CN107368027B - A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method - Google Patents
A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method Download PDFInfo
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- CN107368027B CN107368027B CN201710716750.2A CN201710716750A CN107368027B CN 107368027 B CN107368027 B CN 107368027B CN 201710716750 A CN201710716750 A CN 201710716750A CN 107368027 B CN107368027 B CN 107368027B
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- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 30
- 230000008569 process Effects 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 23
- 238000012360 testing method Methods 0.000 claims description 19
- 238000012544 monitoring process Methods 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 14
- 238000005452 bending Methods 0.000 claims description 8
- 238000012795 verification Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 229920006280 packaging film Polymers 0.000 claims description 3
- 239000012785 packaging film Substances 0.000 claims description 3
- 238000012372 quality testing Methods 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229930183419 Irisone Natural products 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- UZFLPKAIBPNNCA-BQYQJAHWSA-N alpha-ionone Chemical compound CC(=O)\C=C\C1C(C)=CCCC1(C)C UZFLPKAIBPNNCA-BQYQJAHWSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
The invention discloses a kind of electromagnetic coils intelligently to produce and detecting and controlling system and method, comprising: master controller, electromagnetic coil intelligence process units and electromagnetic coil intelligent detection device；Electromagnetic coil intelligence process units includes: raw material storage area, raw material access module and conveyor belt module；Electromagnetic coil intelligent detection device includes: sensor module, machine vision module and coil resistance detection module；Raw material storage area, raw material access module, conveyor belt module, sensor module, machine vision module and coil resistance detection module are connect with master controller respectively；The invention has the advantages that: productions and quality testing that present system can be achieved at the same time electromagnetic coil；It can be used for the detection of electromagnetic coil raw material quality and electromagnetic coil finished width, thickness, the detection of weight, finished product resistance and product total quality.
Description
Technical field
The present invention relates to a kind of electromagnetic coils intelligently to produce and detecting and controlling system and method.
Background technique
Electromagnetic coil is widely applied in every field, the peace of quality application field product by directly influencing of quality
Entirely and quality.Links during current electromagnetic coil production are required to manually participate in complete, intelligent insufficient, peace
Not strong enough in terms of Quan Xingyu reliability, production efficiency is not high.
Also, electromagnetic coil product testing process is complicated, needs to put into a large amount of manpower and material resources, at present to production system
Operational safety is paid little attention to, and production system can be operated layman, and certain peace is caused to production operation
Full hidden danger.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned problems, proposes a kind of electromagnetic coil intelligently production and detection control
The advantages that system and method has intelligence production and detection, saves labour, and production and detection efficiency are high.
To achieve the goals above, the present invention adopts the following technical scheme:
The invention discloses a kind of electromagnetic coil intelligence production and detecting and controlling systems, comprising: master controller, electromagnetic coil
Intelligent process units and electromagnetic coil intelligent detection device；
The electromagnetic coil intelligence process units includes: that raw material storage area, raw material access module, rotating electric machine are sandwiched
Device and conveyor belt module；
The electromagnetic coil intelligent detection device includes: sensor module, machine vision module and coil resistance detection mould
Block；
The raw material storage area, raw material access module, rotating electric machine Clamping mechanism, conveyor belt module, sensor die
Block, machine vision module and coil resistance detection module are connect with master controller respectively；
The main controller controls raw material access module is by electromagnetic coil production raw material respectively from raw material storage area
It send by conveyor belt module to designated position；
The Intelligent coil magnetic product of production is examined by sensor module, machine vision module and coil resistance detection module
It surveys, and monitoring data is sent to master controller.
Further, electromagnetic coil intelligence production of the present invention and detecting and controlling system further include: starting module；The booting
Module is connect with master controller；
The starting module includes: main switch and RFID radio frequency card module, fingerprint module, face recognition module and iris
One of module or multiple combinations；
When system boot, by finger print information, man face image acquiring information and the iris recognition information to operator
One or more kinds of information verified, after being verified, main switch open, system operate normally；Otherwise, it can not operate and be
System.
Further, electromagnetic coil intelligence production of the present invention and detecting and controlling system further include: remote monitoring module, it is described
Remote monitoring module and master controller wirelessly communicate；
The remote monitoring module sends control command to master controller, while receiving the detection electromagnetism of master controller upload
Loop product appearance, length, the data of thickness and all-in resistance size.
Further, the raw material access module includes: controller and main vertical arm, and the main vertical arm passes through fixation
Bracket is fixed on raw material storage area；It is equipped with lifting cylinder in the main vertical arm, main vertical arm is driven to shrink up and down；
It is connected with rotating circular disk in the main vertical arm, it is equidistant in a manner of tightly locking in the circumferential position of the rotating circular disk
Several transverse arms are connected, stretching, extension cylinder is equipped in the transverse arm, driving transverse arm realizes extending transversely；
The top of the transverse arm is equipped with Clamping mechanism, and the Clamping mechanism is equipped with for detecting, whether raw material are sandwiched to be arrived
The detection sensor of position；
The lifting cylinder, stretching, extension cylinder, Clamping mechanism and detection sensor are connect with controller.
Further, the rotating electric machine Clamping mechanism includes: controller and main vertical arm, and the main vertical arm passes through solid
Fixed rack is fixed on raw material storage area；It is equipped with lifting cylinder in the main vertical arm, main vertical arm is driven to shrink up and down；
It is connected with rotating circular disk in the main vertical arm, it is equidistant in a manner of tightly locking in the circumferential position of the rotating circular disk
Several transverse arms are connected, stretching, extension cylinder is equipped in the transverse arm, driving transverse arm realizes extending transversely；
The top of the transverse arm is equipped with high-speed rotary motor, and the high-speed rotary motor connects magazine Clamping mechanism；
The magazine Clamping mechanism is equipped with copper wire bending device and whether the detection of fix in position passes for detection coil frame
Sensor；
The lifting cylinder, stretching, extension cylinder, magazine Clamping mechanism, copper wire bending device and detection sensor with control
Device connection processed.
Further, the raw material storage area includes: magazine storage area, coil copper wire storage area and coil outsourcing
Fill film storage area.
Further, electromagnetic coil intelligence production of the present invention and detecting and controlling system further include: connect respectively with master controller
One of audio-frequency module, indicating lamp module, on-site supervision module and display module for connecing are several.
Further, the sensor module includes pressure sensor, temperature sensor, humidity sensor and light sensor
Device.
The invention discloses a kind of electromagnetic coils intelligently to produce the working method with detecting and controlling system, comprising:
Electromagnetic coil intelligence production section and electromagnetic coil intelligent measurement part；
The electromagnetic coil intelligence production section includes:
(1-1) typing electromagnetic coil production target, comprising: electromagnetic coil length, width, thickness, quality and resistance；
(1-2) takes out solenoid coil frame, and communicated band is sent to designated position and fixation；
(1-3) send coil copper wire to magazine tie point；
(1-4) rotating electromagnetic magazine, coil copper wire is wrapped on magazine；
Connected copper wire is cut after (1-5) winding setting time t, and magazine is sent to conveyer belt；
(1-6) cools down, and cleaning air-dries processing；Packaging film；
Electromagnetic coil intelligent measurement part includes:
(2-1) is that each electromagnetic coil product sets unique product number, and this number is recorded in electromagnetic coil
In intelligent measurement database；
After the completion of (2-2) electromagnetic coil production, product coding corresponding with the electromagnetic coil product is pasted onto
On electromagnetic coil product；
(2-3) detects the weight of electromagnetic coil product by pressure sensor, and will test result and store to electromagnetic coil
In intelligent measurement database under corresponding product coding；
(2-4) acquires electromagnetic coil product image, carries out electromagnetic coil length, width, thickness and appearance detection；And it will
Testing result is stored into electromagnetic coil intelligent measurement database under corresponding product coding；
(2-5) carries out coil resistance detection by resistance monitor, and will test result and store to electromagnetic coil intelligently inspection
In measured data library under corresponding product coding；
The electromagnetism of the detection data and system typing under product coding is set in (2-6) electromagnetic coil intelligent measurement database
Coil production index is compared, if detection data regards as qualified products in the error range of setting；Otherwise, it is
Substandard product.
Further, electromagnetic coil of the present invention intelligently produces and detection control method further include: system boot verification portion；
The system boot verification portion includes:
(1) radio-frequency card that the personal information typing of specified encryption RFID card number and operator is specified, while in advance
One or more of finger print information, man face image acquiring information and iris recognition information of typing operator；
(2) when system boot, corresponding finger print information, man face image acquiring information or the rainbow of current operation personnel are acquired
Film identification information is verified；
(3) after being verified, system normal boot-strap；Otherwise, current operation personnel can not operating system.
The invention has the advantages that:
Present system can be achieved at the same time the production and quality testing of electromagnetic coil；It can be used for electromagnetic coil raw material
Quality testing and electromagnetic coil finished width, thickness, the detection of weight, finished product resistance and product total quality.
It is verified by setting system boot, so that non-operator can not carry out system boot operation, can effectively be mentioned
The safety in utilization and reliability of high this system.
Staff can use remote monitoring module, for example, controlling master control using cell phone client APP or PC machine
Device processed and the various detection informations of monitoring, it is convenient and efficient.
Present system makes electromagnetic coil production more intelligent, stronger, production efficiency in terms of safety and reliability
It is higher, production and testing process are enormously simplified, and save a large amount of manpower and material resources.
Detailed description of the invention
Fig. 1 is electromagnetic coil of the present invention intelligently production and detecting and controlling system structural schematic diagram；
Wherein, 1. starting module, 2. power modules, 3 audio-frequency modules, 4. indicating lamp modules, 5 master controllers, 6. cameras,
7. raw material storage area, 8.1. main belt, 8.2. qualified products conveyer belt, 8.3. substandard product conveyer belt, 9. sensors
Module, 10. machine vision modules, 11. display modules, 12. operating platforms, 13. remote monitoring modules.
Specific embodiment
The present invention is further illustrated with specific embodiment with reference to the accompanying drawing.
The invention discloses a kind of electromagnetic coil intelligence production and detecting and controlling systems, as shown in Figure 1, comprising: power supply mould
Block 2, master controller 5, starting module 1, remote monitoring module 13, electromagnetic coil intelligence process units and electromagnetic coil intelligent measurement
Device；
Wherein, electromagnetic coil intelligence process units includes: raw material storage area 7, raw material access module and conveyer belt mould
Block；
Power module 2 is used to provide power supply for other each modules.
Electromagnetic coil intelligent detection device includes: sensor module 9, machine vision module 10 and coil resistance detection mould
Block；
Starting module 1 includes: main switch and RFID radio frequency card module, fingerprint module, face recognition module and iris mould
One of block or multiple combinations；
When system boot, by finger print information, man face image acquiring information and the iris recognition information to operator
One or more kinds of information verified, after being verified, main switch open, system operate normally；Otherwise, it can not operate and be
System.
Remote monitoring module 13 and master controller 5 wirelessly communicate；Wireless communication module is for connecting controller and display mould
Block 11, wireless communication module can be GPRS and ZigBee module.
Raw material storage area 7, raw material access module, conveyor belt module, sensor module 9,10 and of machine vision module
Coil resistance detection module, starting module 1 are connect with master controller 5 respectively；
Kernel control module of the master controller 5 as whole system, control raw material access module produce electromagnetic coil
Raw material are sent from raw material storage area 7 by conveyor belt module to designated position respectively；The Intelligent coil magnetic product of production is by passing
Sensor module 9, machine vision module 10 and coil resistance detection module are detected, and monitoring data are sent to main control
Device 5.Master controller 5 is STM32 single-chip microcontroller or PLC.
Raw material storage area 7 includes: magazine storage area, coil copper wire storage area and coil wrapping film storage area.
Raw material access module includes: controller, main vertical arm, rotating circular disk and transverse arm；
Main vertical arm is fixed on raw material storage area 7 by fixed bracket；Lifting cylinder, driving master are equipped in main vertical arm
Vertical arm is shunk up and down；It is connected with rotating circular disk in main vertical arm, it is equidistant in a manner of tightly locking in the circumferential position of rotating circular disk
12 transverse arms are connected, stretching, extension cylinder is equipped in transverse arm, driving transverse arm realizes extending transversely；The top of transverse arm is equipped with Clamping mechanism,
Clamping mechanism is equipped with for detecting the whether sandwiched detection sensor in place of raw material；Clamping mechanism can be according to raw material
The folding size of different adjust automatically fixtures, to adapt to the size requirement of magazine, coil copper wire and coil wrapping film.
Lifting cylinder, stretching, extension cylinder, detection sensor and Clamping mechanism are connect with controller, and controller can be selected
PLC or single-chip microcontroller；Under the control of PLC or single-chip microcontroller, after accurately identifying raw material (such as magazine), adjustment master
The height of vertical arm and the rotational angle of rotating circular disk, so that a wherein transverse arm on rotating circular disk is close to magazine,
The Clamping mechanism on transverse arm top takes out magazine, rotates rotating circular disk, and magazine is put on production conveyer belt.
Similarly, disk rotational takes out other raw material and is placed on specified conveyer belt.
Rotating electric machine Clamping mechanism includes: controller, main vertical arm, rotating circular disk, transverse arm and high-speed rotary motor；
Main vertical arm is fixed on raw material storage area 7 by fixed bracket；Lifting cylinder, driving master are equipped in main vertical arm
Vertical arm is shunk up and down；Be connected with rotating circular disk in main vertical arm, the rotating circular disk circumferential position in a manner of tightly locking etc.
Spacing connects several transverse arms, and stretching, extension cylinder is equipped in transverse arm, and driving transverse arm realizes extending transversely；
The top of transverse arm is equipped with high-speed rotary motor, and high-speed rotary motor passes through drive shaft, shaft coupling, driven shaft connecting line
Ring box frame Clamping mechanism；Whether magazine Clamping mechanism is equipped with copper wire bending device and is fixed to for detection coil frame
The detection sensor of position；Copper wire apparatus for bending is located at the vertical side of magazine Clamping mechanism, can shrink in Clamping mechanism
It surveys, is controlled by PLC or single-chip microcontroller.
Lifting cylinder, stretching, extension cylinder, detection sensor, magazine Clamping mechanism and copper wire bending device are and controller
Connection, controller can select PLC or single-chip microcontroller；Under the control of PLC or single-chip microcontroller, magazine is being accurately identified
After reaching conveyer belt designated position, the height of main vertical arm and the rotational angle of rotating circular disk are adjusted, so that on rotating circular disk
A wherein transverse arm magazine is picked up and is fixed close to conveyer belt, magazine Clamping mechanism；Adjustment is main vertical again
The height of arm and the rotational angle of rotating circular disk so that copper wire bending device comes the traction of coil copper wire, and bend fixation
On magazine；Copper wire, is wrapped on magazine rapidly by fast spinning motor starting；Specified time is wound, has been wound
Bi Hou, rotating circular disk turn to specified angle, transverse arm stretching, extension, and magazine Clamping mechanism is unclamped and shunk, the line that will have been produced
Circle is put on another conveyer belt, and into Coil Detector process, artificial participation, high degree of automation are not necessarily in whole process.
Sensor module 9 includes the various sensings such as pressure sensor, temperature sensor, humidity sensor, photosensitive sensor
Device is distributed in the required position such as product conveyer belt, for acquiring various products information.
Machine vision module 10 is the multiple fine definition cameras for being distributed in electromagnetic coil surrounding；Coil resistance detection module
Using high-accuracy resistance monitor, resistance detection is can be realized in detector pointer contact electromagnetic coil.
As an implementation, in order to enable the production of electromagnetic coil and detection are more intelligent, present system is also
It may include: the audio-frequency module 3 being connect respectively with master controller 5, indicating lamp module 4, on-site supervision module and display module 11；
On-site supervision module can be using camera 6 or high-accuracy camera come complete monitoring process of producing product, and staff passes through
Display module 11 can monitor production whole process.
In addition, staff can also use remote monitoring module 13, for example, using cell phone client APP or PC machine,
It controls master controller 5 and monitors various detection informations, it is convenient and efficient.
Audio-frequency module 3 and indicating lamp module 4 can be used to generate audio alarming signal and indicator light alarm signal, realize system
System abnormal alarm, can be used light and voice broadcast or warning tones etc. is added to alarm.
Staff realizes the control to whole system by operating platform 12.
The invention also discloses a kind of electromagnetic coils intelligently to produce the working method with detecting and controlling system, comprising:
System boot verification portion, electromagnetic coil intelligence production section and electromagnetic coil intelligent measurement part；
System boot verification portion:
The part is the only either specified operator of professional primarily to increase the safety of system operatio
Member could use this system.Operator using it is preceding can the corresponding personal information of typing, by specified encryption RFID card number and
The specified radio-frequency card of the personal information typing of user of service.By the finger print information of operator, man face image acquiring information and rainbow
The typings this system such as film identification information combines one of above-mentioned module by booting main module when operator uses this system
And it is a variety of, only after correctly identification corresponding operation personal information, system just can correctly start, and otherwise can not operate this and be
System.The design of this part is intended to increase the safety of system operatio, prevents layman's maloperation this system.
Electromagnetic coil intelligence production section:
Production process is controlled by master controller 5, by production target typing production control system before production.Production
It is successively carried out according to process；
Process one: taking out solenoid coil frame, communicated band is sent to designated position and fixation, wherein fixed coil frame
Device is a fast spinning motor Clamping mechanism.
Process two: coil copper wire is sent to magazine tie point.
Process three: coil copper wire is wrapped on magazine, cuts short after winding connected by the starting of motor rotating device
Copper wire and sandwiched magazine is sent to main belt 8.1.
Process four: cooling down, and cleaning air-dries processing.Five packaging film of process.
Electromagnetic coil intelligent measurement part:
Before the product testing to production requirement, index typing detection system will test in advance.Specifically Testing index includes
Coil weight, product appearance, product length, thickness and all-in resistance size.
Detection is successively carried out according to process；
Process one: product unique number (number can be identification code, two dimensional code etc.) is pasted on product, and this is compiled
It number is recorded in detection system database, the Testing index and testing result of the product is recorded under the number.
Process two: product carries out detection first step weight detecting, and detection device is a pressure sensor, this pressure sensing
Electromagnetic coil weight value can be measured and database is recorded by device.
Process three: electromagnetic coil length thickness and appearance detection, this detection are to acquire circuit diagram by machine vision module 10
As being detected, four fine definition cameras are distributed in coil surrounding, coil length is acquired by camera.Width images carry out length
Appearance detects under width index and the Length x Width visual field, after detection, will test data and is recorded in monitoring system database.
Process four: coil resistance detection, coil resistance detection device is a high-accuracy resistance monitor, detector pointer
Contact electromagnetic coil can be detected, and will test result record in the database.
Process five: comparing, the detection data recorded in the database is compared with Testing index data, certain
Whether testing product is qualified in error range, examines qualification to send through device current divider to qualified products conveyer belt 8.2 and goes to be wrapped
It dresses up as qualified product.The product of disqualified upon inspection send to substandard product conveyer belt 8.3 to enter through part flow arrangement reprocesses production district,
And respective handling is carried out according to disqualified upon inspection index, it is sent after being disposed to detection device initial position and is detected again, again
It send after the assay was approved through device current divider to qualification packing and goes to carry out packaging as qualified product.Product through disqualified upon inspection again
It send through part flow arrangement to Repair of Unqualified Products production district and respective handling is carried out according to disqualified upon inspection index or is sent to people
Work treatment region directly scraps processing.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.
Claims (9)
1. a kind of electromagnetic coil intelligently produces and detecting and controlling system characterized by comprising master controller, electromagnetic coil intelligence
It can process units and electromagnetic coil intelligent detection device；
The electromagnetic coil intelligence process units includes: raw material storage area, raw material access module, rotating electric machine Clamping mechanism
And conveyor belt module；
The electromagnetic coil intelligent detection device includes: sensor module, machine vision module and coil resistance detection module；
The raw material storage area, raw material access module, rotating electric machine Clamping mechanism, conveyor belt module, sensor module, machine
Device vision module and coil resistance detection module are connect with master controller respectively；
The main controller controls raw material access module passes through electromagnetic coil production raw material from raw material storage area respectively
Conveyor belt module is sent to designated position；
The Intelligent coil magnetic product of production is detected by sensor module, machine vision module and coil resistance detection module,
And monitoring data are sent to master controller；
The rotating electric machine Clamping mechanism includes: controller and main vertical arm, and the main vertical arm is fixed on by fixed bracket
Raw material storage area；It is equipped with lifting cylinder in the main vertical arm, main vertical arm is driven to shrink up and down；
It is connected with rotating circular disk in the main vertical arm, is equidistantly connected in a manner of tightly locking in the circumferential position of the rotating circular disk
Several transverse arms, the transverse arm is interior to be equipped with stretching, extension cylinder, and driving transverse arm realizes extending transversely；
The top of the transverse arm is equipped with high-speed rotary motor, and the high-speed rotary motor connects magazine Clamping mechanism；It is described
Magazine Clamping mechanism be equipped with copper wire bending device and for detection coil frame whether the detection sensor of fix in position；
The lifting cylinder, stretching, extension cylinder, magazine Clamping mechanism, copper wire bending device and detection sensor are and controller
Connection.
2. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that further include:
Starting module；The starting module is connect with master controller；
The starting module includes: main switch and RFID radio frequency card module, fingerprint module, face recognition module and iris module
One of or multiple combinations；
When system boot, pass through one in finger print information, man face image acquiring information and the iris recognition information to operator
Kind or much information are verified, and after being verified, main switch is opened, and system operates normally；It otherwise, can not operating system.
3. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that further include:
Remote monitoring module, the remote monitoring module and master controller wirelessly communicate；
The remote monitoring module sends control command to master controller, while receiving the detection electromagnetic coil of master controller upload
Product appearance, length, the data of thickness and all-in resistance size.
4. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that the former material
Material access module includes: controller and main vertical arm, and the main vertical arm is fixed on raw material storage area by fixed bracket；Institute
It states and is equipped with lifting cylinder in main vertical arm, main vertical arm is driven to shrink up and down；
It is connected with rotating circular disk in the main vertical arm, is equidistantly connected in a manner of tightly locking in the circumferential position of the rotating circular disk
Several transverse arms, the transverse arm is interior to be equipped with stretching, extension cylinder, and driving transverse arm realizes extending transversely；
The top of the transverse arm is equipped with Clamping mechanism, and whether the Clamping mechanism is equipped with sandwiched in place for detecting raw material
Detection sensor；
The lifting cylinder, stretching, extension cylinder, Clamping mechanism and detection sensor are connect with controller.
5. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that the former material
Expect that storage area includes: magazine storage area, coil copper wire storage area and coil wrapping film storage area.
6. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that further include:
One of audio-frequency module, indicating lamp module, on-site supervision module and display module for connecting respectively with master controller are several
Kind.
7. a kind of electromagnetic coil as described in claim 1 intelligently produces and detecting and controlling system, which is characterized in that the sensing
Device module includes pressure sensor, temperature sensor, humidity sensor and photosensitive sensor.
8. a kind of electromagnetic coil as described in claim 1 intelligently produces the working method with detecting and controlling system, feature exists
In, comprising:
Electromagnetic coil intelligence production section and electromagnetic coil intelligent measurement part；
The electromagnetic coil intelligence production section includes:
(1-1) typing electromagnetic coil production target, comprising: electromagnetic coil length, width, thickness, quality and resistance；
(1-2) takes out solenoid coil frame, and communicated band is sent to designated position and fixation；
(1-3) send coil copper wire to magazine tie point；
(1-4) rotating electromagnetic magazine, coil copper wire is wrapped on magazine；
After (1-5) winds setting time t, connected copper wire is cut, and magazine is sent to conveyer belt；
(1-6) cools down, and cleaning air-dries processing；Packaging film；
Electromagnetic coil intelligent measurement part includes:
(2-1) is that each electromagnetic coil product sets unique product number, and this number is recorded in electromagnetic coil intelligence
In Test database；
After the completion of (2-2) electromagnetic coil production, product coding corresponding with the electromagnetic coil product is pasted onto electromagnetism
In loop product；
(2-3) detects the weight of electromagnetic coil product by pressure sensor, and will test result and store to electromagnetic coil intelligence
In Test database under corresponding product coding；
(2-4) acquires electromagnetic coil product image, carries out electromagnetic coil length, width, thickness and appearance detection；And it will test
As a result it stores into electromagnetic coil intelligent measurement database under corresponding product coding；
(2-5) carries out coil resistance detection by resistance monitor, and will test result and store to electromagnetic coil intelligent measurement number
According under product coding corresponding in library；
The electromagnetic coil of the detection data and system typing under product coding is set in (2-6) electromagnetic coil intelligent measurement database
Production target is compared, if detection data regards as qualified products in the error range of setting；Otherwise, not conform to
Lattice product.
9. a kind of electromagnetic coil as claimed in claim 8 intelligently produces the working method with detecting and controlling system, feature exists
In, further includes: system boot verification portion；
The system boot verification portion includes:
(1) radio-frequency card that the personal information typing of specified encryption RFID card number and operator is specified, while preparatory typing
One or more of finger print information, man face image acquiring information and iris recognition information of operator；
(2) when system boot, corresponding finger print information, man face image acquiring information or the iris for acquiring current operation personnel are known
Other information is verified；
(3) after being verified, system normal boot-strap；Otherwise, current operation personnel can not operating system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710716750.2A CN107368027B (en) | 2017-08-21 | 2017-08-21 | A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710716750.2A CN107368027B (en) | 2017-08-21 | 2017-08-21 | A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method |
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| CN107368027A CN107368027A (en) | 2017-11-21 |
| CN107368027B true CN107368027B (en) | 2019-06-28 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102360943A (en) * | 2011-09-14 | 2012-02-22 | 天津市滨海电器有限公司 | Wire winding machine for annular coil |
| CN202487396U (en) * | 2012-03-16 | 2012-10-10 | 厦门精奥自动化科技有限公司 | Assembling line for electromagnetic coil framework, yoke and iron core |
| CN202585103U (en) * | 2012-04-12 | 2012-12-05 | 中山市恒诺电子设备有限公司 | Annular high-speed winding machine capable of automatically stranding wires |
| CN204856196U (en) * | 2015-09-07 | 2015-12-09 | 捷姆轴承集团有限公司 | Intelligent production line process control system of bearing thing networking |
| CN105184517A (en) * | 2015-10-23 | 2015-12-23 | 常州威远电工器材有限公司 | Winding wire quality detection and intelligentized management system |
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN206373084U (en) * | 2016-11-15 | 2017-08-04 | 常州机电职业技术学院 | Assembly line product quality detection letter sorting system |
-
2017
- 2017-08-21 CN CN201710716750.2A patent/CN107368027B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102360943A (en) * | 2011-09-14 | 2012-02-22 | 天津市滨海电器有限公司 | Wire winding machine for annular coil |
| CN202487396U (en) * | 2012-03-16 | 2012-10-10 | 厦门精奥自动化科技有限公司 | Assembling line for electromagnetic coil framework, yoke and iron core |
| CN202585103U (en) * | 2012-04-12 | 2012-12-05 | 中山市恒诺电子设备有限公司 | Annular high-speed winding machine capable of automatically stranding wires |
| CN204856196U (en) * | 2015-09-07 | 2015-12-09 | 捷姆轴承集团有限公司 | Intelligent production line process control system of bearing thing networking |
| CN105184517A (en) * | 2015-10-23 | 2015-12-23 | 常州威远电工器材有限公司 | Winding wire quality detection and intelligentized management system |
| CN206373084U (en) * | 2016-11-15 | 2017-08-04 | 常州机电职业技术学院 | Assembly line product quality detection letter sorting system |
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
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| CN107368027A (en) | 2017-11-21 |
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