CN114285236A - Coil processing system of coreless motor - Google Patents
Coil processing system of coreless motor Download PDFInfo
- Publication number
- CN114285236A CN114285236A CN202111633341.9A CN202111633341A CN114285236A CN 114285236 A CN114285236 A CN 114285236A CN 202111633341 A CN202111633341 A CN 202111633341A CN 114285236 A CN114285236 A CN 114285236A
- Authority
- CN
- China
- Prior art keywords
- flattening
- winding
- wire
- coil
- coreless motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a coil processing system of a coreless motor, which comprises a winding mechanism, a wire shearing mechanism, a flattening mechanism and a shaping mechanism, wherein the winding mechanism is arranged on the coreless motor; the winding mechanism, the trimming mechanism and the flattening mechanism are sequentially installed in parallel, the movable conveying flattening mechanism is arranged on the feeding operation side of the winding mechanism, the trimming mechanism and the flattening mechanism, and the discharge side of the flattening mechanism is opposite to the installation and shaping mechanism. The invention can utilize the characteristics of the self-adhesive wire and the structural characteristics of the coreless coil, adopts the self-adhesive wire to carry out coil winding, integrates and realizes the operation procedures of flattening, rounding, heating, curing and shaping of the coil, tin immersion by adopting high-temperature soldering tin and the like, can save the procedure of removing the enamel coating from the enameled wire through the functional integration design, is convenient to realize the automatic operation of the whole procedure, shortens the production period of the coreless coil and improves the production efficiency.
Description
Technical Field
The invention relates to a coil processing system of a coreless motor.
Background
The coreless motor belongs to a direct current, permanent magnet and servo micro-special motor, adopts a coreless rotor, thoroughly eliminates the electric energy loss caused by the formation of eddy current by an iron core, and greatly reduces the weight and the rotational inertia of the coreless rotor, thereby reducing the mechanical energy loss of the rotor, having outstanding energy-saving characteristic, sensitive and convenient control characteristic and stable motion characteristic, and greatly improving the energy density of the coreless motor.
The core technology of the coreless motor is the winding technology of the coreless coil. The manufacturing process of the coil comprises the working procedures of coil winding, flattening, wire end removing, tin dipping, shaping and the like. In the small-batch production processes such as proofing and the like, a single coil is firstly wound and formed, and then the coil is attached to a proper cylindrical lifter by a surface mount method for shaping. The method has the advantages of low production efficiency, nonuniform coil arrangement, poor size consistency of the cup body and low qualification rate.
At present, various methods are provided for winding the coreless coil in other prior arts, for example, the coreless motor coil winding machine (publication number: CN 102684417 a, published as 2012.09.19) in the chinese patent can realize the automatic operation of the coil winding and wire arranging procedures; the coreless motor coil winding machine (publication number: CN 103683738A, published: 2014.03.26) can realize the automatic operation of coil winding, wire end removing, flattening and tin immersion; the inclined winding type coreless coil winding equipment (publication number: CN 202931136U, published as 2013.05.08) can realize the functions of wire hooking, wire drawing, coil winding and winding environment temperature control; a coreless motor coil winding device (publication number: CN 108512375A, published: 2018.09.07) realizes the winding of a coil on a moulding bed; a coreless coil winding device disclosed in the patent of no-mold coreless coil precision machine (publication number: CN205104361U, bulletin date: 2016.03.23) capable of heating coils is relatively single in function and only can realize the function of a local process in the coil winding process. Therefore, the technical scheme disclosed by the prior art cannot independently and completely realize the automatic operation of the procedures such as coil winding, flattening, end removing, tin dipping, heating and shaping (shaping), and the like, so that the production period is relatively long and the efficiency is relatively low.
Disclosure of Invention
In order to solve the technical problems, the invention provides a coreless motor coil processing system which can utilize the characteristics of self-adhesive wires and the structural characteristics of a coreless coil to wind the coil by the self-adhesive wires, and integrates the operation procedures of flattening, rounding, heating, curing and shaping the coil, and tin dipping by high-temperature soldering tin and the like.
The invention is realized by the following technical scheme.
The invention provides a coil processing system of a coreless motor, which comprises a winding mechanism, a wire shearing mechanism, a flattening mechanism and a shaping mechanism, wherein the winding mechanism is arranged on the coreless motor; the winding mechanism, the trimming mechanism and the flattening mechanism are sequentially installed in parallel, the movable conveying flattening mechanism is arranged on the feeding operation side of the winding mechanism, the trimming mechanism and the flattening mechanism, and the discharge side of the flattening mechanism is opposite to the installation and shaping mechanism.
The number of the shaping mechanisms is multiple.
And a wire nozzle mechanism, a rotating mechanism and a crochet hook mechanism are sequentially arranged on the feeding operation side of the winding mechanism from top to bottom, and coil winding is completed through wire inlet of the wire nozzle mechanism, winding of the crochet hook mechanism and hooking of the crochet hook mechanism.
The conveying and flattening mechanism is arranged on the guide rail and moves along the guide rail.
And a blade is arranged at the top of the thread cutting mechanism and used for cutting threads.
The bottom of the thread trimming mechanism is arranged on the sliding table, and the direction of the sliding table is perpendicular to the moving direction of the conveying smoothing mechanism.
And the side surfaces of the flattening mechanism and the shaping mechanism are provided with tin immersion mechanisms.
The flattening mechanism consists of a supporting frame at the bottom and a flattening module arranged on the supporting frame, a feeding port of the flattening module is over against the conveying flattening mechanism, and a discharging port of the flattening module is close to the shaping mechanism; the shaping mechanism is arranged on a platform, and the supporting frame is fixed at the side position of the platform.
The invention has the beneficial effects that: can utilize the characteristics of self-adhesive line and coreless coil structure characteristics, adopt the self-adhesive line to carry out the coil coiling, the integration realizes flattening, rubbing flat, rounding, heating curing design, adopts high temperature soldering tin to carry out the operational procedure such as wicking of coil, integrates the design through the function, can save the process that the enameled wire removed the coating, and be convenient for realize full process automatic operation, shorten coreless coil production cycle, improve production efficiency.
Drawings
FIG. 1 is a schematic view of the effect of the installation and use of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the winding mechanism of FIG. 2;
FIG. 4 is a schematic diagram of the conveyor lay-flat mechanism of FIG. 2;
FIG. 5 is a schematic structural view of the flattening mechanism and the sizing mechanism of FIG. 2;
FIG. 6 is a schematic structural view of the thread trimming mechanism of FIG. 2;
fig. 7 is a schematic structural diagram of the wicking mechanism in fig. 2.
In the figure: 1-winding mechanism, 11-wire nozzle mechanism, 12-rotating mechanism, 13-crochet hook mechanism, 2-conveying flattening mechanism, 3-wire cutting mechanism, 31-blade, 32-sliding table, 4-flattening mechanism, 41-flattening module, 42-supporting frame, 5-shaping mechanism and 6-tin dipping mechanism.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
Example 1
As shown in fig. 1 to 7, the coil processing system for the coreless motor comprises a winding mechanism 1, a trimming mechanism 3, a flattening mechanism 4 and a shaping mechanism 5; the winding mechanism 1, the trimming mechanism 3 and the flattening mechanism 4 are sequentially installed in parallel, the movable conveying flattening mechanism 2 is arranged on the feeding operation side of the winding mechanism 1, the trimming mechanism 3 and the flattening mechanism 4, and the discharge side of the flattening mechanism 4 is opposite to the installation and shaping mechanism 5.
Example 2
The number of the setting mechanism 5 is plural based on the embodiment 1.
Example 3
Based on embodiment 1, the feeding operation side of the winding mechanism 1 is sequentially provided with the nozzle mechanism 11, the rotating mechanism 12 and the crochet hook mechanism 13 from top to bottom, and the coil winding is completed through the operations of wire inlet of the nozzle mechanism 11, wire winding of the crochet hook mechanism 13 and hooking of the crochet hook mechanism 13.
Example 4
Based on embodiment 1, the conveying and smoothing mechanism 2 is mounted on and moves along the guide rail.
Example 5
Based on embodiment 1, the thread cutting mechanism 3 is provided with a blade 31 on the top for cutting thread.
Example 6
Based on the embodiment 1, the bottom of the thread trimming mechanism 3 is mounted on the sliding table 32, and the direction of the sliding table 32 is perpendicular to the moving direction of the conveying leveling mechanism 2.
Example 7
According to the embodiment 1, the side surfaces of the flattening mechanism 4 and the shaping mechanism 5 are provided with the tin immersion mechanism 6.
Example 8
Based on the embodiment 1, the flattening mechanism 4 is composed of a supporting frame 42 at the bottom and a flattening module 41 installed on the supporting frame 42, a feeding port of the flattening module 41 is opposite to the conveying flattening mechanism 2, and a discharging port of the flattening module 41 is close to the shaping mechanism 5; the setting mechanism 5 is mounted on a platform to which the support frame 42 is fixed in a lateral position.
The conveying and flattening mechanism 2 mainly achieves two functions, namely, a coiled coil is conveyed to the wire shearing mechanism and the flat pressing mechanism, and a hexagonal coil is flattened.
The wire cutting mechanism mainly has the function of cutting the lead wire of the twisted coil. The mechanism can adjust the vertical height and the front-back distance through the sliding table. The clamping jaw cylinder drives the blade to move, so that the function of trimming is realized.
A typical implementation of the platen mechanism is that the platen mechanism is mainly composed of a support frame, a platen module and a material taking component. Distance, height from top to bottom can be adjusted to braced frame, simultaneously for the module that flattens and get the material and provide installation space. The flattening module is mainly used for flattening the flattened coil again. The material taking is to take the flattened coil out of the flattening module and serve as a temporary storage platform to wait for the manipulator to grab.
In the above implementation, the motion flow of the platen mechanism is as follows: the coil is conveyed to the flattening mechanism from the wire shearing mechanism by the conveying flattening mechanism, the flattened coil is taken out by the material taking manipulator through flattening treatment of the flattening module, and the manipulator waiting for taking the flat plate takes out the coil to clamp the coil.
The shaping mechanism mainly comprises a rounding main shaft, 4 sets of rounding executing parts, a feeding mechanism, an auxiliary rounding mechanism, a wire shearing and leading mechanism and a wire end collecting mechanism, and is characterized in that the two stations work simultaneously to shape a flattened coil into a hollow cup coil.
In the above implementation, the action flow of the shaping mechanism is as follows: the flattening coil coming out of the flattening mechanism is sent to a feeding mechanism in the rounding mechanism through a truss manipulator, the feeding mechanism conveys the flattening coil to the position of a rounding main shaft, a rounding executing part starts to work in sequence, the feeding mechanism returns simultaneously, after rounding is completed, a lead wire is cut, a wire end collecting mechanism works simultaneously, redundant lead wires are subtracted, and the manipulator waiting for taking a finished product is used for grabbing.
The tin immersion mechanism is composed of a tin immersion mechanism and a feeding mechanism, mainly realizes tin filling on the coreless coil, and has the following typical action flows: the coreless coil is conveyed to a feeding mechanism on the tin immersion mechanism from the rounding mechanism through the truss manipulator, and the coreless coil is placed into the tin immersion pot through the rotation of the table arrangement cylinder, so that the tin immersion is completed.
Claims (8)
1. The utility model provides a coreless motor coil system of processing, includes winding mechanism (1), trimming mechanism (3), flattens mechanism (4), forming mechanism (5), its characterized in that: the wire winding mechanism (1), the wire shearing mechanism (3) and the flattening mechanism (4) are sequentially installed in parallel, the movable conveying flattening mechanism (2) is arranged on the feeding operation side of the wire winding mechanism (1), the wire shearing mechanism (3) and the flattening mechanism (4), and the discharging side of the flattening mechanism (4) is just opposite to the installation and shaping mechanism (5).
2. The coreless motor coil processing system of claim 1, wherein: the number of the shaping mechanisms (5) is multiple.
3. The coreless motor coil processing system of claim 1, wherein: the coil winding machine is characterized in that a wire nozzle mechanism (11), a rotating mechanism (12) and a crochet hook mechanism (13) are sequentially installed on the feeding operation side of the winding mechanism (1) from top to bottom, and coil winding is completed through wire inlet of the wire nozzle mechanism (11), wire winding of the crochet hook mechanism (13) and hooking out operation of the crochet hook mechanism (13).
4. The coreless motor coil processing system of claim 1, wherein: the conveying and smoothing mechanism (2) is arranged on the guide rail and moves along the guide rail.
5. The coreless motor coil processing system of claim 1, wherein: and a blade (31) is arranged at the top of the thread cutting mechanism (3) and is used for cutting threads.
6. The coreless motor coil processing system of claim 1, wherein: the bottom of the thread trimming mechanism (3) is arranged on a sliding table (32), and the direction of the sliding table (32) is vertical to the moving direction of the conveying smoothing mechanism (2).
7. The coreless motor coil processing system of claim 1, wherein: and the side surfaces of the flattening mechanism (4) and the shaping mechanism (5) are provided with a tin immersion mechanism (6).
8. The coreless motor coil processing system of claim 1, wherein: the flattening mechanism (4) consists of a supporting frame (42) at the bottom and a flattening module (41) arranged on the supporting frame (42), the feeding port of the flattening module (41) is over against the conveying flattening mechanism (2), and the discharging port of the flattening module (41) is close to the shaping mechanism (5); the shaping mechanism (5) is arranged on a platform, and the supporting frame (42) is fixed at the side position of the platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111633341.9A CN114285236A (en) | 2021-12-28 | 2021-12-28 | Coil processing system of coreless motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111633341.9A CN114285236A (en) | 2021-12-28 | 2021-12-28 | Coil processing system of coreless motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114285236A true CN114285236A (en) | 2022-04-05 |
Family
ID=80877546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111633341.9A Withdrawn CN114285236A (en) | 2021-12-28 | 2021-12-28 | Coil processing system of coreless motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114285236A (en) |
-
2021
- 2021-12-28 CN CN202111633341.9A patent/CN114285236A/en not_active Withdrawn
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110233043B (en) | Pulling-shearing wire storage mechanism and full-automatic series coil winding machine | |
| CN106160373B (en) | Four station single needle servo coil winding machines | |
| CN202721578U (en) | Micro-machine rotor winding machine with automatic iron core installing device | |
| CN103683738A (en) | Coil winding machine of moving-coil motor | |
| CN201256043Y (en) | Wire winding apparatus and wire winding machine | |
| CN114285236A (en) | Coil processing system of coreless motor | |
| CN112850365A (en) | Combined textile bobbin device | |
| CN212161557U (en) | Full-automatic winding, bending and cutting integrated equipment for inductance product | |
| CN203708034U (en) | Coreless electromotor wire coil winding machine | |
| CN201490848U (en) | Automatic winding machine | |
| CN210619817U (en) | Wire harness winding device | |
| CN210260650U (en) | Double-end layer is around welding wire equipment | |
| CN217037002U (en) | Guiding device for flat wire hairpin groove | |
| CN209016902U (en) | A kind of synchronous alternating-current generator rotor fully automatic wire winding machine | |
| CN220896477U (en) | Wire binding machine for stator production | |
| CN212810041U (en) | Full-automatic high-frequency inductor integrated into one piece equipment | |
| CN204778040U (en) | Automatic feeding device of spooling equipment | |
| CN220482569U (en) | Multi-angle winding forming device | |
| CN215614296U (en) | Special bender of condenser production unipolar GU type in air conditioner trade | |
| CN219116809U (en) | High-speed wind tube internal stator winding machine | |
| CN220901737U (en) | Filament winder for heating coil processing | |
| CN218174204U (en) | Winding mechanism is used in production of hydraulic rubber hose is woven to environment-friendly steel wire | |
| CN205004176U (en) | Be applied to forming device of ribbon line coiling machine | |
| CN209823610U (en) | Motor coil winding device | |
| CN114726172A (en) | Guiding device for flat wire hairpin groove |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220405 |