CN103683738A - Coil winding machine of moving-coil motor - Google Patents

Coil winding machine of moving-coil motor Download PDF

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Publication number
CN103683738A
CN103683738A CN201310752139.7A CN201310752139A CN103683738A CN 103683738 A CN103683738 A CN 103683738A CN 201310752139 A CN201310752139 A CN 201310752139A CN 103683738 A CN103683738 A CN 103683738A
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China
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coil
cylinder
manipulator
thread
hollow
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CN201310752139.7A
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CN103683738B (en
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黄剑兴
范圣秉
刘晋权
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SHENZHEN SHUANGHUAN QX MOTOR CO Ltd
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SHENZHEN SHUANGHUAN QX MOTOR CO Ltd
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Publication of CN103683738A publication Critical patent/CN103683738A/en
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Abstract

The invention belongs to the technical field of a motor coil winding machine and particularly relates to a coil winding machine of a moving-coil motor. The coil winding machine comprises a winding mechanism capable of winding a varnished wire into a coil with two thread residues and a plurality of electrode tips, a thread residue removing mechanism for clamping a coil and removing the thread residues and a control mechanism arranged on a rack, wherein the control mechanism is used for controlling the movement of the winding mechanism and the thread residue removing mechanism; the coil winding machine comprises a dip soldering furnace and a dip soldering mechanism for clamping the coil arranged in the thread residue removing mechanism and carrying out a dip soldering process on the electrode tips; the dip soldering mechanism comprises a clamping part for clamping the coil, an overturning part for overturning the coil and a moving part for driving the clamp part to move and dipping the overturned electrode tips into the dip soldering furnace; the moving part is connected with the clamping part and the clamping part is mounted on the moving part; the control mechanism is used for controlling the movement of the clamping part, the overturning part and the moving part; the clamping part is used for automatically clamping the coil; the overturning part is used for overturning the coil; the moving part is used for placing the electrode tips into the dip soldering furnace to finish the dip soldering operation.

Description

Hollow-cup motor coil winder
Technical field
The invention belongs to motor coil coil winding machine technical field, relate in particular to hollow-cup motor coil winder.
Background technology
Hollow-cup motor belongs to direct current, permanent magnetism, servo small and special electric machine, adopt hollow cup rotor, thoroughly eliminated because iron core forms the electric energy loss that eddy current causes, its weight and moment of inertia significantly reduce simultaneously, thereby reduced the mechanical energy loss of rotor self, there is outstanding energy conservation characteristic, sensitive control characteristic easily and stable operation characteristic, simultaneously, the energy density of hollow-cup motor increases substantially, compare with the iron core motor of Same Efficieney, its weight, volume significantly reduces, as high efficiency energy transfer mechanism, hollow-cup motor has represented one of developing direction of motor.
Hollow-cup motor coil is formed by enamelled wire coiling, the manufacturing process of coil comprises coiling, it is flat to rub with the hands, go the operations such as the end of a thread, wicking, there is at present a kind of micromotor coil coiling machine with automatic winding, can realize coiling to coil, remove the end of a thread, rub the automation mechanized operation of the operation such as flat with the hands, this coil winding machine can not carry out automation mechanized operation to the wicking operation of coil, the production cycle that extends hollow-cup motor coil, production efficiency is low.
Summary of the invention
Hollow-cup motor coil winder provided by the invention, is intended to solve the automation mechanized operation that existing hollow-cup motor coil winder can not be realized coil wicking technique, extends the production cycle of hollow cup coil, the problem that production efficiency is low.
For solving the problems of the technologies described above, the technical scheme of hollow-cup motor coil winder provided by the invention is, comprise and enamelled wire can be turned to the winding mechanism of the coil with two the end of a thread and a plurality of electrode tips, clamp described coil and remove going to the end of a thread mechanism and controlling described winding mechanism of described the end of a thread, the described controlling organization that goes the operation of the end of a thread mechanism, also comprise tin immersion furnace and can gripping be placed in described in remove the in-house described coil of the end of a thread, and the wicking mechanism that described electrode tip is carried out to wicking processing, described wicking mechanism with described in go to the end of a thread mechanism corresponding one by one, described wicking mechanism comprises the gripping parts for coil described in gripping, for overturning the turning part of described coil and for driving described gripping parts to move, and the described electrode tip after upset is immersed to the moving-member in described tin immersion furnace, described gripping parts are installed on the part of turning part, turning part part is connected with described moving-member, described controlling organization is controlled described gripping parts, the operation of turning part part and described moving-member.
Particularly, described winding mechanism comprises bounce cylinder, coiling electric motor, for the winding former of described enamelled wire coiling moulding and can be by the crochet hook of electrode tip described in described enamelled wire hook pulling shaping, described winding former is connected with described coiling electric motor, described crochet hook is located at the below of described winding former, described crochet hook is connected with described bounce cylinder, and described controlling organization is controlled the operation of described bounce cylinder, described coiling electric motor.
Further, also comprise frame, described gripping parts comprise the first manipulator for coil described in gripping, turning part part comprises the upset cylinder for described the first manipulator that overturns, described upset cylinder is connected with a rotating shaft, described the first manipulator is installed on described rotating shaft, described moving-member comprises for driving described the first manipulator to move described electrode tip to be positioned over to the first cylinder in described tin immersion furnace, described the first cylinder is horizontally placed in described frame, described the first cylinder is provided with the first expansion link, the end of described the first expansion link is provided with a slide block, described upset cylinder is installed on described slide block.
Further, described slide block is provided with for regulating the second cylinder of described the first manipulator height, described the second cylinder is vertically arranged on described slide block, described the second cylinder is provided with the second expansion link, the end of described the second expansion link is provided with a supporting bracket, and described upset cylinder is installed in described supporting bracket.
Particularly, described supporting bracket is provided with the 3rd cylinder for driving described the first manipulator to move, and described the 3rd cylinder is horizontally placed in described supporting bracket, and described the 3rd cylinder is provided with the 3rd expansion link, and described upset cylinder is connected with described the 3rd expansion link.
Further, described frame is provided with the first support for fixing described tin immersion furnace, described tin immersion furnace is fixedly arranged on described the first support, described frame is also provided with for transmitting the belt transmission agency of the described coil that wicking has completed, described belt transmission agency is located at the outside of described tin immersion furnace, and described controlling organization is controlled the operation of described belt transmission agency.
Particularly, described belt transmission agency comprises conveyer belt, for the second support of described conveyer belt is installed, described second is set up in described frame, and be arranged in parallel with described the first support, described belt transmission agency also comprises corresponding with described the first manipulator, and described coil is sent to the coil slide plate on described conveyer belt, described coil slide plate is obliquely installed on described the second support.
Particularly, described go the end of a thread mechanism comprise hold assembly for clamping described coil, for removing second manipulator of described the end of a thread and for described the 3rd support of described the second manipulator is installed, described the second manipulator is corresponding one by one with described hold assembly, described hold assembly is installed in described frame, described the 3rd support is provided with a line slideway, and described the second manipulator is slidedly arranged on described line slideway.
Specific address, described hold assembly comprises the 4th support and is located on described the 4th support for clamping the 3rd manipulator of described coil, described the 3rd manipulator comprises two jaws that are oppositely arranged, described in each, on jaw, be respectively provided with a mount pad, described in each, in mount pad, be provided with compact heap, described compact heap has a groove, the two described grooves that are oppositely arranged form for described the first manipulators stretch into and gripping described in the activity space of coil.
Preferably, on described the 3rd support, be also provided with the four-cylinder for driving described line slideway to move, described four-cylinder is provided with the 4th expansion link, and described line slideway is fixedly connected with described the 4th expansion link.
The beneficial effect of hollow-cup motor coil winder provided by the invention is: enamelled wire is turned to the coil with two the end of a thread and a plurality of electrode tips at winding mechanism place, by winding former, continue rotation half cycle, can make the end of a thread and electrode tip upwards arrange, remove the end of a thread mechanism gripping coil, under the effect of the second manipulator, remove the end of a thread on coil, moving-member drives gripping parts to move to the end of a thread mechanism place, the gripping of gripping parts is placed in the in-house coil of the end of a thread, due to now, electrode tip is towards setting, turning part is by the electrode tip half cycle that overturns, electrode tip is arranged down, be convenient to the operation of wicking technique, moving-member drives the gripping parts after upset to move to tin immersion furnace place again, carry out the wicking technique of electrode tip, the wicking automation technolo operation of controlling organization control coil, shorten the production cycle of hollow cup coil, improve the production efficiency of hollow cup coil.
Accompanying drawing explanation
The schematic perspective view of the hollow-cup motor coil winder that Fig. 1 provides for the embodiment of the present invention;
The schematic perspective view that goes to the end of a thread mechanism that Fig. 2 provides for the embodiment of the present invention;
The schematic perspective view of the hold assembly that Fig. 3 provides for the embodiment of the present invention;
The compact heap that Fig. 4 provides for the embodiment of the present invention is by the schematic perspective view that uses state turnover 900;
The schematic perspective view of the wicking mechanism that Fig. 5 provides for the embodiment of the present invention;
The scheme of installation of the tin immersion furnace that Fig. 6 provides for the embodiment of the present invention, belt conveyor and scraper component;
The structural representation of the scraper component that Fig. 7 provides for the embodiment of the present invention;
The schematic perspective view of the winding mechanism that Fig. 8 provides for the embodiment of the present invention
In accompanying drawing, sequence number is as follows:
Winding mechanism 1 bounce cylinder 11 coiling electric motor 12 winding former 13 crochet hooks 14 the 5th cylinders 15
Remove the end of a thread mechanism 2 hold assembly 21 second manipulator 22 the 3rd support 23 line slideway 24 four-cylinder 25 the 4th support 211 the 3rd manipulator 212 jaw 2121 mount pad 2122 compact heap 2123 groove 21231 activity spaces 213
Controlling organization 3
Wicking mechanism 4 first manipulator 41 upset cylinder 42 rotating shaft 421 first cylinder 431 first expansion link 4,311 second cylinder 432 slide blocks 44 the 3rd cylinder 433 supporting brackets 45
Tin immersion furnace 5 first supports 51
Frame 6
Belt transmission agency 7 conveyer belt 71 second support 72 coil slide plates 73
Scraper component 8 scraper plate 81 lift cylinder 82 cylinder supports seats 83
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Below in conjunction with specific embodiment, the present invention is described in detail.
As shown in Fig. 1 and Fig. 6, the embodiment of the present invention provides a kind of hollow-cup motor coil winder, comprise winding mechanism 1, remove the end of a thread mechanism 2 and controlling organization 3, controlling organization 3 is controlled the operation of winding mechanism 1 He Qu the end of a thread mechanism 2, winding mechanism 1 carries out coiling, enamelled wire is turned to the coil with two the end of a thread and a plurality of electrode tips, remove the coil after the 2 clamping moulding of the end of a thread mechanism and the end of a thread on coil is removed, hollow-cup motor coil winding machine also comprises wicking mechanism 4 and tin immersion furnace 5, 4 Yu Qu the end of a thread mechanisms 2 of wicking mechanism are corresponding one by one, Ji Yigequ the end of a thread mechanism 2 is corresponding to Yi Ge wicking mechanism 4, guarantee that each has completed the coil of the end of a thread technique, wicking mechanism 4 is carried out wicking technique, operational sequence does not stop to break, improve the production efficiency of coil, wicking mechanism 4 can gripping be placed in the coil of the end of a thread mechanism 2 and the electrode tip on coil is carried out to wicking technique, wicking mechanism 4 comprises gripping parts, turning part and moving-member, wherein, gripping parts can gripping remove the coil in the end of a thread mechanism 2, turning part overturns coil, gripping parts are installed on turning part, turning part is connected with moving-member, controlling organization 3 is controlled gripping parts, the operation of turning part and moving-member, moving-member drives gripping parts to move and the electrode tip after upset is immersed in tin immersion furnace 5, complete the wicking operation of electrode tip.
Wicking mechanism 4 is located between the end of a thread mechanism 2 and tin immersion furnace 5, for the normal operation that guarantees to go to the end of a thread mechanism 2, between 4 Yu Qu the end of a thread mechanisms 2 of wicking mechanism, be provided with certain distance, after the end of a thread on coil is removed, gripping parts are under the driving of moving-member, move to the end of a thread mechanism 2 places, gripping coil, turning part drives gripping part turnover, so that electrode tip arranges downwards, moving-member drives gripping parts again, gripping parts move to tin immersion furnace 5 places, carry out the wicking technique of electrode tip, moving-member can comprise Timing Belt or tooth bar or line slideway, gripping parts are installed on moving-member, can realize reciprocating motion.
In the present embodiment, gripping parts can comprise pneumatic-finger or hydraulically operated fixture etc., clamping by gripping parts is moved, the coil in the end of a thread mechanism 2 is removed in taking-up, controlling organization 3 is controlled the operation of gripping parts, realize automation mechanized operation, alleviate operating personnel's work load, and improve the production efficiency of coil.
In the present embodiment, controlling organization 3 comprises Programmable Logic Controller and control circuit, in Programmable Logic Controller, be provided with control command, for controlling the operation of each parts, winding mechanism 1 completes the coiling of coil, under the effect of controlling organization 3, coil upset half cycle, make being directed upwardly of electrode tip and the end of a thread, go to the end of a thread mechanism 2 to receive control command, the coil of gripping coiling moulding, and remove the end of a thread on coil, wicking mechanism 4 receives the control command that controlling organization 3 sends, moving-member drives gripping parts to move, the gripping of gripping parts is placed in the coil in the end of a thread mechanism 2, due to the now upwards setting of electrode tip, turning part need to overturn electrode tip, make it to arrange down, moving-member drives gripping parts to move again, electrode tip is immersed in tin immersion furnace 5, complete wicking technique, wicking all processes is realized automation mechanized operation, improve coil wicking working (machining) efficiency, shorten the production cycle of hollow-cup motor coil.
Certainly, also can arrange and be arranged side by side a plurality of corresponding wicking mechanisms 4 of the end of a thread mechanism 2 and Yu Qu the end of a thread mechanism 2 that go, like this, can a plurality of coils of time processing, further improve coil working (machining) efficiency.
As shown in Fig. 1 and Fig. 5, the hollow-cup motor coil winding machine that the embodiment of the present invention provides also comprises frame 6, gripping parts comprise the first manipulator 41, the first manipulator 41 moves to the end of a thread mechanism 2 places and clamps coil, now electrode tip is directed upwardly, yet, during wicking, the direction of electrode tip should be down, therefore, need to be by the first manipulator 41 upsets, make the direction of electrode tip down, conveniently carry out wicking technique, turning part comprises the upset cylinder 42 for first manipulator 41 that overturns, upset cylinder 42 is connected with rotating shaft 421, the first manipulator 41 is arranged on rotating shaft 421, upset cylinder 42 drives rotating shaft 421 to rotate, when rotating shaft 421 rotates, realize the upset of the first manipulator 41, moving-member 43 comprises the first cylinder 431 for driving the first manipulator 41 to move, the first cylinder 431 is horizontally placed in frame 6, the first cylinder 431 is provided with the first expansion link 4311, the end of the first expansion link 4311 is provided with a slide block 44, upset cylinder 42 is installed on slide block 44, for guaranteeing to go to the end of a thread mechanism 2 to have enough processing spaces, between first manipulator 41Yu Qu the end of a thread mechanism 2, maintain a certain distance, when the end of a thread of having removed on coil, 3 pairs of the first cylinders 431 of controlling organization send control command, the first cylinder 431 drives upset cylinder 42 to move, because the first manipulator 41 is arranged on rotating shaft 421, therefore the first manipulator 41 is corresponding mobile with the mobile generation of upset cylinder 42, the first manipulator 41 moves to the end of a thread mechanism 2 places, gripping coil, when 42 actions of upset cylinder, realize the upset of coil, the first cylinder 431 drives upset cylinder 42 to move again, the first manipulator 41 is moved to the top of tin immersion furnace 5, electrode tip is immersed in tin immersion furnace 5, complete wicking technique, the movement of the first manipulator 41, gripping and upset are all controlled by controlling organization 3, realize automation mechanized operation, shorten the production cycle of hollow-cup motor coil, improve the productivity ratio of hollow-cup motor coil.
As shown in Fig. 1 and Fig. 8, winding mechanism 1 comprises bounce cylinder 11, coiling electric motor 12, for enamelled wire, turn to the winding former 13 of type and by the crochet hook 14 of enamelled wire hook pulling shaping electrode tip, winding former 13 is connected with coiling electric motor 12, crochet hook 14 is located at the below of winding former 13, crochet hook 14 is connected with bounce cylinder 11, controlling organization 3 is controlled bounce cylinder 11, the operation of coiling electric motor 12, enamelled wire is wound on winding former 13, when coil winding certain length, need coiling electrode tip, under the control of controlling organization 3, crochet hook 14 hooks enamelled wire, crochet hook 14 rotations, enamelled wire is reversed and forms electrode tip, under the effect of bounce cylinder 11, crochet hook 14 rises in rotation, the electrode tip of twisting formation is more even, it is more even that electrode tip picks scolding tin, simultaneously, winding mechanism 1 also comprises the 5th cylinder 15, when crochet hook 14 coilings complete electrode tip, the 5th cylinder 15 drives crochet hook 14 to move backward, crochet hook 14 hooks electrode tip slight skew occurs, guarantee, the electrode tip of coiling moulding can not interfered the coiling of subsequent electrode head.
As shown in Figure 2, slide block 44 is for regulating the second cylinder 432 of the first manipulator 41 height, the second cylinder 432 is vertically located on slide block 44, therefore, when the first expansion link 4311 elongates or shortens, also there is corresponding slip in the second cylinder 432, the second cylinder 432 is provided with for driving the second expansion link (not shown) of the lifting of the first manipulator 41, the end of the second expansion link is provided with a supporting bracket 45, upset cylinder 42 is located in supporting bracket 45, when the second expansion link extends or shrink, there is corresponding rising or decline in upset cylinder 42, because the first manipulator 41 is installed on rotating shaft 421, therefore, the height that the elongating or shortening of the second expansion link can be realized the first manipulator 41 regulates, the first manipulator 41 can occur according to the position of going to the end of a thread mechanism 2 corresponding mobile, be convenient to gripping coil, similarly, after the first manipulator 41 gripping coils, according to the position of tin immersion furnace 5, the first manipulator 41 is being carried out to height adjusting, be convenient to electrode tip to immerse and in tin immersion furnace 5, carry out wicking processes.
As shown in Fig. 5 and Fig. 6, supporting bracket 45 is provided with the 3rd cylinder 433, the 3rd cylinder 433 is for driving the first manipulator 41 to move, the 3rd cylinder 433 is provided with the 3rd expansion link (not shown), upset cylinder 42 is connected with the 3rd expansion link, the first manipulator 41 clamping coils after upset, electrode tip immerses in tin immersion furnace 5, because the surface of enamelled wire has viscoid, enamelled wire is after forming electrode tip, viscoid forms impurity in the junction of electrode tip and coil, if do not removed, affect the wicking effect of electrode tip, therefore, when electrode tip wicking operates, need first by Impurity removal, in electrode tip is placed in tin immersion furnace 5, the 3rd expansion link extends a segment distance, impel the first manipulator 41 clamping coils in the interior movement of tin immersion furnace 5, remove the impurity on electrode tip, guarantee the wicking effect of electrode tip.
As Fig. 1, shown in Fig. 5 and Fig. 6, frame 6 is provided with for fixing the first support 51 of tin immersion furnace 5, tin immersion furnace 5 is fixedly arranged on the first support 51, in frame 6, be also provided with for transmitting the belt transmission agency 7 of the coil that wicking has completed, belt transmission agency 7 is located at the outside of tin immersion furnace 5, controlling organization 3 is controlled the operation of belt transmission agency 7, in tin immersion furnace 5, take up the tin soldering liquid of molten condition, the first manipulator 41 clamping coils after upset, electrode tip immerses in tin immersion furnace 5, electrode tip forms zinc-plated structure, after the wicking of coil completes, the second expansion link rises, make the first manipulator 41 arrive coil slide plate 73 places, the first manipulator 41 unclamps clamping, coil drops on coil slide plate 73, and then fall on belt transmission agency 7, the coil that belt transmission agency 7 completes wicking is sent in next step operation.
As shown in Fig. 1, Fig. 6 and Fig. 7, a side at tin immersion furnace 5 is provided with scraper plate 81 assemblies 8 of pricking for striking off the surperficial tin of tin immersion furnace 5, scraper plate 81 assemblies 8 comprise scraper plate 81, for the lift cylinder 82 of lifting scraper plate 81 with for the fixing cylinder supports seat 83 of lift cylinder 82, cylinder supports seat 83 is located in frame 6, when first cylinder 431 traction the first manipulators 41 move, simultaneously, lift cylinder 82 drives scraper plate 81 to move, scraper plate 81 strikes off the scruff in tin immersion furnace 5, is convenient to electrode tip and carries out wicking technique.
As shown in Fig. 5 and Fig. 6, belt transmission agency 7 comprises conveyer belt 71, for the second support 72 of conveyer belt 71 is installed, the second support 72 is located in frame 6, and be arranged in parallel with the first support 51, the convenient coil receiving after wicking completes, belt transmission agency 7 also comprises the coil slide plate 73 corresponding with the first manipulator 41, complete after the wicking technique of electrode tip, the first manipulator 41 is positioned over coil on corresponding coil slide plate 73, coil is by 73 landings of coil slide plate to conveyer belt 71, and conveyer belt 71 is carried to next step operation place by coil.
Preferably, one end of coil slide plate 73 is fixedly arranged on the first support 51, and the other end extends obliquely, forms inclined plane, and the coil dropping on coil slide plate 73 is more prone to landing to belt transmission agency 7.
As Fig. 1 to Fig. 3, shown in Fig. 5, go to the end of a thread mechanism 2 to comprise for clamping the hold assembly 21 of coil, hold assembly 21 is arranged in frame 6, after coil winding completes, coil is arranged in hold assembly 21, and the end of a thread arranges upward, the second manipulator 22 is corresponding one by one with hold assembly 21, the second manipulator 22 is arranged on the 3rd support 23, and can remove the end of a thread on the coil being arranged in corresponding hold assembly 21, the 3rd support 23 is provided with a line slideway 24, the second manipulator 22 is slidedly arranged on line slideway 24, for avoiding the end of a thread after pinch off, place nowhere, if arbitrarily drop can cause complete machine processing environment mixed and disorderly, increase staff's work load, therefore, after the end of a thread on the second manipulator 22 pinch off coils, the second manipulator 22 moves to side, in the suitable position of frame 6, one receiver is set, the end of a thread after pinch off is collected in receiver, convenient operation personnel's timing cleaning, alleviate operating personnel's work load, guarantee that the first manipulator 41 gripping coils normally carry out simultaneously.
As shown in Figure 2, on the 3rd support 23, be also provided with the four-cylinder 25 for driving line slideway 24 to move, four-cylinder 25 is provided with the 4th expansion link (not shown), line slideway 24 is fixedly connected with the 4th expansion link, the second manipulator 22 is slidedly arranged on line slideway 24, when line slideway 24 moves, the second manipulator 22 moves to corresponding hold assembly 21 places, pinch off the end of a thread, second manipulator 22 clamping the end of a thread move to correct position place along line slideway 24, unclamp, in the end of a thread collection and receiver, the 4th expansion link shrinks, the second manipulator 22 returns back to initial position, be convenient to pinch off the end of a thread next time, and can not affect the coil that hold assembly 21 clampings send next time.
As shown in Figures 3 to 5, hold assembly 21 comprises the 4th support 211 and is located on the 4th support 211 for clamping the 3rd manipulator 212 of coil, the 3rd manipulator 212 comprises two jaws that are oppositely arranged 2121, each jaw 2121 is provided with a mount pad 2122, in each mount pad 2122, be provided with compact heap 2123, when jaw 2121 clamps, compact heap 2123 coil pressings, coil is fixed on the 3rd manipulator 212, the end of a thread on the second manipulator 22 pinch off coils, compact heap 2123 has a groove 21231, two grooves 21231 form for the first manipulator 41 and stretch into the also activity space 213 of gripping coil, the end of compact heap 2123 coil pressings, the first manipulator 41 can stretch in activity space 213, gripping coil, when the first manipulator 41 is clamped after coil, the 3rd manipulator 212 unclamps, the first manipulator 41 takes out coil.
Preferably, mount pad 2122 is installed on jaw 2121 by screw, and compact heap 2123 is detachably installed in mount pad 2122, and therefore, compact heap 2123 can be changed according to dissimilar coil.
Preferably, groove 21231 be shaped as strip, the cross sectional shape of the broad ways of compact heap 2123 is concave shape, the activity space 213 that two grooves that are oppositely arranged 21231 form is flat, the first manipulator 41 can stretch in activity space 213, and expansible is clamped coil, clamps coil and takes out, simple to operate, the production efficiency of raising hollow-cup motor coil.
Certainly, the first manipulator 41, the second manipulator 22 and the 3rd manipulator 212 can adopt pneumatic-finger or hydraulically operated fixture etc., for clamping coil.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. hollow-cup motor coil winder, comprise and enamelled wire can be turned to the winding mechanism of the coil with two the end of a thread and a plurality of electrode tips, clamp described coil and remove going to the end of a thread mechanism and controlling described winding mechanism of described the end of a thread, the described controlling organization that goes the operation of the end of a thread mechanism, it is characterized in that: also comprise tin immersion furnace and can gripping be placed in described in remove the in-house described coil of the end of a thread, and the wicking mechanism that described electrode tip is carried out to wicking processing, described wicking mechanism with described in go to the end of a thread mechanism corresponding one by one, described wicking mechanism comprises the gripping parts for coil described in gripping, for overturning the turning part of described coil and for driving described gripping parts to move, and the described electrode tip after upset is immersed to the moving-member in described tin immersion furnace, described gripping parts are installed on the part of turning part, turning part part is connected with described moving-member, described controlling organization is controlled described gripping parts, the operation of turning part part and described moving-member.
2. hollow-cup motor coil winder as claimed in claim 1, it is characterized in that: described winding mechanism comprises bounce cylinder, coiling electric motor, for the winding former of described enamelled wire coiling moulding and can be by the crochet hook of electrode tip described in described enamelled wire hook pulling shaping, described winding former is connected with described coiling electric motor, described crochet hook is located at the below of described winding former, described crochet hook is connected with described bounce cylinder, and described controlling organization is controlled the operation of described bounce cylinder, described coiling electric motor.
3. hollow-cup motor coil winder as claimed in claim 2, it is characterized in that: also comprise frame, described gripping parts comprise the first manipulator for coil described in gripping, turning part part comprises the upset cylinder for described the first manipulator that overturns, described upset cylinder is connected with a rotating shaft, described the first manipulator is installed on described rotating shaft, described moving-member comprises for driving described the first manipulator to move described electrode tip to be positioned over to the first cylinder in described tin immersion furnace, described the first cylinder is horizontally placed in described frame, described the first cylinder is provided with the first expansion link, the end of described the first expansion link is provided with a slide block, described upset cylinder is installed on described slide block.
4. hollow-cup motor coil winder as claimed in claim 3, it is characterized in that: described slide block is provided with for regulating the second cylinder of described the first manipulator height, described the second cylinder is vertically arranged on described slide block, described the second cylinder is provided with the second expansion link, the end of described the second expansion link is provided with a supporting bracket, and described upset cylinder is installed in described supporting bracket.
5. hollow-cup motor coil winder as claimed in claim 4, it is characterized in that: described supporting bracket is provided with the 3rd cylinder for driving described the first manipulator to move, described the 3rd cylinder is horizontally placed in described supporting bracket, described the 3rd cylinder is provided with the 3rd expansion link, and described upset cylinder is connected with described the 3rd expansion link.
6. the hollow-cup motor coil winder as described in any one in claim 3 to 5, it is characterized in that: described frame is provided with the first support for fixing described tin immersion furnace, described tin immersion furnace is fixedly arranged on described the first support, described frame is also provided with for transmitting the belt transmission agency of the described coil that wicking has completed, described belt transmission agency is located at the outside of described tin immersion furnace, and described controlling organization is controlled the operation of described belt transmission agency.
7. hollow-cup motor coil winder as claimed in claim 6, it is characterized in that: described belt transmission agency comprises conveyer belt, for the second support of described conveyer belt is installed, described second is set up in described frame, and be arranged in parallel with described the first support, described belt transmission agency also comprises corresponding with described the first manipulator, and described coil is sent to the coil slide plate on described conveyer belt, described coil slide plate is obliquely installed on described the second support.
8. hollow-cup motor coil winder as claimed in claim 7, it is characterized in that: described in go the end of a thread mechanism comprise hold assembly for clamping described coil, for removing second manipulator of described the end of a thread and for described the 3rd support of described the second manipulator is installed, described the second manipulator is corresponding one by one with described hold assembly, described hold assembly is installed in described frame, described the 3rd support is provided with a line slideway, and described the second manipulator is slidedly arranged on described line slideway.
9. hollow-cup motor coil winder as claimed in claim 8, it is characterized in that: described hold assembly comprises the 4th support and is located on described the 4th support for clamping the 3rd manipulator of described coil, described the 3rd manipulator comprises two jaws that are oppositely arranged, described in each, on jaw, be respectively provided with a mount pad, described in each, in mount pad, be provided with compact heap, described compact heap has a groove, the two described grooves that are oppositely arranged form for described the first manipulators stretch into and gripping described in the activity space of coil.
10. hollow-cup motor coil winder as claimed in claim 8 or 9, it is characterized in that: on described the 3rd support, be also provided with the four-cylinder for driving described line slideway to move, described four-cylinder is provided with the 4th expansion link, and described line slideway is fixedly connected with described the 4th expansion link.
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CN103683738A true CN103683738A (en) 2014-03-26
CN103683738B CN103683738B (en) 2018-04-27

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104036952A (en) * 2014-06-03 2014-09-10 蔡尚霖 Transformer winding machine
CN105024501A (en) * 2014-04-26 2015-11-04 赵华勇 Automatic stator coil winding machine
CN105304314A (en) * 2015-10-22 2016-02-03 海宁三弘电子科技有限公司 Automatic coil winding all-in-one machine for transformer
CN106783157A (en) * 2016-12-30 2017-05-31 天津市滨海电器有限公司 A kind of magnetic coil full automatic production equipment
CN110994923A (en) * 2019-12-24 2020-04-10 河南农业大学 Automatic production equipment for coreless motor stator

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CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102684417A (en) * 2012-05-08 2012-09-19 昆山库克自动化科技有限公司 Coil winding machine of coreless motor
CN203708034U (en) * 2013-12-31 2014-07-09 深圳市双环全新机电股份有限公司 Coreless electromotor wire coil winding machine

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102684417A (en) * 2012-05-08 2012-09-19 昆山库克自动化科技有限公司 Coil winding machine of coreless motor
CN203708034U (en) * 2013-12-31 2014-07-09 深圳市双环全新机电股份有限公司 Coreless electromotor wire coil winding machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105024501A (en) * 2014-04-26 2015-11-04 赵华勇 Automatic stator coil winding machine
CN105024501B (en) * 2014-04-26 2017-04-05 赵华勇 A kind of automatic stator coil winding machine
CN104036952A (en) * 2014-06-03 2014-09-10 蔡尚霖 Transformer winding machine
CN104036952B (en) * 2014-06-03 2017-04-19 蔡尚霖 transformer winding machine
CN105304314A (en) * 2015-10-22 2016-02-03 海宁三弘电子科技有限公司 Automatic coil winding all-in-one machine for transformer
CN106783157A (en) * 2016-12-30 2017-05-31 天津市滨海电器有限公司 A kind of magnetic coil full automatic production equipment
CN110994923A (en) * 2019-12-24 2020-04-10 河南农业大学 Automatic production equipment for coreless motor stator

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