CN114277532A - Full-automatic intelligent dye vat with double-sided uniform rolling and method - Google Patents
Full-automatic intelligent dye vat with double-sided uniform rolling and method Download PDFInfo
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- CN114277532A CN114277532A CN202111549605.2A CN202111549605A CN114277532A CN 114277532 A CN114277532 A CN 114277532A CN 202111549605 A CN202111549605 A CN 202111549605A CN 114277532 A CN114277532 A CN 114277532A
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000005096 rolling process Methods 0.000 title claims description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 96
- 239000004744 fabric Substances 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000004043 dyeing Methods 0.000 claims abstract description 52
- 238000004804 winding Methods 0.000 claims abstract description 29
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 18
- 210000004209 hair Anatomy 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 230000035515 penetration Effects 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 17
- 240000007643 Phytolacca americana Species 0.000 claims description 6
- 239000012466 permeate Substances 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims 3
- 239000004753 textile Substances 0.000 abstract description 5
- 239000000975 dye Substances 0.000 description 77
- 238000001556 precipitation Methods 0.000 description 8
- 238000004040 coloring Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Abstract
The invention relates to the technical field of textile fabric processing, and aims at the problems of fuzz, uneven dyeing and insufficient dyeing of textile fabrics, in particular to a full-automatic intelligent dye vat with double-sided uniform roll pressing and a method thereof, wherein the full-automatic intelligent dye vat comprises a dye box, an extrusion and permeation roll set is arranged inside the dye box, and a sedimentation-preventing stirring component is arranged inside the dye box and below the extrusion and permeation roll set, and the stress end of the sedimentation-preventing stirring component is connected with the non-working part of the extrusion and permeation roll set; and quick drying mechanism, miscellaneous hair removal mechanism and winding mechanism, quick drying mechanism, miscellaneous hair removal mechanism and winding mechanism install in proper order in the one end of dyeing case, through this application can avoid appearing dyeing inequality and the insufficient problem of dyeing at the in-process of dyeing the surface fabric to in time get rid of the miscellaneous hair on surface fabric surface.
Description
Technical Field
The invention relates to the technical field of textile fabric processing, in particular to a full-automatic intelligent dye vat with double uniform rolling and a method.
Background
Dyeing, i.e. coloring, also known as coloring, refers to the coloring of a substance by chemically or otherwise affecting the substance itself. Under the condition that the technology allows, the object can present various colors required by people through dyeing, and people live in different colors. The dyeing method is available from old times and is continuously developed.
Textile fabric needs to be processed in a diversified manner by using various devices in the processing process, wherein the important part is dyeing processing, a specific dyeing machine needs to be used in the dyeing processing process, and the dyeing machine mostly performs soaking dyeing operation on the fabric in a manner of moving the fabric in a dye box, so that the existing dyeing machine has the following problems in practical use:
1. impurities such as thread ends, broken filaments and the like inevitably exist on the surface of the fabric in the processing process, when the fabric is dyed in a soaking mode, the impurities on the surface can stay in the dye, and when the fabric is contacted with other fabrics, the dyeing quality of the subsequent fabric can be influenced;
2. in the prior art, the corresponding recovery processing mechanism is used for recovering the soaked dye, but because a large amount of dye is deposited in the device, the impurity is not distributed in the dye in a non-uniform manner, so that the recovery operation and the dyeing operation cannot be carried out synchronously, and the use is inconvenient.
Aiming at the problems of fuzz, uneven dyeing and insufficient dyeing of textile fabrics, a full-automatic intelligent dye vat with double-sided uniform rolling is required to be provided for solving the problems.
Disclosure of Invention
To solve the above technical problems.
The application provides a full-automatic intelligent dye vat with double-sided uniform rolling, which comprises a dye box, wherein a first guide wheel set and a second guide wheel set are arranged in the dye box; the extrusion penetration roller set is arranged inside the dye box and is positioned between the first guide wheel set and the second guide wheel set; the anti-precipitation stirring assembly is arranged in the dye box and is positioned below the extrusion penetration roller set, and the stress end of the anti-precipitation stirring assembly is connected with the non-working part of the extrusion penetration roller set; and the quick drying mechanism, the miscellaneous hair removing mechanism and the winding mechanism are sequentially arranged at one end of the dye box.
Preferably, the extrusion penetration roller group comprises two sliding frames, the two sliding frames are symmetrically arranged on two sides of the interior of the dye box, and the two sliding frames are in sliding connection with the dye box; the two ends of the first extrusion wheel and the second extrusion wheel are respectively connected with the two sliding frames, and the first extrusion wheel and the second extrusion wheel are longitudinally arranged; and the reciprocating driving assembly is arranged on the dyeing box, and the output end of the reciprocating driving assembly is connected with the sliding frame.
Preferably, the first extrusion wheel and the second extrusion wheel are consistent in structure, the first extrusion wheel comprises a hollow wheel, and two ends of the hollow wheel are rotatably connected with the two sliding frames respectively; the plurality of pressing sheets are arranged around the hollow wheel; the guide rods are symmetrically arranged on the pressing sheet and are in sliding connection with the hollow wheels; and the spring is sleeved on the guide rod, and the output end of the spring is abutted to the pressing sheet.
Preferably, the reciprocating driving assembly comprises a driving sheet, the driving sheet is arranged on the dye box and is in sliding connection with the dye box, and one end of the driving sheet is connected with the first extrusion wheel; the first threaded rod is arranged on the dyeing box and is rotatably connected with the dyeing box, and the other end of the driving piece is in threaded connection with the first threaded rod; and the first servo motor is arranged on the dye box, and the output end of the first servo motor is connected with the first threaded rod.
Preferably, the first extrusion wheel further comprises a first gear, and the first gear is arranged at one end of the hollow wheel and fixedly connected with the hollow wheel; and the first rack is arranged on the inner wall of the dye box, and the first gear is meshed with the first rack.
Preferably, the sedimentation-preventing stirring assembly comprises a support rod, the support rod is arranged inside the dye box and is rotatably connected with the dye box; the paddle wheel is arranged on the supporting rod and is fixedly connected with the supporting rod; the second gear is sleeved on the supporting rod and is fixedly connected with the supporting rod; and the second rack is connected with the sliding frame through the rack and is meshed with the second gear.
Preferably, the quick drying mechanism comprises an air pipe, the air pipe is positioned inside the dye box and is higher than the output end of the extrusion penetration roller set, air outlet holes are formed in the air pipe in a surrounding mode, an air inlet pipe is arranged at one end of the air pipe, a linkage rod is arranged at the other end of the air pipe, arc-shaped sliding grooves are formed in two sides of the dye box, and the air inlet pipe and the linkage rod are respectively in sliding connection with the arc-shaped sliding grooves; and the swinging driving component is arranged outside the dyeing box, and the output end of the swinging driving component is in transmission connection with the linkage rod.
Preferably, the swinging driving assembly comprises a third rack, the third rack is arranged outside the dye box and is consistent with the arc-shaped groove in direction, a third gear is arranged on the linkage rod, and the third gear is meshed with the third rack; the sliding block is arranged on the outer part of the dyeing box and is in sliding connection with the dyeing box; one end of the poke rod is fixedly connected with the sliding block; the other end of the poke rod is connected with the rotating ring in a sliding way, and the rotating ring is arranged at the end part of the linkage rod and is connected with the linkage rod in a rotating way; the second threaded rod is arranged outside the dyeing box and is rotatably connected with the dyeing box, and the sliding block is in threaded connection with the rotating ring; and the second threaded rod is arranged outside the dye box, and the output end of the second threaded rod is connected with the second threaded rod.
Preferably, the rough removing mechanism comprises a guide roller, the guide roller is arranged at one end of the dye box and is rotatably connected with the dye box, and the guide roller is higher than the output end of the quick drying mechanism; the comb plate is arranged above the guide roller; and the air suction pipe is arranged outside the dye box, and the input end of the air suction pipe faces to the space between the guide roller and the comb plate.
An implementation method of a full-automatic intelligent dye vat with double-sided uniform rolling comprises the following steps:
firstly, filling dye into a dye box by a worker;
one end of the fabric soaked by the dye sequentially passes through the first guide wheel set, the output end of the extrusion penetration roller set, the second guide wheel set and the miscellaneous hair removing mechanism and is finally wound at the output end of the winding mechanism;
thirdly, the reciprocating driving assembly starts to work, the output end of the reciprocating driving assembly drives the first extrusion wheel and the second extrusion wheel to move through the sliding frame, the first extrusion wheel and the second extrusion wheel are positioned between the first guide wheel set and the second guide wheel set to linearly reciprocate, and the first extrusion wheel and the second extrusion wheel extrude and relax the fabric to enable the pigment to fully permeate;
driving a second rack to move along with the reciprocating driving assembly in the process of driving the sliding frame to reciprocate, wherein the second rack drives a supporting rod to rotate through a second gear due to the matching of the second rack and the second gear, and the supporting rod stirs the dye through a paddle wheel;
fifthly, winding the fabric by the output end of the winding mechanism, starting the swing driving assembly when the dyed fabric is in the moving range of the air pipe, driving the air pipe to reciprocate along the arc-shaped groove on the dyeing box by the output end of the swing driving assembly through a linkage rod, conveying hot air into the air pipe by the hot air blower through the air inlet pipe, and blowing the hot air onto the fabric through the air outlet hole of the air pipe;
and step six, the output end of the winding mechanism drives the fabric to continue winding, when the fabric passes through the space between the guide roller and the comb plate, the miscellaneous hairs on the fabric are scraped through the comb plate, and the suction machine sucks the miscellaneous hairs away through the air suction pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the dyeing method, the dyeing box, the extrusion penetration roller set, the sedimentation-preventing stirring assembly, the quick drying mechanism, the fuzz removing mechanism and the winding mechanism are arranged, so that the problems of uneven dyeing and insufficient dyeing can be avoided in the dyeing process of the fabric, and the fuzz on the surface of the fabric can be removed in time;
2. through the arrangement of the sliding frame, the first extrusion wheel, the second extrusion wheel and the reciprocating driving assembly, the dye can be fully permeated in the process of extruding and loosening the fabric, and the fabric material is prevented from being damaged;
3. this application can carry out scope nature fast drying operation to the surface fabric through tuber pipe and the setting of swaying drive assembly.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a sectional view taken along line A-A of FIG. 2;
FIG. 4 is a schematic perspective view of the carriage, the first squeezing wheel and the second squeezing wheel of the present invention;
FIG. 5 is a front view of a first extrusion wheel of the present invention;
FIG. 6 is a top view of the present invention;
FIG. 7 is a front view of the present invention;
FIG. 8 is a sectional view taken along line B-B of FIG. 7;
FIG. 9 is an enlarged view at C of FIG. 7;
fig. 10 is a schematic perspective view of the present invention.
The reference numbers in the figures are:
1-dyeing box; 1 a-a first guide wheel set; 1 b-a second guide wheel set;
2-extruding a penetration roller set; 2 a-a carriage; 2 b-a first extrusion wheel; 2b 1-hollow out wheel; 2b 2-compression; 2b 3-guide bar; 2b 4-spring; 2b5 — first gear; 2b6 — first rack; 2 c-a second extrusion wheel; 2 d-reciprocating drive assembly; 2d 1-driver blade; 2d2 — first threaded rod; 2d3 — first servomotor;
3-anti-settling agitation assembly; 3 a-a support bar; 3 b-paddle wheel; 3 c-a second gear; 3 d-a second rack;
4-a quick drying mechanism; 4 a-an air duct; 4a 1-air inlet pipe; 4a 2-trace; 4a3 — third gear; 4 b-a wobble drive assembly; 4b1 — third rack; 4b2 — slider; 4b 3-poker bar; 4b 4-rotating ring; 4b5 — second threaded rod; 4b 6-second servomotor;
5-a lint removal mechanism; 5 a-a guide roller; 5 b-a comb plate; 5 c-an air suction pipe;
6, a winding mechanism;
and 7-fabric.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1, fig. 2 and fig. 3, the following preferred technical solutions are provided:
a double-sided uniform rolling type full-automatic intelligent dye vat comprises a dye box 1, wherein a first guide wheel set 1a and a second guide wheel set 1b are arranged inside the dye box 1; the extrusion penetration roller group 2 is arranged inside the dye box 1, and the extrusion penetration roller group 2 is positioned between the first guide roller group 1a and the second guide roller group 1 b; the anti-precipitation stirring assembly 3 is arranged in the dye box 1 and is positioned below the extrusion penetration roller set 2, and the stress end of the anti-precipitation stirring assembly 3 is connected with the non-working part of the extrusion penetration roller set 2; the quick drying mechanism 4, the miscellaneous hair removing mechanism 5 and the winding mechanism 6 are sequentially arranged at one end of the dye box 1;
specifically, in order to solve the technical problem of insufficient dyeing of the fabric in the dyeing process, firstly, a worker fills the dye into the dye box 1, then one end of the fabric sequentially passes through the first guide wheel set 1a, the output end of the extrusion penetration roller set 2, the second guide wheel set 1b and the rough removing mechanism 5, and finally is wound on the output end of the winding mechanism 6, the fabric soaked in the dye needs time due to permeation, so the extrusion penetration roller set 2 starts to work, the output end of the extrusion penetration roller set 2 extrudes and loosens the fabric positioned between the first guide wheel set 1a and the second guide wheel set 1b, the dye is enabled to rapidly and more fully permeate into the fabric in the extrusion and loosening process, the output end of the anti-precipitation stirring component 3 can simultaneously rotate in the operation process of the extrusion penetration roller set 2, and the precipitation of the dye is avoided through the stirring of the output end of the anti-precipitation stirring component 3, the winding mechanism 6 starts to work, the output end of the winding mechanism 6 winds the fabric until the dyed fabric moves to the output end of the quick drying mechanism 4, the quick drying mechanism 4 starts to work, the output end of the quick drying mechanism 4 dries the dyed fabric within a range, the winding mechanism 6 continues to work, the output end of the winding mechanism 6 drives the fabric to continue winding, the dried fabric passes through the output end of the rough removing mechanism 5, the output end of the rough removing mechanism 5 cleans rough on the fabric, and finally the winding mechanism 6 finishes winding the processed fabric.
As shown in fig. 3, 4 and 6, the following preferred technical solutions are provided:
the extrusion penetration roller group 2 comprises two sliding frames 2a, the two sliding frames 2a are symmetrically arranged on two sides of the interior of the dye box 1, and the two sliding frames 2a are both connected with the dye box 1 in a sliding manner; the two ends of the first extrusion wheel 2b and the two ends of the second extrusion wheel 2c are respectively connected with the two sliding frames 2a, and the first extrusion wheel 2b and the second extrusion wheel 2c are longitudinally arranged; the reciprocating driving assembly 2d is arranged on the dyeing box 1, and the output end of the reciprocating driving assembly 2d is connected with the sliding frame 2 a;
specifically, in order to solve the technical problem of promoting the dyeing speed of the fabric, extrude through the fabric through first extrusion wheel 2b and second extrusion wheel 2c and make the dyestuff that permeates discharge, then reciprocal drive assembly 2d begins to work, the output of reciprocal drive assembly 2d drives first extrusion wheel 2b and second extrusion wheel 2c through carriage 2a and moves, first extrusion wheel 2b and second extrusion wheel 2c are in and carry out straight reciprocating motion between first direction wheelset 1a and the second direction wheelset 1b, extrude the relaxation through first extrusion wheel 2b and second extrusion wheel 2c to the fabric, the fabric makes pigment fully permeate at the extrusion with the in-process that relaxes.
As shown in fig. 5, the following preferred technical solutions are provided:
the first extrusion wheel 2b and the second extrusion wheel 2c are consistent in structure, the first extrusion wheel 2b comprises a hollow wheel 2b1, and two ends of the hollow wheel 2b1 are rotatably connected with the two sliding frames 2a respectively; a plurality of pressing sheets 2b2, wherein the plurality of pressing sheets 2b2 are arranged around the hollow wheel 2b 1; the guide rods 2b3, the guide rods 2b3 are symmetrically arranged on the pressing sheet 2b2, and the guide rods 2b3 are in sliding connection with the hollow wheels 2b 1; the spring 2b4, the spring 2b4 is sleeved on the guide rod 2b3, and the output end of the spring 2b4 abuts against the pressing sheet 2b 2;
specifically, in order to solve the technical problem of extruding the fabric, the elastic force of the spring 2b4 pushes the pressing piece 2b2 to extrude the fabric, in the process that the reciprocating driving assembly 2d drives the hollow-out wheel 2b1 to move through the sliding frame 2a, the pressing piece 2b2 arranged on the hollow-out wheel 2b1 in a surrounding mode can act on the fabric in turn, and the guide rod 2b3 is used for guiding the moving direction of the pressing piece 2b 2.
As shown in fig. 6, the following preferred technical solutions are provided:
the reciprocating driving assembly 2d comprises a driving piece 2d1, the driving piece 2d1 is arranged on the dye box 1 and is in sliding connection with the dye box, and one end of the driving piece 2d1 is connected with the first extrusion wheel 2 b; the first threaded rod 2d2 is arranged on the dye box 1 and is rotatably connected with the dye box 1, and the other end of the driving piece 2d1 is in threaded connection with the first threaded rod 2d 2; the first servo motor 2d3, the first servo motor 2d3 is arranged on the dye box 1, and the output end of the first servo motor 2d3 is connected with the first threaded rod 2d 2;
specifically, in order to solve the technical problem that the first extrusion wheel 2b and the first extrusion wheel 2b are driven to act on the fabric in the range, the reciprocating driving assembly 2d starts to work, the output end of the first servo motor 2d3 drives the first threaded rod 2d2 to rotate, the first threaded rod 2d2 drives the sliding frame 2a to be in reciprocating movement between the first guide wheel set 1a and the second guide wheel set 1b through the driving sheet 2d1, and the sliding frame 2a drives the first extrusion wheel 2b and the second extrusion wheel 2c to move along with the sliding frame 2 a.
As shown in fig. 7 and 8, the following preferred solutions are provided:
the first extrusion wheel 2b further comprises a first gear 2b5, and the first gear 2b5 is arranged at one end of the hollow wheel 2b1 and is fixedly connected with the hollow wheel; and a first rack 2b6, the first rack 2b6 is arranged on the inner wall of the dye box 1, and the first gear 2b5 is meshed with the first rack 2b 6;
specifically, in order to solve the technical problem that the hollow-out wheel 2b1 cannot rotate to generate friction on the fabric, the output end of the reciprocating driving assembly 2d drives the first extrusion wheel 2b and the second extrusion wheel 2c to move through the sliding frame 2a, the two hollow-out wheels 2b1 drive the two first gears 2b5 to move along with the first extrusion wheel, and the two hollow-out wheels 2b1 rotate oppositely through the matching of the first gear 2b5 and the first rack 2b6 in the moving process.
As shown in fig. 8, the following preferred technical solutions are provided:
the anti-precipitation stirring assembly 3 comprises a support rod 3a, and the support rod 3a is arranged inside the dye box 1 and is rotatably connected with the dye box; the paddle wheel 3b is arranged on the support rod 3a and is fixedly connected with the support rod 3 a; the second gear 3c is sleeved on the supporting rod 3a and is fixedly connected with the supporting rod 3 a; and a second rack 3d, the second rack 3d is connected with the sliding frame 2a through the frame, and the second rack 3d is meshed with the second gear 3 c;
specifically, in order to solve the technical problem that the dye is precipitated, the reciprocating driving assembly 2d drives the second rack 3d to move along with the reciprocating driving assembly in the process of driving the sliding frame 2a to reciprocate, and due to the matching of the second rack 3d and the second gear 3c, the second rack 3d drives the supporting rod 3a to rotate through the second gear 3c, and the supporting rod 3a stirs the dye through the paddle wheel 3 b.
As shown in fig. 6, the following preferred technical solutions are provided:
the quick drying mechanism 4 comprises an air pipe 4a, the air pipe 4a is positioned inside the dye box 1, the air pipe 4a is higher than the output end of the extrusion penetration roller group 2, an air outlet is annularly arranged on the air pipe 4a, one end of the air pipe 4a is provided with an air inlet pipe 4a1, the other end of the air pipe 4a is provided with a linkage rod 4a2, two sides of the dye box 1 are respectively provided with an arc-shaped chute, and the air inlet pipe 4a1 and the linkage rod 4a2 are respectively in sliding connection with the arc-shaped chutes; the swinging driving component 4b is arranged outside the dyeing box 1, and the output end of the swinging driving component 4b is in transmission connection with the linkage rod 4a 2;
concretely, in order to solve the technical problem that the surface fabric carries out the scope stoving after dyeing, when the surface fabric after the dyeing is in tuber pipe 4a home range, the air heater carries hot-blast air to tuber pipe 4a in through air-supply line 4a1, then hot-blast blowing to the surface fabric through the exhaust vent of tuber pipe 4a on, it starts work to sway drive assembly 4b at hot-blast in-process that blows, it drives tuber pipe 4a through trace 4a2 to sway drive assembly 4 b's output and carry out reciprocating motion along the arc wall on the dye box 1, hot-blast scope stoving to the surface fabric.
As shown in fig. 9, the following preferred technical solutions are provided:
the swinging driving assembly 4b comprises a third rack 4b1, the third rack 4b1 is arranged outside the dye box 1, the third rack 4b1 is consistent with the trend of the arc-shaped groove, a third gear 4a3 is arranged on the linkage rod 4a2, and the third gear 4a3 is meshed with the third rack 4b 1; and a sliding block 4b2, the sliding block 4b2 is arranged on the outer part of the dye box 1 and is connected with the dye box in a sliding way; one end of the toggle rod 4b3 is fixedly connected with the sliding block 4b 2; the other end of the poke rod 4b3 is connected with the rotating ring 4b4 in a sliding way, and the rotating ring 4b4 is arranged at the end part of the linkage rod 4a2 and is connected with the linkage rod in a rotating way; and a second threaded rod 4b5, the second threaded rod 4b5 is arranged outside the dye box 1 and is rotatably connected with the dye box, and the sliding block 4b2 is in threaded connection with the rotating ring 4b 4; and a second threaded rod 4b5, the second threaded rod 4b5 is arranged outside the dye box 1, and the output end of the second threaded rod 4b5 is connected with the second threaded rod 4b 5.
Specifically, in order to solve the technical problem of increasing the drying range, 4d0 starts to work, the output end of 4d6 drives the sliding block 4b2 to linearly reciprocate through the second threaded rod 4b5, the sliding block 4b2 drives the shifting rod 4b3 to move along with the sliding block, due to the meshing of the third gear 4a3 and the third rack 4b1, in the process that the shifting rod 4b3 drives the linkage rod 4a2 to move through the rotating ring 4b4, the linkage rod 4a2 spins under the action of the third gear 4a3, and the area of hot air blown onto the fabric is increased in the process that the air pipe 4a spins.
As shown in fig. 10, the following preferred technical solutions are provided:
the rough removing mechanism 5 comprises a guide roller 5a, the guide roller 5a is arranged at one end of the dye box 1 and is rotatably connected with the dye box, and the guide roller 5a is higher than the output end of the quick drying mechanism 4; and a comb plate 5b, the comb plate 5b being disposed above the guide roller 5 a; the air suction pipe 5c is arranged outside the dye box 1, and the input end of the air suction pipe 5c faces to the position between the guide roller 5a and the comb plate 5 b;
specifically, in order to solve the technical problem that the fabric fuzz is got rid of, when the fabric passes through between guide roll 5a and the fishback 5b, scrape off the fuzz on the fabric through the fishback 5b, in order to avoid the fuzz to scrape off the back and fall into dyeing box 1, the suction machine passes through aspiration channel 5c and inhales away the fuzz.
An implementation method of a full-automatic intelligent dye vat with double-sided uniform rolling comprises the following steps:
firstly, filling dye into a dye box 1 by a worker;
one end of the fabric soaked by the dye sequentially passes through the first guide wheel set 1a, the output end of the extrusion penetration roller set 2, the second guide wheel set 1b and the miscellaneous hair removing mechanism 5 and is finally wound at the output end of the winding mechanism 6;
step three, the reciprocating driving assembly 2d starts to work, the output end of the reciprocating driving assembly 2d drives the first extrusion wheel 2b and the second extrusion wheel 2c to move through the sliding frame 2a, the first extrusion wheel 2b and the second extrusion wheel 2c are positioned between the first guide wheel set 1a and the second guide wheel set 1b to linearly reciprocate, and the first extrusion wheel 2b and the second extrusion wheel 2c extrude and release the fabric to enable the pigment to fully permeate;
step four, the reciprocating driving component 2d drives the second rack 3d to move along with the reciprocating driving component in the process of driving the sliding frame 2a to reciprocate, due to the matching of the second rack 3d and the second gear 3c, the second rack 3d drives the supporting rod 3a to rotate through the second gear 3c, and the supporting rod 3a stirs the dye through the paddle wheel 3 b;
fifthly, the output end of the winding mechanism 6 winds the fabric, when the dyed fabric is in the moving range of the air pipe 4a, the swinging driving component 4b starts to work, the output end of the swinging driving component 4b drives the air pipe 4a to reciprocate along the arc-shaped groove on the dyeing box 1 through the linkage rod 4a2, the hot air blower conveys hot air into the air pipe 4a through the air inlet pipe 4a1, and then the hot air is blown onto the fabric through the air outlet hole of the air pipe 4 a;
and step six, the output end of the winding mechanism 6 drives the fabric to continue winding, when the fabric passes between the guide roller 5a and the comb plate 5b, the miscellaneous hairs on the fabric are scraped through the comb plate 5b, and the suction machine extracts the miscellaneous hairs through the air suction pipe 5 c.
This application through dye box 1, extrusion infiltration roller set 2, prevent deposiing stirring subassembly 3, quick drying mechanism 4, miscellaneous hair and get rid of the setting of mechanism 5 and winding mechanism 6, can avoid appearing dyeing inequality and the insufficient problem of dyeing at the in-process of dyeing to the surface fabric to in time get rid of the miscellaneous hair on surface fabric surface, improved dyeing process's quality and have higher practicality.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The full-automatic intelligent dye vat with double-sided uniform rolling is characterized by comprising a dye box (1), wherein a first guide wheel set (1a) and a second guide wheel set (1b) are arranged in the dye box (1); and
the extrusion penetration roller set (2) is arranged inside the dye box (1), and the extrusion penetration roller set (2) is positioned between the first guide wheel set (1a) and the second guide wheel set (1 b); and
the anti-sedimentation stirring component (3) is arranged in the dye box (1) and is positioned below the extrusion penetration roller set (2), and the stressed end of the anti-sedimentation stirring component (3) is connected with the non-working part of the extrusion penetration roller set (2); and
the fast drying mechanism (4), the miscellaneous hair removing mechanism (5) and the winding mechanism (6) are sequentially arranged at one end of the dyeing box (1).
2. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 1, wherein the extrusion penetration roller set (2) comprises two sliding frames (2a), the two sliding frames (2a) are symmetrically arranged at two sides of the interior of the dye box (1), and the two sliding frames (2a) are both connected with the dye box (1) in a sliding manner; and
the two ends of the first extrusion wheel (2b) and the second extrusion wheel (2c) are respectively connected with the two sliding frames (2a), and the first extrusion wheel (2b) and the second extrusion wheel (2c) are longitudinally arranged; and
the reciprocating driving component (2d), the reciprocating driving component (2d) is arranged on the dyeing box (1), and the output end of the reciprocating driving component (2d) is connected with the sliding frame (2 a).
3. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 2, wherein the first extrusion wheel (2b) and the second extrusion wheel (2c) are identical in structure, the first extrusion wheel (2b) comprises a hollow wheel (2b1), and two ends of the hollow wheel (2b1) are respectively rotatably connected with the two sliding frames (2 a); and
a plurality of pressing sheets (2b2), wherein the plurality of pressing sheets (2b2) are arranged around the hollow wheel (2b 1); and
the guide rods (2b3), the guide rods (2b3) are symmetrically arranged on the pressing sheet (2b2), and the guide rods (2b3) are connected with the hollow wheel (2b1) in a sliding mode; and
the spring (2b4), spring (2b4) cover is located on guide bar (2b3), and the output of spring (2b4) is contradicted pressing sheet (2b 2).
4. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 2, wherein the reciprocating driving assembly (2d) comprises a driving sheet (2d1), the driving sheet (2d1) is arranged on the dye box (1) and is in sliding connection with the dye box, and one end of the driving sheet (2d1) is connected with the first extrusion wheel (2 b); and
the first threaded rod (2d2), the first threaded rod (2d2) is arranged on the dye box (1) and is rotatably connected with the dye box, and the other end of the driving piece (2d1) is in threaded connection with the first threaded rod (2d 2); and
the first servo motor (2d3), first servo motor (2d3) set up on dye box (1), and the output of first servo motor (2d3) is connected with first threaded rod (2d 2).
5. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 3, wherein the first extrusion wheel (2b) further comprises a first gear (2b5), and the first gear (2b5) is arranged at one end of the hollow wheel (2b1) and fixedly connected with the hollow wheel; and
the first rack (2b6), the first rack (2b6) is arranged on the inner wall of the dye box (1), and the first gear (2b5) is meshed with the first rack (2b 6).
6. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 2, wherein the anti-sedimentation stirring assembly (3) comprises a support rod (3a), the support rod (3a) is arranged inside the dye box (1) and is rotatably connected with the dye box; and
the paddle wheel (3b) is arranged on the supporting rod (3a) and is fixedly connected with the supporting rod (3 a); and
the second gear (3c) is sleeved on the supporting rod (3a) and is fixedly connected with the supporting rod (3 a); and
a second rack (3d), the second rack (3d) is connected with the sliding rack (2a) through the rack, and the second rack (3d) is meshed with the second gear (3 c).
7. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 1, wherein the quick drying mechanism (4) comprises an air duct (4a), the air duct (4a) is positioned inside the dye box (1), the air duct (4a) is higher than the output end of the extrusion penetration roller set (2), an air outlet is formed in the air duct (4a) in a surrounding manner, an air inlet pipe (4a1) is arranged at one end of the air duct (4a), a linkage rod (4a2) is arranged at the other end of the air duct (4a), arc-shaped chutes are formed in two sides of the dye box (1), and the air inlet pipe (4a1) and the linkage rod (4a2) are respectively connected with the arc-shaped chutes in a sliding manner; and
the dyeing box is characterized by comprising a swinging driving component (4b), wherein the swinging driving component (4b) is arranged outside the dyeing box (1), and the output end of the swinging driving component (4b) is in transmission connection with a linkage rod (4a 2).
8. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 7, wherein the swinging driving assembly (4b) comprises a third rack (4b1), the third rack (4b1) is arranged outside the dye box (1), the third rack (4b1) is consistent with the direction of the arc-shaped groove, a third gear (4a3) is arranged on the linkage rod (4a2), and the third gear (4a3) is meshed with the third rack (4b 1); and
a sliding block (4b2), the sliding block (4b2) is arranged on the outer part of the dye box (1) and is connected with the dye box in a sliding way; and
a poke rod (4b3), one end of the poke rod (4b3) is fixedly connected with the sliding block (4b 2); and
the other end of the poke rod (4b3) is connected with the rotating ring (4b4) in a sliding mode, and the rotating ring (4b4) is arranged at the end portion of the linkage rod (4a2) and is connected with the linkage rod in a rotating mode; and
the second threaded rod (4b5), the second threaded rod (4b5) is arranged outside the dye box (1) and is rotatably connected with the dye box, and the sliding block (4b2) is in threaded connection with the rotating ring (4b 4); and
the second threaded rod (4b5), the second threaded rod (4b5) is arranged outside the dye box (1), and the output end of the second threaded rod (4b5) is connected with the second threaded rod (4b 5).
9. The full-automatic intelligent dye vat with double-sided uniform rolling according to claim 1, wherein the lint removing mechanism (5) comprises a guide roller (5a), the guide roller (5a) is arranged at one end of the dye box (1) and is rotatably connected with the dye box, and the guide roller (5a) is higher than the output end of the quick drying mechanism (4); and
a comb plate (5b), wherein the comb plate (5b) is arranged above the guide roller (5 a); and
aspiration channel (5c), aspiration channel (5c) set up in the outside of dye box (1), and the input of aspiration channel (5c) is towards between guide roller (5a) and fishback (5 b).
10. An implementation method of a full-automatic intelligent dye vat with double-sided uniform rolling is characterized by comprising the following steps:
firstly, filling dye into a dye box (1) by a worker;
one end of the fabric soaked by the dye sequentially passes through the first guide wheel set (1a), the output end of the extrusion penetration roller set (2), the second guide wheel set (1b) and the miscellaneous hair removing mechanism (5), and is finally wound at the output end of the winding mechanism (6);
thirdly, the reciprocating driving assembly (2d) starts to work, the output end of the reciprocating driving assembly (2d) drives the first extrusion wheel (2b) and the second extrusion wheel (2c) to move through the sliding frame (2a), the first extrusion wheel (2b) and the second extrusion wheel (2c) are positioned between the first guide wheel set (1a) and the second guide wheel set (1b) to perform linear reciprocating movement, and the first extrusion wheel (2b) and the second extrusion wheel (2c) extrude and release the fabric to enable the pigment to fully permeate;
fourthly, the reciprocating driving component (2d) drives the second rack (3d) to move along with the reciprocating driving component in the process of driving the sliding frame (2a) to reciprocate, and due to the matching of the second rack (3d) and the second gear (3c), the second rack (3d) drives the supporting rod (3a) to rotate through the second gear (3c), and the supporting rod (3a) stirs the dye through the paddle wheel (3 b);
fifthly, the output end of the winding mechanism (6) winds the fabric, when the dyed fabric is located in the moving range of the air pipe (4a), the swinging driving component (4b) starts to work, the output end of the swinging driving component (4b) drives the air pipe (4a) to reciprocate along an arc-shaped groove on the dyeing box (1) through a linkage rod (4a2), the hot air blower conveys hot air into the air pipe (4a) through an air inlet pipe (4a1), and then the hot air is blown onto the fabric through an air outlet of the air pipe (4 a);
and sixthly, the output end of the winding mechanism (6) drives the fabric to continue winding, when the fabric passes between the guide roller (5a) and the comb plate (5b), the fabric is scraped off with the miscellaneous hairs on the fabric through the comb plate (5b), and the suction machine is used for drawing the miscellaneous hairs away through the air suction pipe (5 c).
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