieve 42 of the lower stage and are removed again. The slot plate 422 is made of stainless steel, has a length of 1.1m and a width of 18-20cm, and is transversely arranged on the vibration bed body 41. In order to better remove tea insects with different body shapes, the groove plates 422 are installed by inclining 7-9 degrees downwards horizontally, and the gap width of the groove plates is set between 8-10 mm. In order to adjust the falling gap 44 to meet the insect repelling requirement of different tea leaves, the groove plate 422 is connected with an adjusting handle 423 for driving the groove plate 422 to move back and forth to adjust the size of the falling gap 44. A connecting swing rod 424 is arranged between the adjusting handle 423 and the groove plate 422, the middle of the connecting swing rod 424 is rotatably installed on the rack 1 through a pin shaft, two ends of the connecting swing rod 424 are respectively connected with the adjusting handle 423 and the groove plate 422, and the groove plate 422 at the other end is driven to swing through swinging the adjusting handle 423, so that the sundries falling gap 44 is adjusted.
The vibrating screen 3 is fixedly connected with the deinsectization dust removal bed 4 and vibrates along with the deinsectization dust removal bed 4. The tea leaf deinsectization dust removal machine is characterized in that a set of supporting legs 51 are arranged on the machine frame 1, a vibration adjusting spring 52 is arranged between the supporting legs 51 and the deinsectization dust removal bed 4, a vibration exciter 57 is arranged on the deinsectization dust removal bed 4, a frequency modulation device 56 is connected with the vibration exciter 57 and is a device for controlling the vibration frequency and the vibration amplitude of the vibration exciter 57, the frequency can be automatically set to be between 400 times/min and 600 times/min, the vibration amplitude is in reciprocating vibration between 3 mm and 6mm, and different types of tea leaf deinsectization and dust removal are carried out.
For further promoting the effect of deinsectization dust removal, still be provided with trematode dust collector 6, including covering the dustcoat 61 in frame 1 top, further dustcoat 61 adopts transparent organic glass dustcoat, covers deinsectization dust removal bed tightly, both can prevent that dust debris from giving off and leaking, can in time observe the dust absorption situation again. The outer cover 61 is a closing-up structure with a wide lower part and a narrow upper part, the top of the outer cover 61 is provided with a dust suction port 62, the dust suction port 62 is provided with a negative ion fan 63, and the other end of the negative ion fan 63 is covered with a sundries recovery bag 64. The quantity of the insect-sucking dust-collecting air of the negative ion fan 63 can be automatically set between 35 and 45 cubic meters per minute according to different tea types and different grades of tea, and the negative ion air rotating at high speed of the fan is utilized to suck and remove micro insects and dust and foreign matters adhered to the surface of the tea. The sundries recycling bag 64 is made of nylon fiber and is arranged above the anion fan, and can collect and remove the insect body dust sundries absorbed by the anion fan in time.
The invention is described above with reference to the accompanying drawings. It is to be understood that the specific implementations of the invention are not limited in this respect. Various insubstantial improvements are made by adopting the method conception and the technical scheme of the invention; the present invention is not limited to the above embodiments, and can be modified in various ways.
Claims (8)
1. The utility model provides a cascaded tealeaves deinsectization dust shaker of small-tank electronic commerce tea, includes frame (1), sets up in frame (1) the top store tea fill (2), its characterized in that: a vibrating screen (3) which is obliquely arranged is arranged below the discharge hole of the tea storage hopper (2), and a deinsectization dust removal bed (4) which is obliquely arranged is arranged below the discharge end of the vibrating screen (3); deinsectization dust removal bed (4) are including shaking the bed body (41), set up multistage deinsectization dust removal sieve (42) on shaking the bed body (41), deinsectization dust removal sieve (42) are including flute groove (421) of arranging side by side, and flute groove (421) are arranged along tealeaves direction of delivery, are provided with mesh (4211) at the tank bottom of flute groove (421), are provided with frid (422) in the discharge gate connection of flute groove (421), are provided with rotatable expelling parasite axle (43) between flute groove (421) of frid (422) and subordinate deinsectization dust removal sieve (42), leave between expelling parasite axle (43) and frid (422) and supply the whereabouts clearance (44) that impurity fell.
2. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: and a sundries collecting bin (5) is arranged below the vibrating screen (3) and the deinsectization dust removal bed (4).
3. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: a material homogenizer (21) is arranged in the tea storage bucket (2), and the material homogenizer (21) comprises a rotating shaft (211) which is transversely arranged in the tea storage bucket (2) and a group of material homogenizing rake rods (212) which are arranged on the rotating shaft (211) in a staggered manner.
4. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: the mesh number of the vibrating screen (3) is 10-12 meshes, the included angle between the vibrating screen (3) and the horizontal plane is 3-4 degrees, the vibrating screen is inclined downwards, and collecting baffles (31) are arranged on two sides of the discharge end of the vibrating screen (3).
5. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: the width of the corrugated groove (421) is 30mm, the depth of the groove is 3-4mm, and the mesh number of the groove bottom mesh (4211) is 9 meshes.
6. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: the frid (422) is connected and provided with an adjusting handle (423) which drives the frid (422) to move back and forth so as to adjust the size of the falling gap (44).
7. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 6, wherein: a connecting swing rod (424) is arranged between the adjusting handle (423) and the groove plate (422), the middle of the connecting swing rod (424) is rotatably installed on the rack (1) through a pin shaft, and two ends of the connecting swing rod (424) are respectively connected with the adjusting handle (423) and the groove plate (422).
8. The small-can e-commerce tea stepped tea deinsectization dust remover of claim 1, wherein: still be provided with trematode dust collector (6), trematode dust collector (6) are including covering dustcoat (61) in frame (1) top, the top of dustcoat (61) is provided with dust absorption mouth (62), and anion fan (63) are installed to dust absorption mouth (62), and the other end of anion fan (63) is covered with debris and is retrieved bag (64).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111638965.XA CN114289295B (en) | 2021-12-29 | 2021-12-29 | Small-pot electronic commerce tea stepped tea deinsectization dust remover |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111638965.XA CN114289295B (en) | 2021-12-29 | 2021-12-29 | Small-pot electronic commerce tea stepped tea deinsectization dust remover |
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| CN114289295A true CN114289295A (en) | 2022-04-08 |
| CN114289295B CN114289295B (en) | 2023-05-16 |
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| WO2019231428A1 (en) * | 2018-06-01 | 2019-12-05 | Suhin Vladimir Stepanovich | Method for separating granular material and device for carrying out same |
| CN211914583U (en) * | 2019-12-26 | 2020-11-13 | 湖南雾泉碧茶叶有限公司 | Impurity removing device for tea screening |
| CN213825827U (en) * | 2020-11-09 | 2021-07-30 | 句容市龙山茶场（普通合伙） | Cascaded tealeaves stalk-sorting machine |
| CN113796432A (en) * | 2021-09-24 | 2021-12-17 | 祁门县精得利机械设备有限公司 | Huangshan Maofeng strip tidying and fixation all-in-one machine |
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2021
- 2021-12-29 CN CN202111638965.XA patent/CN114289295B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203494760U (en) * | 2013-08-29 | 2014-03-26 | 黄山市新安源有机茶开发有限公司 | Tea leaf separating screen |
| CN103495558A (en) * | 2013-09-30 | 2014-01-08 | 广西壮族自治区梧州茶厂 | Tea stalk sorting machine |
| CN107570422A (en) * | 2017-09-19 | 2018-01-12 | 张德香 | A kind of efficient tea processing screening plant |
| CN207680975U (en) * | 2017-11-15 | 2018-08-03 | 湖南湘丰茶业有限公司 | A kind of dust-collecting type flat round sieve |
| CN109832388A (en) * | 2018-03-21 | 2019-06-04 | 湘西亿利德生物科技开发有限公司 | A kind of preparation method and its equipment of Cortex Phellodendri and the gold tea of Cortex Eucommiae development |
| WO2019231428A1 (en) * | 2018-06-01 | 2019-12-05 | Suhin Vladimir Stepanovich | Method for separating granular material and device for carrying out same |
| CN211914583U (en) * | 2019-12-26 | 2020-11-13 | 湖南雾泉碧茶叶有限公司 | Impurity removing device for tea screening |
| CN213825827U (en) * | 2020-11-09 | 2021-07-30 | 句容市龙山茶场（普通合伙） | Cascaded tealeaves stalk-sorting machine |
| CN113796432A (en) * | 2021-09-24 | 2021-12-17 | 祁门县精得利机械设备有限公司 | Huangshan Maofeng strip tidying and fixation all-in-one machine |
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| CN114289295B (en) | 2023-05-16 |
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