CN106783157A - A kind of magnetic coil full automatic production equipment - Google Patents
A kind of magnetic coil full automatic production equipment Download PDFInfo
- Publication number
- CN106783157A CN106783157A CN201611259134.0A CN201611259134A CN106783157A CN 106783157 A CN106783157 A CN 106783157A CN 201611259134 A CN201611259134 A CN 201611259134A CN 106783157 A CN106783157 A CN 106783157A
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- CN
- China
- Prior art keywords
- magnetic coil
- production equipment
- full automatic
- automatic production
- wicking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000003780 insertion Methods 0.000 claims abstract description 5
- 230000037431 insertion Effects 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000013461 design Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
Abstract
The invention provides a kind of magnetic coil full automatic production equipment, including feeding structure, winding structure, wicking processing structure, package assembly;The feeding structure includes drive mechanism, guide rail and the carrier loader on guide rail, and the drive mechanism drives the guide rail operation;It is provided with standing groove on the carrier loader, and the rear and front end of the standing groove has front limit groove and rear stopper slot with the standing groove insertion;Wicking processing structure include rotational structure and be separately positioned on the rotational structure surrounding, wicking structure, arrange structure and detection structure.Magnetic coil full automatic production equipment described in the invention is reasonable in design, makes simple, easy to operate, stabilized structure, improves operating efficiency, and solving needs many labour intensity of manpower big, and production capacity is low, and product quality is unstable, cycle problem long.
Description
Technical field
The invention belongs to mechanical field, more particularly, to a kind of magnetic coil full automatic production equipment.
Background technology
Breaker is a kind of on-load switch, and with short circuit and overload protection function, its short-circuit protection function leans on magnetic coil
Realize, because defencive function is perfect, repair easy to use, breaker is widely used in power system.Wherein magnetic in energized circuit
Property coil be connected with by protection circuit for electromagnetic trip, magnetic coil and conductive plate and the first-class composition galvanic circle of stationary contact are
Key core part in breaker overcurrent trip.When short circuit, magnetic potential is produced by the short circuit current of coil, will
Electric energy is converted to magnetic energy, and magnetic energy expedites the emergence of electromagnetic force and electrodynamic repulsion force drives the action of sound iron core, overcomes the resistance of push rod back-moving spring
Power, drive link mechanism or lock, make dynamic/static contact instantaneous trip, complete the tripping operation of breaker;No-voltage release runs into power supply
When side has a power failure or supply voltage is too low, the electromagnetic force produced by electromagnet is not enough to overcome the pulling force of reaction force spring, armature
It is pulled upwardly, breaker breaking is made by transmission mechanism promotion free tripping mechanism, plays the effect of under-voltage and zero voltage protection.Industry
At present compare popularization processing procedure module processing technology use artificial coiling and reason line, technique tradition fall behind, cycle long these processes
It is separately independent, needs by the processing in place several times, turnover, packaging, coil-winding uses artificial coiling, module reason line
Using artificial reason line, wicking needs many labour intensity of manpower big, and production capacity is low, and product quality is unstable, and the cycle, long was with the country
The increase of labor cost, manual work has turned into the production bottleneck of enterprise product cost and the phase of friendship.
There are the following problems for existing processing method:
1st, the labour intensity of workman is high;
2nd, processing efficiency is low;
3rd, the coiling density and spacing of coil are difficult to control to, and cause processed homogeneity of product poor.
The content of the invention
In view of this, the invention is directed to a kind of magnetic coil full automatic production equipment, to solve processing efficiency
It is low easily the problem of error occur.
To reach above-mentioned purpose, what the technical scheme of the invention was realized in:
A kind of magnetic coil full automatic production equipment, including feeding structure, winding structure, wicking processing structure, assembling knot
Structure;
The feeding structure includes drive mechanism, guide rail and the carrier loader on guide rail, and the drive mechanism drives institute
State guide rail operation;Standing groove is provided with the carrier loader, and the rear and front end of the standing groove has and the standing groove
The front limit groove and rear stopper slot of insertion;
Wicking processing structure include rotational structure and be separately positioned on the rotational structure surrounding, wicking structure,
Arrange structure and detection structure;
The rotational structure includes supporting plate, and the supporting plate is supported by rotation dish, and the rotation dish connects with electric rotating machine
Connect, the rotation dish is square, and several rotating bars are uniformly provided with its four side, the rotating bar connects with tumbler
Connect, can rotate;
The wicking structure includes wicking pond;The arrangement structure includes riser, is provided with the riser upper surface some
Individual groove;The detection structure includes resistance detection means;
The package assembly includes turntable structure and five manipulators;
The turntable structure includes the rotating disk being connected with rotary electric machine, and six support blocks, institute are uniformly provided with the rotating disk
State support block and be provided with placement block back to the side of the disk axes, the placement block is back to the end face both sides of the disk axes
Left plate and right plate are respectively equipped with, and its lower end is provided with supporting plate, the right plate is provided with limited block;Five manipulators
It is evenly distributed on around the rotating disk;
The feeding structure is parallel with the winding structure, and parallel with one side of the rotation dish.
The detection structure also includes manipulator and two slideways.
The inwall of the standing groove is provided with rubber blanket.
The thickness of the rubber blanket is 1mm-1.5mm.
The upper surface of the riser is inclined plane.
The transmission device is conveyer belt.
The placement block is provided with rubber blanket back to the end face of the disk axes.
The above Winder and resistance detection means are prior art, the machinery equipment that can be bought on the market.
Relative to prior art, the magnetic coil full automatic production equipment described in the invention has the advantage that:
Magnetic coil full automatic production equipment described in the invention is reasonable in design, makes simple, easy to operate, structure
It is firm, operating efficiency is improved, solving needs many labour intensity of manpower big, and production capacity is low, and product quality is unstable, and the cycle is long to ask
Topic.
Brief description of the drawings
The accompanying drawing for constituting the part of the invention is used for providing further understanding the invention, present invention wound
The schematic description and description made does not constitute the improper restriction to the invention for explaining the invention.
In accompanying drawing:
Fig. 1 is the wrapping post stereogram described in the invention embodiment;
Fig. 2 is the carrier loader stereogram described in the invention embodiment;
Fig. 3 is the rotating disk stereogram described in the invention embodiment;
Fig. 4 is the rotational structure stereogram described in the invention embodiment;
Fig. 5 is the riser stereogram described in the invention embodiment.
1- rotating disks, 2- support blocks, 3- placement blocks, 4- left plates, 5- right plates, 6- limited blocks, 7- supporting plates, 8- carrier loaders,
9- standing grooves, 10- front limit grooves, stopper slot after 11-, 12- supporting plates, 13- rotation dish, 14- rotating bars, 15- risers, 16- is recessed
Groove.
Specific embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the invention can
To be mutually combined.
A kind of magnetic coil full automatic production equipment, including feeding structure, winding structure, wicking processing structure, assembling knot
Structure;
As shown in Fig. 2 the feeding structure includes drive mechanism, guide rail and the carrier loader 8 on guide rail, the transmission
Structure drives the guide rail operation;Standing groove 9 is provided with the carrier loader 8, and the rear and front end of the standing groove 9 has
With the front limit groove 10 and rear stopper slot 11 of the insertion of the standing groove 9;
Wicking processing structure include rotational structure and be separately positioned on the rotational structure surrounding, wicking structure,
Arrange structure and detection structure;
As shown in figure 4, the rotational structure includes supporting plate 12, the supporting plate 12 is supported by rotation dish 13, described turn
Moving plate 13 is connected with electric rotating machine, and the rotation dish 13 is square, and several rotating bars 14, institute are uniformly provided with its four side
State rotating bar to be connected with tumbler, can rotate;
As shown in figure 5, the wicking structure includes wicking pond;The arrangement structure includes riser 15, on the riser 15
Several grooves 16 are provided with end face;The detection structure includes resistance detection means;
The package assembly includes turntable structure and five manipulators;
As shown in figure 3, the turntable structure includes the rotating disk 1 being connected with rotary electric machine, six are uniformly provided with the rotating disk 1
Individual support block 2, the support block 2 is provided with placement block 3 back to the side in the axle center of the rotating disk 1, and the placement block 3 is back to described turn
The end face in the axle center of disk 1 is respectively provided on two sides with left plate 4 and right plate 5, and its lower end is provided with supporting plate 7, and the right plate 5 is provided with
Limited block 6;Five manipulators are evenly distributed on around the rotating disk 1;
The feeding structure is parallel with the winding structure, and parallel with one side of the rotation dish 13.
The detection structure also includes manipulator and two slideways.
The inwall of the standing groove 9 is provided with rubber blanket.
The thickness of the rubber blanket is 1mm-1.5mm.
The upper surface of the riser 15 is inclined plane.
The transmission device is conveyer belt.
The placement block 3 is provided with rubber blanket back to the end face in the axle center of the rotating disk 1.
The wrapping post is placed in the standing groove, and front limit groove 6 and rear stopper slot 7 play what limitation wrapping post came off
Effect, transmission device drives guide rail operation, and before carrier loader is transported into Winder, plug wire post inserts the through hole of the wrapping post
In, then go up, bounce back, start coiling, after coiling terminates, wrapping post is put back into standing groove, transmission device is with delivery
Car leaves current location.
Be transported to wrapping post in face of rotation dish by carrier loader, in the through hole on rotating bar insertion wrapping post, takes wrapping post away,
Rotate, run on wicking pond, the montant on wrapping post carries out wicking operation, rotating bar is rotated, to the montant of another side
Wicking is carried out, then rotation dish is rotated further by, reach riser top, the montant after wicking is slided in a groove, corrects wicking
Face, then last turn disc, sends wrapping post into resistance detection means, sets resistance standard, qualified utilization manipulator
A slideway is put into, underproof utilization manipulator is put into another slideway.
Manually wrapping post is put between left plate 4 and right plate 5, limiting wrapping post by supporting plate and limited block moves
It is dynamic, and six support blocks on rotating disk shape all same.Turn clockwise after certain angle, a manipulator is in wrapping post
Spring is assembled in through hole, then rotates to that orange shape head is installed at next manipulator, then manipulator exists after rotating to an angle
Add wiriness part in wrapping post right ports, choose to install certain angle again afterwards, manipulator adds shell on wrapping post again.
The only preferred embodiment of the invention, is not intended to limit the invention creation, all in the invention
Spirit and principle within, any modification, equivalent substitution and improvements made etc. should be included in the protection model of the invention
Within enclosing.
Claims (7)
1. a kind of magnetic coil full automatic production equipment, it is characterised in that:Including feeding structure, winding structure, wicking processing knot
Structure, package assembly;
The feeding structure includes drive mechanism, guide rail and the carrier loader (8) on guide rail, and the drive mechanism drives described
Guide rail runs;Be provided with standing groove (9) on the carrier loader (8), and the standing groove (9) rear and front end have with it is described
The front limit groove (10) and rear stopper slot (11) of standing groove (9) insertion;
Wicking processing structure include rotational structure and be separately positioned on the rotational structure surrounding, wicking structure, arrange
Structure and detection structure;
The rotational structure includes supporting plate (12), and the supporting plate (12) is supported by rotation dish (13), the rotation dish (13)
It is connected with electric rotating machine, the rotation dish (13) is square, and several rotating bars (14) is uniformly provided with its four side, it is described
Rotating bar is connected with tumbler, can rotate;
The wicking structure includes wicking pond;The arrangement structure includes riser (15), is provided with riser (15) upper surface
Several grooves (16);The detection structure includes resistance detection means;
The package assembly includes turntable structure and five manipulators;
The turntable structure includes the rotating disk (1) being connected with rotary electric machine, and six support blocks are uniformly provided with the rotating disk (1)
(2), the support block (2) is provided with placement block (3) back to the side in the rotating disk (1) axle center, and placement block (3) is back to described
The end face in rotating disk (1) axle center is respectively provided on two sides with left plate (4) and right plate (5), and its lower end is provided with supporting plate (7), the right side
Side plate (5) is provided with limited block (6);Five manipulators are evenly distributed on around the rotating disk (1);
The feeding structure is parallel with the winding structure, and parallel with one side of the rotation dish (13).
2. magnetic coil full automatic production equipment according to claim 1, it is characterised in that:The detection structure also includes
Manipulator and two slideways.
3. magnetic coil full automatic production equipment according to claim 1, it is characterised in that:The standing groove (9) it is interior
Wall is provided with rubber blanket.
4. magnetic coil full automatic production equipment according to claim 3, it is characterised in that:The thickness of the rubber blanket is
1mm-1.5mm。
5. magnetic coil full automatic production equipment according to claim 1, it is characterised in that:The upper end of the riser (15)
Face is inclined plane.
6. magnetic coil full automatic production equipment according to claim 5, it is characterised in that:The transmission device is transmission
Band.
7. magnetic coil full automatic production equipment according to claim 1, it is characterised in that:It is described placement block (3) back to
The end face in rotating disk (1) axle center is provided with rubber blanket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611259134.0A CN106783157A (en) | 2016-12-30 | 2016-12-30 | A kind of magnetic coil full automatic production equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611259134.0A CN106783157A (en) | 2016-12-30 | 2016-12-30 | A kind of magnetic coil full automatic production equipment |
Publications (1)
Publication Number | Publication Date |
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CN106783157A true CN106783157A (en) | 2017-05-31 |
Family
ID=58954661
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611259134.0A Pending CN106783157A (en) | 2016-12-30 | 2016-12-30 | A kind of magnetic coil full automatic production equipment |
Country Status (1)
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CN (1) | CN106783157A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107368027A (en) * | 2017-08-21 | 2017-11-21 | 山东师范大学 | A kind of magnet coil intelligently produces and detecting and controlling system and method |
CN109285691A (en) * | 2018-10-29 | 2019-01-29 | 罗爱国 | A kind of vertical machine of coil group |
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CN206516487U (en) * | 2016-12-30 | 2017-09-22 | 天津市滨海电器有限公司 | A kind of magnetic coil fully-automatic production device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107368027A (en) * | 2017-08-21 | 2017-11-21 | 山东师范大学 | A kind of magnet coil intelligently produces and detecting and controlling system and method |
CN107368027B (en) * | 2017-08-21 | 2019-06-28 | 山东师范大学 | A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method |
CN109285691A (en) * | 2018-10-29 | 2019-01-29 | 罗爱国 | A kind of vertical machine of coil group |
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